EP2135709B1 - Outil de compression électrique - Google Patents
Outil de compression électrique Download PDFInfo
- Publication number
- EP2135709B1 EP2135709B1 EP09162347.0A EP09162347A EP2135709B1 EP 2135709 B1 EP2135709 B1 EP 2135709B1 EP 09162347 A EP09162347 A EP 09162347A EP 2135709 B1 EP2135709 B1 EP 2135709B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- pump
- housing
- piston
- electrically operated
- press tool
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000003825 pressing Methods 0.000 title claims description 26
- 239000012530 fluid Substances 0.000 claims description 21
- 239000010720 hydraulic oil Substances 0.000 claims description 4
- 229920001971 elastomer Polymers 0.000 claims description 3
- 230000002787 reinforcement Effects 0.000 claims description 3
- 229920001169 thermoplastic Polymers 0.000 claims description 3
- 239000004416 thermosoftening plastic Substances 0.000 claims description 3
- 239000004952 Polyamide Substances 0.000 claims description 2
- 239000003365 glass fiber Substances 0.000 claims description 2
- 229920002647 polyamide Polymers 0.000 claims description 2
- 230000004308 accommodation Effects 0.000 claims 11
- 238000005452 bending Methods 0.000 description 5
- 239000007788 liquid Substances 0.000 description 5
- 230000005540 biological transmission Effects 0.000 description 4
- 238000001746 injection moulding Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000003014 reinforcing effect Effects 0.000 description 3
- 238000007789 sealing Methods 0.000 description 3
- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 230000001419 dependent effect Effects 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 239000000806 elastomer Substances 0.000 description 2
- 238000005086 pumping Methods 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 239000013585 weight reducing agent Substances 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000012937 correction Methods 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 210000003746 feather Anatomy 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 230000010355 oscillation Effects 0.000 description 1
- 230000000737 periodic effect Effects 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920001187 thermosetting polymer Polymers 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
- B25B27/00—Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for
- B25B27/02—Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for for connecting objects by press fit or detaching same
- B25B27/10—Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for for connecting objects by press fit or detaching same inserting fittings into hoses
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/04—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
- H01R43/042—Hand tools for crimping
- H01R43/0427—Hand tools for crimping fluid actuated hand crimping tools
Definitions
- the present invention describes an electrically operated press tool with a driven by a drive unit hydraulic pump which acts on a hydraulic piston-cylinder unit, which is operatively connected to a roll holder, roll on the jaws of a clamping nipper and thus move the same relative to each other, and that the pressing tool next to a Pump housing having a housing wall and a housing cover, an actuating valve for opening a passage between the pump housing housing and the piston-cylinder unit.
- Portable, hydraulically actuated pressing tool devices of the type mentioned are used for pressing of coupling elements, such as press sleeves, press fittings, pipe sleeves, telescoped pipe sections and the like.
- the pressing tools have a pressing unit comprising a clamping jaw with clamping jaws, which form a pressing space for receiving the coupling element to be pressed.
- the pressing pressure required for pressing is supplied by a hydraulic unit.
- a hydraulic unit Downstream of the piston-cylinder unit is a hydraulic unit, which comprises a hydraulic pump in a pump-receiving housing.
- Hydraulic fluid generally hydraulic oil
- Hydraulic fluid is pumped from a fluid reservoir and / or from the pump receiving housing into the hydraulic pump and from the hydraulic pump into the piston-cylinder unit by high-pressure lines.
- the piston is moved in the direction of actuation and the clamping pliers are closed. If such a clamping operation is completed, the hydraulic oil is pumped back into the hydraulic tank in many devices and in some devices of this type a direct return from the supply line to a return line or suction is effected via a corresponding actuating valve.
- the functions mentioned require a structure as just described. Accordingly, miniaturization is practically impossible without loss of performance. A reduction of the pressing forceps device can therefore be achieved only with innovative measures.
- piston pumps have been increasingly used recently, which, in addition to a weight saving, can also achieve higher liquid pressures than gear pumps and thus can deliver high outputs.
- the achievable weight savings do not lead to the desired results and the increase in the fluid pressure occurring causes new difficulties for the known press tools.
