EP2112970A1 - Verfahren für einen komplexen teil eines verbundmaterials mit langen fasern und wärmeaushärtbarer matrix - Google Patents
Verfahren für einen komplexen teil eines verbundmaterials mit langen fasern und wärmeaushärtbarer matrixInfo
- Publication number
- EP2112970A1 EP2112970A1 EP07857331A EP07857331A EP2112970A1 EP 2112970 A1 EP2112970 A1 EP 2112970A1 EP 07857331 A EP07857331 A EP 07857331A EP 07857331 A EP07857331 A EP 07857331A EP 2112970 A1 EP2112970 A1 EP 2112970A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- fibers
- resin
- stage
- subjected
- thermosetting resin
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 239000002131 composite material Substances 0.000 title claims abstract description 23
- 239000000835 fiber Substances 0.000 title claims description 57
- 238000000034 method Methods 0.000 title claims description 52
- 239000011159 matrix material Substances 0.000 title abstract description 5
- 229920005989 resin Polymers 0.000 claims abstract description 55
- 239000011347 resin Substances 0.000 claims abstract description 55
- 239000000463 material Substances 0.000 claims abstract description 25
- 238000004519 manufacturing process Methods 0.000 claims abstract description 19
- 229920001169 thermoplastic Polymers 0.000 claims abstract description 10
- 239000004416 thermosoftening plastic Substances 0.000 claims abstract description 10
- 239000004033 plastic Substances 0.000 claims abstract description 7
- 229920001187 thermosetting polymer Polymers 0.000 claims description 26
- 238000010411 cooking Methods 0.000 claims description 25
- 238000006116 polymerization reaction Methods 0.000 claims description 16
- 238000000151 deposition Methods 0.000 claims description 8
- 238000001029 thermal curing Methods 0.000 claims description 8
- 230000000694 effects Effects 0.000 claims description 6
- 238000001723 curing Methods 0.000 claims description 5
- 230000008021 deposition Effects 0.000 claims description 5
- 230000000379 polymerizing effect Effects 0.000 claims description 5
- 238000003856 thermoforming Methods 0.000 claims description 4
- 238000005470 impregnation Methods 0.000 claims 1
- 238000003860 storage Methods 0.000 abstract description 3
- 239000000126 substance Substances 0.000 abstract description 3
- 238000007493 shaping process Methods 0.000 abstract description 2
- 238000013007 heat curing Methods 0.000 abstract 1
- 239000003351 stiffener Substances 0.000 description 22
- 238000009740 moulding (composite fabrication) Methods 0.000 description 8
- 238000007796 conventional method Methods 0.000 description 3
- 238000010304 firing Methods 0.000 description 3
- 238000001879 gelation Methods 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 238000004026 adhesive bonding Methods 0.000 description 1
- 239000004760 aramid Substances 0.000 description 1
- 229920003235 aromatic polyamide Polymers 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 239000011368 organic material Substances 0.000 description 1
- 235000011837 pasties Nutrition 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000005057 refrigeration Methods 0.000 description 1
- 238000010104 thermoplastic forming Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B15/00—Pretreatment of the material to be shaped, not covered by groups B29B7/00 - B29B13/00
- B29B15/08—Pretreatment of the material to be shaped, not covered by groups B29B7/00 - B29B13/00 of reinforcements or fillers
- B29B15/10—Coating or impregnating independently of the moulding or shaping step
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/54—Component parts, details or accessories; Auxiliary operations, e.g. feeding or storage of prepregs or SMC after impregnation or during ageing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C31/00—Handling, e.g. feeding of the material to be shaped, storage of plastics material before moulding; Automation, i.e. automated handling lines in plastics processing plants, e.g. using manipulators or robots
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C31/00—Handling, e.g. feeding of the material to be shaped, storage of plastics material before moulding; Automation, i.e. automated handling lines in plastics processing plants, e.g. using manipulators or robots
- B29C31/04—Feeding of the material to be moulded, e.g. into a mould cavity
- B29C31/08—Feeding of the material to be moulded, e.g. into a mould cavity of preforms to be moulded, e.g. tablets, fibre reinforced preforms, extruded ribbons, tubes or profiles; Manipulating means specially adapted for feeding preforms, e.g. supports conveyors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
- B29C66/11—Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
- B29C66/112—Single lapped joints
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
- B29C66/11—Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
- B29C66/112—Single lapped joints
- B29C66/1122—Single lap to lap joints, i.e. overlap joints
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
- B29C66/13—Single flanged joints; Fin-type joints; Single hem joints; Edge joints; Interpenetrating fingered joints; Other specific particular designs of joint cross-sections not provided for in groups B29C66/11 - B29C66/12
- B29C66/131—Single flanged joints, i.e. one of the parts to be joined being rigid and flanged in the joint area
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/301—Three-dimensional joints, i.e. the joined area being substantially non-flat
