EP2140142B1 - Gear pump - Google Patents
Gear pump Download PDFInfo
- Publication number
- EP2140142B1 EP2140142B1 EP08735717A EP08735717A EP2140142B1 EP 2140142 B1 EP2140142 B1 EP 2140142B1 EP 08735717 A EP08735717 A EP 08735717A EP 08735717 A EP08735717 A EP 08735717A EP 2140142 B1 EP2140142 B1 EP 2140142B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- gear
- drive shaft
- fact
- shaft
- pump according
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Not-in-force
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C15/00—Component parts, details or accessories of machines, pumps or pumping installations, not provided for in groups F04C2/00 - F04C14/00
- F04C15/0003—Sealing arrangements in rotary-piston machines or pumps
- F04C15/0023—Axial sealings for working fluid
- F04C15/0026—Elements specially adapted for sealing of the lateral faces of intermeshing-engagement type machines or pumps, e.g. gear machines or pumps
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C15/00—Component parts, details or accessories of machines, pumps or pumping installations, not provided for in groups F04C2/00 - F04C14/00
- F04C15/0003—Sealing arrangements in rotary-piston machines or pumps
- F04C15/0034—Sealing arrangements in rotary-piston machines or pumps for other than the working fluid, i.e. the sealing arrangements are not between working chambers of the machine
- F04C15/0038—Shaft sealings specially adapted for rotary-piston machines or pumps
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C2/00—Rotary-piston machines or pumps
- F04C2/08—Rotary-piston machines or pumps of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing
- F04C2/12—Rotary-piston machines or pumps of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing of other than internal-axis type
- F04C2/14—Rotary-piston machines or pumps of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing of other than internal-axis type with toothed rotary pistons
- F04C2/18—Rotary-piston machines or pumps of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing of other than internal-axis type with toothed rotary pistons with similar tooth forms
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C2220/00—Application
- F04C2220/24—Application for metering throughflow
Definitions
- the invention relates to a gear pump for conveying colored lakes according to the preamble of claim 1.
- a generic gear pump is out of the EP 1 280 996 B1 known as the closest prior art.
- the known gear pump has two meshing gears, which are rotatably supported within a pump housing.
- One of the gears is coupled to a drive shaft which is mounted in a bearing within the pump housing.
- the drive shaft penetrates the bearing housing in the pump housing and is coupled outside of the pump housing with a drive.
- the gear wheel on the drive shaft is associated with a sealing means which seals the bearing means of the drive shaft relative to a pumping space formed on the circumference of the gear.
- the sealing means on a ceramic ring which is supported under a bias on a front side of the gear.
- Another object of the invention is to provide a gear pump of the generic type in which the bearing friction of the drive shaft remains substantially constant during operation.
- the invention has the particular advantage that the driven gear is guided freely in the pump housing and forms a relatively uniform sealing gap to each end face with the pump housing.
- a second sealing means is arranged with a second pressure ring on the opposite end face of the gear on the circumference of the drive shaft between a second bearing means and the gear, both pressure rings on both faces of the gear each having a sealing shoulder and loading by a spring means on the end faces of the gear are pressed.
- the gear is stretched between the pressure rings and thus independent of the position of the drive shaft. A tarnishing of one of the end faces on one of the housing plates is thereby avoided and the gearwheel forms for each end face with the pump housing an equally large sealing gap.
- the prestressed on both sides of the pressure rings and the thus fixed position of the gear allows a high sealing effect, so that the protruding from the pumping chamber color lakes advances only in the lateral sealing gaps only to the sealing shoulders of the pressure rings.
- the bearing means within the pump housing remain free of color lakes, so that a flushing of the bearing points of the drive shaft is unnecessary. In the design of the storage means thus the requirements of a flushability can be neglected.
- the sealing means each have a sealing ring, which the bearing means to Shield both sides of the gear relative to the pressure rings and each define on the circumference of the drive shaft formed between the pressure ring and the sealing ring washing compartment.
- the sealing rings which are arranged on the circumference of the drive shaft and sealingly act between the pump housing and the drive shaft, form a second den Pressure rings downstream seal to separate the bearings of the delivery chamber.
- each of the flushing chambers is connected by a flushing channel in the pump housing with a flushing connection.
- the color varnishes which have entered the rinsing chamber can be rinsed out before a color change by means of a rinsing liquid supplied via the rinsing connection.
- the bearing means can be performed by bushings for sliding bearing of the drive shaft, but in the case of a bearing lubrication borrowed funds are used.
- the bearing means for supporting the drive shaft are preferably formed according to an advantageous embodiment of the invention by at least two rolling bearings whose rolling elements are held in a filled with a lubricant annular chamber. As a lubricant fat fills are preferably used, so that the drive shaft can be driven with relatively low bearing friction.
- the bearing means of the shaft journal can also be shielded by sealing rings relative to the pressure rings in such a way that no residues of color lakes pollute the bearing means.
- the sealing rings form with the pressure rings on the circumference of the shaft journal to each end face of the gear each have a flushing chamber, which is connected by a flushing passage in the pump housing with a flushing port.
- the two rinsing chambers are connected by a plurality of purge channels between the shaft journal and the pressure rings and between the shaft journal and the gear.
- the bearing means for supporting the shaft journal are preferably formed identically to the bearing means of the drive shaft. So a plain bearing with bushings would be possible.
- the bearing means for supporting the shaft journal are preferably formed by at least two roller bearings whose rolling elements are held in an annular chamber filled with a lubricant.
- the biasing force generated by the spring means is generated by the spring means, with which a sealing shoulder of the pressure ring is held on the end face of the gear. It is essential that the generated biasing force during the operating life of the pump remains substantially constant.
- the spring means is formed by a respective plate spring assembly. In this case, high spring forces can be generated even in small spaces in the scope of the drive shaft or the shaft journal.
- the pump housing is preferably designed in several parts, the end faces of the gear wheels being held between two housing plates.
- the plate design allows a Feinstbearbeitung of the pump housing, so that a high Planparallclmaschine between the gears and the housing plates is adjustable.
- the drive shaft of a bearing shaft and a coupling shaft connected by a releasable rotational connection with the bearing shaft wherein the bearing shaft is connected within the pump housing with the gear and is supported by the bearing means.
- the clutch shaft outside of the pump housing is in contrast mounted rotatably in a support housing by a support bearing and can be coupled at the free end to the drive.
- Fig. 1 and Fig. 2 a first embodiment of the gear pump according to the invention is shown in a schematic sectional view.
- Fig. 2 shows only an enlarged section of the Fig. 1 , so that the following description applies to both figures.
- the gear pump has a pump housing 1, which is constructed in several parts and the housing plates 1.1 and 1.2 and held between the housing plate 1.1 and 1.2 center plate 1.3 consists. In the end faces of the housing plates 1.1 and 1.2 each have a housing seal 1.4 and 1.5 is arranged, through which the gaps between the middle plate 1.3 and the housing plates 1.1 and 1.2 are sealed to the outside.
- the middle plate 1.3 has recesses for two intermeshing gears 4 and 5.
- a delivery channel system 6 is formed in the housing parts, which is connected to a pump inlet 2 formed in the housing plate 1.2 and with a pump outlet 3 formed in the housing plate 1.1.
- the delivery channel system 6 is preferably formed by bores and recesses in the housing plates 1.1 and 1.2 and the center plate 1.3.
- the gear 4 is rotatably connected to a drive shaft 7.
- the gear 4 is penetrated in a central bore 28 of the drive shaft 7.
- a connecting means 29 (shown in phantom), through which a positive and rotationally fixed connection between the drive shaft 7 and the gear 4 is formed.
- the drive shaft 7 has a bearing end 7.1 within the pump housing 1 and a coupling end 7.2 outside of the pump housing 1.
- a continuous receiving bore 18 is provided in the housing plate 1.1 and in the housing plate 1.2, which is penetrated substantially coaxially by the drive shaft 7.
- a sealing means 9.1 and 9.2 and a bearing means 8.1 and 8.2 arranged in the housing plate 1.1 and the housing plate 1.2.
- Each of the sealing means 9.1 and 9.2 in each case has a pressure ring 10.1 and 10.2.
- the pressure rings 10.1 and 10.2 are held axially displaceable on the circumference of the drive shaft 7 and are supported, each with a sealing shoulder 16.1 and 16.2 on the end faces of the gear 4 from.
- the pressure rings 10.1 and 10.2 and the end faces of the gear 4 are for this purpose preferably formed of a ceramic material.
- the gear 4 and the pressure rings 10.1 and 10.2 may also be formed entirely of a ceramic material.