- the DE102007005837 describes a hydraulic unit of a linearly configured pressing tool device, which is delimited by an elastic wall or a flexible hose and sealingly surrounds the region of the piston pump and a control valve.
- the hydraulic fluid is maintained in a hydraulic fluid circuit by returning the hydraulic fluid through passages leading into a hydraulic fluid reservoir.
- the present invention has set itself the task of creating a weight reduction of an electrically operable press tool by optimizing the design of the hydraulic unit.
- FIG. 7 an embodiment of a press tool device 1 according to the prior art is shown.
- the actual functional part is packed here in a device housing made of plastic.
- the clamping pliers 10 which has two clamping jaws 11 and is held by a secured pin 14 in a fork-shaped receptacle 13.
- the rollers which are rotatably mounted in a roller holder 62.
- piston-cylinder unit 5 By means of a piston-cylinder unit 5, these rollers are moved forward, with the jaws 11 close.
- the jaws 11 are shown in the closed state.
- the electrically operated press tool unit 1 has a drive unit 2, a hydraulic unit 3, a piston-cylinder unit 5 and a press unit 6.
- the illustrated in the following figures, preferred embodiment of the pressing device is executed pistol-shaped, whereby a linear configuration according to the prior art is conceivable.
- the hydraulic unit 3 connects the drive unit 2 and the piston-cylinder unit 5, the longitudinal axis of the drive unit 2 and the longitudinal axis of the press unit 6 being approximately parallel to one another.
- An electronic control device, as well as an electronic display device are omitted for simplicity in the figures.
- the electronic control device is used to trigger and carry out the pressing operations, wherein a piston 64 is advanced linearly by a constructed in the hydraulic unit 3 fluid pressure of a few hundred bar.
- the electronic display device indicates, for example, whether the pressing process has been carried out as desired and how many pressing operations have been carried out so far.
- a piston rod 63 which is mounted in a spring 65, moves linearly in the direction of the fork-shaped receptacle 13 of the pressing unit 6.
- The, attached to the piston rod 63 roller holder 62 closes the jaws 11 in the linear feed of the piston 64, whereby a pipe fitting on at least one tube can be fastened.
- the jaws 11 are held by the bolt 14. The correct fit of the jaws 11 is read by the electronic control device and displayed by the electronic display device.
- the drive unit 2 comprises an AC or DC electric motor 20, which has a motor shaft, which leads into a gear 21, in this embodiment, in a planetary gear 21.
- the gear 21 has a hollow shaft 24 into which an eccentric shaft 22 is inserted and is held in a form-fitting manner in the hollow shaft 24.
- the rotational movement of the hollow shaft 24, which is translated by the transmission 21, is transmitted to the eccentric shaft 22.
- the connection between the hollow shaft 24 and the eccentric shaft 22 is located in the region of a transmission flange 306 on a pump housing 30 of the hydraulic unit. 3
- the hydraulic unit 3 comprises a piston pump 320 and is enclosed and sealed by the pump receiving housing 30, the pump receiving housing 30 having a housing wall 300, a housing cover 301 and a flexible rubber-elastic housing wall 302 made of an elastomer.
- the attachment of the Drive unit 2 on the pump receiving housing 30 is ensured solely by the connector between the hollow shaft 24 and the eccentric shaft 22, wherein the connector is securable by unillustrated securing means against unwanted loosening.
- the transmission flange 306 opposite is located on the eccentric shaft 22 an eccentric shaft bearing 304, which is non-positively and / or positively connected to the eccentric shaft 22, wherein the eccentric shaft bearing 304 rotatably mounted in a bearing 305.
- the bearing 305 is replaceably held in a recess in the housing wall 300.
- the eccentric shaft 22 is linearly movable in the direction of the axis of rotation only with little play, and thus can be moved substantially rotationally.
- the bearing 305 is inserted into a recess in the pump housing 30 and fixed by the housing cover 301.
- the housing wall 300 can be provided with reinforcing ribs 311, whereby bending moments are further reduced.
- An eccentric 23 is non-releasably connected to the eccentric shaft 22 non-positively and / or positively, so that the eccentric disc 23 is carried along with the rotational movement of the eccentric shaft 22.