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/40—General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
- B29C66/47—Joining single elements to sheets, plates or other substantially flat surfaces
- B29C66/474—Joining single elements to sheets, plates or other substantially flat surfaces said single elements being substantially non-flat
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/50—General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
- B29C66/51—Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
- B29C66/54—Joining several hollow-preforms, e.g. half-shells, to form hollow articles, e.g. for making balls, containers; Joining several hollow-preforms, e.g. half-cylinders, to form tubular articles
- B29C66/543—Joining several hollow-preforms, e.g. half-shells, to form hollow articles, e.g. for making balls, containers; Joining several hollow-preforms, e.g. half-cylinders, to form tubular articles joining more than two hollow-preforms to form said hollow articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/50—General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
- B29C66/51—Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
- B29C66/54—Joining several hollow-preforms, e.g. half-shells, to form hollow articles, e.g. for making balls, containers; Joining several hollow-preforms, e.g. half-cylinders, to form tubular articles
- B29C66/545—Joining several hollow-preforms, e.g. half-shells, to form hollow articles, e.g. for making balls, containers; Joining several hollow-preforms, e.g. half-cylinders, to form tubular articles one hollow-preform being placed inside the other
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/72—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined
- B29C66/721—Fibre-reinforced materials
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/72—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined
- B29C66/721—Fibre-reinforced materials
- B29C66/7214—Fibre-reinforced materials characterised by the length of the fibres
- B29C66/72141—Fibres of continuous length
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/73—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
- B29C66/737—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the state of the material of the parts to be joined
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/73—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
- B29C66/737—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the state of the material of the parts to be joined
- B29C66/7375—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the state of the material of the parts to be joined uncured, partially cured or fully cured
- B29C66/73753—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the state of the material of the parts to be joined uncured, partially cured or fully cured the to-be-joined area of at least one of the parts to be joined being partially cured, i.e. partially cross-linked, partially vulcanized
- B29C66/73754—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the state of the material of the parts to be joined uncured, partially cured or fully cured the to-be-joined area of at least one of the parts to be joined being partially cured, i.e. partially cross-linked, partially vulcanized the to-be-joined areas of both parts to be joined being partially cured
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/73—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
- B29C66/739—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset
- B29C66/7394—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoset
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/73—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
- B29C66/739—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset
- B29C66/7394—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoset
- B29C66/73941—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoset characterised by the materials of both parts being thermosets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2791/00—Shaping characteristics in general
- B29C2791/001—Shaping in several steps
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C31/00—Handling, e.g. feeding of the material to be shaped, storage of plastics material before moulding; Automation, i.e. automated handling lines in plastics processing plants, e.g. using manipulators or robots
- B29C31/008—Handling preformed parts, e.g. inserts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C35/00—Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
- B29C35/02—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/72—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined
- B29C66/721—Fibre-reinforced materials
- B29C66/7212—Fibre-reinforced materials characterised by the composition of the fibres
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/73—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
- B29C66/731—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the intensive physical properties of the material of the parts to be joined
- B29C66/7313—Density
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/73—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
- B29C66/731—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the intensive physical properties of the material of the parts to be joined
- B29C66/7315—Mechanical properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/73—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
- B29C66/735—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the extensive physical properties of the parts to be joined