- the spring means 11.1 which is formed in this embodiment as a plate spring package, is stretched between a fixed in the housing plate 1.1 retaining ring 17 and the pressure ring 10.1.
- the spring means 11.2 which is also designed as a disc spring assembly, between a further fixed in the housing plate 1.2 retaining ring 17 and the pressure ring 10.2 acts.
- the sealing rings 12.1 and 12.2 are formed in this embodiment by grooved rings that generate radially acting sealing forces between the drive shaft 7 and the receiving holes 18.
- the sealing rings 12.1 and 12.2 are held at a distance from the pressure rings 10.1 and 10.2 on the circumference of the drive shaft 7, so that in the space between the drive shaft 7 and the receiving bore 18, a washing compartment 13.1 and 13.2 is formed.
- the washing compartment 13.1 is coupled via a flushing channel 14.1 in the housing plate 1.1 with a flushing connection 15.1.
- the trained on the opposite side of the gear 4 in the sealing means 9.2 Spülsch 13.2 is connected via a flushing passage 14.2 in the housing plate 1.2 with a flushing port 15.2.
- the flushing connections 15.1 and 15.2 are connected to a flushing system.
- the rinsing rooms 13.1 and 13.2 are connected to one another by a plurality of rinsing grooves 36.1 and 36.2.
- the flushing grooves 36.1 here each denote the flushing groove, which extend between the pressure ring 10.1 and the drive shaft 7 and the pressure rings 10.2 and the drive shaft 7.
- the flushing groove 36.1 may be formed by a groove on the circumference of the drive shaft or by a groove on the inner diameter of the pressure ring.
- the flushing groove 36.2 denotes a connection between the end faces of the gear 4, wherein this through a groove in the bore 28th of the gear 4 or by a groove on the circumference of the drive shaft 7 may be executed.
- the bearing means 8.1 and 8.2 respectively in the outer regions of the housing plates 1.1 and 1.2 are arranged.
- the bearing means 8.1 and 8.2 are each formed by rolling bearings 32, which has a plurality of rolling elements 30 which are held in a closed annular chamber 31 between an inner and an outer race.
- the roller bearings 32 are held in the axial direction by a respective retaining ring 17 fixed in the housing plate 1.1 and 1.2.
- the closed annular chamber 31 is preferably a grease filling, which preferably ensures the lubrication of the rolling elements during the service life of the gear pump.
- the receiving bore 18 in the housing plate 1.1 is closed to the outside by a cover 27.
- the coupling end 7.2 of the drive shaft 7 protrudes from the receiving bore 18 of the housing plate 1.2 out.
- the coupling end 7.2 of the drive shaft 7 has in the end region a diameter shoulder 33 on which a support ring 20 rests.
- the support ring 20 is L-shaped and is held in a recess of a support housing 19.
- the support housing 19 has a recess 21, which is completely penetrated by the drive shaft 7, so that the free coupling end 7.2 of the drive shaft 7 protrudes to connect a drive from the support housing 19.
- the support housing 19 is fixedly connected to the pump housing 1.
- the driven by the drive shaft 7 gear 4 is in engagement with the gear 5, which is held freely rotatably between the housing plates 1.1 and 1.2 in the middle plate 13.
- the gear 5 is held with its bore on a bearing journal 34.
- the bearing pin 34 is not supported in the housing plates 1.1 and 1.2 in this example, so that the gear 5 only through the housing plates 1.1 and 1.2 and guided by the center plate 1.3 and is driven by the gear 4.
- the gear 4 is driven by the drive shaft 7 in promoting a paint color.
- a paint supplied via the pump inlet 2 is conveyed to the pump outlet 3 under pressure by the meshing gears 4 and 5 in the delivery channel system 6.
- the leaking from the delivery channel 6 via the gaps between the end faces of the gears 4 and 5 and the Gcphaseuseplatten 1.1 and 1.2 leakage is held at the end faces of the gear 4 under bias pressure rings 10.1 and 10.2, so that the joint gap between the gear 4 and the drive shaft 7 remains substantially free of leaks.
- a rinsing liquid is introduced into the pump housing via the flushing connections 15.1 and 15.2 and the spaces between the drive shaft 7. den Housing plates 1.1 and 1.2 and rinsed in the gear 4.
- the delivery channel system 6 within the pump housing is also flushed by means of a flushing liquid through the pump inlet 2 and the pump outlet 3, so that the gaps between the gears 4 and the housing plates 1.1 and 1.2 and the center plate 1.3 can be flushed.
- Fig. 3 and Fig. 4 is a further embodiment of the gear pump according to the invention shown schematically in a cross-sectional view.
- the embodiment is in the construction of the gear pair of the gears 4 and 5 and the pump housing 1 is substantially identical to the embodiment according to Fig. 1 , so that reference is made to the above description at this point and only the differences will be explained.
- the components with the same functions have been given identical reference numerals. It also provides Fig. 4 only an enlarged view of a section of Fig. 3 so that the following description applies to both figures.
- the rotatably connected to the gear 4 drive shaft 7 is formed in this embodiment by a bearing shaft 25 and a coupling shaft 26 which are interconnected by a rotary joint 24.
- the bearing shaft 25 is rotatably supported by the bearing means 8.1 and 8.2 in the receiving bores 18 of the housing plates 1.1 and 1.2.
- the bearing means 8.1 and 8.2 associated sealing means 9.1 and 9.2 on the circumference of the bearing shaft 25 and the bearing means 8.1 and 8.2 are identical to the previous embodiment, so that reference can be made to the preceding description.
- the bearing shaft 25 extends substantially over the width of the housing plates 1.1 and 1.2, wherein on the drive side, the bearing shaft 25 is coupled to the coupling shaft 26.
- 26 projections are formed at the ends of the bearing shaft 25 and the coupling shaft, which constitute the rotary joint 24.
- the coupling shaft 26 is rotatably supported by a support bearing 22 in a support housing 19.
- the coupling shaft 26 is held in the support housing 19 both in the axial direction and in the radial direction by the support bearing 22.
- the coupling shaft 26 has a free protruding from the support housing 19 end, which is coupled with a drive (not shown here).
- the follower gear 5 is rotatably connected to the circumference of a shaft journal 23 with this.
- the shaft journal 23 penetrates the bore of the Gear 5 and is held supported on both sides of the gear 5 in receiving bores 35 of the housing plate 1.1 and the housing plate 1.2.
- the bearing means 8.3 and 8.4 are provided on both sides of the gear 5 for this purpose.
- the bearing means 8.3 and 8.4 are formed by roller bearings 32, which is identical in construction to the rolling bearings 32 which support the drive shaft 7.
- each of the bearings 32 has a plurality of rolling elements 30, which are held in a closed annular chamber 31, each with a grease filling.
- each of the sealing means 9.3 and 9.4 each have a pressure ring 10.3 and 10.4.
- the pressure rings 10.3 and 10.4 are held by spring means 11.3 and 11.4 under bias on the end faces of the gear 5.
- each pressure ring 10.3 and 10.4 each have a sealing shoulder 16.3 and 16.4, which are supported on the end faces of the gear 5.
- the spring means 11.3 and 11.4 are formed in this embodiment by Tel-lerfederwovene which are fixed by retaining rings 17 in the receiving bore 35.
- the sealing rings 12.3 and 12.4 are assigned to the bearing means 8.3 and 8.4 at the periphery of the shaft journal 23, wherein the sealing rings 12.3 and 12.4 are formed as grooved rings, the annular space between the shaft journal 23 and the receiving bore 35 after Seal the outside.
- a flushing space 13.3 and 13.4 is formed in each case on the circumference of the shaft journal 23.
- the rinsing chambers 13.3 and 13.4 are in each case by a flushing passage 14.3 in the housing plate 1.1 and a flushing passage 14.4 in the housing plate 1.2 with a flushing port 15.3 the housing plate 1.1 and a flushing port 15.4 connected to the housing plate 1.2.
- the receiving bore 35 is closed in the housing plate 1.1 and in the housing plate 1.2 each outwardly by a cover 27.
- the follower gear 5 is also stretched between two pressure rings 10.3 and 10.4, wherein the pressure rings 10.3 and 10.4 are also preferably formed of a ceramic material and wherein at least the frontal region of the gear 5, against which the sealing shoulders 16.3 and 16.4 with bias, also are formed of a ceramic material.
- the gears 4 and 5 made of a full ceramic or ceramic-coated side edges.
- FIGS. 1 to 4 illustrated embodiments are exemplary in construction and arrangement of the bearing means for supporting the drive shaft and the shaft journal.
- the rolling bearings can alternatively be replaced by plain bearings or other common storage means.