- a piston pump 320 Completely within the pump receiving housing 30 is located a piston pump 320 whose movable pump piston 321 is operatively connected to the eccentric disc 23.
- the pump piston 321 By rotations of several thousand revolutions per minute of the motor 20 via the gear 21 driven eccentric shaft 22, the pump piston 321 is also often linearly displaced.
- hydraulic fluid is sucked through an inlet valve 322 and through an outlet valve 323 in a Pump flange continued in the piston-cylinder unit 5, whereby a high fluid pressure of several hundred bar is built up.
- an actuation valve 50 is opened, whereby the piston 64 is displaced linearly, after which the pumping process can begin anew when the actuation valve 50 is closed.
- the piston pump 320 is completely disposed within the pump receiving housing 30, the pump receiving housing 30 partially transverse.
- a piston stop 310 may be formed on the housing wall 300, whereby a stable mounting of the piston pump 320 is supported.
- At least one pump attachment means 324 fixably fixes the piston pump 320 inside the pump housing 30 to the housing wall 300.
- a pump flange 326 and the outlet valve 323 point in the direction of the piston cylinder unit 5.
- the piston cylinder unit 5 is provided with a connection cylinder 55 which defines a pump passage 313 of the pump Pump receiving housing 30 is arranged transversely through the housing wall 300 protruding.
- the pump flange 326 of the piston pump 320 is mounted in direct contact with the connecting cylinder 55 pressed onto the piston-cylinder unit 5.
- An O-ring 325 in the region of the outlet valve 323 seals the interior of the pump housing 30 to the piston-cylinder unit 5.
- the housing wall 300 is plugged with a molded centering pin 312 on the piston-cylinder unit 5 in a predetermined position and with the pump attachment means 324, which is inserted for example by a housing mounting hole 309, positively and / or non-positively attached.
- the flexible housing wall 302 is placed on the edge of the housing wall 300, which comprises a circumferential sealing groove 303.
- a liquid-tight fixing of the pump receiving housing 30 is achieved by fixing the housing cover 301 with at least one lid fastening means 308 in at least one cover bore, wherein a portion of the flexible housing wall 302 engages in the sealing groove 303.
- the pump-receiving housing 30 Due to the direct attachment of the piston pump 320 on the piston-cylinder unit 5 presented here, the pump-receiving housing 30 according to the invention remains free of high pressure. Inside the pump receiving housing 30 are no high pressure lines, which is why it is designed to be free of lines.
- the pump housing 30 is filled with hydraulic fluid, but the fluid pressure within the pump receiving housing 30 is very low and it comes only to pressure oscillations due to the periodic deflections of the pump piston 321 with low pressure fluctuations.
- the piston-cylinder unit 5 has a liquid inlet 53 and a liquid outlet 54, both of which are easily accessible and allow a simple level correction of the hydraulic fluid. If a compression operation has not been completed and therefore the fluid pressure through the actuation valve 50 has not been partially or completely drained, an emergency stop valve may be provided 51 are actuated with an emergency release lever 52, whereby the overpressure is drainable.
- the pump housing 30 is filled to the lower edge of the housing cover 301 with hydraulic fluid. After assembly of all components, excess air is pumped out of the pump housing 30. This aspiration of the air prevents the formation of bubbles, which optimizes the pumping process.
- the movable components are mounted within the pump receiving housing 30 in such a way that almost no forces act on the housing wall 300 and the housing cover 301, thus resulting in a negligible bending stress in the housing wall 300. For this reason, it is possible to manufacture the housing wall 300 and the housing cover 301 from a thermoplastic by injection molding. It is advantageous that the housing walls 300 and housing cover 301 produced by injection molding no longer need to be reworked, which reduces the production time and the manufacturing costs. In order to further increase the fatigue strength of the pump receiving housing 30, it is advantageous to mold reinforcing ribs 311 into the housing wall 300.
- thermoplastics such as polyamide with a glass fiber reinforcement
- the pump housing 30 can be installed directly to limit the hydraulic unit 3 and for receiving the piston pump 320.