- B29C66/7352—Thickness, e.g. very thin
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2101/00—Use of unspecified macromolecular compounds as moulding material
- B29K2101/10—Thermosetting resins
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2105/00—Condition, form or state of moulded material or of the material to be shaped
- B29K2105/06—Condition, form or state of moulded material or of the material to be shaped containing reinforcements, fillers or inserts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2105/00—Condition, form or state of moulded material or of the material to be shaped
- B29K2105/06—Condition, form or state of moulded material or of the material to be shaped containing reinforcements, fillers or inserts
- B29K2105/08—Condition, form or state of moulded material or of the material to be shaped containing reinforcements, fillers or inserts of continuous length, e.g. cords, rovings, mats, fabrics, strands or yarns
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2105/00—Condition, form or state of moulded material or of the material to be shaped
- B29K2105/24—Condition, form or state of moulded material or of the material to be shaped crosslinked or vulcanised
- B29K2105/243—Partially cured
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2105/00—Condition, form or state of moulded material or of the material to be shaped
- B29K2105/24—Condition, form or state of moulded material or of the material to be shaped crosslinked or vulcanised
- B29K2105/246—Uncured, e.g. green
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2277/00—Use of PA, i.e. polyamides, e.g. polyesteramides or derivatives thereof, as reinforcement
- B29K2277/10—Aromatic polyamides [Polyaramides] or derivatives thereof
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2307/00—Use of elements other than metals as reinforcement
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2309/00—Use of inorganic materials not provided for in groups B29K2303/00 - B29K2307/00, as reinforcement
- B29K2309/08—Glass
Definitions
- the present invention belongs to the field of the manufacture of parts made in part at least with a composite material comprising long fibers in a thermosetting organic matrix.
- the invention relates to a manufacturing method particularly suitable for the manufacture of a more or less complex piece that can be made from several components of the part after assembly.
- thermosetting prepreg materials In this category of composite material parts, long fiber ribbons pre-impregnated with resin to enter into the production of a part are initially worked, that is to say cut and shaped for example using a mold. hollow or raised. The resin that impregnates the fibers is not polymerized at a significant stage and generally has a pasty state at this stage. Ribbons of long fibers pre-impregnated, for example in webs or in woven form, then have no rigidity which allows them to marry closer to the shapes of the molds.
- thermal baking according to a cycle adapted to the resin used, which has the effect of irreversibly hardening the resin by polymerization.
- This thermal baking is generally carried out by applying a pressure on the part at certain stages of said baking in order to creep, before curing, the excess resin to obtain a fiber content as high as possible in the finished material constituting the piece and also to eliminate as much as possible traces of porosity.
- the materials used are delivered to the workshops to ensure their shaping already prepregs, prepreg being itself a complex and specialized operation, and are kept at low temperatures to prevent them from hardening at room temperature before they are put implemented.
- the operations of depositing pre-impregnated fibers may be difficult to achieve especially as the quality and reproducibility of the results are essential.
- stiffeners may have various shapes, for example shapes called ⁇ , Z, U or L as shown in Figure Ic, some of which are difficult to extract from the mold after hardening, for example stiffeners having a section Z-shaped, see impossible to extract from the mold by conventional methods such as the stiffeners in ⁇ of Figure la or Figure Ib.
- This method is widely used but it has the defect of assembling parts to be made with tolerances of dimensions and tight shapes, as close as possible to those of the final part, and moreover it implies a subsequent assembly of elements which does not make it possible to obtain the homogeneity obtained when the elements are hardened in contact during the same thermal curing of polymerization.
- the process according to the invention avoids most of the disadvantages of the known processes for the production of parts made of thermosetting composite materials without reducing the structural performances obtained for the part produced.
- thermosetting resin based on long fiber ribbons pre-impregnated with at least one thermosetting resin, hardening irreversibly during a thermal curing polymerization, and comprising two or more assembled elements
- at least a first element constituting part of the part is produced, isolated from the workpiece, from a substantially flat plate, the flat plate itself being made by depositing fiber ribbons pre-impregnated with a resin. thermosetting and subjected after said deposition during a step of the process to a partial thermal cooking having the effect of partially polymerizing the resin of said flat plate.
