EP2130944A1 - Method for treating the surface of a high-strength steel mechanical part, and sealing system obtained by implementing said method - Google Patents

Method for treating the surface of a high-strength steel mechanical part, and sealing system obtained by implementing said method Download PDF

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Publication number
EP2130944A1
EP2130944A1 EP09290361A EP09290361A EP2130944A1 EP 2130944 A1 EP2130944 A1 EP 2130944A1 EP 09290361 A EP09290361 A EP 09290361A EP 09290361 A EP09290361 A EP 09290361A EP 2130944 A1 EP2130944 A1 EP 2130944A1
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Prior art keywords
roughness
component
predetermined threshold
surface roughness
subjecting
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EP09290361A
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German (de)
French (fr)
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EP2130944B1 (en
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Aude Garin
Alain Viola
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Safran Landing Systems SAS
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Messier Bugatti SA
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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C24/00Coating starting from inorganic powder
    • C23C24/02Coating starting from inorganic powder by application of pressure only
    • C23C24/04Impact or kinetic deposition of particles

Definitions

  • the present invention relates to a method of surface treatment of high strength steel mechanical parts, aiming at imparting to said parts friction and lubrication properties necessary for their use, as well as a sealing system obtained by the implementation said method.
  • Electrolytic chromium plating provides a hard chromium coating, which is still very widely used in various fields such as the aeronautical field, because of its excellent properties in friction, wear resistance, and as a protection against corrosion.
  • the electrolytic plating is generally completed by a grinding guaranteeing a homogeneous coating thickness and a surface condition corresponding to a surface roughness (Ra) of less than 0.2 ⁇ m.
  • the object of the invention is to design a surface treatment method capable of replacing electrolytic chromium plating, and making it possible to obtain both a high friction resistance level and also a very good wettability in the face of hydraulic fluids, while maintaining a level of surface roughness (Ra) that is less than or equal to 0.2 ⁇ m.
  • the invention also aims to design a treatment process to avoid the aforementioned drawbacks of electrolytic processes, while being easy to adapt to the types of mechanical parts involved.
  • the invention also aims to design a hydraulic sealing system including a sliding part surface-treated by the aforementioned method.
  • the above-mentioned treatment method which implements a step of spraying tungsten disulfide powder
  • a spraying of tungsten disulfide powder and specially developed for the coating cutting tools harder than the piece to cut.
  • it may be referred to the documents WO-2004/031433 and WO-2004/092429 .
  • these documents use a treatment method that does not provide for any prior degreasing step, and the tungsten disulfide powder sputtering step uses a powder consisting of spherical particles, which are embedded in hollow counterparts previously performed by sandblasting operation implemented with particles of the same size as the powder particles.
  • a tungsten disulfide powder is used in the form of platelets which, when they are projected at high speed against the surface (which is prepared accordingly while being free of spherical bowls) of the piece to be treated, break into microparticles of powder, in order to create on the surface a dense and self-lubricating deposit.
  • the projection of very thin platelets realizes a real explosion of microparticle plates densifying the coating made, so that such a process has nothing to do with the previous processes of incrustation of spherical powder particles which are received in hollows previously made for this purpose.
  • the tribofinishing step c) comprises a first step c1) deburring by continuously stirring the parts to be treated with a first oxidizing aqueous solution containing abrasive agents until the desired surface roughness (Ra) is obtained. followed by a second polishing step c2) by continuously stirring said parts with a second non-oxidizing aqueous solution containing abrasive agents.
  • the tribofinishing step c) comprises a third step c3) of surface cleaning, followed by control of the surface roughness (Ra).
  • the first predetermined roughness threshold is substantially equal to 0.2 ⁇ m, and that the second threshold predetermined roughness is substantially equal to 0.1 microns.
  • the powder sprayed during step d) is almost exclusively composed of pure WS 2 , and is in the form of platelets of substantially hexagonal shape, the main dimension of which is between 0.8 ⁇ m and 1.5 ⁇ m. ⁇ m, and whose thickness is of the order of 0.1 microns.
  • the method comprises, after step c) of tribofinishing, a complementary step c ') micro-sandblasting, organized to activate the surface of the piece in order to increase the adherence of the coating deposited subsequently in the step d) powder projection of WS 2 .
  • step c ') of micro-sandblasting is followed by a step c' ') of surface cleaning, then control of the surface roughness (Ra).
  • the micro-sanding step c ') is organized in such a way that the surface roughness (Ra), which is increased because of the micro-sanding, remains below the first predetermined roughness threshold.
  • the micro-sanding step c ') is carried out with particles which are not oxides and whose size is between 5 ⁇ m and 15 ⁇ m.
  • the method comprises, after step d) of spraying WS 2 powder, a step d) of) surface cleaning, then control of both the surface roughness (Ra), the wettability , and the coefficient of friction.
  • the invention also relates to a hydraulic sealing system, comprising a sliding rod in a sealing assembly, wherein the sealing assembly is constituted by a guide bearing formed of a first material, and by a seal. sealant formed by a second material of lesser hardness than the first material, and wherein the sliding rod has an outer surface which has been treated using a method having at least one of the above-mentioned features, so that said rod has properties required in lubrication vis-à-vis the guide bearing and friction vis-à-vis the seal.
  • the first constituent material of the guide bearing is a thermoplastic polymer
  • the second material constituting the seal is a rubber
  • the mechanical part concerned, noted P will for example be a stainless steel friction rod of the type used to equip brake pistons of vehicles.
  • the invention is in no way limited to a particular type of mechanical part.
  • the starting metal part is a mechanical part made of steel, preferably a stainless steel, which is of high strength, that is to say whose hardness is at least 30 HRC.
  • This part will generally have already undergone a heat treatment adapted to achieve a hardness typically of the order of 34 to 39 HRC, or will have been treated by a low-temperature cementation type thermochemical treatment or nitriding at low temperature allowing it to maintain its stainless properties.
  • step a) the piece P is subjected to a primary finishing step which is organized to lower its surface roughness Ra to a value less than or equal to a first predetermined threshold S1, which is, for example, 0.2 ⁇ m .
  • the piece P is thus complete machining and treatment (thermochemical type or passivation), and is in its form and final dimensions.
  • This primary finishing treatment of conventional type, can comprise stages of turning, grinding, etc ..., which must therefore make it possible to achieve a roughness Ra, for example less than 0.2 ⁇ m, once the part is finished and ready for use. next treatment.
  • the parameter Ra used here to characterize the surface roughness is a parameter representative of the geometrical irregularities of a surface, which corresponds to the average arithmetic deviation with respect to the average roughness line.
  • the piece P is subjected to a surface cleaning by means of a degreasing solution.
  • a degreasing solution used will preferably be of the alkaline type at a temperature of between 35 ° C and 60 ° C.
  • the duration of the degreasing step will typically be, for example, 5 minutes.
  • the level of soiling is very important, and in order to reduce the degreasing treatment time, it will be possible to perform a pre-degreasing of the metal parts.
  • the piece P thus cleaned is subjected to a tribofinition step organized to first lower its surface roughness Ra to a value less than or equal to a second predetermined threshold S2 which is lower than the first predetermined threshold S1, and secondly increase its wettability to hydraulic fluids.
  • the hydraulic fluids concerned are in particular fluids based on hydrocarbons or ester-phosphates, or oily fluids.
  • Such a tribofinishing operation is essential to prepare and optimize the surface state of the metal part before the tungsten disulfide powder spraying treatment.
  • the tribofinishing step c) advantageously comprises a first deburring step c1), a second polishing step c2), and a third surface cleaning step c3), followed by a surface roughness check.
  • the debinding step c1) consists in a continuous stirring, generally in a vibratory bowl, of the pieces P to be treated with a first oxidizing aqueous solution containing abrasive agents until the desired surface roughness Ra is obtained.
  • a first oxidizing aqueous solution containing abrasive agents until the desired surface roughness Ra is obtained.
  • an oxide film is created on the surface of the parts, with a hardness lower than that of the base metal.
  • This film is removed gradually by the mechanical action of the abrasive agents which are of hardness greater than that of the film, but lower than that of the base metal, which abrasive agents come to clash on the surface of the pieces, and thus reduce the roughness of said surface.
  • this first step c1) deburring will be carried out for a period of at least 60 minutes.
  • the second polishing step c2) preferably consists in a continuous stirring of the pieces with a second non-oxidizing aqueous solution containing abrasive agents.
  • This second polishing step makes it possible to completely remove the oxide film created during the first step c1) by the mechanical action of the abrasive agents.
  • the treatment time for this second polishing step c2) will be at least 120 minutes.
  • the surface roughness Ra is lowered to a value less than or equal to a second predetermined threshold S2, which is less than the first predetermined threshold S1, and which will be, for example order of 0.1 ⁇ m.
  • a surface cleaning step c3) will be provided, followed by control of the surface roughness Ra, which control is very reliable thanks to the cleaning carried out beforehand.
  • the cleaning concerned in this case aims to guarantee the representativeness of the result of the surface roughness control measure.
  • the surface of the part then has less dirt than at the end of the finishing step a) primary, so that one can use a solvent slightly aggressive acetone type.
  • step c) of tribofinishing it is possible either to directly submit the piece P to the essential next step denoted d), which is a step of projection, at high speed and at ambient temperature, of disulfide powder.
  • step d tungsten in the form of platelets, or alternatively, first implement, prior to step d), a micro-sanding complementary step, optionally followed by a surface cleaning and a control of roughness on the surface.
  • step c ' which is a micro-sandblasting step, organized to activate the surface of the piece P in order to increase the adhesion of the subsequently deposited coating during the period of time.
  • step d this complementary step c ') being followed by a surface cleaning step c'') and then controlling the surface roughness Ra.
  • nozzles 10 symbolizing the micro-sanding, with a projection of particles on the part P, these particles, which are not oxides, generally having a size between 5 microns and 15 microns, and preferably of the order of 10 microns.
  • the projection of particles during step c ') is carried out at high speed, obtained by a pressure of the order of 5 to 10 bars, and with an inclination of the spray jets substantially between 45 ° and 135 °.
  • micro-sandblasting step c ' will be organized in such a way that the surface roughness Ra is still lower than the first predetermined threshold of roughness S1, for example 0.2 ⁇ m.
  • step c '' the surface roughness Ra is symbolized by a simple arrow directed on the part P.
  • step c3 a surface cleaning, for example by means of a slightly aggressive solvent of the acetone type is carried out before the control of the surface roughness, which guarantees a better representativeness of the result of the control measurement.
  • micro-sandblasting step The choice of whether or not to use the micro-sandblasting step will depend on the friction properties that are desired on the metal parts, in addition to the aforementioned wettability properties. As such, in the case of micro-sanding, it will be necessary to implement fairly quickly step d) powder projection of WS 2 , for example within a period not exceeding 120 minutes.
  • step c) of tribofinishing and possibly steps c ') micro-sanding and c' ') cleaning and control, the piece P is now optimally prepared to undergo the projection treatment of tungsten disulfide powder.
  • the roughness related to the finishing operations has in fact been greatly reduced by the operation of tribofinishing, and the eventual micro-sandblasting has further activated the surface to increase the adhesion of the coating that will be formed.
  • step d) the piece P is subjected to a projection, at high speed and at ambient temperature, of tungsten disulfide powder (WS 2 ).
  • the WS 2 powder used in the context of The method of the invention is in the form of platelets p, as illustrated in FIGS. Figures 2 and 3 , which provides a technical effect radically different from that which was obtained with the prior art also implementing a projection of WS 2 powder, and of projecting spherical particles of powder which are embedded in a cutting piece previously prepared for have associated receiving valleys.
  • the teaching of providing receiving cavities for the spherical particles implies de facto a limitation for the reduction of surface roughness that can be obtained, since a too low value of the roughness would eliminate the reception hollows, and prevent the encrustation of spherical particles of WS 2 powder. In this case, it is quite different because of the use of a powder consisting of platelets, that is to say, very thin platelets which disintegrate in microparticles in contact with the surface of the piece to be treated .
  • platelets p of substantially hexagonal shape as illustrated in FIG. figure 3 , whose main dimension denoted D is between 0.8 ⁇ m and 1.5 ⁇ m, and whose thickness denoted E is of the order of 0.1 ⁇ m.
  • D main dimension
  • E thickness
  • platelets p when projected by associated nozzles, noted 20 on the figure 1 , break in microparticles in contact with the surface, creating on the surface of said part a dense and self-lubricating deposit.
  • the method comprises, after step d) of spraying WS 2 powder, a step d) of) surface cleaning, and then control.
  • the surface cleaning can be performed using a mild solvent acetone type, which ensures a better representativeness of the results of the control measures.
  • Such a final step is very interesting before the use of the treated parts, and it allows in particular to perform a triple control, illustrated here by three arrows in the figure, relating both the surface roughness, the wettability to hydraulic fluids, in particular hydrocarbon-based fluids or ester-phosphates, or oily fluids, and the coefficient of friction ( static and / or dynamic).
  • the wettability obtained is also extremely discriminating, insofar as it is very good for hydraulic fluids, in particular fluids based on hydrocarbons or ester-phosphates, or oily fluids, while being very bad with regard to aqueous fluids.
  • the figure 4 allows to appreciate the improved performance in terms of wettability for the WS 2 coating produced in accordance with the invention.
  • curves C1, C2 and C3 represented on the diagram of the figure 4 correspond to the variations of the liquid / solid contact angle (in degrees) as a function of time (in seconds).
  • Curve C1 corresponds to a traditional type of treatment process, while curves C2 and C3 correspond to a treatment according to the invention, respectively without and with final cleaning.
  • FIG. 5 there is thus distinguished a hydraulic sealing system rated 100 having a high-strength stainless steel X axis rod 101 which slides in a sealing assembly 102.
  • the sealing assembly 102 is received in a housing 106 formed in a support member 105, being disposed between two shoulders 107, 108.
  • the sealing assembly 102 is constituted by a guide bearing 103 formed of a first material and by a seal 104 formed of a second material of lower hardness than that of the first material.
  • the first constituent material of the guide bearing 103 is a thermoplastic polymer
  • the second material constituting the seal 104 is a rubber.
  • the outer surface 110 of the rod 101 has been treated by implementing a method as described above, so that said rod has properties required both in lubrication vis-à-vis the guide bearing 103, it is to say at the level the interface between the outer surface 110 of the rod 101 and the inner surface 103.1 of the guide bearing 103, and in friction with respect to the seal 104, that is to say at the level of the interface between the outer surface 110 of the rod 101 and the inner surface 104.1 of the seal 104, to avoid abrasion.
  • the dual function of the WS 2 coating on the sliding rod 101 allows optimum cooperation with each of the two components 103, 104 constituting the sealing assembly 102.
  • Such a hydraulic sealing system is particularly advantageous for fitting brake pistons of vehicles.
  • a friction rod intended to be arranged in a piston of a hydraulic crown of an aircraft brake.
  • the role of such a friction rod is to guide the piston during the application of the braking force on the brake disc or discs, the rod being equipped with a sealing assembly consisting of a bearing of polytetrafluoroethylene guidance and an ethylene propylene elastomer seal.
  • a sealing assembly consisting of a bearing of polytetrafluoroethylene guidance and an ethylene propylene elastomer seal.

