EP2102386A2 - Appareil d'électrolyse, moteur à combustion interne comprenant l'appareil d'électrolyse et véhicule comprenant le moteur à combustion interne - Google Patents

Appareil d'électrolyse, moteur à combustion interne comprenant l'appareil d'électrolyse et véhicule comprenant le moteur à combustion interne

Info

Publication number
EP2102386A2
EP2102386A2 EP07854616A EP07854616A EP2102386A2 EP 2102386 A2 EP2102386 A2 EP 2102386A2 EP 07854616 A EP07854616 A EP 07854616A EP 07854616 A EP07854616 A EP 07854616A EP 2102386 A2 EP2102386 A2 EP 2102386A2
Authority
EP
European Patent Office
Prior art keywords
electrode
interconnected
disposed
enclosure
fuel
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP07854616A
Other languages
German (de)
English (en)
Inventor
John R. Hallenbeck
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Advanced RF Design LLC
Original Assignee
Advanced RF Design LLC
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from US11/598,941 external-priority patent/US7909968B2/en
Application filed by Advanced RF Design LLC filed Critical Advanced RF Design LLC
Priority claimed from US11/938,339 external-priority patent/US7762218B2/en
Publication of EP2102386A2 publication Critical patent/EP2102386A2/fr
Withdrawn legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25BELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS; APPARATUS THEREFOR
    • C25B9/00Cells or assemblies of cells; Constructional parts of cells; Assemblies of constructional parts, e.g. electrode-diaphragm assemblies; Process-related cell features
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25BELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS; APPARATUS THEREFOR
    • C25B11/00Electrodes; Manufacture thereof not otherwise provided for
    • C25B11/04Electrodes; Manufacture thereof not otherwise provided for characterised by the material
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25BELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS; APPARATUS THEREFOR
    • C25B15/00Operating or servicing cells
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M25/00Engine-pertinent apparatus for adding non-fuel substances or small quantities of secondary fuel to combustion-air, main fuel or fuel-air mixture
    • F02M25/10Engine-pertinent apparatus for adding non-fuel substances or small quantities of secondary fuel to combustion-air, main fuel or fuel-air mixture adding acetylene, non-waterborne hydrogen, non-airborne oxygen, or ozone
    • F02M25/12Engine-pertinent apparatus for adding non-fuel substances or small quantities of secondary fuel to combustion-air, main fuel or fuel-air mixture adding acetylene, non-waterborne hydrogen, non-airborne oxygen, or ozone the apparatus having means for generating such gases
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M27/00Apparatus for treating combustion-air, fuel, or fuel-air mixture, by catalysts, electric means, magnetism, rays, sound waves, or the like
    • F02M27/04Apparatus for treating combustion-air, fuel, or fuel-air mixture, by catalysts, electric means, magnetism, rays, sound waves, or the like by electric means, ionisation, polarisation or magnetism
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60KARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K6/00Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00
    • B60K6/20Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs
    • B60K6/22Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by apparatus, components or means specially adapted for HEVs
    • B60K6/24Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by apparatus, components or means specially adapted for HEVs characterised by the combustion engines
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/30Hydrogen technology
    • Y02E60/36Hydrogen production from non-carbon containing sources, e.g. by water electrolysis
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/10Internal combustion engine [ICE] based vehicles
    • Y02T10/12Improving ICE efficiencies
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/62Hybrid vehicles

Definitions

  • the invention is directed to an apparatus and method for the electrolysis of water to produce hydrogen gas and oxygen gas.
  • the invention is further directed to an internal combustion engine using combustible gases produced by the electrolysis of water, and a vehicle comprising same.
  • the desired attributes of any fuel or energy source include low cost, plentiful supply, renewability, safety, and environmental compatibility. Hydrogen is currently the best prospect for these desired attributes and offers the potential to greatly reduce dependence on conventional fossil fuels. Hydrogen is the most prevalent element in the universe and, if realized, offers an inexhaustible fuel source to meet today's increasing energy demands.
  • hydrogen is also a clean fuel source. Combustion of hydrogen produces water as a by-product. Utilization of hydrogen as a fuel source thus avoids the unwanted generation of the carbon and nitrogen-based greenhouse gases that are responsible for global warming as well as the unwanted production of soot and other carbon-based pollutants in industrial manufacturing. Hydrogen truly is a green energy source. The use of hydrogen as an energy source has been limited by the large energy consumption for its production from water, as illustrated in Equation (i).
