EP2131976A1 - Bearing structure for continuous casting machine - Google Patents
Bearing structure for continuous casting machineInfo
- Publication number
- EP2131976A1 EP2131976A1 EP08717112A EP08717112A EP2131976A1 EP 2131976 A1 EP2131976 A1 EP 2131976A1 EP 08717112 A EP08717112 A EP 08717112A EP 08717112 A EP08717112 A EP 08717112A EP 2131976 A1 EP2131976 A1 EP 2131976A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- bearing structure
- casting
- covers
- curve
- bearing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000009749 continuous casting Methods 0.000 title claims abstract description 19
- 238000005266 casting Methods 0.000 claims abstract description 43
- 238000001816 cooling Methods 0.000 claims abstract description 10
- 239000002184 metal Substances 0.000 claims abstract description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 11
- 238000004519 manufacturing process Methods 0.000 claims description 2
- 238000005461 lubrication Methods 0.000 claims 1
- 241000196324 Embryophyta Species 0.000 description 11
- 238000009434 installation Methods 0.000 description 9
- 230000005611 electricity Effects 0.000 description 4
- 238000012423 maintenance Methods 0.000 description 4
- 229910000831 Steel Inorganic materials 0.000 description 3
- 238000005096 rolling process Methods 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- 238000011144 upstream manufacturing Methods 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
- 239000000498 cooling water Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000011010 flushing procedure Methods 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 238000007689 inspection Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 239000011150 reinforced concrete Substances 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 244000126968 Kalanchoe pinnata Species 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 238000009412 basement excavation Methods 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000004567 concrete Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 230000001050 lubricating effect Effects 0.000 description 1
- 238000007726 management method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000013439 planning Methods 0.000 description 1
- 230000000750 progressive effect Effects 0.000 description 1
- 238000010008 shearing Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 238000012384 transportation and delivery Methods 0.000 description 1
- 230000003245 working effect Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/14—Plants for continuous casting
- B22D11/142—Plants for continuous casting for curved casting
Definitions
- the present invention concerns a bearing structure for a continuous casting machine.
- the invention concerns a monolithic and integrated bearing structure, particularly suitable to be used for the installation of a compact curved continuous casting machine, in particular for the continuous casting of billets and blooms, for example but not only, for commercial steels, but also for quality steels.
- the monolithic and integrated bearing structure according to the present invention allows to install a single line and/or multi-line continuous casting machine, considerably reducing and simplifying the assembly operations in loco, drastically reducing times required for start-up, and also the costs of initial investment.
- the bearing structure according to the invention ensures an easier access for operators to the casting line, for example for maintenance operations, and guarantees greater operating safety for said operators.
- a straightening device Downstream of the removal and guide line there is normally a straightening device, the function of which is to dispose the cast billet or bloom flat, in order to accompany it towards the equipment located downstream, for example shearing means, removal and parking means for the dummy bar, the accumulation and heating systems and/or the rolling train.
- Examples of said curved continuous casting machines are shown for example in JP 59110453 and CH 597944.
- connection systems and the auxiliary and accessory equipment are positioned in places which on the one hand do not interfere with the daily operations of the casting machine and are adequately protected, and on the other hand are easily and quickly accessible and maintainable in the event of problems and break-downs.
- Still another problem is the difficult access for operators to the individual segments of the line, for example to make inspections, maintenance, replacement of components, or to solve problems of blockages or other type.
- Purpose of the present invention is to achieve plants for rolling billets or blooms of the compact type, with pre-assembled components, also of the structural type, already complete with pre-tested plant engineering, with shorter assembly time, also suitable to be installed in limited spaces.
- purpose of the present invention is therefore to solve these problems, proposing a solution able to drastically reduce the works of civil engineering needed for the installation of a continuous casting machine in a plant, the design and need for labor to perform the connections to the user machines, the volumes of transport and loading/unloading the components, and all the other works required to install the continuous casting machine.