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Other Surface Treatments For Metallic Materials (AREA)
  • Lubricants (AREA)
  • Gasket Seals (AREA)
  • Rolling Contact Bearings (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
  • Sealing Of Bearings (AREA)

Abstract

The process comprises subjecting a mechanical component to a primary finishing step to reduce its roughness on a surface at a value less than or equal to a predetermined first threshold, subjecting the component (P) to a surface cleaning using a degreasing solution, subjecting the cleaned component to a tribofinishing step organized for reducing its surface roughness (Ra) to a value less than or equal to a second predetermined threshold and increasing its wettability to hydraulic fluids, and subjecting the component to a projection of tungsten disulfide powder. The process comprises subjecting a mechanical component to a primary finishing step to reduce its roughness on the surface at a value less than or equal to a predetermined first threshold, subjecting the component (P) to a surface cleaning using a degreasing solution, subjecting the cleaned component to a tribofinishing step organized for reducing its surface roughness (Ra) to a value less than or equal to a second predetermined threshold, which is lower than the first predetermined threshold, and increasing its wettability to hydraulic fluids, and subjecting the component to a projection, at high speed and at an ambient temperature, of tungsten disulfide powder (WS 2) in the form of platelets (p), which is broken thus creating a dense and self-lubricating deposit in surface of the component. The tribofinishing step comprises chamfering (C1) by continuous stirring of component to be treated with a fist oxidizing aqueous solution containing abrasive agents for obtaining surface roughness, and polishing (C2) by continuous stirring of components with a second non-oxidizing aqueous solution containing abrasive agents followed by surface cleaning (C3), then checking the surface roughness. The first predetermined threshold of the roughness is 0.2 mu m and the second predetermined threshold of the roughness is 0.1 mu m. The powder is composed of pure WS 2and is in the form of hexagonal shape whose main dimension is 0.8-1.5 mu m and thickness is 0.1 mu m. The process comprises microblasting step to activate the surface of the component to increase the adhesion of the coating deposited in the projection step, and after the projection of WS 2powder, a step of surface cleaning, then checking both the surface roughness, wettability and coefficient of friction. The microblasting step is: organized such that the surface roughness, which is increased due to the microblasting, remains less than the first predetermined threshold of roughness; implemented with the particles that are not of oxides, and of which the size is 5-15 mu m. An independent claim is included for a hydraulic sealing system.

Description

La présente invention concerne un procédé de traitement de surface de pièces mécaniques en acier à haute résistance, visant à conférer auxdites pièces des propriétés en frottement et en lubrification nécessaires à leur utilisation, ainsi qu'un système d'étanchéité obtenu par la mise en oeuvre dudit procédé.The present invention relates to a method of surface treatment of high strength steel mechanical parts, aiming at imparting to said parts friction and lubrication properties necessary for their use, as well as a sealing system obtained by the implementation said method.