- This partial polymerization is on the one hand conducted to a stage where the first element has acquired a sufficient dimensional stability that allows the to manipulate and guarantee its integrity during subsequent manufacturing operations of the part and it is furthermore limited to a stage where the material constituting said first element has rheological properties comparable to those of thermoplastic composite materials allowing a sheet-like plastic forming said first element by raising its temperature at least locally so that the shape of said first element can be modified.
- the flat plate is subjected to at least one plastic forming step, during a subsequent process step, to impart a desired shape to the first forming element associated with an elevation, at least locally, of the temperature of the material constituting said first element
- the geometric shapes given to the first element made alone are both stable and modifiable and the resin of said first element is able to create new molecular bonds due to its polymerization which has not been brought to maturity.
- the storage of these elements can be done at room temperature in the absence of expensive refrigeration equipment.
- the first element is formed during the lay-up of the long fiber ribbons pre-impregnated with thermosetting resin or is only partially shaped and undergoes, after having been subjected to the partial thermal firing, a plastic forming step associated with an elevation, at least locally, the temperature of the material constituting said first element.
- a substantially flat plate is made of thermally bonded composite material having undergone partial thermal cooking and is shaped by cutting, bending or forming the plate using the thermoplastic characteristics acquired by said plate.
- Said at least a first element subjected to a partial thermal cooking is assembled with at least a second element based on long fiber ribbons pre-impregnated with a thermosetting resin to form the part to be produced before the complete hardening of the resin of the second element, and said first element and said second element are subjected to a common thermal curing of complete polymerization of the resins of said first and second elements so that an inter-diffusion of the macromolecular chains of the resins at the interface of the elements forming the part is created, and that a constant final degree of cooking is obtained throughout the room
- the first elements and the second elements are assembled at a stage where the preimpregnated fibers used in the second elements have not been subjected to any thermal curing cycle, which is advantageous when the one or more first elements are easy to place on the fibers of the second elements.
- the first elements and the second elements are assembled at a stage where the preimpregnated fibers used in the second elements have also been subjected to partial thermal cooking.
- thermosetting resin used to impregnate the fibers of the first elements and those used to impregnate the fibers of the second elements are chemically compatible so as to be able to create molecular bonds during the common thermal firing.
- the same thermosetting resin is used to impregnate the fibers of the various elements.
- the prepreg fibers used for the production of a flat plate for producing an element (2, 3) comprise fiber levels, ie the ratio between the fibers only and the fibers with the prepreg resin, equal to or greater than 65% by weight or equal to or greater than 60% by volume.
- Figure 1 as an example a stiffened panel representing a room complex composite material, assembled in Figure la and with the various separate elements in Figure Ib, and Figure Ic examples of stiffener profiles;
- Figure 2 the steps of the manufacturing process of the stiffened panel.
- a complex piece made of composite material is made from long fiber ribbons pre-impregnated with a thermosetting resin.
- Ribbon means any flat and unidirectional arrangement of long fibers prepared independently of a part to be made to facilitate the deposition of fibers.
- the stiffened panel 1 has a skin 2, the thickness of which may be substantially constant or, as is the case most common in the structures in which it is sought the lowest mass possible, vary according to the considered location of the panel according to the local constraints applied to said panel.
- the stiffened panel 1 also comprises at least one stiffener 3, for example a stiffener said ⁇ whose open portion is integral with one of the faces of the skin 2.
- the complex piece, the stiffened panel 1 is decomposed into elements or subassemblies as shown in FIG. 1b, the skin 2 on the one hand and the at least one stiffener 3 on the other hand, capable of being shaped separately and to be assembled to form the desired complex piece.
- a second step 30 at least one of the first elements, for example the at least one stiffener 3, is made with the thermosetting prepreg material chosen to produce the part.
- This second stage 30 comprises variants but it is characterized in that it comprises a thermal cooking phase 32, called partial thermal cooking, which has the effect of partially polymerizing the resin of so
- a subsequent temporary temperature rise leads to a lowering of the rigidity of the composite material constituting the element conferring physical and rheological characteristics similar to those of a thermoplastic composite material.