- the purge channels and flushing connections shown are optional. So rinses on the gear pumps can also be performed on the existing pump connections and the existing gaps between shafts, gears and housing parts. In that case, no additional purge channels would be required.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Rotary Pumps (AREA)
- Details And Applications Of Rotary Liquid Pumps (AREA)
- Lubrication Of Internal Combustion Engines (AREA)
Abstract
Description
Die Erfindung betrifft eine Zahnradpumpe zum Fördern von Farblacken gemäß dem Oberbegriff des Anspruchs 1.The invention relates to a gear pump for conveying colored lakes according to the preamble of
Eine gattungsgemäße Zahnradpumpe ist aus der
Durch diese einseitige Abstützung des Dichtungsmittels an der Stirnseite des Zahnrades wird das Zahnrad mit der gegenüber liegenden Stirnseite gegen das Pumpengehäuse gedrückt, so dass aufgrund der unsymmetrischen Belastung des Zahnrades ungleichmäßige Dichtspalte die Folge sind. Auch die Vermutung, dass während des Betriebes ein zu beiden Seiten des Zahnrades wirkender Betriebsdruck aufgrund der größeren gegenüberliegenden Stirnfläche des Zahnrades ein Kräfteausgleich stattfindet, trifft nicht zu, da erfahrungsgemäß über der Länge der Dichtspalte zwischen zwei Körpern ein Druckabfall stattfindet. Die unsymmetrische Belastung des Zahnrades bleibt auch während des Betriebes bestehen, so dass erhöhte Reibungen zwischen dem Zahnrad und dem Pumpengehäuse auf der dem Dichtungsmittel gegenüberliegenden Stirnseite des Zahnrades auftreten.By this one-sided support of the sealing means on the end face of the gear wheel, the gear with the opposite end face is pressed against the pump housing, so that due to the unbalanced load of the gear uneven sealing gaps are the result. Also, the assumption that takes place during operation an acting on both sides of the gear operating pressure due to the larger opposite end face of the gear, a balance of forces, is not true, since experience shows that over the length of the sealing gaps between two bodies, a pressure drop occurs. The unbalanced load of the gear remains even during operation, so that increased friction between the gear and the pump housing on the opposite side of the sealing means of the gear occur.
Aus der
Es ist nun Aufgabe der Erfindung eine Zahnradpumpe der gattungsgemäßen Art derart weiterzubilden, dass einerseits eine gegenüber den Lagerstellen der Antriebswelle hohe Abdichtung an dem Zahnrad erreicht wird und andererseits eine gute Spülbarkeit der Pumpe erhalten bleibt.It is an object of the invention to develop a gear pump of the generic type such that, on the one hand, a seal against the bearings of the drive shaft is achieved on the gear and on the other hand, a good flushability of the pump is maintained.
Ein weiteres Ziel der Erfindung liegt darin, eine Zahnradpumpe der gattungsgemäßen Art zu schaffen, bei welcher die Lagerreibung der Antriebswelle im Wesentlichen während des Betriebes konstant bleibt.Another object of the invention is to provide a gear pump of the generic type in which the bearing friction of the drive shaft remains substantially constant during operation.
Diese Aufgabe wird erfindungsgemäß durch eine Zahnradpumpe mit den Merkmalen nach Anspruch 1 gelöst.This object is achieved by a gear pump with the features of
Vorteilhafte Weiterbildungen der Erfindung sind durch die Merkmale und Merkmalskombinationen der jeweiligen Unteransprüche definiert.Advantageous developments of the invention are defined by the features and feature combinations of the respective subclaims.
Die Erfindung besitzt den besonderen Vorteil, dass das angetriebene Zahnrad in dem Pumpengehäuse frei geführt ist und zu jeder Stirnseite mit dem Pumpengehäuse einen relativ gleichmäßigen Dichtungsspalt bildet. Hierzu ist ein zweites Dichtungsmittel mit einem zweiten Druckring auf der gegenüberliegenden Stirnseite des Zahnrades am Umfang der Antriebswelle zwischen einem zweiten Lagermittel und dem Zahnrad angeordnet, wobei beide Druckringe zu beiden Stirnseiten des Zahnrades jeweils eine Dichtschulter aufweisen und durch ein Federmittel belastend an den Stirnseiten des Zahnrades gedrückt sind. Das Zahnrad ist zwischen den Druckringen gespannt und somit von der Lage der Antriebswelle unabhängig. Ein Anlaufen einer der Stirnseiten an einer der Gehäuseplatten wird dadurch vermieden und das Zahnrad bildet zu jeder Stirnseite mit dem Pumpengehäuse einen gleichgroßen Dichtungsspalt. Die zu beiden Seiten vorgespannten Druckringe sowie die dadurch fixierte Lage des Zahnrades ermöglicht eine hohe Dichtwirkung, so dass die aus dem Förderraum heraustretenden Farblacke sich im wesentlichen in den seitlichen Dichtspalten nur bis zu den Dichtschultern der Druckringe vordrängt. Die Lagermittel innerhalb des Pumpengehäuses bleiben frei von Farblacken, so dass eine Spülung der Lagerstellen der Antriebswelle entbehrlich wird. Bei der Auslegung der Lagermittel können somit die Anforderungen einer Spülbarkeit vernachlässigt werden.The invention has the particular advantage that the driven gear is guided freely in the pump housing and forms a relatively uniform sealing gap to each end face with the pump housing. For this purpose, a second sealing means is arranged with a second pressure ring on the opposite end face of the gear on the circumference of the drive shaft between a second bearing means and the gear, both pressure rings on both faces of the gear each having a sealing shoulder and loading by a spring means on the end faces of the gear are pressed. The gear is stretched between the pressure rings and thus independent of the position of the drive shaft. A tarnishing of one of the end faces on one of the housing plates is thereby avoided and the gearwheel forms for each end face with the pump housing an equally large sealing gap. The prestressed on both sides of the pressure rings and the thus fixed position of the gear allows a high sealing effect, so that the protruding from the pumping chamber color lakes advances only in the lateral sealing gaps only to the sealing shoulders of the pressure rings. The bearing means within the pump housing remain free of color lakes, so that a flushing of the bearing points of the drive shaft is unnecessary. In the design of the storage means thus the requirements of a flushability can be neglected.
Um zu verhindern, dass selbst wenige Lackreste die Dichtstelle zwischen den Druckringen und dem Zahnrad sowie den Druckringen und dem Pumpengehäuse passieren und zu den Lagermitteln gelangen, ist die Weiterbildung der Erfindung bevorzugt verwendet, bei welcher die Dichtungsmittel jeweils einen Dichtring aufweisen, welche die Lagermittel zu beiden Seiten des Zahnrades gegenüber den Druckringen abschirmen und jeweils am Umfang der Antriebswelle einen zwischen dem Druckring und dem Dichtring gebildeten Spülraum begrenzen. Die Dichtringe, die am Umfang der Antriebswelle angeordnet sind und dichtend zwischen dem Pumpengehäuse und der Antriebswelle wirken, bilden eine zweite den Druckringen nachgeordnete Abdichtung, um die Lagerstellen von dem Förderraum zu trennen. Damit werden selbst die in den Spülraum eintretende Reste der Farblacke von den Lagermittel ferngehalten.In order to prevent even a few paint residues passing the sealing point between the pressure rings and the gear and the pressure rings and the pump housing and reach the bearing means, the development of the invention is preferably used, in which the sealing means each have a sealing ring, which the bearing means to Shield both sides of the gear relative to the pressure rings and each define on the circumference of the drive shaft formed between the pressure ring and the sealing ring washing compartment. The sealing rings, which are arranged on the circumference of the drive shaft and sealingly act between the pump housing and the drive shaft, form a second den Pressure rings downstream seal to separate the bearings of the delivery chamber. As a result, even the residues of the colored lakes entering the washing compartment are kept away from the storage means.
Da die zum Fördern von Farblacken eingesetzten Zahnradpumpen zur Ausführung von Farbwechseln spülbar sind, ist vorgesehen, dass jeder der Spülräume durch einen Spülkanal im Pumpengehäuse mit einem Spülanschluß verbunden ist. Damit können die in den Spülraum eingetretene Farblacke vor einem Farbwechsel mittels einer über den Spülanschluß zugeführten Spülflüssigkeit ausgespült werden.Since the gear pumps used for conveying color varnishes can be flushed to perform color changes, it is provided that each of the flushing chambers is connected by a flushing channel in the pump housing with a flushing connection. Thus, the color varnishes which have entered the rinsing chamber can be rinsed out before a color change by means of a rinsing liquid supplied via the rinsing connection.