ARRIERE-PLAN DE L'INVENTIONBACKGROUND OF THE INVENTION

Il est connu de prévoir un traitement de surface pour procurer à des pièces métalliques des propriétés en frottement et en lubrification qui sont nécessaires à leur utilisation, le traitement étant habituellement un chromage électrolytique. Le chromage électrolytique permet d'obtenir un revêtement de chrome dur, qui est encore très largement utilisé dans différents domaines comme le domaine aéronautique, du fait de ses excellentes propriétés en frottement, en résistance à l'usure, et en tant que protection contre la corrosion. Le chromage électrolytique est en général complété par une rectification garantissant une épaisseur de revêtement homogène et un état de surface correspondant à une rugosité en surface (Ra) qui est inférieure à 0,2 µm. Ce succès s'explique par le fait que les caractéristiques obtenues après ces étapes de traitement sont d'une part une excellente résistance en frottement du fait d'une bonne résistance à l'usure couplée à un état de surface parfait, et d'autre part une excellente lubrification en présence de fluides grâce au micro-faïencage, inhérent au chrome dur, jouant le rôle de zone de rétention.It is known to provide a surface treatment to provide metal parts with friction and lubrication properties which are necessary for their use, the treatment usually being an electrolytic chromium plating. Electrolytic chromium plating provides a hard chromium coating, which is still very widely used in various fields such as the aeronautical field, because of its excellent properties in friction, wear resistance, and as a protection against corrosion. The electrolytic plating is generally completed by a grinding guaranteeing a homogeneous coating thickness and a surface condition corresponding to a surface roughness (Ra) of less than 0.2 μm. This success is explained by the fact that the characteristics obtained after these processing steps are on the one hand excellent frictional resistance due to good wear resistance coupled with a perfect surface condition, and other Excellent lubrication in the presence of fluids thanks to micro-tiling, inherent to hard chrome, acting as a retention zone.

Cependant, le chromage dur est réalisé dans une cellule électrolytique en présence d'acide chromique à base de chrome hexavalent (Cr6+) qui est nuisible pour l'environnement et pour l'homme. Il s'agit en effet d'un produit qui est classifié CMR (Cancérigène, Mutagène, et nuisible pour la Reproduction). De plus, comme de nombreux procédés électrolytiques, ce produit est fragilisant pour les aciers du fait de la diffusion de l'hydrogène, et nécessite des précautions opératoires afin d'éviter les brûlures de l'acier de base après rectification, brûlures qui induiraient une altération irréversible de la pièce métallique traitée.However, hard chromium plating is carried out in an electrolytic cell in the presence of chromic acid based on hexavalent chromium (Cr 6+ ) which is harmful for the environment and for man. This is indeed a product that is classified as CMR (Carcinogenic, Mutagenic, and Harmful to Reproduction). In addition, like many electrolytic processes, this product is weakening for steels because of the diffusion of hydrogen, and requires operational precautions to avoid burns of the base steel after rectification, burns that would induce irreversible alteration of the treated metal part.

OBJET DE L'INVENTIONOBJECT OF THE INVENTION

L'invention a pour objet de concevoir un procédé de traitement de surface capable de remplacer le chromage électrolytique, et permettant d'obtenir à la fois un niveau de résistance en frottement élevé et aussi une très bonne mouillabilité face aux fluides hydrauliques, tout en conservant un niveau de rugosité en surface (Ra) qui est inférieur ou égal à 0,2 µm.The object of the invention is to design a surface treatment method capable of replacing electrolytic chromium plating, and making it possible to obtain both a high friction resistance level and also a very good wettability in the face of hydraulic fluids, while maintaining a level of surface roughness (Ra) that is less than or equal to 0.2 μm.

L'invention a aussi pour objet de concevoir un procédé de traitement permettant d'éviter les inconvénients précités des procédés électrolytiques, tout en étant facile à adapter aux types de pièces mécaniques concernés.The invention also aims to design a treatment process to avoid the aforementioned drawbacks of electrolytic processes, while being easy to adapt to the types of mechanical parts involved.

L'invention a également pour objet de concevoir un système d'étanchéité hydraulique incluant une pièce coulissante traitée en surface par le procédé précité.The invention also aims to design a hydraulic sealing system including a sliding part surface-treated by the aforementioned method.

DEFINITION GENERALE DE L'INVENTIONGENERAL DEFINITION OF THE INVENTION

Le problème technique précité est résolu conformément à l'invention grâce à un procédé de traitement de surface d'une pièce mécanique en acier à haute résistance, visant à conférer à ladite pièce des propriétés en frottement et en lubrification nécessaires à son utilisation, lequel procédé comporte les étapes successives suivante :

  1. a) on soumet la pièce à une étape de finition primaire organisée pour abaisser sa rugosité en surface (Ra) à une valeur inférieure ou égale à un premier seuil prédéterminé;
  2. b) on soumet ensuite la pièce à un nettoyage de surface au moyen d'une solution de dégraissage ;
  3. c) on soumet la pièce ainsi nettoyée à une étape de tribofinition organisée pour d'une part abaisser encore sa rugosité en surface (Ra) à une valeur inférieure ou égale à un deuxième seuil prédéterminé qui est inférieur au premier seuil prédéterminé, et d'autre part augmenter sa mouillabilité aux fluides hydrauliques ; et
  4. d) on soumet la pièce à une projection, à haute vitesse et à température ambiante, de poudre de bisulfure de tungstène (WS2) se présentant sous la forme de platelets qui se brisent ainsi en créant en surface de ladite pièce un dépôt dense et autolubrifiant.
The aforementioned technical problem is solved according to the invention by a method of surface treatment of a high strength steel mechanical part, aimed at imparting to said part friction and lubrication properties necessary for its use, which method comprises the following successive steps:
  1. a) subjecting the workpiece to an organized primary finishing step to lower its surface roughness (Ra) to a value less than or equal to a first predetermined threshold;
  2. b) the part is then subjected to surface cleaning by means of a degreasing solution;
  3. c) the part thus cleaned is subjected to a tribofinition step organized to firstly lower its surface roughness (Ra) to a value less than or equal to a second predetermined threshold which is lower than the first predetermined threshold, and on the other hand to increase its wettability to hydraulic fluids; and
  4. d) the part is subjected to a projection, at high speed and at ambient temperature, of tungsten disulfide powder (WS 2 ) in the form of platelets which thus break by creating on the surface of said part a dense deposit and self-lubricating.

Il convient de noter que le procédé de traitement précité, qui met en oeuvre une étape de projection de poudre de bisulfure de tungstène, se démarque radicalement des procédés antérieurs mettant également en oeuvre une projection de poudre de bisulfure de tungstène et spécialement développés pour le revêtement d'outils coupants plus durs que la pièce à couper. On pourra à ce titre se référer aux documents WO-A-2004/031433 et WO-A-2004/092429 . On notera en particulier que ces documents mettent en oeuvre un procédé de traitement ne prévoyant aucune étape préalable de dégraissage, et dont l'étape de projection de poudre de bisulfure de tungstène utilise une poudre constituée de particules sphériques, qui viennent s'incruster dans des creux homologues préalablement réalisés par une opération de sablage mise en oeuvre avec des particules de même dimension que les particules de poudre.It should be noted that the above-mentioned treatment method, which implements a step of spraying tungsten disulfide powder, is radically different from the previous methods also using a spraying of tungsten disulfide powder and specially developed for the coating. cutting tools harder than the piece to cut. As such, it may be referred to the documents WO-2004/031433 and WO-2004/092429 . It will be noted in particular that these documents use a treatment method that does not provide for any prior degreasing step, and the tungsten disulfide powder sputtering step uses a powder consisting of spherical particles, which are embedded in hollow counterparts previously performed by sandblasting operation implemented with particles of the same size as the powder particles.

Au contraire, dans le cadre de l'invention, on utilise une poudre de bisulfure de tungstène se présentant sous la forme de platelets qui, lorsqu'ils sont projetés à haute vitesse contre la surface (qui est préparée en conséquence tout en étant exempte de cuvettes sphériques) de la pièce à traiter, se brisent en microparticules de poudre, afin de créer en surface un dépôt dense et autolubrifiant. Ainsi, la projection de platelets de très faible épaisseur réalise une véritable explosion des platelets en microparticules densifiant le revêtement réalisé, de sorte qu'un tel processus n'a rien à voir avec les processus antérieurs d'incrustation de particules de poudre de forme sphérique qui sont reçues dans des creux préalablement réalisés à cet effet.On the contrary, in the context of the invention, a tungsten disulfide powder is used in the form of platelets which, when they are projected at high speed against the surface (which is prepared accordingly while being free of spherical bowls) of the piece to be treated, break into microparticles of powder, in order to create on the surface a dense and self-lubricating deposit. Thus, the projection of very thin platelets realizes a real explosion of microparticle plates densifying the coating made, so that such a process has nothing to do with the previous processes of incrustation of spherical powder particles which are received in hollows previously made for this purpose.