- Said partial thermal cooking phase is for example a curing thermal cure of the thermosetting material normally used to polymerize and harden the composite material and which is interrupted before complete gelation of the resin, ie the point in the polymerization process wherein the density of the three-dimensional network of the molecular chains within the resin has reached a stage for which said resin no longer has sufficient characteristics for a conventional implementation of the prepreg fibers.
- the moment when it is desirable to interrupt the thermal cooking depends on the type of resin used. It is determined, for example experimentally, near the point of gelation of said resin.
- thermosetting materials normally insensitive to heat after polymerization (within the limits of the chemical stability of the polymerized resin), temporarily during the normal curing process.
- thermoplastic characteristics obtained by means of a partial thermal curing of polymerization of a thermosetting material.
- the prepreg material is deposited on a shape, hollow or raised, to give the element a shape close to that which it must have in the piece. complex.
- the pre-impregnated fibers are deposited in a recessed form having the external shape of the stiffener 3.
- This operation is for example carried out by manually draping or by means of a machine to drape webs of pre-impregnated fibers.
- the element is subjected to partial thermal cooking 32 and is then released from the shape on which it has been shaped. It will be noted that at this stage, after returning the element to ambient temperature, the polymerization of the resin is very slowed down and that the element can be stored for at least six months, according to the tests carried out, under ambient conditions. when the temperature is maintained below 40 ° centigrade with relative humidity below 60% without its so-called thermoplastic properties change substantially.
- thermoplastic properties are used to locally modify its shape.
- a stiffener 3 is advantageously made in a rectilinear mold then undergoes a thermoplastic forming 34 intended to give it curvatures and or twists adapted to its destination on the panel 1.
- the same mold can thus be used to form stiffeners having substantially the same sections but different in their final forms.
- substantially planar plates are made with the prepreg material and then subjected to partial thermal cooking 32 to obtain plates having thermoplastic properties.
- the advantage of the production of flat plates lies, on the one hand, in the simplicity of producing such plates that do not require the use of molds of complex shapes and also complex machines, such as for example machines with multi-axis heads.
- the prepreg fibers used themselves comprise fiber contents equal to or greater than 65% by weight or 60% by volume.
- thermoforming is carried out according to conventional methods such as, for example, folding or forming between a shape and a counter-form.
- conventional methods such as, for example, folding or forming between a shape and a counter-form.
- a second element of the part for example the skin 2 of the panel 1 is prepared according to a conventional method by depositing 21, for example by draping fiber sheets, fibers pre-impregnated with a material thermosetting on a shape or in a mold.
- the at least one a first element for example a stiffener 3, made during the second step of the process, and if necessary other elements such as other stiffeners prepared according to the cycle of the second step of the process, is positioned against the thermosetting material of the second element prepared during the third step, the skin 2, depending on the location that said at least one first element, the stiffener 3, must have in the part to be made, the stiffened panel 1.
- said at least one first element the stiffener 3
- said element has a certain rigidity at room temperature and a stability which makes it possible to handle it without particular means such as molds or cores carrying uncured pre-impregnated fibers required in the known processes.
- said element remains sufficiently rigid to be easily conformed to the desired shape when it is positioned and held at the desired location against the other element, unlike processes which assemble totally polymerized elements that are too rigid to be substantially deformed. .
- a fifth step 50 of the method the assembled elements are subjected to complete thermal baking which has the effect of causing the complete polymerization of the resin of the prepreg fibers used during the third step of the process, the material of the skin 2, and to terminate the polymerization of the resin of the prepreg fibers used during the second step 30 and having undergone partial thermal cooking, the material of the stiffener 3.
- this step 50 the molecular chains of the resin of the at least one first element, the stiffener 3, having undergone a thermal baking partial are still able to create bonds with the resin of the second element, the skin 2, having not undergone this partial firing when the resins used are chemically compatible, which allows to secure the elements of the room, the skin 2 and the stiffener 3, because of the long molecular chains which interdiffuse in the material of the two assembled elements, with performances equivalent to those obtained by the known methods of simultaneous cooking of the elements that have not undergone partial thermal cooking.
- thermosetting resins of the pre-impregnated fibers used for the various elements composing the part are preferably resins having a good molecular affinity.