  • prior art electrolyzers consume 4.0 kWh per cubic meter of hydrogen gas produced.
  • Prior art electrolysis apparatus and methods utilize a voltage of 1.6-2.0 V and current strength of dozens and hundreds of amperes.
  • Applicant's invention comprises an electrolysis apparatus, and an engine system comprising that electrolysis apparatus interconnected to an internal combustion engine.
  • the electrolysis apparatus cleaves water into a mixture of hydrogen gas and oxygen gas.
  • the mixture of hydrogen gas and oxygen gas is input into, and fuels, the internal combustion engine.
  • Applicant's electrolysis apparatus comprises an enclosure comprising a bottom, a plurality of walls attached to said bottom and having distal ends extending upwardly therefrom, and a top assembly removeably attached to each of the distal ends of said plurality of walls, wherein said bottom, plurality of walls, and top define an enclosed space; a first electrode disposed within said enclosed space; a second electrode disposed within said enclosed space; at least one electromagnetic energy radiator disposed within said enclosed space; an oscillator disposed external to said enclosure, wherein said oscillator is interconnected to said electromagnetic energy radiator; and a gas outlet in communication with and extending outwardly from said enclosure.
  • Applicant's internal combustion engine comprises one or more combustion chambers; one or more pistons, wherein each of said one or more pistons is moveably disposed in a different one of said one or more combustion chambers; a crankshaft operatively coupled to each of said one or more pistons; a fuel intake manifold interconnected with said of said plurality of combustion cylinders; a fuel input assembly interconnected with said fuel intake manifold; a conduit interconnecting said gas outlet and said fuel input assembly; a first electrical power system operatively coupled to said crankshaft, wherein said first electrical power system is interconnected with said oscillator; a second electrical power system operatively coupled to said crankshaft, wherein said second electrical power system is interconnected with said first electrode such that said first electrode comprises a cathode, and wherein said second electrical power system is interconnected with said second electrode such that said second electrode comprises an anode.
  • FIG. IA is a perspective view of a first embodiment of Applicant's electrolysis apparatus, wherein the top assembly is shown removed from a five-sided housing;
  • FIG. IB is a perspective view of a second embodiment of Applicant's electrolysis apparatus which comprises a sealing gasket disposed between the top assembly and the housing;
  • FIG. 1C is a perspective view of the embodiment of FIG. 2 showing the top assembly removeably attached to the housing to form an enclosure defining an enclosed space;
  • FIG. 2 A is a top view of a third embodiment of Applicant's electrolysis apparatus, wherein the top assembly has been removed;
  • FIG. 2B is a top view showing a portion of the apparatus of FIG. 2A;
  • FIG. 3 is a top view of one embodiment of Applicant's electromagnetic energy radiator
  • FIG. 4 is a top view of a fourth embodiment of Applicant's electrolysis apparatus, wherein the top assembly has been removed;
  • FIG. 5 is a top view of a fifth embodiment of Applicant's electrolysis apparatus, wherein the top assembly has been removed;
  • FIG. 6 A is a perspective view of a first embodiment of Applicant's vehicle comprising Applicant's electrolysis apparatus and an internal combustion engine
  • FIG. 6B is a block diagram showing certain of the elements of Applicant's internal combustion engine, wherein that engine is interconnected with Applicant's electrolysis apparatus;
  • FIG. 7A is a cross-sectional view of a first embodiment of Applicant's fuel input assembly
  • FIG. 7B shows a throttle valve disposed in Applicant's fuel input assembly, wherein the valve is shown in a closed configuration
  • FIG. 7C shows a throttle valve disposed in Applicant's fuel input assembly, wherein the valve is shown in an open configuration
  • FIG. 7D is a cross-sectional view of a second embodiment of Applicant's fuel input assembly
  • FIG. 8 is a cross-sectional view of a third embodiment of Applicant's fuel input assembly
  • FIG. 9 A is a block diagram showing certain elements of a first embodiment of the electrical system disposed in Applicant's vehicle.
  • FIG. 9B is a block diagram showing certain elements of a second embodiment of the electrical system disposed in Applicant's vehicle.
  • FIG. 10 is a perspective view of a second embodiment of Applicant's vehicle.
  • Applicant's electrolysis apparatus 100 comprises housing 110 in combination with top assembly 140.
  • Housing 110 comprises water input portl30 and float valve assembly 180 (FIG. 1C).
  • a plurality of electrodes 120 are disposed within housing 110.