Avantageusement, l'étape c) de tribofinition comporte une première étape c1) d'ébavurage par mise en agitation continue des pièces à traiter avec une première solution aqueuse oxydante contenant des agents abrasifs jusqu'à obtention de la rugosité en surface (Ra) souhaitée, suivie d'une deuxième étape c2) de polissage par mise en agitation continue desdites pièces avec une deuxième solution aqueuse non oxydante contenant des agents abrasifs. En particulier, l'étape c) de tribofinition comporte une troisième étape c3) de nettoyage de surface, puis de contrôle de la rugosité en surface (Ra).Advantageously, the tribofinishing step c) comprises a first step c1) deburring by continuously stirring the parts to be treated with a first oxidizing aqueous solution containing abrasive agents until the desired surface roughness (Ra) is obtained. followed by a second polishing step c2) by continuously stirring said parts with a second non-oxidizing aqueous solution containing abrasive agents. In particular, the tribofinishing step c) comprises a third step c3) of surface cleaning, followed by control of the surface roughness (Ra).

Dans un mode d'exécution avantageux, il sera prévu que le premier seuil prédéterminé de rugosité est sensiblement égal à 0,2 µm, et que le deuxième seuil prédéterminé de rugosité est sensiblement égal à 0,1 µm.In an advantageous embodiment, it will be provided that the first predetermined roughness threshold is substantially equal to 0.2 μm, and that the second threshold predetermined roughness is substantially equal to 0.1 microns.

Avantageusement encore, la poudre projetée lors de l'étape d) est presque exclusivement constituée de WS2 pur, et se présentant sous la forme de platelets de forme sensiblement hexagonale, dont la dimension principale est comprise entre 0,8 µm et 1,5 µm, et dont l'épaisseur est de l'ordre de 0,1 µm.Advantageously, the powder sprayed during step d) is almost exclusively composed of pure WS 2 , and is in the form of platelets of substantially hexagonal shape, the main dimension of which is between 0.8 μm and 1.5 μm. μm, and whose thickness is of the order of 0.1 microns.

Il pourra s'avérer en outre intéressant de prévoir que le procédé comporte, après l'étape c) de tribofinition, une étape complémentaire c') de micro-sablage, organisée pour activer la surface de la pièce en vue d'augmenter l'adhérence du revêtement déposé ensuite lors de l'étape d) de projection de poudre de WS2.It may be furthermore advantageous to provide that the method comprises, after step c) of tribofinishing, a complementary step c ') micro-sandblasting, organized to activate the surface of the piece in order to increase the adherence of the coating deposited subsequently in the step d) powder projection of WS 2 .

Avantageusement alors, l'étape c') de micro-sablage est suivie d'une étape c'') de nettoyage de surface, puis de contrôle de la rugosité en surface (Ra).Advantageously then, step c ') of micro-sandblasting is followed by a step c' ') of surface cleaning, then control of the surface roughness (Ra).

De préférence encore, l'étape c') de micro-sablage est organisée de telle façon que la rugosité en surface (Ra), qui est accrue du fait du micro-sablage, reste inférieure au premier seuil prédéterminé de rugosité.More preferably, the micro-sanding step c ') is organized in such a way that the surface roughness (Ra), which is increased because of the micro-sanding, remains below the first predetermined roughness threshold.

Avantageusement alors, l'étape c') de micro-sablage est mise en oeuvre avec des particules qui ne sont pas des oxydes, et dont la taille est comprise entre 5 µm et 15 µm.Advantageously, the micro-sanding step c ') is carried out with particles which are not oxides and whose size is between 5 μm and 15 μm.

De préférence enfin, le procédé comporte, après l'étape d) de projection de poudre de WS2, une étape d') de nettoyage de surface, puis de contrôle à la fois de la rugosité en surface (Ra), de la mouillabilité, et du coefficient de frottement.Preferably, finally, the method comprises, after step d) of spraying WS 2 powder, a step d) of) surface cleaning, then control of both the surface roughness (Ra), the wettability , and the coefficient of friction.

L'invention concerne également un système d'étanchéité hydraulique, comportant une tige coulissant dans un ensemble d'étanchéité, système dans lequel l'ensemble d'étanchéité est constitué par un palier de guidage formé d'un premier matériau, et par un joint d'étanchéité formé par un deuxième matériau de dureté inférieure à celle du premier matériau, et dans lequel la tige coulissante a une surface extérieure qui a été traitée en mettant en oeuvre un procédé présentant l'une au moins des caractéristiques précitées, de sorte que ladite tige présente des propriétés requises en lubrification vis-à-vis du palier de guidage et en frottement vis-à-vis du joint d'étanchéité.The invention also relates to a hydraulic sealing system, comprising a sliding rod in a sealing assembly, wherein the sealing assembly is constituted by a guide bearing formed of a first material, and by a seal. sealant formed by a second material of lesser hardness than the first material, and wherein the sliding rod has an outer surface which has been treated using a method having at least one of the above-mentioned features, so that said rod has properties required in lubrication vis-à-vis the guide bearing and friction vis-à-vis the seal.

En particulier, le premier matériau constitutif du palier de guidage est un polymère thermoplastique, et le deuxième matériau constitutif du joint d'étanchéité est un caoutchouc.In particular, the first constituent material of the guide bearing is a thermoplastic polymer, and the second material constituting the seal is a rubber.

D'autres caractéristiques et avantages de l'invention apparaîtront plus clairement à la lumière de la description qui va suivre et des dessins annexés, concernant un mode de réalisation particulier.Other features and advantages of the invention will emerge more clearly in the light of the following description and the accompanying drawings, relating to a particular embodiment.

BREVE DESCRIPTION DES DESSINSBRIEF DESCRIPTION OF THE DRAWINGS

Il sera fait référence aux figures des dessins annexés, où :

  • la figure 1 illustre schématiquement les différentes étapes d'un procédé de traitement conforme à l'invention, avec ici des étapes intermédiaires optionnelles de micro-sablage et une étape finale optionnelle de nettoyage ;
  • la figure 2 est un cliché réalisé par microscopie électronique illustrant un petit volume de la poudre de bisulfure de tungstène qui est utilisée pour la projection, à haute vitesse et à température ambiante, prévue dans le procédé de l'invention, laquelle poudre est constituée de platelets ;
  • la figure 3 illustre schématiquement un platelet individuel de forme hexagonale constituant la poudre de bisulfure de tungstène concernée ;
  • la figure 4 illustre l'amélioration des performances en matière de mouillabilité grâce à un diagramme comparatif donnant diverses courbes de variations de l'angle de contact liquide/solide en fonction du temps ; et
  • la figure 5 est une vue en coupe axiale illustrant un système d'étanchéité hydraulique conforme à l'invention, obtenu en mettant en oeuvre le procédé de traitement précité.
Reference will be made to the figures of the accompanying drawings, in which:
  • the figure 1 schematically illustrates the different steps of a treatment process according to the invention, with here optional intermediate micro-sandblasting steps and an optional final cleaning step;
  • the figure 2 is an electron microscope picture illustrating a small volume of tungsten disulfide powder that is used for high-speed, high-temperature projection ambient, provided in the process of the invention, which powder consists of platelets;
  • the figure 3 schematically illustrates an individual plate of hexagonal form constituting the tungsten disulfide powder concerned;
  • the figure 4 illustrates the improvement in wettability performance by means of a comparative diagram giving various curves of variations of the liquid / solid contact angle as a function of time; and
  • the figure 5 is an axial sectional view illustrating a hydraulic sealing system according to the invention, obtained by implementing the aforementioned treatment method.

DESCRIPTION DETAILLEE DU MODE DE REALISATION PREFEREDETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT

On va maintenant décrire plus en détail les étapes successives du procédé de traitement de surface d'une pièce mécanique en acier à haute résistance conforme à l'invention, ledit procédé visant à conférer à ladite pièce des propriétés en frottement et en lubrification nécessaires à son utilisation.The successive steps of the surface treatment method of a high-strength steel mechanical part according to the invention will now be described in greater detail, said method aiming at imparting to said part friction and lubrication properties necessary for its operation. use.

La pièce mécanique concernée, notée P, sera par exemple une tige de friction en acier inoxydable du type de celles qui sont utilisées pour équiper des pistons de freins de véhicules. Bien entendu, l'invention n'est aucunement limitée à un type particulier de pièce mécanique.The mechanical part concerned, noted P, will for example be a stainless steel friction rod of the type used to equip brake pistons of vehicles. Of course, the invention is in no way limited to a particular type of mechanical part.

Sur la figure 1, on distingue une première étape du procédé de traitement selon l'invention, schématisée en a). La pièce métallique de départ est une pièce mécanique en acier, de préférence en un acier inoxydable, qui est à haute résistance, c'est-à-dire dont la dureté est au moins égale à 30 HRC. Cette pièce aura en général déjà subi un traitement thermique adapté lui permettant d'atteindre une dureté typiquement de l'ordre 34 à 39 HRC, ou aura été traitée par un traitement thermochimique de type cémentation à basse température ou nitruration à basse température lui permettant de conserver ses propriétés d'inoxydabilité.On the figure 1 , there is a first step of the treatment method according to the invention, schematized in a). The starting metal part is a mechanical part made of steel, preferably a stainless steel, which is of high strength, that is to say whose hardness is at least 30 HRC. This part will generally have already undergone a heat treatment adapted to achieve a hardness typically of the order of 34 to 39 HRC, or will have been treated by a low-temperature cementation type thermochemical treatment or nitriding at low temperature allowing it to maintain its stainless properties.

