EP2143527B1 - Outil pour polir des surfaces optiques conventionnelles et en forme libre - Google Patents

Outil pour polir des surfaces optiques conventionnelles et en forme libre Download PDF

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Publication number
EP2143527B1
EP2143527B1 EP08382026A EP08382026A EP2143527B1 EP 2143527 B1 EP2143527 B1 EP 2143527B1 EP 08382026 A EP08382026 A EP 08382026A EP 08382026 A EP08382026 A EP 08382026A EP 2143527 B1 EP2143527 B1 EP 2143527B1
Authority
EP
European Patent Office
Prior art keywords
polishing
tool
resilient cushion
compression
optical surfaces
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Not-in-force
Application number
EP08382026A
Other languages
German (de)
English (en)
Other versions
EP2143527A1 (fr
Inventor
Leonardo de Jesús Valencia Merizalde
Agustí Savall Freixinet
Francisco GONZÁLEZ ALCÁNTARA
Juan Carlos DURSTELER LÓPEZ
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Indo Internacional SA
Original Assignee
Indo Internacional SA
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority to EP08382026A priority Critical patent/EP2143527B1/fr
Application filed by Indo Internacional SA filed Critical Indo Internacional SA
Priority to AT08382026T priority patent/ATE494985T1/de
Priority to DE602008004494T priority patent/DE602008004494D1/de
Priority to ES08382026T priority patent/ES2359283T3/es
Priority to JP2011517179A priority patent/JP2011527242A/ja
Priority to PCT/ES2009/000355 priority patent/WO2010004065A1/fr
Priority to US12/737,393 priority patent/US20110104998A1/en
Publication of EP2143527A1 publication Critical patent/EP2143527A1/fr
Application granted granted Critical
Publication of EP2143527B1 publication Critical patent/EP2143527B1/fr
Not-in-force legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B13/00Machines or devices designed for grinding or polishing optical surfaces on lenses or surfaces of similar shape on other work; Accessories therefor
    • B24B13/02Machines or devices designed for grinding or polishing optical surfaces on lenses or surfaces of similar shape on other work; Accessories therefor by means of tools with abrading surfaces corresponding in shape with the lenses to be made
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24DTOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D13/00Wheels having flexibly-acting working parts, e.g. buffing wheels; Mountings therefor
    • B24D13/14Wheels having flexibly-acting working parts, e.g. buffing wheels; Mountings therefor acting by the front face
    • B24D13/147Wheels having flexibly-acting working parts, e.g. buffing wheels; Mountings therefor acting by the front face comprising assemblies of felted or spongy material; comprising pads surrounded by a flexible material