- the purpose set forth above is obtained by using a monolithic and integrated structure, made of metal sheet, substantially closed and self-supporting, which has a seating suitable for the assembly of an ingot mold and which accommodates both the containing and guiding rolls disposed along the curvilinear path of the cast product, and also the secondary cooling system.
- the bearing structure is advantageously made from workings on machine tools which allow to obtain limited tolerances in the construction of the components.
- the monolithic bearing structure according to the invention does not require expensive works of civil engineering, such as the traditional foundations for the machines, but simply a plane supporting surface on which it can be anchored.
- the whole bearing structure is anchored to the ground by means of at least a metal plate, which functions as a base, incorporated into the floor and made solid therewith, for example, but not necessarily, by means of threaded bars or tie rods. This allows to reduce the installation times and initial investment costs.
- at least the upper portion of the casting curve is easily accessible by means of a series of opening covers that allow selective opening to adjacent individual segments of the casting line.
- the covers have a box-like structure, substantially U-shaped, conformed so as to be disposed, in the closed position, as close as possible to the casting line, almost so as to surround it; in the zones where it is connected to the containing structure of the cast product, leakages of water are prevented by using, for example, suitable labyrinth seals.
- the covers can be opened in an upward direction, so as to allow operators access to the line from both sides of the line.
- the covers can be opened in a lateral direction.
- the opening/closing of the covers is performed in sequence, to prevent the ends of two adjacent covers from overlapping.
- opening covers allows to considerably facilitate, for the staff, all the interventions of checking and ordinary (daily) maintenance, checking the insertion of the dummy bar when casting is started, the management of possible problems, such as leakage of liquid steel due to the breakage of the skin, and other: all this promotes greater rapidity in operations and greater safety for the workers.
- inside the covers at least the upper containing and guiding rolls for the billet/bloom are assembled.
- the spray nozzles of the secondary cooling system are assembled inside the covers.
- the covers are advantageously cooled by suitable means, for example sprays, or by means of a water jacket structure with an independent circuit, and they are driven to open/close for example by means of hydraulic actuators or jacks.
- the monolithic casting structure advantageously provides on the outside all the necessary drive and command elements, such as for example the rapid attachments for water and electricity, the system for lubricating the bearings, the piping, etc. These elements are easily and quickly interfaced with the appropriate service lines of the plant (electricity, water plant, oil plant, air plant, etc.).
- the appropriate service lines of the plant electricality, water plant, oil plant, air plant, etc.
- in the upper part of the casting line it is provided to suck in the water vapors generated by the process, with a suitable aspirator; the suction is facilitated thanks to the limited size of the casting chamber, and the fact that the closed monolithic structure produces a "chimney effect".
- the plant according to the present invention allows to considerably simplify the works of civil engineering for installation, since it does not require complex foundations and does not require the traditional bearing structure made of reinforced concrete and network of girders to support the various planes of the structure.
- the bearing structure according to the invention has limited weight and size and, since it is made largely of modular elements, it is easy to transport.
- the continuous casting machine thus made allows to use adjacent casting lines in parallel, if it is desired to increase productivity.
- FIG. 1 is a perspective view of a bearing structure for a continuous casting machine according to the present invention
- - figs. 2 and 3 show respectively a lateral view and a view from the rear of the bearing structure in fig. 1 ;
- - fig. 4 is a perspective view of the bearing structure in fig. 1 in which the covers with lateral opening can be seen;
- - figs. 5 and 6 show, respectively with a perspective view and a lateral view, the bearing structure in fig. 4 in which the covers open upwards;
- - fig. 7 shows a continuous casting machine that uses a bearing structure according to the present invention inserted upstream of a partly shown segment of line;
- - fig. 8 is a perspective view of another form of embodiment of the bearing structure according to the invention.
- a bearing structure 10 for a curved continuous casting machine is disposed upstream of a straightening unit 11, a device 12 to insert, remove and park a dummy bar 13, and shears 14.
- the bearing structure 10 according to the invention in this case is disposed in cooperation with a bridge 15, defining the casting plane 17, having a width advantageously equal to that of a bay of the shed of the plant where the casting machine is installed.