Lors de l'étape a), on soumet la pièce P à une étape de finition primaire qui est organisée pour abaisser sa rugosité en surface Ra à une valeur inférieure ou égale à un premier seuil prédéterminé S1, qui est par exemple 0,2 µm. La pièce P est donc terminée d'usinage et de traitement (de type thermochimique ou passivation), et se présente sous sa forme et ses dimensions finales. Ce traitement de finition primaire, de type classique, peut comporter des étapes de tournage, rectification, etc..., qui doivent donc permettre d'atteindre une rugosité Ra par exemple inférieure à 0,2 µm une fois la pièce terminée et prête au traitement suivant. Il est rappelé que le paramètre Ra utilisé ici pour caractériser la rugosité en surface, est un paramètre représentatif des irrégularités géométriques d'une surface, qui correspond à l'écart moyen arithmétique par rapport à la ligne moyenne de rugosité.During step a), the piece P is subjected to a primary finishing step which is organized to lower its surface roughness Ra to a value less than or equal to a first predetermined threshold S1, which is, for example, 0.2 μm . The piece P is thus complete machining and treatment (thermochemical type or passivation), and is in its form and final dimensions. This primary finishing treatment, of conventional type, can comprise stages of turning, grinding, etc ..., which must therefore make it possible to achieve a roughness Ra, for example less than 0.2 μm, once the part is finished and ready for use. next treatment. It is recalled that the parameter Ra used here to characterize the surface roughness is a parameter representative of the geometrical irregularities of a surface, which corresponds to the average arithmetic deviation with respect to the average roughness line.

Lors de l'étape suivante b), on soumet la pièce P à un nettoyage de surface au moyen d'une solution de dégraissage. Cette opération est importante, car elle permet de débarrasser entièrement la surface de la pièce P de toutes les traces de salissures possibles (graisses, huiles, copeaux, poussières, résidus plastiques, feutres, produits de protection temporaire). La solution de dégraissage utilisée sera de préférence de type alcaline à une température comprise entre 35°C et 60°C. La durée de l'étape de dégraissage sera par exemple typiquement de 5 minutes. Bien entendu, dans le cas où le niveau de salissure serait très important, et dans le but de diminuer le temps de traitement de dégraissage, il sera possible de réaliser un pré-dégraissage des pièces métalliques.In the next step b), the piece P is subjected to a surface cleaning by means of a degreasing solution. This operation is important because it removes the entire surface of the part P from all possible traces of dirt (grease, oil, chips, dust, plastic residues, felts, protective products temporary). The degreasing solution used will preferably be of the alkaline type at a temperature of between 35 ° C and 60 ° C. The duration of the degreasing step will typically be, for example, 5 minutes. Of course, in the case where the level of soiling is very important, and in order to reduce the degreasing treatment time, it will be possible to perform a pre-degreasing of the metal parts.

Lors de l'étape suivante, notée c), on soumet la pièce P ainsi nettoyée à une étape de tribofinition organisée pour d'une part abaisser encore sa rugosité en surface Ra à une valeur inférieure ou égale à un deuxième seuil prédéterminé S2 qui est inférieur au premier seuil prédéterminé S1, et d'autre part augmenter sa mouillabilité aux fluides hydrauliques. Les fluides hydrauliques concernés sont en particulier des fluides à base d'hydrocarbures ou d'ester-phosphates, ou des fluides huileux.In the next step, denoted c), the piece P thus cleaned is subjected to a tribofinition step organized to first lower its surface roughness Ra to a value less than or equal to a second predetermined threshold S2 which is lower than the first predetermined threshold S1, and secondly increase its wettability to hydraulic fluids. The hydraulic fluids concerned are in particular fluids based on hydrocarbons or ester-phosphates, or oily fluids.

Une telle opération de tribofinition est indispensable pour préparer et optimiser l'état de surface de la pièce métallique avant le traitement de projection de poudre de bisulfure de tungstène.Such a tribofinishing operation is essential to prepare and optimize the surface state of the metal part before the tungsten disulfide powder spraying treatment.

Comme cela est schématisé sur la figure 1, l'étape c) de tribofinition comporte avantageusement une première étape c1) d'ébavurage, une deuxième étape c2) de polissage, et une troisième étape c3) de nettoyage de surface, suivi d'un contrôle de la rugosité en surface.As is schematized on the figure 1 the tribofinishing step c) advantageously comprises a first deburring step c1), a second polishing step c2), and a third surface cleaning step c3), followed by a surface roughness check.

L'étape c1) d'ébavurage consiste en une mise en agitation continue, en général dans un bol vibrant, des pièces P à traiter avec une première solution aqueuse oxydante contenant des agents abrasifs jusqu'à obtention de la rugosité en surface Ra souhaitée. Au cours de cette étape, il se crée un film d'oxyde en surface des pièces, de dureté inférieure à celle du métal de base. Ce film est retiré au fur et mesure par l'action mécanique des agents abrasifs qui sont de dureté supérieure à celle du film, mais inférieure à celle du métal de base, lesquels agents abrasifs viennent s'entrechoquer en surface des pièces, et ainsi diminuer la rugosité de ladite surface. A titre indicatif, cette première étape c1) d'ébavurage sera mise en oeuvre pendant une durée au moins égale à 60 minutes.The debinding step c1) consists in a continuous stirring, generally in a vibratory bowl, of the pieces P to be treated with a first oxidizing aqueous solution containing abrasive agents until the desired surface roughness Ra is obtained. At During this stage, an oxide film is created on the surface of the parts, with a hardness lower than that of the base metal. This film is removed gradually by the mechanical action of the abrasive agents which are of hardness greater than that of the film, but lower than that of the base metal, which abrasive agents come to clash on the surface of the pieces, and thus reduce the roughness of said surface. As an indication, this first step c1) deburring will be carried out for a period of at least 60 minutes.

La deuxième étape c2) de polissage consiste de préférence en une mise en agitation continue des pièces avec une deuxième solution aqueuse non oxydante contenant des agents abrasifs. Cette deuxième étape de polissage permet de retirer en totalité le film d'oxyde créé lors de la première étape c1), par l'action mécanique des agents abrasifs. A titre indicatif, la durée de traitement pour cette deuxième étape c2) de polissage sera au minimum de 120 minutes.The second polishing step c2) preferably consists in a continuous stirring of the pieces with a second non-oxidizing aqueous solution containing abrasive agents. This second polishing step makes it possible to completely remove the oxide film created during the first step c1) by the mechanical action of the abrasive agents. As an indication, the treatment time for this second polishing step c2) will be at least 120 minutes.

A l'issue de ces deux étapes c1) et c2), la rugosité en surface Ra est abaissée à une valeur inférieure ou égale à un deuxième seuil prédéterminé S2, qui est inférieur au premier seuil prédéterminé S1, et qui sera par exemple de l'ordre de 0,1 µm. On prévoira alors avantageusement une étape c3) de nettoyage de surface, puis de contrôle de la rugosité en surface Ra, lequel contrôle est très fiable grâce au nettoyage préalablement effectué. Le nettoyage concerné en l'espèce vise à garantir la représentativité du résultat de la mesure de contrôle de la rugosité en surface. La surface de la pièce présente alors moins de souillures qu'à l'issue de l'étape a) de finition primaire, de sorte que l'on pourra utiliser un solvant peu agressif de type acétone.At the end of these two steps c1) and c2), the surface roughness Ra is lowered to a value less than or equal to a second predetermined threshold S2, which is less than the first predetermined threshold S1, and which will be, for example order of 0.1 μm. Advantageously, a surface cleaning step c3) will be provided, followed by control of the surface roughness Ra, which control is very reliable thanks to the cleaning carried out beforehand. The cleaning concerned in this case aims to guarantee the representativeness of the result of the surface roughness control measure. The surface of the part then has less dirt than at the end of the finishing step a) primary, so that one can use a solvent slightly aggressive acetone type.