Definitions

  • the present invention relates to a tool for polishing optical surfaces and to the use of such a tool when polishing optical surfaces. More specifically it relates to a tool for polishing optical surfaces comprising a rigid body carrying a resilient cushion which has a polishing face and to the use of such a tool for polishing optical surfaces.
  • a conventional type of polishing tool comprises a support which to a certain extent has a similar surface as the lens to be polished and on which a polishing pad is mounted.
  • the tool is brought into contact with the lens, and the lens surface is polished by the combined effect of a pressure between the tool and the lens and a relative angular velocity between them and with the aid of abrasive slurry.
  • the goal of the polishing process is reduce the roughness of the lens to under 10 nanometres.
  • Lenses of largely varying surfaces are known.
  • the surface of a lens may be spherical, aspherical, toric or atoric. Additionally, lenses with more irregular surfaces have been developed, so called free-forms. Free-form lenses can have largely varying surfaces containing local curvatures from 13 dioptres to 0 dioptres (a locally flat surface). When polishing these free-form lenses, the goal is not to reduce the thickness of the lens by more than 20 micrometers and at the same time obtain a surface roughness under 10 nanometers.
  • EP 1 655 102 describes using polishing tools with a rigid surface upon which an elastic body is mounted.
  • the diameter of the elastic body is between 20 and 60 mm. It is described to prepare five to ten types of elastic bodies with a radius of curvature ranging between 5 and 50 mm and several elastic bodies with a radius of curvature between 100 and 200 mm to be able to polish lenses of most lens prescriptions.
  • US 2008/0047301 describes using polishing tools which also comprise a rigid body carrying a resilient pad which has a polishing face. It also describes using 108 different devices to be able to polish a variety free-form lenses.
  • polishing tools A variety of different polishing tools is needed to be able to polish the lenses of different prescriptions. So, to polish one lens after another, the polishing tool needs to be changed. This is cumbersome and slows down the polishing process. Additionally, it is expensive to have a high number of different tools.
  • the present invention therefore aims at establishing a single polishing tool which can be used to polish a large variety of all lenses.
  • the invention aims at providing a single polishing tool that can be used for polishing conventional and free-form surfaces, which are made from any of the organic materials normally used in ophthalmological lenses and with curvatures within the following curvature ranges: between 0 and -11 dioptres sphere, between 0 and -4 dioptres cylinder and additions up to 3.5 dioptres, with a maximum allowable (combined) local concave curvature along the surface of -11 dioptres.
  • the lenses When they are being polished, the lenses have a round or elliptical shape.
  • the diameter of the lenses is between 50 and 70 mm.
  • the maximum difference between the diameters of the elliptical lenses is 15 mm.
  • a polishing tool comprising a rigid base which has a spherical surface which carries a resilient cushion which has a polishing face, characterised in that the diameter of the rigid base is between 50 and 65 mm, the radius of curvature of the spherical surface is between 54 and 60 mm, the thickness of the resilient cushion is between 13 and 16 mm and the resistance to compression of the resilient cushion is between 0.08 and 0.15 bar at 10% compression and between 0.55 and 0.8 bar at 70% compression.
  • the tool for polishing is mounted in a polishing machine and the lens is polished through a combined effect of a pressure between the tool and the lens and a relative angular velocity between them and with the aid of abrasive slurry.
  • the polishing machine may be programmed differently, i.e. the force between lens and polisher, the speed of rotation, translation etc. may be varied. With the described tool, a large variety of lenses may be polished with the same tool.
  • the polishing machine may be preprogrammed to automatically change the values of the polishing parameters (velocities, pressure etc.) depending on the curvature of the surface to be polished.
  • the resistance to compression of the resilient cushion is substantially between 0.10 and 0.16 bar at 15% compression and between 0.20 and 0.30 bar at 50% compression.
  • the resistance to compression is the parameter that describes how much the cushion deforms under pressure and thus to what extent the cushion can redistribute forces and pressures.
  • the resistance to compression is particularly relevant in the range of 15 - 50% compression, since this is a compression that the resilient cushion experiences mostly during polishing. A small increase in the pressure should lead to a relatively large increase in deformation (or percentage of compression). This ensures a good redistribution of forces over the lens surface.
  • the thickness of the resilient cushion is between 14 and 15 mm.
  • the resilient cushion which deforms slightly during polishing redistributes the pressure and forces on the lens surface. For this, it needs to have a certain thickness. On the other hand, if the resilient cushion is too thick, it is more likely to bend and break during polishing. With a thickness between 14 and 15 mm, a good balance of redistribution of forces and probability of breaking is achieved.
  • the radius of curvature of the spherical surface of the rigid base is between 54 and 56 mm.
  • the resilient cushion deforms to redistribute pressure and forces on the lens surface. This way, the polishing is more equal over the entire lens surface and one can ensure that the required surface roughness has been achieved while at the same time the stock removal is uniformly distributed over the surface of the lens.