- the resins of the various elements, skin 2 and stiffener 3, are the same.
- the different elements, skin 2 and stiffener 3, to constitute the part are made by applying the second step of the process, the second element, the skin 2, thus also being subjected to partial thermal cooking.
- the third step 20 of the method described above is thus replaced by a step equivalent to the second step 30 comprising, in an equivalent manner, deposition steps of pre-impregnated fibers 21, partial thermal cooking 22, and possibly storage 23, and if necessary forming 24.
- the thermal cooking of the fifth step 50 can be adapted to take account of the fact that all the elements of the part have already been subjected to a partial thermal cooking 32, 22.
- the method according to the invention makes it possible to carry out a piece of composite material based on thermosetting resin pre-impregnated fibers by simplifying the handling operations of the elements constituting the part and with tools also simplified.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Composite Materials (AREA)
- Robotics (AREA)
- Moulding By Coating Moulds (AREA)
- Reinforced Plastic Materials (AREA)
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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FR0655461A FR2909919B1 (fr) | 2006-12-13 | 2006-12-13 | Procede de fabrication d'une piece complexe en materiau composite a fibres longues et a matrice thermodurcissable |
PCT/EP2007/063611 WO2008071657A1 (fr) | 2006-12-13 | 2007-12-10 | Procédé de fabrication d'une pièce complexe en matériau composite à fibres longues et à matrice thermodurcissable |
Publications (1)
Publication Number | Publication Date |
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EP2112970A1 true EP2112970A1 (de) | 2009-11-04 |
Family
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EP07857331A Withdrawn EP2112970A1 (de) | 2006-12-13 | 2007-12-10 | Verfahren für einen komplexen teil eines verbundmaterials mit langen fasern und wärmeaushärtbarer matrix |
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US (1) | US20100147460A1 (de) |
EP (1) | EP2112970A1 (de) |
JP (1) | JP2010522097A (de) |
KR (1) | KR101460817B1 (de) |
CN (1) | CN101663155B (de) |
BR (1) | BRPI0720308A2 (de) |
CA (1) | CA2673445C (de) |
FR (1) | FR2909919B1 (de) |
WO (1) | WO2008071657A1 (de) |
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US8834668B2 (en) * | 2008-11-19 | 2014-09-16 | The Boeing Company | Staged cocuring of composite structures |
FR2953092B1 (fr) * | 2009-11-25 | 2011-12-16 | European Aeronautic Defence & Space Co Eads France | Raidisseur electro-structural en materiau composite |
AT511507A1 (de) * | 2011-05-20 | 2012-12-15 | Hexcel Holding Gmbh | Formmaterial |
DE102011006977A1 (de) * | 2011-04-07 | 2012-10-11 | Airbus Operations Gmbh | Verfahren zur Herstellung eines Faserverbundbauteils, Verstärkungselement sowie Faserverbundbauteil |
WO2014081652A2 (en) * | 2012-11-26 | 2014-05-30 | Cytec Industries Inc. | Bonding of composite materials |
JP6271130B2 (ja) * | 2013-01-18 | 2018-01-31 | 三菱重工業株式会社 | 複合材の製造方法 |
FR3001408B1 (fr) * | 2013-01-30 | 2015-01-16 | Airbus Operations Gmbh | Procede d'assemblage de pieces en materiau composite d'aeronef avec relaxation de contraintes dans les pieces |
JP6204092B2 (ja) * | 2013-07-12 | 2017-09-27 | 三菱重工業株式会社 | 補強構造体の製造方法 |
JP6204093B2 (ja) * | 2013-07-12 | 2017-09-27 | 三菱重工業株式会社 | 補強構造体の製造方法 |
DE102014209815A1 (de) * | 2014-03-07 | 2015-09-10 | Leichtbau-Zentrum Sachsen Gmbh | Verfahren zur Verbindung von faserverstärkten Kunststoffbauteilen mit duroplastischer Matrix |