Um dabei insbesondere die sich zwischen dem Zahnrad und der Antriebswelle bildenden Fügespalt mit einem Spülmittel durchspülen zu können, wird gemäß einer Weiterbildung der Erfindung vorgeschlagen, die beiden Spülräume durch mehrere Spülkanäle zwischen der Antriebswelle und den Druckringen sowie zwischen der Antriebswelle und dem Zahnrad miteinander zu verbinden.In order to be able to flush in particular the forming between the gear and the drive shaft joint gap with a detergent, it is proposed according to a development of the invention to connect the two rinsing chambers by multiple rinsing channels between the drive shaft and the pressure rings and between the drive shaft and the gear ,
Durch die hohe Dichtwirkung zwischen den Lagerstellen und dem Förderbereich der Zahnradpumpe lassen sich zur Lagerung der Antriebswelle alle gängigen Lagermittel verwenden. So lassen sich die Lagermittel durch Lagerbuchsen zur Gleitlagerung der Antriebswelle ausführen, wobei jedoch im Fall einer Lager-Schmierung Fremdmittel eingesetzt werden. Um möglichst hohe Standzeiten und Betriebslaufzeiten der Zahnradpumpe zu erhalten, werden die Lagermittel zur Lagerung der Antriebswelle bevorzugt gemäß einer vorteilhaften Weiterbildung der Erfindung durch zumindest zwei Wälzlager gebildet, deren Wälzkörper in einer mit einem Schmiermittel gefüllten Ringkammer gehalten sind. Als Schmiermittel werden hierbei bevorzugt Fettfüllungen verwendet, so dass die Antriebswelle mit relativ geringen Lagerreibungen antreibbar ist.Due to the high sealing effect between the bearings and the delivery area of the gear pump can be used for storage of the drive shaft all common storage media. Thus, the bearing means can be performed by bushings for sliding bearing of the drive shaft, but in the case of a bearing lubrication borrowed funds are used. In order to obtain the highest possible service life and operating periods of the gear pump, the bearing means for supporting the drive shaft are preferably formed according to an advantageous embodiment of the invention by at least two rolling bearings whose rolling elements are held in a filled with a lubricant annular chamber. As a lubricant fat fills are preferably used, so that the drive shaft can be driven with relatively low bearing friction.
Bei der Förderung von Farblacken beispielsweise in Lackieranlagen zur Lackierung von Karosscricteilen für Fahrzeuge ist besonders darauf zu achten, dass die geforderte Menge an Farblacken über die Drehzahl der Antriebswelle einstellbar und bei Wahl einer Antriebsdrehzahl während des Betriebes konstant bleibt. Hierzu ist es erforderlich, dass der Zahnreingriff des angetriebenen Zahnrades und des mitlaufenden Zahnrades möglichst mit geringem Spiel versehen ist, um toleranzbedingte Förderschwankungen zu vermeiden. Insoweit ist die Weiterbildung der Erfindung, bei welcher das mitlaufenden Zahnrad drehfest mit einem Wellenzapfen verbunden ist, der zu beiden Seiten des Zahnrades durch mehrere Lagermittel gelagert ist, besonders vorteilhaft, um konstante Förderleistungen zu gewährleisten. Hierbei ist am Umfang des Wellenzapfens zu beiden Seiten des Zahnrades jeweils ein Dichtungsmittel vorgesehen, die jeweils einen an einer der Stirnseiten des Zahnrades anliegenden Druckring aufweisen.When promoting color varnishes, for example in paint shops for painting car body parts for vehicles, special care must be taken to ensure that the required amount of color varnishes remains adjustable over the speed of the drive shaft and remains constant during operation when a drive speed is selected. For this It is necessary that the toothed engagement of the driven gear and the revolving gear is provided as possible with little play to avoid tolerance-related fluctuations in delivery. In that regard, the development of the invention, in which the follower gear rotatably connected to a shaft journal which is mounted on both sides of the gear by a plurality of bearing means, particularly advantageous to ensure constant flow rates. Here, a sealing means is provided on the circumference of the shaft journal on both sides of the gear, each having a voltage applied to one of the end sides of the gear pressure ring.
Die Lagermittel des Wellenzapfens lassen sich dabei ebenfalls bevorzugt durch Dichtringe gegenüber den Druckringen derart abschirmen, dass keine Reste an Farblacken die Lagermittel verschmutzen. Die Dichtringe bilden mit den Druckringen am Umfang des Wellenzapfens zu jeder Stirnseite des Zahnrades jeweils einen Spülraum, welcher durch einen Spülkanal im Pumpengehäuse mit einem Spülanschluss verbunden ist. Damit lassen sich auch die an dem mitlaufenden Zahnrad durch die Spalte zwischen dem Pumpengehäuse und dem Zahnrad austretenden Leckage nach Eintreten in die Spülräume durch eine Spülung entfernen.The bearing means of the shaft journal can also be shielded by sealing rings relative to the pressure rings in such a way that no residues of color lakes pollute the bearing means. The sealing rings form with the pressure rings on the circumference of the shaft journal to each end face of the gear each have a flushing chamber, which is connected by a flushing passage in the pump housing with a flushing port. Thus, the leaking at the follower gear through the gaps between the pump housing and the gear leakage after entering the washrooms can be removed by a purge.
Zur Spülung des Fügespaltes zwischen dem Zahnrad und dem Wellenzapfen wird ebenfalls vorgesehen, dass die beiden Spülräume durch mehrere Spülkanäle zwischen dem Wellenzapfen und den Druckringen sowie zwischen den Wellenzapfen und dem Zahnrad miteinander verbunden sind.To rinse the joint gap between the gear and the shaft journal is also provided that the two rinsing chambers are connected by a plurality of purge channels between the shaft journal and the pressure rings and between the shaft journal and the gear.
Die Lagermittel zur Lagerung des Wellenzapfens werden bevorzugt identisch zu den Lagermitteln der Antriebswelle ausgebildet. So wäre eine Gleitlagerung mit Lagerbuchsen möglich. Bevorzugt werden die Lagermittel zur Lagerung des Wellenzapfens jedoch durch zumindest zwei Wälzlager gebildet, deren Wälzkörper in einer mit einem Schmiermittel gefüllten Ringkammer gehalten sind.The bearing means for supporting the shaft journal are preferably formed identically to the bearing means of the drive shaft. So a plain bearing with bushings would be possible. However, the bearing means for supporting the shaft journal are preferably formed by at least two roller bearings whose rolling elements are held in an annular chamber filled with a lubricant.
Um einerseits den Verschleiß der Dichtungsmittel gegenüber dem Zahnrad zu minimieren und andererseits eine hohe Dichtwirkung gegenüber den Lagermitteln zu erhalten, werden gemäß der Weiterbildung der Erfindung die Druckringe aus einem keramischen Werkstoff gebildet und die Dichtringe als sogenannte Nutringc ausgeführt.On the one hand to minimize the wear of the sealant against the gear and on the other hand, a high sealing effect against the bearing means to obtain, according to the embodiment of the invention, the pressure rings formed of a ceramic material and the sealing rings designed as so-called Nutringc.
Für die Dichtwirkung der zwischen den Druckringen und den Zahnrädern gebildeten Dichtstellen ist maßgeblich die durch das Federmittel erzeugte Vorspannkraft, mit welcher eine Dichtschulter des Druckringes an der Stirnseite des Zahnrades gehalten ist. Hierbei ist wesentlich, dass die erzeugte Vorspannkraft während der Betriebsdauer der Pumpe im wesentlichen konstant bleibt. Insoweit hat sich als Federmittel zur Andrückung der Druckringe bevorzugt die Weiterbildung der Erfindung bewährt, bei welcher das Federmittel durch jeweils ein Tellerfederpaket gebildet ist. Dabei können selbst in kleinen Bauräumen im Umfang der Antriebswelle bzw. des Wellenzapfens hohe Federkräfte erzeugt werden.For the sealing effect of the sealing points formed between the pressure rings and the gears decisive is the biasing force generated by the spring means, with which a sealing shoulder of the pressure ring is held on the end face of the gear. It is essential that the generated biasing force during the operating life of the pump remains substantially constant. In that regard, has preferably proven as a spring means for Andrückung the pressure rings, the development of the invention, in which the spring means is formed by a respective plate spring assembly. In this case, high spring forces can be generated even in small spaces in the scope of the drive shaft or the shaft journal.