  • the resilient cushion can partly redistribute forces and pressure, but this effect naturally is limited. If the curvature of the rigid base corresponds more closely to the curvature of the lens surface that is to be polished, the forces do not need to be redistributed as much.
  • the diameter of the rigid base is between 55 and 65 mm.
  • the larger the diameter of the tool the higher the velocity at its extremity in rotation and this leads to more material removed in the polishing process.
  • the necessary linear movement of the tool in polishing is reduced, since with a small movement it already covers the entire surface of the lens. This reduces polishing time.
  • a diameter between 50 and 65 mm satisfactory results are achieved, but improved results are achieved with diameters between 55 and 65 mm.
  • the resilient cushion is a sponge, commercially available as Eurocell 130TM from Recticel.
  • This sponge is made from polyether, has the required resistance to compression and a specific density between 110 kg/m 3 and 130 kg/m 3 .
  • the polishing face of the resilient cushion is formed by a separate polishing pad which can be attached to the resilient cushion.
  • the separate polishing pad may be attached to the resilient cushion using an adhesive.
  • the polishing pads and resilient cushions can thus be manufactured separately which is easier.
  • the polishing pad comprises a top layer and a bottom layer, the top layer being a nap layer adapted to carry an abrasive slurry.
  • the bottom layer of the polishing pad is of a polyurethane impregnated non-woven fabric.
  • the function of the polishing pad is to hold the abrasive slurry and bring it into contact with the lens.
  • the pad with these characteristics has been shown to function properly and also to last long. With other polishing pads, the pad needs to be changed more frequently, which is costly and slows down the polishing process.
  • polishing pads have the desired characteristics.
  • suitable pads are: Bellatrix Polishing PAD K0034 TM commercially available from Filwel Co., Ltd. and PolitexTM Supreme finishing pad, commercially available from EMINESS technologies Inc.
  • the abrasive slurry used may be an aluminium oxide water solution.
  • FIG 1 it is shown how a polishing tool according to a preferred embodiment of the present invention is built up from its separate components.
  • a first component is the rigid body (11).
  • Rigid body (11) comprises a surface (14), upon which resilient cushion (12) is to be mounted.
  • the polishing face of the resilient cushion is formed by a polishing pad (13).
  • Reference sign (15) is used to indicate the side of the rigid body (11) which is to be mounted in the polishing machine.
  • the surface (14) is spherical and has a radius of curvature between 54 and 60 mm.
  • the diameter of the tool is between 50 and 65 mm, and the thickness of resilient cushion (12) is between 13 and 16 mm.
  • the resilient cushion has a resistance to compression between 0.14 and 0.4 bar when compressed between 15% and 60%.
  • Figure 2 shows a schematic cross section of polishing tool (10) completely assembled with rigid body (11), resilient cushion (12) and polishing pad (13).
  • the top surface (16) of the polishing pad is used to polish the surface (21) of a lens (20) and can be regarded as the polishing face of the tool.
  • the lens surface that is to be polished (21) does not exactly correspond to the surface (16) of the polishing tool. In fact, it can be quite different, since a wide range of lenses (between 0 and -11 dioptres sphere, between 0 and -4 dioptres cylinder and additions up to 3.5 dioptres, but with a maximum allowable combined local concave curvature along the surface of -11 dioptres) is polished with the same tool.
  • the resilient cushion (12) deforms when in contact with the lens. This ensures a redistribution of forces over the surface (16) of the lens. This ensures that the desired roughness and an even stock removal can be obtained over then entire surface.
  • the tool is the same for the whole range of lenses, but the program that the polishing machine performs can vary.
  • Some parameters of the polishing program may be e.g. rotational velocity ( ⁇ 1) of the tool, rotational velocity ( ⁇ 2) of the lens, lateral displacement and velocity (v) of the tool, inclination between the axis of the tool and the axis of the lens, force between lens and polisher and polishing time.
  • Figure 3 shows a perspective view of a polishing pad (13) which might form the polishing surface (16) of a tool according to the invention.
  • the bottom surface (19) may carry an adhesive to easily attach it to the resilient cushion.
  • the polishing pad shown has two layers.
  • a top layer (17) is designed to hold an abrasive slurry. For this purpose, it preferably has vertical pores.
  • the abrasive slurry used may be an aluminium oxide water suspension.
  • the bottom layer (18) is preferably of a non-woven fabric.
  • Figure 4a shows a graph of the resistance to compression of a resilient cushion which may be used in the present invention.
  • the graph shows the resistance to compression of the cushion Eurocell 130TM commercially available from Recticel.
  • the resistance to compression is particularly relevant in the range of 15 - 50% compression, since this is a compression that the resilient cushion might ordinarily experience during polishing.
  • a small increase in the pressure leads to a relatively large increase in deformation (or percentage of compression). This ensures a good redistribution of forces over the lens surface.
  • Figure 4b shows a more detailed view of the lower range of compression.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)
  • Polishing Bodies And Polishing Tools (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)