- the pump receiving housing 30 Due to the cover of the pump receiving housing 30 with the rubber-elastic housing wall 302, the pump receiving housing is configured volume-adjustable. According to the prior art, a separate element was used for volume adaptation, which in turn requires additional lines and additional space. From the EP 1689563 a system is known in which the hydraulic oil receptacle is designed by a rubber-elastic cuff around the piston-cylinder unit. For such a configuration would be necessary here separate hydraulic lines, which are undesirable.
- a maintenance of the hydraulic unit 3, for example, an exchange of the piston pump 320 is easily possible by the discharge of the hydraulic fluid from the liquid drain 54, the at least one lid fastening means 308 is released and the housing cover 301 including the flexible housing wall 302 is removed from an elastomer. Subsequently, the piston pump 320 is removed by the removal of the pump attachment means 324 and can be replaced.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Details Of Reciprocating Pumps (AREA)
- Press Drives And Press Lines (AREA)
- Gripping On Spindles (AREA)
- Reciprocating Pumps (AREA)
Claims (8)
- Outil de compression (1) fonctionnant électriquement avec une pompe hydraulique (320) entraînée au moyen d'une unité d'entraînement (2), laquelle agit sur une unité de cylindre à piston hydraulique (5) qui est en liaison active avec un porte-rouleaux (62) dont les rouleaux se déroulent sur des mâchoires de serrage (11) d'une pince de serrage (10) et font ainsi bouger ces mêmes l'une par rapport à l'autre, et l'outil de compression (1) présentant, en plus d'un carter de logement de pompe (30) avec une paroi de carter (300) et un couvercle de carter (301), une soupape de commande (9) pour l'ouverture d'un passage entre le carter de logement de pompe (30) et l'unité de cylindre à piston (5),
caractérisé en ce que le carter de logement de pompe (30) est réalisé sans conduites, une bride de pompe (326) avec une soupape de refoulement (323) de la pompe hydraulique (320) étant fixée par pressage directement sur un cylindre de liaison (55) de l'unité de cylindre à piston (5) et qu'ainsi, seulement des oscillations de pression avec une faible pression de liquide apparaissent à l'intérieur du carter de logement de pompe (30). - Outil de compression (1) fonctionnant électriquement selon la revendication 1,
caractérisé en ce qu'au moins un moyen de fixation de pompe (324) relie directement par pressage, de manière non détachable et détachable, la pompe à piston (320) à la bride de pompe (326) sur le cylindre de liaison (55) à l'intérieur du carter de logement de pompe (30) de telle sorte que l'intérieur du carter de logement de pompe (30) n'est pas sous haute pression. - Outil de compression (1) fonctionnant électriquement selon la revendication 1,
caractérisé en ce que le cylindre de liaison (55) traverse un passage de pompe (313) dans la paroi de carter (300) du carter de logement de pompe (30). - Outil de compression (1) fonctionnant électriquement selon la revendication 1,
caractérisé en ce que la paroi de carter (300) est fabriquée en une matière thermoplastique. - Outil de compression (1) fonctionnant électriquement selon la revendication 4,
caractérisé en ce que la paroi de carter (300) est fabriquée en polyamide avec un renforcement par fibres de verre. - Outil de compression (1) fonctionnant électriquement selon la revendication 5,
caractérisé en ce que la paroi de carter (300) est dotée de nervures de renforcement (311). - Outil de compression (1) fonctionnant électriquement selon la revendication 1,