A l'issue de cette étape c) de tribofinition, on peut, soit directement soumettre la pièce P à l'étape suivante essentielle notée d), qui est une étape de projection, à haute vitesse et à température ambiante, de poudre de bisulfure de tungstène se présentant sous forme de platelets, soit en variante, mettre d'abord en oeuvre, préalablement à l'étape d), une étape complémentaire de micro-sablage, éventuellement suivie d'un nettoyage de surface et d'un contrôle de la rugosité en surface. Ces étapes complémentaires ont été illustrées ici sous la forme d'une étape c') qui est une étape de micro-sablage, organisée pour activer la surface de la pièce P en vue d'augmenter l'adhérence du revêtement déposé ultérieurement lors de l'étape d) de projection de poudre de WS2, cette étape complémentaire c') étant suivie d'une étape c'') de nettoyage de surface, puis de contrôle de la rugosité en surface Ra. Sur la figure 1, on a représenté schématiquement des buses 10 symbolisant le micro-sablage, avec une projection de particules sur la pièce P, ces particules, qui ne sont pas des oxydes, ayant d'une façon générale une taille comprise entre 5 µm et 15 µm, et de préférence de l'ordre de 10 µm. La projection de particules lors de l'étape c') est effectuée à vitesse élevée, obtenue par une pression de l'ordre de 5 à 10 bars, et avec une inclinaison des jets de projection sensiblement comprise entre 45 ° et 135 °.At the end of this step c) of tribofinishing, it is possible either to directly submit the piece P to the essential next step denoted d), which is a step of projection, at high speed and at ambient temperature, of disulfide powder. tungsten in the form of platelets, or alternatively, first implement, prior to step d), a micro-sanding complementary step, optionally followed by a surface cleaning and a control of roughness on the surface. These complementary steps have been illustrated here in the form of a step c ') which is a micro-sandblasting step, organized to activate the surface of the piece P in order to increase the adhesion of the subsequently deposited coating during the period of time. WS 2 powder projection step d), this complementary step c ') being followed by a surface cleaning step c'') and then controlling the surface roughness Ra. On the figure 1 schematically shown nozzles 10 symbolizing the micro-sanding, with a projection of particles on the part P, these particles, which are not oxides, generally having a size between 5 microns and 15 microns, and preferably of the order of 10 microns. The projection of particles during step c ') is carried out at high speed, obtained by a pressure of the order of 5 to 10 bars, and with an inclination of the spray jets substantially between 45 ° and 135 °.

Bien entendu, une telle étape de micro-sablage a pour effet d'accroître légèrement la rugosité en surface Ra. On organisera néanmoins l'étape c') de micro-sablage de telle façon que la rugosité en surface Ra reste encore inférieure au premier seuil prédéterminé de rugosité S1, par exemple 0,2 µm.Of course, such a micro-sandblasting step has the effect of slightly increasing the surface roughness Ra. However, micro-sandblasting step c ') will be organized in such a way that the surface roughness Ra is still lower than the first predetermined threshold of roughness S1, for example 0.2 μm.

Sur la figure 1, on a symbolisé pour l'étape c'') le contrôle de la rugosité en surface Ra par une simple flèche dirigée sur la pièce P. Comme pour l'étape c3) précédemment décrite, un nettoyage de surface, par exemple au moyen d'un solvant peu agressif de type acétone, est effectué avant le contrôle de la rugosité en surface, ce qui garantit une meilleure représentativité du résultat de la mesure de contrôle.On the figure 1 , for step c ''), the surface roughness Ra is symbolized by a simple arrow directed on the part P. As for the step c3) previously described, a surface cleaning, for example by means of a slightly aggressive solvent of the acetone type is carried out before the control of the surface roughness, which guarantees a better representativeness of the result of the control measurement.

Le choix de mettre en oeuvre ou non l'étape de micro-sablage dépendra des propriétés en frottement que l'on souhaite obtenir sur les pièces métalliques, en plus des propriétés de mouillabilité précitée. A ce titre, en cas de micro-sablage, il conviendra de mettre en oeuvre assez rapidement l'étape d) de projection de poudre de WS2, par exemple dans un délai n'excédant pas 120 minutes.The choice of whether or not to use the micro-sandblasting step will depend on the friction properties that are desired on the metal parts, in addition to the aforementioned wettability properties. As such, in the case of micro-sanding, it will be necessary to implement fairly quickly step d) powder projection of WS 2 , for example within a period not exceeding 120 minutes.

A l'issue de l'étape c) de tribofinition, et éventuellement des étapes c') de micro-sablage et c'') de nettoyage et de contrôle, la pièce P est maintenant préparée de façon optimale pour subir le traitement de projection de poudre de bisulfure de tungstène. La rugosité liée aux opérations de finition a été en effet très fortement diminuée par l'opération de tribofinition, et l'éventuel micro-sablage a en outre activé la surface pour augmenter l'adhérence du revêtement qui va être formé.At the end of step c) of tribofinishing, and possibly steps c ') micro-sanding and c' ') cleaning and control, the piece P is now optimally prepared to undergo the projection treatment of tungsten disulfide powder. The roughness related to the finishing operations has in fact been greatly reduced by the operation of tribofinishing, and the eventual micro-sandblasting has further activated the surface to increase the adhesion of the coating that will be formed.

Lors de l'étape d), on soumet donc la pièce P à une projection, à haute vitesse et à température ambiante, de poudre de bisulfure de tungstène (WS2).During step d), the piece P is subjected to a projection, at high speed and at ambient temperature, of tungsten disulfide powder (WS 2 ).

Conformément à une caractéristique essentielle de l'invention, la poudre de WS2 utilisée dans le cadre du procédé de l'invention se présente sous la forme de platelets p, comme illustré aux figures 2 et 3, ce qui procure un effet technique radicalement différent de celui qui était obtenu avec les techniques antérieures mettant également en oeuvre une projection de poudre de WS2, et consistant à projeter des particules sphériques de poudre qui sont incrustées dans une pièce de coupe préalablement préparée pour présenter des creux de réception associés. D'ailleurs, l'enseignement consistant à prévoir des creux de réception pour les particules sphériques implique de facto une limitation pour l'abaissement de rugosité en surface que l'on peut obtenir, dans la mesure où une valeur trop basse de la rugosité supprimerait les creux de réception, et empêcherait l'incrustation des particules sphériques de poudre de WS2. En l'espèce, il en va tout autrement du fait de l'utilisation d'une poudre constituée de platelets, c'est-à-dire de plaquettes très minces qui se désintègrent en microparticules au contact de la surface de la pièce à traiter.According to an essential characteristic of the invention, the WS 2 powder used in the context of The method of the invention is in the form of platelets p, as illustrated in FIGS. Figures 2 and 3 , which provides a technical effect radically different from that which was obtained with the prior art also implementing a projection of WS 2 powder, and of projecting spherical particles of powder which are embedded in a cutting piece previously prepared for have associated receiving valleys. Moreover, the teaching of providing receiving cavities for the spherical particles implies de facto a limitation for the reduction of surface roughness that can be obtained, since a too low value of the roughness would eliminate the reception hollows, and prevent the encrustation of spherical particles of WS 2 powder. In this case, it is quite different because of the use of a powder consisting of platelets, that is to say, very thin platelets which disintegrate in microparticles in contact with the surface of the piece to be treated .

De préférence, on utilisera des platelets p de forme sensiblement hexagonale, comme illustré sur la figure 3, dont la dimension principale notée D est comprise 0,8 µm et 1,5 µm, et dont l'épaisseur notée E est de l'ordre de 0,1 µm. Ces platelets p, lorsqu'ils sont projetés par des buses associées, notées 20 sur la figure 1, se brisent en microparticules au contact de la surface, créant ainsi en surface de ladite pièce un dépôt dense et autolubrifiant.Preferably, platelets p of substantially hexagonal shape, as illustrated in FIG. figure 3 , whose main dimension denoted D is between 0.8 μm and 1.5 μm, and whose thickness denoted E is of the order of 0.1 μm. These platelets p, when projected by associated nozzles, noted 20 on the figure 1 , break in microparticles in contact with the surface, creating on the surface of said part a dense and self-lubricating deposit.

A titre indicatif, pour les conditions opératoires de la projection de poudre de WS2 sous la forme de platelets, à froid et à haute vitesse, on pourra utiliser une pression de l'ordre de 5 à 10 bars, avec un angle d'inclinaison des jets de projection allant de 45° à 135° par rapport au plan de la surface à traiter, la distance entre les sorties de buse de projection et la pièce P allant typiquement de 20 à 100 mm. Ces conditions opératoires permettent de projeter à haute vitesse des platelets de poudre de WS2, afin que ceux-ci se brisent en microparticules en s'écrasant sur la surface de la pièce à traiter.As an indication, for the operating conditions of the projection of WS 2 powder in the form of platelets, cold and at high speed, it will be possible to use a pressure of the order of 5 to 10 bar, with an angle of inclination of the projection jets from 45 ° to 135 ° with respect to the plane of the surface to be treated, the distance between the projection nozzle outlets and the workpiece P typically ranging from 20 to 100 mm. These operating conditions make it possible to project WS 2 powder platelets at high speed, so that they break into microparticles by crashing onto the surface of the workpiece.

Les essais menés par la demanderesse ont permis de constater que l'on peut alors aisément obtenir un revêtement d'épaisseur comprise entre 0,4 µm et 0,6 µm, avec une évolution de l'angle de contact (liquide/solide) en surface du revêtement de WS2 qui est parfaitement reproductible (ce qui n'était pas le cas avec les techniques antérieures rappelées plus haut). Les pièces traitées ont alors une couleur grise bleutée, qui est tout à fait caractéristique d'un dépôt d'épaisseur uniforme. Un contrôle visuel de la couleur de la pièce permet ainsi de garantir que le traitement s'est correctement déroulé, et que les caractéristiques souhaitées sont bien atteintes.The tests carried out by the Applicant have shown that it is then easy to obtain a coating with a thickness of between 0.4 μm and 0.6 μm, with a change in the contact angle (liquid / solid) in surface of the WS 2 coating which is perfectly reproducible (which was not the case with the earlier techniques mentioned above). The treated parts then have a bluish gray color, which is quite characteristic of a deposit of uniform thickness. A visual check of the color of the part thus makes it possible to guarantee that the treatment has proceeded correctly, and that the desired characteristics are well achieved.