Claims (10)

  1. Outil (10) destiné à polir des surfaces optiques (21), comprenant une base rigide (11) qui présente une surface sphérique (14) qui porte un cousin élastique (12) qui présente une face de polissage (16), caractérisé en ce que ;
    ✔ le diamètre de la base rigide (11) est compris entre 50 mm et 65 mm ;
    ✔ le rayon de courbure de la surface sphérique (14) est compris entre 54 mm et 60 mm ;
    ✔ l'épaisseur du coussin élastique (12) est compris entre 13 mm et 16 mm ; et
    ✔ la résistance à la compression du coussin élastique (12) est comprise entre 0,08 bar et 0,15 bar pour une compression de 10% et entre 0,55 bar et 0,8 bar pour une compression de 70 %,
  2. Outil destiné à polir des surfaces optiques selon la revendication 1. caractérise en ce que la résistance à la compression du coussin élastique (12) est sensiblement comprise entre 0,10 bar et 0,16 bar pour une compression de 15 % et entre 0,20 bar et 0,30 bar pour une compression de 50 %.
  3. Outil destiné à polir des surfaces optiques selon l'une quelconque des revendications précédentes, caractérisé en ce que l'épaisseur du coussin élastique (12) est comprise entre 14 mm et 15 mm.
  4. Outil destiné à polir des surfaces optiques selon l'une quelconque des revendications précédentes, caractérisé en outre en ce que le rayon de courbure de la surface sphérique de la base rigide (11) est compris entre 54 mm et 56 mm.
  5. Outil destiné à polir des surfaces optiques selon l'une quelconque des revendications précédentes, caractérisé en ce que le diamètre de la base rigide (11) est compris entre 55 mm et 65 mm.
  6. Outil destiné à polir des surfaces optiques selon l'une quelconque des revendications précédentes, caractérisé en ce que le coussin élastique est une éponge qui présente une densité spécifique comprise entre 110 kg/m3 et 130 kg m3.
  7. Outil destiné à polir des surfaces optiques selon l'une quelconque des revendications précédentes, caractérisé en ce que la face de polissage du coussin élastique est formée par un tampon de polissage distinct (13) qui peut être fixé sur ledit coussin élastique (12).
  8. Outil destiné à polir des surfaces optiques selon la revendication 7, caractérise en ce que le tampon de polissage (13) comprend une couche supérieure (17) et une couche inférieure (18), la couche supérieure étant une couche de poils adaptée pour porter une boue abrasive.
  9. Outil destiné à polir des surfaces optiques selon la revendication 8, caractérisé en outre en ce que la couche inférieure (18) du tampon de polissage est un tissu non tissé imprégné ou polyuréthane,
  10. Utilisation d'un outil selon l'une quelconque des revendications précédentes destiné à polir une surface optique, en particulier une lentille ophtalmique, et plus particulièrement une lentille de forme libre.
EP08382026A 2008-07-08 2008-07-08 Outil pour polir des surfaces optiques conventionnelles et en forme libre Not-in-force EP2143527B1 (fr)

Priority Applications (7)