  • Water inlet port 130 is interconnected with a source of water, and is positioned such that each of the plurality of electrodes 120 remain covered by water.
  • plurality of electrodes 120 comprises 8 electrodes. In other embodiments, plurality of electrodes 120 comprises fewer than 8 electrodes. In still other embodiments, plurality of electrodes 120 comprises more than 8 electrodes.
  • Top assembly 140 comprises gas outlet 150.
  • the mixture of hydrogen gas and oxygen gas formed by the electrolysis of water within apparatus 100 flows outwardly through gas outlet 150.
  • one or more gas conduits interconnect gas outlet 150 and one or more gas inlet portions of an internal combustion engine.
  • top assembly 140 can be releaseably attached to housing 110 to form a water-tight seal.
  • a sealing gasket 160 is disposed between top edges 112, 114, 116, and 118, of housing 110 and bottom edges 142, 144, 146, and 148, of top assembly 140.
  • walls 172, 174, 176, and 178 are attached to bottom 170 and extend upwardly therefrom.
  • Top assembly is removeably attachable to the distal ends 112, 114, 116, and 118, of walls 172, 174, 176, and 178, respectively.
  • Bottom 170, wall 172, wall 174, wall 176, wall 178, and top assembly 140, in combination define an enclosed space.
  • bottom 170, and walls 172, 174, 176, 178 are formed from one or more rigid materials selected from the group consisting of wood, ceramic, metal, glass, and combinations thereof.
  • bottom 170, and walls 172, 174, 176, 178 are formed from one or more polymeric materials such as and without limitation polyethylene, polypropylene, polystyrene, polycarbonate, polyetheretherketone, mixtures thereof, and the like.
  • apparatus 100 comprises four walls interconnecting the bottom and top assembly.
  • Applicant's apparatus 100 comprises 3 or more walls interconnecting a bottom and a top to define an enclosed space.
  • that enclosed space comprises a volume of 1 cubic foot.
  • that enclosed space comprises a volume less than 1 cubic foot.
  • that enclosed space comprises a volume greater than 1 cubic foot.
  • Applicant's apparatus 100 comprises a length 102, width 104, and height 108.
  • length 102, width 104, and height 108 are substantially equal.
  • Applicant means the same plus or minus about ten percent (10%).
  • Applicant's apparatus 100 provides fuel for an internal combustion engine disposed in a wheeled vehicle
  • length 102 is between about 12 inches and about 16 inches
  • width 104 is between about 12 inches and about 16 inches
  • height 108 is between about 12 inches and about 16 inches
  • housing 110 comprises length 102, width 104, and height 106, wherein height 106 is between about 8 inches and about 12 inches.
  • the top of water input port 130 is disposed a distance 107 from bottom 170.
  • Float valve assembly 180 maintains the level of water disposed within apparatus 100 at a depth equal to distance 107 from the bottom 170.
  • distance 107 is [(0.9) x (height 106)].
  • height 106 is about 8 inches and distance 107 is about 7 inches.
  • the plurality of electrodes 120 comprises electrodes 221, 222, 223, 224, 225, 226, 227, 228, 229, 230, 231, 232, 233, 234, 235, and 236.
  • each of electrodes 221, 222, 223, 224, 225, 226, 227, 228, 229, 230, 231, 232, 233, 234, 235, and 236, is formed from a material selected from the group consisting of lead, copper, tin, nickel, and combinations thereof.
  • one or more of the plurality of electrodes comprises Nickel (II) hydroxide. In certain embodiments, one or more of the plurality of electrodes comprises Nickel (III) oxide-hydroxide.
  • Applicant's apparatus 100 further comprises first power source 210.
  • first power source 210 provides DC power having a voltage V D c between about 8 volts and about 48 volts to at least one anode electrode and to at least one cathode electrode.
  • first power source 210 provides 36 V DC power to at least one anode electrode and to at least one cathode electrode.
  • power conduit 212 interconnects first power source 210 with electrode 221 such that electrode 221 comprises a cathode.
  • Power conduit 214 interconnects first power source 210 with electrode 236 such that electrode 236 comprises an anode.
  • Applicant's electrolysis apparatus 100 comprises (N) electromagnetic energy radiators, wherein (N) is greater than or equal to 1 and less than or equal to 12, and wherein in operation each of those (N) electromagnetic energy radiators emits electromagnetic energy comprising a different frequency.
  • Applicant's electrolysis apparatus 100 comprises six electromagnetic energy radiators, namely electromagnetic energy radiators 241, 242, 243, 244, 245, and 246.