Par ailleurs, comme cela a été illustré sur la figure 1, on pourra également prévoir que le procédé comporte, après l'étape d) de projection de poudre de WS2, une étape d') de nettoyage de surface, puis de contrôle. Comme pour les étapes précédentes c3) et c''), le nettoyage de surface pourra être effectué au moyen d'un solvant peu agressif de type acétone, ce qui garantit une meilleure représentativité des résultats des mesures de contrôle.Moreover, as illustrated on the figure 1 it may also be provided that the method comprises, after step d) of spraying WS 2 powder, a step d) of) surface cleaning, and then control. As for the previous steps c3) and c ''), the surface cleaning can be performed using a mild solvent acetone type, which ensures a better representativeness of the results of the control measures.

Une telle étape finale est très intéressante avant l'utilisation des pièces traitées, et elle permet en particulier de réaliser un triple contrôle, illustré ici par trois flèches sur la figure, concernant à la fois la rugosité en surface, la mouillabilité aux fluides hydrauliques, en particulier des fluides à base d'hydrocarbures ou d'ester-phosphates, ou des fluides huileux, et le coefficient de frottement (statique et/ou dynamique).Such a final step is very interesting before the use of the treated parts, and it allows in particular to perform a triple control, illustrated here by three arrows in the figure, relating both the surface roughness, the wettability to hydraulic fluids, in particular hydrocarbon-based fluids or ester-phosphates, or oily fluids, and the coefficient of friction ( static and / or dynamic).

On est ainsi assuré d'obtenir une pièce traitée présentant une rugosité en surface avec une valeur Ra inférieure à 0,2 µm, avec un coefficient de frottement dynamique (WS2 contre WS2 et plan sur plan) inférieur à 0,03, et un coefficient de frottement statique (WS2 contre WS2 et plan sur plan) inférieur à 0,07.It is thus ensured to obtain a treated part having a surface roughness with a Ra value of less than 0.2 μm, with a dynamic coefficient of friction (WS 2 against WS 2 and plane plane) of less than 0.03, and a static coefficient of friction (WS 2 against WS 2 and planar plane) less than 0.07.

La mouillabilité obtenue est en outre extrêmement discriminante, dans la mesure où elle très bonne pour les fluides hydrauliques, en particulier les fluides à base d'hydrocarbures ou d'ester-phosphates, ou les fluides huileux, tout en étant très mauvaise au regard des fluides aqueux.The wettability obtained is also extremely discriminating, insofar as it is very good for hydraulic fluids, in particular fluids based on hydrocarbons or ester-phosphates, or oily fluids, while being very bad with regard to aqueous fluids.

La figure 4 permet d'apprécier l'amélioration des performances en termes de mouillabilité pour le revêtement de WS2 réalisé conformément à l'invention.The figure 4 allows to appreciate the improved performance in terms of wettability for the WS 2 coating produced in accordance with the invention.

Les courbes C1, C2 et C3 représentées sur le diagramme de la figure 4 correspondent aux variations de l'angle de contact liquide/solide (en degrés) en fonction du temps (en secondes). La courbe C1 correspond à un procédé de traitement de type traditionnel, tandis que les courbes C2 et C3 correspondent à un traitement conforme à l'invention, respectivement sans et avec nettoyage final.The curves C1, C2 and C3 represented on the diagram of the figure 4 correspond to the variations of the liquid / solid contact angle (in degrees) as a function of time (in seconds). Curve C1 corresponds to a traditional type of treatment process, while curves C2 and C3 correspond to a treatment according to the invention, respectively without and with final cleaning.

On est ainsi parvenu à réaliser un revêtement à très faible coefficient de frottement, qui est autolubrifiant grâce au film continu créé en surface de la pièce, et ce sur une très large plage de températures, ce revêtement étant de plus est lipophile et hydrophobe. Ceci représente donc un progrès considérable par rapport aux techniques antérieures mentionnées plus haut correspondant à des processus électrolytiques.It has thus been possible to achieve a coating with a very low coefficient of friction, which is self-lubricating thanks to the continuous film created on the surface of the part, and this over a very wide range of temperatures, this coating being more is lipophilic and hydrophobic. This represents a considerable advance compared to previous techniques mentioned above corresponding to electrolytic processes.

On va maintenant décrire, en référence à la figure 5, un système d'étanchéité hydraulique conforme à l'invention, obtenu en mettant en oeuvre le procédé de traitement de surface qui vient d'être décrit.We will now describe, with reference to the figure 5 , a hydraulic sealing system according to the invention, obtained by implementing the surface treatment method which has just been described.

Sur la figure 5, on distingue ainsi un système d'étanchéité hydraulique noté 100, comportant une tige 101 d'axe X en acier inoxydable à haute résistance, qui coulisse dans un ensemble d'étanchéité 102. L'ensemble d'étanchéité 102 est reçu dans un logement 106 ménagé dans un élément de support 105, en étant disposé entre deux épaulements 107, 108.On the figure 5 there is thus distinguished a hydraulic sealing system rated 100 having a high-strength stainless steel X axis rod 101 which slides in a sealing assembly 102. The sealing assembly 102 is received in a housing 106 formed in a support member 105, being disposed between two shoulders 107, 108.

L'ensemble d'étanchéité 102 est constitué par un palier de guidage 103 formé d'un premier matériau et par un joint d'étanchéité 104 formé d'un deuxième matériau de dureté inférieure à celle du premier matériau. A titre d'exemple, le premier matériau constitutif du palier de guidage 103 est un polymère thermoplastique, et le deuxième matériau constitutif du joint d'étanchéité 104 est un caoutchouc. Lorsque la tige 101 se déplace de la droite vers la gauche sur la figure, le palier de guidage 103, qui peut glisser sur la tige 101, coopère avec le joint d'étanchéité 104 en le comprimant pour renforcer l'étanchéité.The sealing assembly 102 is constituted by a guide bearing 103 formed of a first material and by a seal 104 formed of a second material of lower hardness than that of the first material. By way of example, the first constituent material of the guide bearing 103 is a thermoplastic polymer, and the second material constituting the seal 104 is a rubber. When the rod 101 moves from right to left in the figure, the guide bearing 103, which can slide on the rod 101, cooperates with the seal 104 by compressing it to enhance the seal.

La surface extérieure 110 de la tige 101 a été traitée en mettant en oeuvre un procédé tel que précédemment décrit, de sorte que ladite tige présente des propriétés requises à la fois en lubrification vis-à-vis du palier de guidage 103, c'est-à-dire au niveau de l'interface entre la surface extérieure 110 de la tige 101 et la surface intérieure 103.1 du palier de guidage 103, et en frottement vis-à-vis du joint d'étanchéité 104, c'est-à-dire au niveau de l'interface entre la surface extérieure 110 de la tige 101 et la surface intérieure 104.1 du joint d'étanchéité 104, afin d'en éviter l'abrasion.The outer surface 110 of the rod 101 has been treated by implementing a method as described above, so that said rod has properties required both in lubrication vis-à-vis the guide bearing 103, it is to say at the level the interface between the outer surface 110 of the rod 101 and the inner surface 103.1 of the guide bearing 103, and in friction with respect to the seal 104, that is to say at the level of the interface between the outer surface 110 of the rod 101 and the inner surface 104.1 of the seal 104, to avoid abrasion.

La double fonction du revêtement de WS2 garnissant la tige coulissante 101 permet une coopération optimale avec chacun des deux composants 103, 104 constituant l'ensemble d'étanchéité 102.The dual function of the WS 2 coating on the sliding rod 101 allows optimum cooperation with each of the two components 103, 104 constituting the sealing assembly 102.

Un tel système d'étanchéité hydraulique est tout particulièrement intéressant pour équiper des pistons de freins de véhicules.Such a hydraulic sealing system is particularly advantageous for fitting brake pistons of vehicles.

Il pourra s'agir en particulier d'une tige de friction destinée à être agencée dans un piston d'une couronne hydraulique d'un frein d'aéronef. Le rôle d'une telle tige de friction est de guider le piston au cours de l'application de l'effort de freinage sur le ou les disques de frein, la tige étant équipée d'un ensemble d'étanchéité consistant en un palier de guidage en polytétrafluoroéthylène et d'un joint d'étanchéité en élastomère de type éthylène propylène. Un tel système tige/joint est alors capable de répondre à des exigences multiples, en particulier présenter un excellent comportement en frottement permettant de limiter les usures des joints et l'endommagement des tiges, et présenter une étanchéité optimale du piston face au fluide hydraulique.It may be in particular a friction rod intended to be arranged in a piston of a hydraulic crown of an aircraft brake. The role of such a friction rod is to guide the piston during the application of the braking force on the brake disc or discs, the rod being equipped with a sealing assembly consisting of a bearing of polytetrafluoroethylene guidance and an ethylene propylene elastomer seal. Such a rod / seal system is then capable of meeting multiple requirements, in particular having an excellent frictional behavior making it possible to limit the wear of the joints and the damage of the rods, and to have an optimum seal of the piston against the hydraulic fluid.