Die vorteilhafte Weiterbildung der Erfindung, bei welcher die Stirnseiten der Zahnräder aus einem keramischen Werkstoff gebildet sind, hat den besonderen Vorteil, dass selbst bei größeren Vorspannkräften der Druckringe keine erhöhten Verschleißerscheinungen auftreten können. Zudem bleiben die zwischen den Stirnseiten der Zahnräder und den Dichtschultern der aus Keramik gefertigten Druckringe erzeugten Reibkräfte relativ gering.The advantageous development of the invention, in which the end faces of the gears are formed of a ceramic material, has the particular advantage that even with larger biasing forces of the pressure rings no increased signs of wear can occur. In addition, the frictional forces generated between the end faces of the gears and the sealing shoulders made of ceramic pressure rings remain relatively low.
Um insbesondere den sich zwischen den Zahnrädern und dem Pumpengehäuse bildenden Spalt möglichst in engen Toleranzen mit hoher Dichtwirkung zu erhalten, ist das Pumpengehäuse vorzugsweise mehrteilig ausgebildet, wobei die Stirnseiten der Zahnräder zwischen zwei Gehäuseplatten gehalten sind. Die Plattenbauweise ermöglicht eine Feinstbearbeitung des Pumpengehäuses, so dass eine hohe Planparallclität zwischen den Zahnrädern und den Gehäuseplatten einstellbar ist.In order to obtain in particular the gap forming between the gear wheels and the pump housing as close as possible to tight tolerances with a high sealing effect, the pump housing is preferably designed in several parts, the end faces of the gear wheels being held between two housing plates. The plate design allows a Feinstbearbeitung of the pump housing, so that a high Planparallclität between the gears and the housing plates is adjustable.
Bei einer weiteren vorteilhaften Weiterbildung der Erfindung ist vorgesehen, die Antriebswelle aus einer Lagerwelle und einer durch eine lösbare Drehverbindung mit der Lagerwelle verbundene Kupplungswelle zu bilden, wobei die Lagerwelle innerhalb des Pumpengehäuses mit dem Zahnrad verbunden ist und durch die Lagermittel gelagert ist. Die Kupplungswelle außerhalb des Pumpengehäuses ist demgegenüber in einem Stützgehäuse durch eine Stützlagerung drehbar gelagert und am freien Ende mit dem Antrieb kuppelbar. So lassen sich ebenfalls vorteilhaft die äußeren auf die Antriebswelle einwirkenden Kräfte durch die Stützlagerung abfangen.In a further advantageous embodiment of the invention, it is provided to form the drive shaft of a bearing shaft and a coupling shaft connected by a releasable rotational connection with the bearing shaft, wherein the bearing shaft is connected within the pump housing with the gear and is supported by the bearing means. The clutch shaft outside of the pump housing is in contrast mounted rotatably in a support housing by a support bearing and can be coupled at the free end to the drive. Thus, also advantageous to absorb the outer forces acting on the drive shaft forces through the support bearing.
Die erfindungsgemäße Zahnradpumpe wird nachfolgend anhand einiger Ausführungsbeispiele unter Hinweis auf die beigefügten Figuren näher erläutert.The gear pump according to the invention will be explained in more detail with reference to some embodiments with reference to the accompanying figures.
Es stellen dar
- Fig. 1
- schematisch eine Schnittansicht eines ersten Ausführungsbeispiel der erfindungsgemäßen Zahnradpumpe
- Fig. 2
- schematisch eine Schnittansicht des Wellenzapfens der Ausführungsbei- spiels aus
Fig. 3 - Fig. 3
- schematisch eine Schnittansicht eines weiteren Ausführungsbeispiels der erfindungsgemäßen Zahnradpumpe
- Fig. 4
- schematisch eine Schnittansicht der Antriebswelle des Ausführungsbei- spiels aus
Fig. 1
- Fig. 1
- schematically a sectional view of a first embodiment of the gear pump according to the invention
- Fig. 2
- schematically a sectional view of the shaft journal of the exemplary embodiment of game
Fig. 3 - Fig. 3
- schematically a sectional view of another embodiment of the gear pump according to the invention
- Fig. 4
- schematically a sectional view of the drive shaft of the exemplary embodiment of game
Fig. 1
In
Die Zahnradpumpe weist ein Pumpengehäuse 1 auf, das mehrteilig aufgebaut ist und die Gehäuseplatten 1.1 und 1.2 sowie die zwischen den Gehäuseplatte 1.1 und 1.2 gehaltene Mittelplatte 1.3 besteht. In den Stirnseiten der Gehäuseplatten 1.1 und 1.2 ist jeweils eine Gehäusedichtung 1.4 und 1.5 angeordnet, durch welche die Spalte zwischen der Mittelplatte 1.3 und den Gehäuseplatten 1.1 und 1.2 nach außen hin abgedichtet sind. Die Mittelplatte 1.3 weist Aussparungen für zwei ineinander kämmende Zahnräder 4 und 5 auf. Im Überlappungsbereich der Zahnräder 4 und 5 ist in den Gehäuseteilen ein Förderkanalsystem 6 ausgebildet, das mit einem in der Gehäuseplatte 1.2 ausgebildeten Pumpeneinlass 2 und mit einem in der Gehäuseplatte 1.1 ausgebildeten Pumpenauslass 3 verbunden ist. Das Förderkanalsystem 6 wird vorzugsweise durch Bohrungen und Aussparungen in den Gehäuseplatten 1.1 und 1.2 sowie der Mittelplatte 1.3 gebildet.The gear pump has a
Das Zahnrad 4 ist mit einer Antriebswelle 7 drehfest verbunden. Hierzu wird das Zahnrad 4 in einer mittleren Bohrung 28 von der Antriebswelle 7 durchdrungen. Zwischen dem Umfang der Antriebswelle 7 und der Bohrung 28 des Zahnrades 4 ist ein Verbindungsmittel 29 (hier gestrichelt dargestellt) vorgesehen, durch welche eine formschlüssige und drehfeste Verbindung zwischen der Antriebswelle 7 und dem Zahnrad 4 gebildet wird. Die Antriebswelle 7 weist ein Lagerende 7.1 innerhalb des Pumpengehäuses 1 sowie ein Kupplungsende 7.2 außerhalb des Pumpengehäuses 1 auf. Hierzu ist in der Gehäuseplatte 1.1 und in der Gehäuseplatte 1.2 jeweils eine durchgehende Aufnahmebohrung 18 vorgesehen, die im wesentlichen koaxial von der Antriebswelle 7 durchdrungen wird. In der Gehäuseplatte 1.1 und der Gehäuseplatte 1.2 ist jeweils zwischen dem Umfang der Antriebswelle 7 und der Aufnahmebohrung 18 der Gehäuseplatten 1.1 und 1.2 ein Dichtungsmittel 9.1 und 9.2 sowie ein Lagermittel 8.1 und 8.2 angeordnet. Jedes der Dichtungsmittel 9.1 und 9.2 weist jeweils einen Druckring 10.1 und 10.2 auf. Die Druckringe 10.1 und 10.2 sind axial verschiebbar am Umfang der Antriebswelle 7 gehalten und stützen sich mit jeweils einer Dichtschulter 16.1 und 16.2 an den Stirnseiten des Zahnrades 4 ab. Die Druckringe 10.1 und 10.2 sowie die Stirnseiten des Zahnrades 4 sind hierzu bevorzugt aus einem keramischen Werkstoff gebildet. Hierzu kann das Zahnrad 4 und die Druckringe 10.1 und 10.2 auch komplett aus einem keramischen Werkstoff gebildet sein.The