caractérisé en ce qu'un arbre à excentrique (22) pouvant être entraîné par l'unité d'entraînement (2) est maintenu en liaison active dans un palier (305) à l'intérieur du carter de logement de pompe (30) de manière rotative avec un piston de pompe (321) de la pompe hydraulique (320). - Outil de compression (1) fonctionnant électriquement selon la revendication 1,
caractérisé en ce que le carter de logement de pompe (30) est recouvert par une paroi de carter (302) élastique comme du caoutchouc de telle sorte que le carter de logement de pompe (30) forme simultanément un récipient de collecte d'huile hydraulique adaptable au volume.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CH9422008 | 2008-06-18 |
Publications (3)
Publication Number | Publication Date |
---|---|
EP2135709A2 EP2135709A2 (fr) | 2009-12-23 |
EP2135709A3 EP2135709A3 (fr) | 2015-04-29 |
EP2135709B1 true EP2135709B1 (fr) | 2016-03-23 |
Family
ID=41066496
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP09162347.0A Active EP2135709B1 (fr) | 2008-06-18 | 2009-06-10 | Outil de compression électrique |
Country Status (3)
Country | Link |
---|---|
US (1) | US8151703B2 (fr) |
EP (1) | EP2135709B1 (fr) |
CN (1) | CN101607390B (fr) |
Families Citing this family (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CH699690B1 (de) * | 2008-10-03 | 2012-07-31 | Arx Ag | Rollenhaltereinheit. |
CN102069373B (zh) * | 2010-11-23 | 2012-07-25 | 江苏速升自动化装备股份有限公司 | 液压压紧装置 |
US9199389B2 (en) * | 2011-04-11 | 2015-12-01 | Milwaukee Electric Tool Corporation | Hydraulic hand-held knockout punch driver |
CN102416603B (zh) * | 2011-12-15 | 2013-01-30 | 苏州百泰柯机械有限公司 | 一种冲击式电动压接或剪切钳 |
US9016317B2 (en) | 2012-07-31 | 2015-04-28 | Milwaukee Electric Tool Corporation | Multi-operational valve |
US8935948B1 (en) * | 2013-02-17 | 2015-01-20 | Jack T Gregory | Electric-hydraulic riveter and crimper hand power tool |
WO2016057326A1 (fr) | 2014-10-06 | 2016-04-14 | Milwaukee Electric Tool Corporation | Outil hydraulique |
CN106289652A (zh) * | 2016-10-14 | 2017-01-04 | 芜湖全程智能科技有限公司 | 一种abs电磁阀柱塞泵及储液室活塞测试装置 |
US10677238B2 (en) | 2017-11-08 | 2020-06-09 | Ingersoll-Rand Industrial U.S., Inc. | Filled resin layer separated pump housing |
EP3513912A1 (fr) | 2018-01-22 | 2019-07-24 | Von Arx AG | Appareil de pressage à commande manuelle |
TWI717112B (zh) * | 2019-11-19 | 2021-01-21 | 科頡工業股份有限公司 | 活塞泵及具有該活塞泵的夾持裝置 |
Family Cites Families (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE10216213A1 (de) * | 2002-04-10 | 2003-10-23 | Klauke Gmbh Gustav | Elektrohydraulisches Verpressgerät und Verfahren zum Betreiben desselben |
US5125324A (en) * | 1988-02-10 | 1992-06-30 | Daia Industry Co. Ltd. | Portable hydraulically operated device incorporating automatic drain valve |
ATE347973T1 (de) * | 2000-05-25 | 2007-01-15 | Arx Ag | Presswerkzeug für die verpressung von kupplungselementen |
US20030230132A1 (en) * | 2002-06-17 | 2003-12-18 | Emerson Electric Co. | Crimping apparatus |
CN100423902C (zh) * | 2003-12-04 | 2008-10-08 | 沃恩阿克斯公开股份有限公司 | 电动压制工具 |
US7260975B2 (en) * | 2005-02-16 | 2007-08-28 | Emerson Electric Co. | Compression tool jawset |
DE102007005837B4 (de) * | 2006-02-03 | 2016-04-07 | Novopress Gmbh Pressen Und Presswerkzeuge & Co. Kg | Antriebseinheit für ein Preßgerät |
-
2009
- 2009-06-10 EP EP09162347.0A patent/EP2135709B1/fr active Active
- 2009-06-12 US US12/456,242 patent/US8151703B2/en active Active
- 2009-06-18 CN CN200910146176.7A patent/CN101607390B/zh active Active
Also Published As
Publication number | Publication date |
---|---|
CN101607390B (zh) | 2013-07-24 |
EP2135709A2 (fr) | 2009-12-23 |
CN101607390A (zh) | 2009-12-23 |
EP2135709A3 (fr) | 2015-04-29 |
US20100000425A1 (en) | 2010-01-07 |
US8151703B2 (en) | 2012-04-10 |
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