FR3025131B1 (fr) | 2014-09-03 | 2016-09-16 | Airbus Group Sas | Piece composite thermodurcissable pre-polymerisee et procedes de realisation d'une telle piece |
FR3029062B1 (fr) * | 2014-11-21 | 2019-06-21 | Airbus Group Sas | Dispositif conducteur destine a etre monte en surface des pieces en materiaux composites et procede pour realiser un tel dispositif |
CN108402573A (zh) * | 2018-03-21 | 2018-08-17 | 桐乡波力科技复材用品有限公司 | 一种新型头盔的制作方法 |
FR3084007B1 (fr) * | 2018-07-19 | 2022-01-14 | Arianegroup Sas | Piece de liaison thermodurcissable partiellement polymerisee et procedes de fabrication et d'assemblage d'une telle piece de liaison |
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US4056421A (en) * | 1977-01-10 | 1977-11-01 | Shaw Pipe Industries Ltd. | Method of fabricating crosslinked thermoplastics articles |
US4065340A (en) * | 1977-04-28 | 1977-12-27 | The United States Of America As Represented By The National Aeronautics And Space Administration | Composite lamination method |
JPH04255306A (ja) * | 1991-02-07 | 1992-09-10 | Mitsubishi Rayon Co Ltd | 大型柱状体及びその製法 |
DE69322130T2 (de) * | 1992-05-22 | 1999-04-15 | Standard Products Co | Verfahren zur Herstellung von Gegenständen aus vernetzbarem Kunststoff |
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JP2000015710A (ja) * | 1998-07-03 | 2000-01-18 | Nissan Motor Co Ltd | Frp製構造体の製造方法 |
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JP4425424B2 (ja) * | 2000-05-01 | 2010-03-03 | 本田技研工業株式会社 | 繊維強化複合材からなるジョグル付き半硬化物品の製造方法、及びそれを用いた予備成形構造体の製造方法 |
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FR2818188B1 (fr) * | 2000-12-14 | 2003-08-15 | Solvay | Procede de soudage de tubes en pe reticule |
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CA2454491A1 (en) * | 2003-02-07 | 2004-08-07 | The Goodyear Tire & Rubber Company | Method of making curved hose |
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DE10360743A1 (de) * | 2003-12-23 | 2005-07-28 | Daimlerchrysler Ag | Verfahren zur Herstellung von Strukturbauteilen aus Faserverbundkunststoffen |
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US7503368B2 (en) * | 2004-11-24 | 2009-03-17 | The Boeing Company | Composite sections for aircraft fuselages and other structures, and methods and systems for manufacturing such sections |
-
2006
- 2006-12-13 FR FR0655461A patent/FR2909919B1/fr active Active
-
2007
- 2007-12-10 WO PCT/EP2007/063611 patent/WO2008071657A1/fr active Application Filing
- 2007-12-10 JP JP2009540736A patent/JP2010522097A/ja active Pending
- 2007-12-10 BR BRPI0720308A patent/BRPI0720308A2/pt not_active Application Discontinuation
- 2007-12-10 US US12/519,078 patent/US20100147460A1/en not_active Abandoned
- 2007-12-10 EP EP07857331A patent/EP2112970A1/de not_active Withdrawn
- 2007-12-10 CA CA2673445A patent/CA2673445C/fr not_active Expired - Fee Related
- 2007-12-10 CN CN200780049965.8A patent/CN101663155B/zh active Active
- 2007-12-10 KR KR1020097014614A patent/KR101460817B1/ko not_active IP Right Cessation
Non-Patent Citations (2)
Title |
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None * |
See also references of WO2008071657A1 * |
Also Published As
Publication number | Publication date |
---|---|
CN101663155B (zh) | 2014-02-19 |
FR2909919A1 (fr) | 2008-06-20 |
WO2008071657A1 (fr) | 2008-06-19 |
BRPI0720308A2 (pt) | 2015-09-15 |
KR101460817B1 (ko) | 2014-11-11 |
CA2673445C (fr) | 2015-03-17 |
CN101663155A (zh) | 2010-03-03 |
JP2010522097A (ja) | 2010-07-01 |
KR20090102796A (ko) | 2009-09-30 |
US20100147460A1 (en) | 2010-06-17 |
CA2673445A1 (fr) | 2008-06-19 |
FR2909919B1 (fr) | 2012-12-07 |
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