Application Number Priority Date Filing Date Title
AT08382026T ATE494985T1 (de) 2008-07-08 2008-07-08 Werkzeug zur reinigung konventioneller und frei geformter optischer oberflächen
DE602008004494T DE602008004494D1 (de) 2008-07-08 2008-07-08 Werkzeug zur Reinigung konventioneller und frei geformter optischer Oberflächen
ES08382026T ES2359283T3 (es) 2008-07-08 2008-07-08 Herramienta para el pulido de superficies ópticas convencionales y de formas libres.
EP08382026A EP2143527B1 (fr) 2008-07-08 2008-07-08 Outil pour polir des surfaces optiques conventionnelles et en forme libre
JP2011517179A JP2011527242A (ja) 2008-07-08 2009-07-07 一般的及びフリーフォームの光学面を磨くためのツール
PCT/ES2009/000355 WO2010004065A1 (fr) 2008-07-08 2009-07-07 Outil pour le polissage de surfaces optiques classiques et à formes libres
US12/737,393 US20110104998A1 (en) 2008-07-08 2009-07-07 Tool for polishing conventional and free-form optical surfaces

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
EP08382026A EP2143527B1 (fr) 2008-07-08 2008-07-08 Outil pour polir des surfaces optiques conventionnelles et en forme libre

Publications (2)

Publication Number Publication Date
EP2143527A1 EP2143527A1 (fr) 2010-01-13
EP2143527B1 true EP2143527B1 (fr) 2011-01-12

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ID=39876258

Family Applications (1)

Application Number Title Priority Date Filing Date
EP08382026A Not-in-force EP2143527B1 (fr) 2008-07-08 2008-07-08 Outil pour polir des surfaces optiques conventionnelles et en forme libre

Country Status (7)

Country Link
US (1) US20110104998A1 (fr)
EP (1) EP2143527B1 (fr)
JP (1) JP2011527242A (fr)
AT (1) ATE494985T1 (fr)
DE (1) DE602008004494D1 (fr)
ES (1) ES2359283T3 (fr)
WO (1) WO2010004065A1 (fr)

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102013220973A1 (de) * 2013-10-16 2015-04-16 Carl Zeiss Vision International Gmbh Werkzeug zur Polierbearbeitung von optischen Flächen
DE102014015052A1 (de) * 2014-10-15 2016-04-21 Satisloh Ag Polierteller für ein Werkzeug zur Feinbearbeitung von optisch wirksamen Flächen an Brillengläsern
DE102019005084A1 (de) * 2019-07-16 2021-01-21 Schneider Gmbh & Co. Kg Polierwerkzeug sowie Vorrichtung zum Polieren eines Werkstücks

Family Cites Families (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
NL8502142A (nl) * 1985-07-26 1987-02-16 Optimed Nv Werkwijze voor het vervaardigen van een brilleglas voor bijzienden.
US5140782A (en) * 1990-10-29 1992-08-25 Honore Mecteau Tool and method for forming a lens
JP3787457B2 (ja) * 1999-05-10 2006-06-21 キヤノン株式会社 研磨工具
FR2823143B1 (fr) * 2001-04-10 2003-07-04 Essilor Int Outil torique de polissage d'une surface optique d'une lentille, et procede de polissage d'une surface atorique au moyen d'un tel outil
DE102004003131A1 (de) * 2004-01-15 2005-08-11 Carl Zeiss Vorrichtung und Verfahren zum Polieren einer optischen Fläche, optisches Bauelement, sowie Verfahren zum Herstellen eines Polierwerkzeugs
ES2249990B1 (es) * 2004-08-03 2007-08-01 Indo Internacional S.A. Herramienta y procedimiento para pulir superficies opticas.
DE602005004229T2 (de) 2004-11-09 2009-01-02 Seiko Epson Corp. Elastisches Polierwerkzeug und Verfahren zum Polieren einer Linse mit einem solchen Werkzeug

Also Published As

Publication number Publication date
DE602008004494D1 (de) 2011-02-24
EP2143527A1 (fr) 2010-01-13
ES2359283T3 (es) 2011-05-20
ATE494985T1 (de) 2011-01-15
JP2011527242A (ja) 2011-10-27
WO2010004065A1 (fr) 2010-01-14
US20110104998A1 (en) 2011-05-05

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