An den zu den Dichtschulter 16.1 und 16.2 gegenüberliegenden Seite der Druckringe 10.1 und 10.2 ist jeweils ein Federmittel 11.1 und 11.2 angeordnet. Das Federmittel 11.1, das in diesem Ausführungsbeispiel als ein Tellerfederpaket ausgebildet ist, ist zwischen einem in der Gehäuseplatte 1.1 fixierten Haltering 17 und dem Druckring 10.1 gespannt. Auf der gegenüberliegenden Seite des Zahnrades 4 wirkt das Federmittel 11.2, das ebenfalls als ein Tellerfederpaket ausgebildet ist, zwischen einem weiteren in der Gehäuseplatte 1.2 fixierten Halterring 17 und dem Druckring 10.2.At the opposite to the sealing shoulder 16.1 and 16.2 side of the pressure rings 10.1 and 10.2 each have a spring means 11.1 and 11.2 is arranged. The spring means 11.1, which is formed in this embodiment as a plate spring package, is stretched between a fixed in the housing plate 1.1 retaining
Desweiteren weisen die Dichtungsmittel 9.1 und 9.2 auf der zu dem Lagermittel 8.1 und 8.2 gewandten Seite einen Dichtring 12.1 und 12.2 auf, der zwischen dem Umfang der Antriebswelle 7 und der Aufnahmebohrung 18 in der Gehäuseplatte 1.1 und 1.2 gehalten ist. Die Dichtringe 12.1 und 12.2 sind in diesem Ausführungsbeispiel durch Nutringe gebildet, die radial wirkende Dichtkräfte zwischen der Antriebswelle 7 und den Aufnahmebohrungen 18 erzeugen.Furthermore, the sealing means 9.1 and 9.2 on the side facing the bearing means 8.1 and 8.2 side a sealing ring 12.1 and 12.2, which is held between the periphery of the
Die Dichtringe 12.1 und 12.2 sind mit Abstand zu den Druckringen 10.1 und 10.2 am Umfang der Antriebswelle 7 gehalten, so dass sich in dem Zwischenraum zwischen der Antriebswelle 7 und der Aufnahmebohrung 18 ein Spülraum 13.1 und 13.2 ausbildet. Der Spülraum 13.1 ist über einen Spülkanal 14.1 in der Gehäuseplatte 1.1 mit einem Spülanschluß 15.1 gekoppelt. Der auf der gegenüber liegenden Seite des Zahnrades 4 in dem Dichtungsmittel 9.2 ausgebildete Spülraum 13.2 ist über einen Spülkanal 14.2 in der Gehäuseplatte 1.2 mit einem Spülanschluß 15.2 verbunden. Im Betrieb sind die Spülanschlüsse 15.1 und 15.2 mit einem Spülsystem verbunden.The sealing rings 12.1 and 12.2 are held at a distance from the pressure rings 10.1 and 10.2 on the circumference of the
Die Spülräume 13.1 und 13.2 sind durch mehrere Spülnuten 36.1 und 36.2 miteinander verbunden. Die Spülnuten 36.1 bezeichnen hierbei jeweils die Spülnut, die sich zwischen dem Druckring 10.1 und der Antriebswelle 7 und dem Druckringe 10.2 und der Antriebswelle 7 erstrecken. Hierbei kann die Spülnut 36.1 durch eine Nut am Umfang der Antriebswelle oder durch eine Nut am Innendurchmesser des Druckringes gebildet sein. Die Spülnut 36.2 bezeichnet eine Verbindung zwischen den Stirnseiten des Zahnrades 4, wobei diese durch eine Nut in der Bohrung 28 des Zahnrades 4 oder durch eine Nut am Umfang der Antriebswelle 7 ausgeführt sein kann.The rinsing rooms 13.1 and 13.2 are connected to one another by a plurality of rinsing grooves 36.1 and 36.2. The flushing grooves 36.1 here each denote the flushing groove, which extend between the pressure ring 10.1 and the
Zu Lagerung der Antriebsmittel sind die Lagermittel 8.1 und 8.2 jeweils in den äußeren Bereichen der Gehäuseplatten 1.1 und 1.2 angeordnet. Die Lagermittel 8.1 und 8.2 sind hierzu jeweils durch Wälzlager 32 gebildet, die eine Mehrzahl von Wälzkörpern 30 aufweist, die in einer geschlossenen Ringkammer 31 zwischen einem inneren und einem äußeren Laufring gehalten sind. Die Wälzlager 32 sind hierzu in axialer Richtung durch jeweils einen in den Gehäuseplatte 1.1 und 1.2 fixierten Haltering 17 gehalten. Als Schmiermittel sind der geschlossenen Ringkammer 31 vorzugsweise ein Fettfüllung enthalten, die vorzugsweise die Schmierung der Wälzkörper während der Betriebsstandzeit der Zahnradpumpe gewährleistet.For storage of the drive means, the bearing means 8.1 and 8.2 respectively in the outer regions of the housing plates 1.1 and 1.2 are arranged. The bearing means 8.1 and 8.2 are each formed by rolling
Die Aufnahmebohrung 18 in der Gehäuseplatte 1.1 ist nach außen hin durch einen Deckel 27 verschlossen. Auf der gegenüber liegenden Antriebsseite des Pumpengehäuses 1 ragt das Kupplungsende 7.2 der Antriebswelle 7 aus der Aufnahmebohrung 18 der Gehäuseplatte 1.2 heraus. Das Kupplungsende 7.2 der Antriebswelle 7 weist im Endbereich einen Durchmesserabsatz 33 auf, an welcher ein Stützring 20 anliegt. Der Stützring 20 ist L-förmig ausgebildet und wird in einer Ausnehmung eines Stützgehäuses 19 gehalten.The receiving bore 18 in the housing plate 1.1 is closed to the outside by a
Das Stützgehäuse 19 weist eine Ausnehmung 21 auf, die von der Antriebswelle 7 vollständig durchdrungen wird, so dass das freie Kupplungsende 7.2 der Antriebswelle 7 zur Anbindung eines Antriebes aus dem Stützgehäuse 19 herausragt. Das Stützgehäuse 19 ist fest mit dem Pumpengehäuse 1 verbunden.The
Das durch die Antriebswelle 7 angetriebene Zahnrad 4 ist im Eingriff mit dem Zahnrad 5, das frei drehbar zwischen den Gehäuseplatten 1.1 und 1.2 in der Mittelplatte 13 gehalten ist. Das Zahnrad 5 ist mit seiner Bohrung an einem Lagerzapfen 34 gehalten. Der Lagerzapfen 34 ist in diesem Beispiel nicht in den Gehäuseplatten 1.1 und 1.2 gelagert, so dass das Zahnrad 5 nur durch die Gehäuseplatten 1.1 und 1.2 sowie durch die Mittelplatte 1.3 geführt ist und durch das Zahnrad 4 angetrieben wird.The driven by the
Bei der in
Die möglicherweise über Spalte zwischen dem Druckring 10.1 und 10.2 sowie den Gehäuseplatten 1.1 und 1.2 austretenden Leckagen wird von den Spielräumen 13.1 und 13.2 aufgenommen. Durch die den Druckringen 10.1 und 10.2 zugeordneten Dichtringen 12.1 und 12.2 erfolgt eine hermetische Abdichtung gegenüber dem Lagermitteln 8.1 und 8.2, so dass keine Leckage in die Lagermittel 8.1 und 8.2 treten kann.The leaking possibly through gaps between the pressure ring 10.1 and 10.2 and the housing plates 1.1 and 1.2 is absorbed by the clearances 13.1 and 13.2. By the pressure rings 10.1 and 10.2 associated sealing rings 12.1 and 12.2 is a hermetic seal against the bearing means 8.1 and 8.2, so that no leakage can occur in the bearing means 8.1 and 8.2.