- an intermediate plane 16 is provided, where all the auxiliary services are accommodated, such as for example the oil-dynamic units, the electric panels, the regulation valves, the piping, the collectors.
- the casting plane 17 is advantageously not bulky and can have a very rational disposition of the auxiliary devices.
- the bearing structure 10 in this case is anchored to the ground by means of a metal plate 21, functioning as a base, incorporated into the floor.
- a column element 20 is attached on the metal plate 21, defining a structure which in this case is quadrangular, consisting in this case of four metal beams 22, for example H beams or other type (figs. 1 and 2).
- a flange 23 is assembled which defines a seating or base, in which an ingot mold 24 is housed and assembled.
- the flange is advantageously of the inter-changeable type so as to allow the assembly of an ingot mold 24 different in the event of a change in format of the billet/bloom 26.
- the lateral and bottom panels 25 define a seating for the housing and assembly at least of the lower rolls and the nozzles of the secondary cooling system.
- a series of opening covers 28 are hinged, by means of respective assembly plates 27, substantially U-shaped, which open laterally in the case shown in fig. 4, whereas in the case shown in fig. 6 they open upwards with respect to the casting line.
- the covers 28 may be driven to open by means of respective hydraulic or pneumatic jacks 36, which allows selective access to respective segments of the line for a worker 29, also thanks to the presence of a system of stairs 30 that develops adjacent to the panels 25, in order to carry out inspection or maintenance operations, and in the event of incidents such as blockages or breakouts.
- the U-shaped surrounding box-like structure of the covers 28 allows to reduce to a minimum indispensable the size of the casting chamber downstream of the ingot mold 24, thus giving a better thermodynamic control of the conditions of progressive solidification of the billet-bloom 26, and an easier control to prevent leakages of the cooling water.
- the first segment of the casting line downstream of the ingot mold 24 comprises a substantially closed chamber 37, which may or may not comprise the column element 20, and which allows easy access to the operators.
- the closed chamber 37 allows to control the cooling system better and more easily during casting and is less subject to reverberation by the billet/bloom 26 since the walls are more distant therefrom compared with the solution with covers 28.
- the subsequent part of the casting curve provides the opening covers 28, as in the solutions previously described.
- both the upper rolls 32 to contain and guide the billet/bloom 26 are advantageously assembled, and also the nozzles 42 of the secondary cooling system. Thanks to this system of pre- assembly, at the moment the covers 28 are installed, and when they close, the curved removal and guide line of the billet/bloom 26 is already completely configured, without needing alignments and further adjustments.
- only one of the roll units, the upper or the lower is motorized, while the other is idle.
- both the roll units are motorized. According to another variant, both the roll units are idle.
- the base plate 33 of the column element 20 has rapid attachment means 34, accessible from outside, for connection to the service sources, for example water, air, electricity, possible oil plant, piping and other.
- the rapid attachment means 34 can be used to activate the necessary connections in an extremely rapid and simple manner, without requiring specialized labor and without needing complex positioning which can oblige the workers to perform complex and dangerous operations.
- the rapid attachment means 34 is connected, inside the column element 20, with pipes and cables, indicated in their entirety by the reference number 35, which serve to deliver water, electricity and other to the delivery points distributed inside the bearing structure 10.
- the water used for the secondary cooling is conveyed and channeled, together with the scale, along a slide advantageously made with the bottom panels 25 of the casting curve, and subsequently discharged from the lower end of the curve into the so-called "flushing", that is, the water treatment plant of the works.
- the casting curve is made without the bottom panels and the lateral panels extend to the ground so as to constitute two continuous lateral walls.