L'invention n'est pas limitée aux modes de réalisation qui viennent d'être décrits, mais englobe au contraire toute variante reprenant, avec des moyens équivalents, les caractéristiques essentielles énoncées plus haut.The invention is not limited to the embodiments which have just been described, but on the contrary covers any variant taking again, with means equivalent, the essential characteristics set out above.

Claims (12)

Procédé de traitement de surface d'une pièce mécanique en acier à haute résistance, visant à conférer à ladite pièce des propriétés en frottement et en lubrification nécessaires à son utilisation, caractérisé en ce qu'il comporte les étapes successives suivantes : a) on soumet la pièce (P) à une étape de finition primaire organisée pour abaisser sa rugosité en surface (Ra) à une valeur inférieure ou égale à un premier seuil prédéterminé (S1) ; b) on soumet ensuite la pièce (P) à un nettoyage de surface au moyen d'une solution de dégraissage ; c) on soumet la pièce (P) ainsi nettoyée à une étape de tribofinition organisée pour d'une part abaisser encore sa rugosité en surface (Ra) à une valeur inférieure ou égale à un deuxième seuil prédéterminé (S2) qui est inférieur au premier seuil prédéterminé (S1), et d'autre part augmenter sa mouillabilité aux fluides hydrauliques ; et d) on soumet la pièce (P) à une projection, à haute vitesse et à température ambiante, de poudre de bisulfure de tungstène (WS2)se présentant sous la forme de platelets (p) qui se brisent ainsi en créant en surface de ladite pièce un dépôt dense et autolubrifiant. A method of surface treatment of a high-strength steel mechanical part, aimed at imparting to said part friction and lubrication properties necessary for its use, characterized in that it comprises the following successive steps: a) subjecting the workpiece (P) to an organized primary finishing step to lower its surface roughness (Ra) to a value less than or equal to a first predetermined threshold (S1); b) the part (P) is then subjected to surface cleaning by means of a degreasing solution; c) the piece (P) thus cleaned is subjected to an organized tribofinishing step in order firstly to lower its surface roughness (Ra) to a value less than or equal to a second predetermined threshold (S2) which is lower than the first predetermined threshold (S1), and secondly increase its wettability to hydraulic fluids; and d) the part (P) is subjected to a projection, at high speed and at ambient temperature, of tungsten bisulphide powder (WS 2 ) in the form of platelets (p) which thus break, creating on the surface of said part a dense deposit and self-lubricating. Procédé selon la revendication 1, caractérisé en ce que l'étape c) de tribofinition comporte une première étape c1) d'ébavurage par mise en agitation continue des pièces (P) à traiter avec une première solution aqueuse oxydante contenant des agents abrasifs jusqu'à obtention de la rugosité en surface (Ra) souhaitée, suivie d'une deuxième étape c2) de polissage par mise en agitation continue desdites pièces avec une deuxième solution aqueuse non oxydante contenant des agents abrasifs.Process according to Claim 1, characterized in that the tribofinishing step c) comprises a first step c1) of deburring by continuous stirring of the pieces (P) to be treated with a first oxidizing aqueous solution containing abrasive agents until obtaining surface roughness (Ra) desired, followed by a second polishing step c2) by continuously stirring said parts with a second non-oxidizing aqueous solution containing abrasive agents. Procédé selon la revendication 2, caractérisé en ce que l'étape c) de tribofinition comporte une troisième étape c3) de nettoyage de surface, puis de contrôle de la rugosité en surface (Ra).Process according to Claim 2, characterized in that the tribofinishing step c) comprises a third surface cleaning step (3) and then controlling the surface roughness (Ra). Procédé selon l'une des revendications 1 à 3, caractérisé en ce que le premier seuil prédéterminé (S1) de rugosité est sensiblement égal à 0,2 µm, et le deuxième seuil prédéterminé (S2) de rugosité est sensiblement égal à 0,1 µm.Method according to one of claims 1 to 3, characterized in that the first predetermined threshold (S1) of roughness is substantially equal to 0.2 microns, and the second predetermined threshold (S2) of roughness is substantially equal to 0.1 .mu.m. Procédé selon l'une des revendications 1 à 4, caractérisé en ce que la poudre projetée lors de l'étape d) est presque exclusivement constituée de WS2 pur, et se présente sous la forme de platelets (p) de forme sensiblement hexagonale, dont la dimension principale (D) est comprise entre 0,8 µm et 1,5 µm, et dont l'épaisseur (E) est de l'ordre de 0,1 µm.Method according to one of claims 1 to 4, characterized in that the powder sprayed during step d) is almost exclusively composed of pure WS 2 , and is in the form of platelets (p) of substantially hexagonal shape, whose main dimension (D) is between 0.8 microns and 1.5 microns, and whose thickness (E) is of the order of 0.1 microns. Procédé selon la revendication 1, caractérisé en ce qu'il comporte, après l'étape c) de tribofinition, une étape complémentaire c') de micro-sablage, organisée pour activer la surface de la pièce (P) en vue d'augmenter l'adhérence du revêtement déposé ensuite lors de l'étape d) de projection de poudre de WS2.Process according to claim 1, characterized in that it comprises, after step c) of tribofinishing, a complementary step c ') micro-sandblasting, organized to activate the surface of the piece (P) in order to increase the adhesion of the coating subsequently deposited during the step d) of spraying WS 2 powder. Procédé selon la revendication 6, caractérisé en ce que l'étape c') de micro-sablage est suivie d'une étape c'') de nettoyage de surface, puis de contrôle de la rugosité en surface (Ra).Process according to Claim 6, characterized in that the micro-sandblasting step c ') is followed by a surface cleaning step c''), followed by control of the surface roughness (Ra). Procédé selon la revendication 6 ou la revendication 7, caractérisé en ce que l'étape c') de micro-sablage est organisée de telle façon que la rugosité en surface (Ra), qui est accrue du fait du micro-sablage, reste inférieure au premier seuil prédéterminé de rugosité (S1).Process according to Claim 6 or Claim 7, characterized in that step c ') of micro-sanding is organized in such a way that the surface roughness (Ra), which is increased due to the micro-sanding, remains below the first predetermined roughness threshold (S1). Procédé selon l'une des revendications 6 à 8, caractérisé en ce que l'étape c') de micro-sablage est mise en oeuvre avec des particules qui ne sont pas des oxydes, et dont la taille est comprise entre 5 µm et 15 µm.Process according to one of Claims 6 to 8, characterized in that the micro-sandblasting step c ') is carried out with particles which are not oxides and whose size is between 5 μm and 15 μm. .mu.m. Procédé selon la revendication 1, caractérisé en ce qu'il comporte, après l'étape d) de projection de poudre de WS2, une étape d') de nettoyage de surface, puis de contrôle à la fois de la rugosité en surface (Ra), de la mouillabilité, et du coefficient de frottement.Process according to claim 1, characterized in that it comprises, after the step d) of spraying WS 2 powder, a step d) of surface cleaning and then controlling both the surface roughness ( Ra), wettability, and coefficient of friction. Système d'étanchéité hydraulique, comportant une tige (101) coulissant dans un ensemble d'étanchéité (102), caractérisé en ce que l'ensemble d'étanchéité (102) est constitué par un palier de guidage (103) formé d'un premier matériau et par un joint d'étanchéité (104) formé d'un deuxième matériau de dureté inférieure à celle du premier matériau, et en ce que la tige coulissante (101) a une surface extérieure (110) qui a été traitée en mettant en oeuvre un procédé selon l'une des revendications 1 à 10, de sorte que ladite tige présente des propriétés requises en lubrification vis-à-vis du palier de guidage (103) et en frottement vis-à-vis du joint d'étanchéité (104).Hydraulic sealing system, comprising a rod (101) sliding in a sealing assembly (102), characterized in that the sealing assembly (102) is constituted by a guide bearing (103) formed of a first material and by a seal (104) formed of a second material of lower hardness than the first material, and in that the sliding rod (101) has an outer surface (110) which has been treated with a method according to one of claims 1 to 10, so that said rod has properties required in lubrication vis-à-vis the guide bearing (103) and friction vis-à-vis the seal (104). Système selon la revendication 11, caractérisé en ce que le premier matériau constitutif du palier de guidage (103) est un polymère thermoplastique, et le deuxième matériau constitutif du joint d'étanchéité (104) est un caoutchouc.The system of claim 11, characterized in that the first material constituting the guide bearing (103) is a thermoplastic polymer, and the second material constituting the seal (104) is a rubber.
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FR2932193A1 (en) 2009-12-11
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US8128991B2 (en) 2012-03-06
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ATE488619T1 (en) 2010-12-15
US20090302550A1 (en) 2009-12-10
CN101608307B (en) 2011-03-16
EP2130944B1 (en) 2010-11-17
CN101608307A (en) 2009-12-23

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