Um bei einem Farbwechsel die Leckagen mit Lackresten aus den Spülräumen 13.1 und 13.2 und den Spalten zwischen dem Zahnrad 4 und der Antriebswelle 7 zu befreien, wird über die Spülanschlüsse 15.1 und 15.2 eine Spülflüssigkeit in das Pumpengehäuse eingeleitet und die Zwischenräume zwischen der Antriebswelle 7. den Gehäuseplatten 1.1 und 1.2 sowie im Zahnrad 4 durchspült. Das Förderkanalsystem 6 innerhalb des Pumpengehäuses wird dabei ebenfalls mittels einer Spülflüssigkeit über den Pumpeneinlass 2 und den Pumpenauslass 3 durchspült, so dass auch die Spalte zwischen den Zahnrädern 4 und den Gehäuseplatten 1.1 und 1.2 sowie der Mittelplatte 1.3 durchspült werden können.In order to free the leakages with paint residues from the washing rooms 13.1 and 13.2 and the gaps between the
In
Die mit dem Zahnrad 4 drehfest verbundene Antriebswelle 7 wird in diesem Ausführungsbeispiel durch eine Lagerwelle 25 und eine Kupplungswelle 26 gebildet, die durch eine Drehverbindung 24 miteinander verbunden sind. Die Lagerwelle 25 ist über die Lagermittel 8.1 und 8.2 in den Aufnahmebohrungen 18 der Gehäuseplatten 1.1 und 1.2 drehbar gelagert. Die den Lagermitteln 8.1 und 8.2 zugeordneten Dichtungsmittel 9.1 und 9.2 am Umfang der Lagerwelle 25 sowie die Lagermittel 8.1 und 8.2 sind identisch zu dem vorhergehenden Ausführungsbeispiel ausgebildet, so dass zu der vorhergehenden Beschreibung Bezug genommen werden kann.The rotatably connected to the
Die Lagerwelle 25 erstreckt sich im Wesentlichen über die Breite der Gehäuseplatten 1.1 und 1.2, wobei an der Antriebsseite die Lagerwelle 25 mit der Kupplungswelle 26 gekoppelt ist. Hierzu sind an den Enden der Lagerwelle 25 und der Kupplungswelle 26 Anformungen ausgebildet, die die Drehverbindung 24 darstellen.The bearing
Die Kupplungswelle 26 ist über eine Stützlagerung 22 in einem Stützgehäuse 19 drehbar gelagert. Die Kupplungswelle 26 wird dabei sowohl in axialer Richtung als auch in radialer Richtung durch die Stützlagerung 22 in dem Stützgehäuse 19 gehalten. Die Kupplungswelle 26 weist ein freies aus dem Stützgehäuse 19 herausragendes Ende auf, das mit einem Antrieb (hier nicht dargestellt) kuppelbar ist.The
Das mitlaufenden Zahnrad 5 ist am Umfang eines Wellenzapfens 23 mit diesem drehfest verbunden. Der Wellenzapfen 23 durchdringt hierzu die Bohrung des Zahnrades 5 und wird zu beiden Seiten des Zahnrades 5 in Aufnahmebohrungen 35 der Gehäuseplatte 1.1 und der Gehäuseplatte 1.2 gelagert gehalten. An dem Umfang des Wellenzapfens 23 sind hierzu zu beiden Seiten des Zahnrades 5 die Lagermittel 8.3 und 8.4 vorgesehen. Die Lagermittel 8.3 und 8.4 sind durch Wälzlager 32 gebildet, die in ihrem Aufbau identisch zu den Wälzlagern 32 ist, die die Antriebswelle 7 lagern. Insoweit weist jedes der Wälzlager 32 mehrere Wälzkörper 30 auf, die in einer geschlossenen Ringkammer 31 mit jeweils einer Fettfüllung gehalten sind.The
Zur Abdichtung der Lagermittel 8.3 und 8.4 sind am Umfang des Wellenzapfens 23 jeweils zwischen dem Zahnrad 5 und den Lagermitteln 8.3 und 8.4 die Dichtungsmittel 9.3 und 9.4 vorgesehen. Die Dichtungsmittel 9.3 und 9.4 sind in ihrem Aufbau identisch ausgebildet, wobei jeder der Dichtungsmittel 9.3 und 9.4 jeweils einen Druckring 10.3 und 10.4 aufweisen. Die Druckringe 10.3 und 10.4 werden über Federmittel 11.3 und 11.4 unter Vorspannung an den Stirnseiten des Zahnrades 5 gehalten. Hierzu weist jeder Druckring 10.3 und 10.4 jeweils eine Dichtschulter 16.3 und 16.4 auf, die sich an den Stirnseiten des Zahnrades 5 abstützen.To seal the bearing means 8.3 and 8.4, the sealing means 9.3 and 9.4 are provided on the circumference of the
Die Federmittel 11.3 und 11.4 werden in diesem Ausführungsbeispiel durch Tel-lerfederpakete gebildet, die durch Halteringe 17 in der Aufnahmebohrung 35 fixiert sind.The spring means 11.3 and 11.4 are formed in this embodiment by Tel-lerfederpakete which are fixed by retaining
Mit Abstand zu den Druckringen 10.1 und 10.2 sind am Umfang des Wellenzapfens 23 die Dichtringe 12.3 und 12.4 jeweils den Lagermitteln 8.3 und 8.4 zugeordnet, wobei die Dichtringe 12.3 und 12.4 als Nutringe ausgebildet sind, die den Ringraum zwischen den Wellenzapfen 23 und der Aufnahmebohrung 35 nach außen hin abdichten. Zwischen dem Druckring 10.3 und dem Dichtring 12.3 sowie zwischen dem Druckring 10.4 und dem Dichtring 12.4 ist jeweils am Umfang des Wellenzapfen 23 ein Spülraum 13.3 und 13.4 gebildet. Die Spülräume 13.3 und 13.4 sind jeweils durch einen Spülkanal 14.3 in der Gehäuseplatte 1.1 und einem Spülkanal 14.4 in der Gehäuseplatte 1.2 mit einem Spülanschluß 15.3 an der Gehäuseplatte 1.1 und einem Spülanschluß 15.4 an der Gehäuseplatte 1.2 verbunden.At a distance from the pressure rings 10.1 and 10.2, the sealing rings 12.3 and 12.4 are assigned to the bearing means 8.3 and 8.4 at the periphery of the
Die Aufnahmebohrung 35 ist in der Gehäuseplatte 1.1 und in der Gehäuseplatte 1.2 jeweils nach außen hin durch einen Deckel 27 verschlossen.The receiving bore 35 is closed in the housing plate 1.1 and in the housing plate 1.2 each outwardly by a
Bei dem in
Die in den
- 11
- Pumpengehäusepump housing
- 1.11.1
- Gehäuseplattehousing plate
- 1.21.2
- Gehäuseplattehousing plate
- 1.31.3
- Mittelplattecenter plate
- 1.41.4
- Gehäusedichtunghousing seal
- 1.51.5
- Gehäusedichtunghousing seal
- 22
- Pumpeneinlasspump inlet
- 33
- Pumpenauslasspump outlet
- 44
- Zahnrad (angetrieben)Gear (driven)
- 55
- Zahnrad (mitlaufend)Gear (running)
- 66
- FörderkanalsystemFeed channel system
- 77
- Antriebswelledrive shaft
- 7.17.1
- Lagerendebearing end
- 7.27.2
- Kupplungsendecoupling end
- 8.1, 8.2, 8.3, 8.48.1, 8.2, 8.3, 8.4
- Lagermittelbearing means
- 9.1, 9.2, 9.3, 9.49.1, 9.2, 9.3, 9.4
- Dichtungsmittelsealant
- 10.1, 10.2, 10.3, 10.410.1, 10.2, 10.3, 10.4
- Druckringpressure ring
- 11.1, 11.2, 11.3, 11.411.1, 11.2, 11.3, 11.4
- Federmittelspring means
- 12.1, 12.2, 12.3, 12.412.1, 12.2, 12.3, 12.4
- Dichtringseal
- 13.1, 13.2, 13.3, 13.413.1, 13.2, 13.3, 13.4
- SpülraumWash cabinet
- 14.1, 14.2, 14.4, 14.514.1, 14.2, 14.4, 14.5
- Spülkanalirrigation channel
- 15.1, 15.2, 15.3, 15.415.1, 15.2, 15.3, 15.4
- Spülanschlußflushing connection
- 16.1, 16.2, 16.3, 16.416.1, 16.2, 16.3, 16.4
- Dichtschaltersealing switch
- 1818
- Aufnahmebohrunglocation hole
- 1919
- Stützgehäusesupport housing
- 2020
- Stützringsupport ring
- 2121
- Ausnehmungrecess
- 2222
- Stützlagerungstorage support
- 2323
- Wellenzapfenshaft journal
- 2424
- Druckverbindungpressure connection
- 2525
- Lagerwellebearing shaft
- 2626
- Kupplungswelleclutch shaft
- 2727
- Deckelcover
- 2828
- Bohrungdrilling
- 2929
- Verbindungsmittelconnecting means
- 3030
- Wälzkörperrolling elements
- 3131
- Ringkammerannular chamber
- 3232
- Wälzlagerroller bearing
- 3333
- DurchmesserabsatzDiameter paragraph
- 3434
- Lagerzapfenpivot
- 3535
- Aufnahmebohrunglocation hole
- 36.1, 36.236.1, 36.2
- Spülnutscavenging groove
Claims (15)
- Gear pump with two meshing gears (4, 5) to convey paints, which are formed from a driven gear (4) and an idling gear (5), with at least one drive shaft (7) mounted to rotate, which is splined to the driven gear (4) and is held by bearings (8.2) in pump housing (1), in which the drive shaft (7) can be connected to a drive and in which a seal (9.2) is assigned to drive shaft (7) on the periphery between gear (4) and bearing (8.2), which includes a pressure ring (10.2) lying against one face of gear (4), characterized by the fact that a second seal (9.1) with a second pressure ring (10.1) is arranged on the opposite face of gear (4) on the periphery of the drive shaft (7) between a second bearing (8.1) and the gear (4) and that both pressure rings (10.1, 10.2) have a sealing shoulder (16.1, 16.2) opposite gear (4), each of which is forced against the face of gear (4) by a spring device (11.1, 11.2).
- Gear pump according to Claim 1, characterized by the fact that the seals (9.1, 9.2) each have a sealing ring (12.1, 12.2) and that the sealing rings (12.1, 12.2) shield the bearings (8.1, 8.2) on both sides of gear (4) relative to pressure rings (10.1, 10.2) and delimit on the periphery of drive shaft (7) a rinsing space (13.1, 13.2) formed between the pressure ring (10.1, 10.2) and the sealing ring (12.1, 12.2).