- the cooling water is not conveyed along the curve, but falls directly to floor level, where it is collected in the flushing.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Metal Rolling (AREA)
- Continuous Casting (AREA)
- Sliding-Contact Bearings (AREA)
- Casting Devices For Molds (AREA)
- Mounting Of Bearings Or Others (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| IT000047A ITUD20070047A1 (en) | 2007-03-02 | 2007-03-02 | SUPPORTING STRUCTURE FOR CONTINUOUS CASTING MACHINE |
| PCT/EP2008/052278 WO2008107339A1 (en) | 2007-03-02 | 2008-02-26 | Bearing structure for continuous casting machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP2131976A1 true EP2131976A1 (en) | 2009-12-16 |
| EP2131976B1 EP2131976B1 (en) | 2010-12-08 |
Family
ID=38565510
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP08717112A Not-in-force EP2131976B1 (en) | 2007-03-02 | 2008-02-26 | Bearing structure for continuous casting machine |
Country Status (7)
| Country | Link |
|---|---|
| US (1) | US20100038049A1 (en) |
| EP (1) | EP2131976B1 (en) |
| CN (1) | CN101622089B (en) |
| AT (1) | ATE490829T1 (en) |
| DE (1) | DE602008003907D1 (en) |
| IT (1) | ITUD20070047A1 (en) |
| WO (1) | WO2008107339A1 (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103286284B (en) * | 2013-05-30 | 2015-02-11 | 莱芜钢铁集团有限公司 | Continuous bloom caster and overall online quick arc-alignment method thereof |
Family Cites Families (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3447591A (en) * | 1964-03-06 | 1969-06-03 | United States Steel Corp | Apparatus for bending a casting having a liquid core |
| AT289318B (en) * | 1968-05-04 | 1971-04-13 | Schloemann Ag | Arch guide for strands emerging from continuous casting molds |
| CH597944A5 (en) * | 1976-03-05 | 1978-04-14 | Concast Ag | Continuous casting plant for steel |
| AT359226B (en) * | 1979-03-07 | 1980-10-27 | Voest Alpine Ag | SUPPORT AND LEADERSHIP FOR AN ARC CONTINUOUS CASTING SYSTEM |
| FR2529118A1 (en) * | 1982-06-29 | 1983-12-30 | Fives Cail Babcock | DEVICE FOR PLACING AND DISASSEMBLING GUIDE ROLLER CAGES IN A CURVED CONTINUOUS CASTING SYSTEM |
| US5579569A (en) * | 1992-05-12 | 1996-12-03 | Tippins Incorporated | Slab container |
| FR2737859B1 (en) * | 1995-08-18 | 1997-09-12 | Usinor Sacilor | SUPPORT DEVICE FOR A SIDE FACE OF A CONTINUOUS CASTING PLANT OF METAL BANDS BETWEEN CYLINDERS |
| CN2573118Y (en) * | 2002-10-13 | 2003-09-17 | 戴光荣 | Support idler roller of continuous casting two cooling zones |
-
2007
- 2007-03-02 IT IT000047A patent/ITUD20070047A1/en unknown
-
2008
- 2008-02-26 US US12/529,108 patent/US20100038049A1/en not_active Abandoned
- 2008-02-26 CN CN2008800068929A patent/CN101622089B/en not_active Expired - Fee Related
- 2008-02-26 WO PCT/EP2008/052278 patent/WO2008107339A1/en not_active Ceased
- 2008-02-26 AT AT08717112T patent/ATE490829T1/en not_active IP Right Cessation
- 2008-02-26 DE DE602008003907T patent/DE602008003907D1/en active Active
- 2008-02-26 EP EP08717112A patent/EP2131976B1/en not_active Not-in-force
Non-Patent Citations (1)
| Title |
|---|
| See references of WO2008107339A1 * |
Also Published As
| Publication number | Publication date |
|---|---|
| ITUD20070047A1 (en) | 2008-09-03 |
| US20100038049A1 (en) | 2010-02-18 |
| CN101622089B (en) | 2012-01-18 |
| DE602008003907D1 (en) | 2011-01-20 |
| CN101622089A (en) | 2010-01-06 |
| ATE490829T1 (en) | 2010-12-15 |
| WO2008107339A1 (en) | 2008-09-12 |
| EP2131976B1 (en) | 2010-12-08 |
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