- Gear pump according to Claim 2, characterized by the fact that each of the rinsing spaces (13.1, 13.2) is connected by a rinsing channel (14.1, 14.2) in the pump housing (1) to a rinsing connection (15.1, 15.2).
- Gear pump according to Claim 2 or 3, characterized by the fact that the two rinsing stations (13.1, 13.2) are connected to each other via several rinsing grooves (36.1, 36.2) between drive shaft (7) and pressure rings (12.1, 12.2) and between drive shaft (7) and gear (4).
- Gear pump according to one of Claims 1 to 4, characterized by the fact that the bearings (8.1, 8.2) are formed to support the drive shaft (7) by at least two roller bearings (32) whose roller bodies (30) are held in an annular chamber (31) filled with a lubricant.
- Gear pump according to one of Claims 1 to 5, characterized by the fact that the idling gear (5) is splined to a shaft pin (23), which is supported on both sides of gear (5) by several bearings (8.3, 8.4) and that a seal (9.3, 9.4) is arranged on both sides of gear (5) on the periphery of shaft pin (23), each of which has a pressure ring (10.3, 10.4) lying against the face of gear (5).
- Gear pump according to Claim 6, characterized by the fact that the seals (9.3, 9.4) each have a sealing ring (12.3, 12.4) and that the sealing rings (12.3, 12.4) shield the bearings (8.3, 8.4) on both sides of gear (5) relative to pressure rings (10.3, 10.4) and delimit a rinsing space (13.3, 13.4) formed on the periphery of shaft pin (23) between the pressure ring and sealing ring (10.3, 10.4).
- Gear pump according to Claim 7, characterized by the fact that each of the rinsing spaces (13.3, 13.4) is connected via a rinsing channel (14.3, 14.4) in pump housing (1) to a rinsing connection (15.3, 15.4).
- Gear pump according to Claim 7 or 8, characterized by the fact that the two rinsing spaces (13.3, 13.4) are connected to each other via several rinsing grooves (36.1, 36.2) between the shaft pin (23) and the pressure rings (10.3, 10.4) and between the shaft pin (23) and gear (5).
- Gear pump according to one of Claims 6 to 9, characterized by the fact that the bearings (8.3, 8.4) are formed to support the shaft pin (23) through at least two roller bearings (23) whose roller bodies (30) are held in annular chamber (31) filled with lubricant.
- Gear pump according to one of the aforementioned claims, characterized by the fact that the pressure rings (10.1-10.4) are formed from a ceramic material and that sealing rings (12.1-12.4) are each designed as a groove ring.
- Gear pump according to one of the aforementioned claims, characterized by the fact that the spring devices (11.1-11.4) for pressing the pressure rings (10.1-10.4) are each formed from a belleville spring stack.
- Gear pump according to one of Claims 1 to 12, characterized by the fact that the faces of gears (4, 5) are formed from a ceramic material.
- Gear pump according to one of Claims 1 to 13, characterized by the fact that the drive shaft (7) is formed from a bearing shaft (25) and a coupling shaft (26) connected by a releasable rotary connection (24) to bearing shaft (25), that the bearing shaft (25) is connected to gear (4) within pump housing (1) and is supported by the bearings (8.1, 8.2) and that the coupling shaft (26) is mounted to rotate outside of pump housing (1) in a support housing (19) through a support bearing (22) and can be connected to a drive on the free end.
- Gear pump according to Claim 14, characterized by the fact that the support housing (19) is firmly connected to pump housing (1) and is penetrated by the drive shaft in a recess (21).
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102007020703 | 2007-05-03 | ||
PCT/EP2008/053968 WO2008135326A1 (en) | 2007-05-03 | 2008-04-02 | Gear pump |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2140142A1 EP2140142A1 (en) | 2010-01-06 |
EP2140142B1 true EP2140142B1 (en) | 2010-08-04 |
Family
ID=39665991
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP08735717A Not-in-force EP2140142B1 (en) | 2007-05-03 | 2008-04-02 | Gear pump |
Country Status (6)
Country | Link |
---|---|
US (1) | US20100196186A1 (en) |
EP (1) | EP2140142B1 (en) |
AT (1) | ATE476600T1 (en) |
DE (1) | DE502008001091D1 (en) |
ES (1) | ES2349495T3 (en) |
WO (1) | WO2008135326A1 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102019102073A1 (en) * | 2019-01-28 | 2020-07-30 | Fresenius Medical Care Deutschland Gmbh | Gear pump |
Families Citing this family (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US8225968B2 (en) | 2009-05-12 | 2012-07-24 | Illinois Tool Works Inc. | Seal system for gear pumps |
JP5369068B2 (en) * | 2010-08-27 | 2013-12-18 | 日立オートモティブシステムズ株式会社 | Pump device |
JP2015010499A (en) * | 2013-06-27 | 2015-01-19 | 旭サナック株式会社 | Gear pump |
JP5987809B2 (en) * | 2013-10-09 | 2016-09-07 | 株式会社アドヴィックス | Rotary pump device |
JP6616663B2 (en) | 2015-11-05 | 2019-12-04 | 住友ゴム工業株式会社 | Gear pump equipment for rubber extrusion |
DE102017203004A1 (en) * | 2017-02-24 | 2018-08-30 | Robert Bosch Gmbh | Gear pump for a waste heat recovery system |
DE102021004717A1 (en) * | 2021-09-20 | 2023-03-23 | Oerlikon Textile Gmbh & Co. Kg | Dosing pump for conveying abrasive fluids |
Family Cites Families (14)
Publication number | Priority date | Publication date | Assignee | Title |
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US2654530A (en) * | 1949-08-05 | 1953-10-06 | Eaton Mfg Co | Supercharger |
US2848953A (en) * | 1956-11-27 | 1958-08-26 | John L Nagely | Gear pump or motor |
US3170408A (en) * | 1960-01-20 | 1965-02-23 | Waterous Co | Rotary pumps |
US3133506A (en) * | 1961-08-15 | 1964-05-19 | Luciani Louis | Gear pump having internal bearings and seals |
US4026564A (en) * | 1975-12-23 | 1977-05-31 | Atomic Energy Of Canada Limited | Rotary shaft face seal |
US4323255A (en) * | 1979-08-13 | 1982-04-06 | Borg-Warner Corporation | Mechanical seal with eccentric seal faces |
US4400147A (en) * | 1981-03-25 | 1983-08-23 | Binks Manufacturing Company | Flushable rotary gear pump |
US4940394A (en) * | 1988-10-18 | 1990-07-10 | Baker Hughes, Inc. | Adjustable wearplates rotary pump |
JPH10274171A (en) * | 1997-01-31 | 1998-10-13 | United Dominion Ind Inc | Constant positioned cleaning gear pump |
DE60009577T2 (en) * | 2000-05-08 | 2005-03-24 | Pomtava Sa | DOSING PUMP FOR PROMOTING LIQUIDS |
US6612821B1 (en) * | 2000-07-14 | 2003-09-02 | Fluid Management, Inc. | Pump, in particular gear pump including ceramic gears and seal |
US7500836B2 (en) * | 2003-07-09 | 2009-03-10 | Daikin Industries, Ltd. | Compressor |
JP4756884B2 (en) * | 2005-03-14 | 2011-08-24 | 信越半導体株式会社 | Polishing head, polishing apparatus and polishing method for semiconductor wafer |
DE102005016670B4 (en) * | 2005-04-12 | 2010-08-19 | LacTec Gesellschaft für moderne Lackiertechnik mbH | Lackdosierpumpe |
-
2008
- 2008-04-02 US US12/598,322 patent/US20100196186A1/en not_active Abandoned
- 2008-04-02 DE DE502008001091T patent/DE502008001091D1/en active Active
- 2008-04-02 AT AT08735717T patent/ATE476600T1/en active
- 2008-04-02 WO PCT/EP2008/053968 patent/WO2008135326A1/en active Application Filing
- 2008-04-02 EP EP08735717A patent/EP2140142B1/en not_active Not-in-force
- 2008-04-02 ES ES08735717T patent/ES2349495T3/en active Active
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102019102073A1 (en) * | 2019-01-28 | 2020-07-30 | Fresenius Medical Care Deutschland Gmbh | Gear pump |
Also Published As
Publication number | Publication date |
---|---|
ES2349495T3 (en) | 2011-01-04 |
EP2140142A1 (en) | 2010-01-06 |
DE502008001091D1 (en) | 2010-09-16 |
US20100196186A1 (en) | 2010-08-05 |
WO2008135326A1 (en) | 2008-11-13 |
ATE476600T1 (en) | 2010-08-15 |
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