  • electromagnetic energy radiators 241, 242, and 243 are disposed adjacent to wall 172.
  • electromagnetic energy radiators 244, 245, and 246, are disposed adjacent to wall 176.
  • one or more electromagnetic energy radiators each comprise a portion of one or more of the plurality of walls of apparatus 100.
  • one or more electromagnetic radiators are disposed in wall 172, and/or wall 174, and/or wall 176, and/or wall 178.
  • one or more of Applicant's (N) electromagnetic energy radiators are formed from a metal selected from the group consisting of iron, copper, zinc, nickel, lead, tin, and combinations thereof. In certain embodiments, one or more of Applicant's (N) electromagnetic energy radiators comprise zinc.
  • electromagnetic energy radiator 241 is interconnected with oscillator 251, wherein oscillator 251 provides first energy comprising a first frequency and a first power level. In certain embodiments, oscillator 251 further comprises a power amplifier portion. In certain embodiments, the first power level is between about 1 watt and about 1000 watts. In certain embodiments, the first power level is about 600 watts.
  • Electromagnetic energy radiator 242 is interconnected with oscillator 252, wherein oscillator 252 provides second energy comprising a second frequency and a second power level. In certain embodiments, oscillator 252 further comprises a power amplifier portion. In certain embodiments, the second power level is between about 1 watt and about 1000 watts. In certain embodiments, the second power level is about 600 watts. Electromagnetic energy radiator 243 is interconnected with oscillator 253, wherein oscillator 253 provides third energy comprising a third frequency and a third power level. In certain embodiments, oscillator 253 further comprises a power amplifier portion. In certain embodiments, the third power level is between about 1 watt and about 1000 watts. In certain embodiments, the third power level is about 600 watts.
  • Electromagnetic energy radiator 244 is interconnected with oscillator 254, wherein oscillator 254 provides fourth energy comprising a fourth frequency and a fourth power level.
  • oscillator 254 further comprises a power amplifier portion.
  • the fourth power level is between about 1 watt and about 1000 watts. In certain embodiments, the fourth power level is about 600 watts.
  • Electromagnetic energy radiator 245 is interconnected with oscillator 255, wherein oscillator 255 provides fifth energy comprising a fifth frequency and a fifth power level.
  • oscillator 255 further comprises a power amplifier portion.
  • the fifth power level is between about 1 watt and about 1000 watts. In certain embodiments, the fifth power level is about 600 watts.
  • Electromagnetic energy radiator 246 is interconnected with oscillator 256, wherein oscillator 256 provides sixth energy comprising a sixth frequency and a sixth power level.
  • oscillator 256 further comprises a power amplifier portion.
  • the sixth power level is between about 1 watt and about 1000 watts. In certain embodiments, the sixth power level is about 600 watts.
  • oscillators 251, 252, 253, 254, 255, and 256 comprise a single device, in optional combination with a power amplifier, wherein that single device is capable of providing a plurality of outputs each comprising a different frequency, wherein each of those plurality of outputs comprises substantially the same power level.
  • oscillators 251, 252, 253, 254, 255, and 256 receive power from second electrical source via power conduits 215 and 217.
  • second power source 213 provides DC power having a voltage V DC between about 8 volts and about 48 volts to one or more oscillators, wherein those one or more oscillators are each interconnected to a different electromagnetic energy radiator disposed within apparatus 100.
  • second power source 213 provides 12 V DC power to one or more oscillators, wherein those one or more oscillators are each interconnected to a different electromagnetic energy radiator disposed within apparatus 100.
  • the first power level, second power level, third power level, fourth power level, fifth power level, and sixth power level are substantially the same.
  • Applicant means within about plus or minus ten percent.
  • the first power level, second power level, third power level, fourth power level, fifth power level, and sixth power level are not substantially the same.
  • the first frequency, second frequency, third frequency, fourth frequency, fifth frequency, and sixth frequency are substantially the same. In certain embodiments, the first frequency, second frequency, third frequency, fourth frequency, fifth frequency, and sixth frequency, are not substantially the same. In certain embodiments, using the configuration shown in FIG. 2A electromagnetic energy radiators 241, 242, 243, 244, 245, and 246, emit electromagnetic radiation comprising frequencies of 620 Hz, 630, Hz, 12,000 Hz, 42,800 Hz, 48,800 Hz, and 100,000 Hz, respectively.
  • each electrode 221, 222, 223, 224, 227, 228, 229, 230, 233, 234, 235, and 236, comprises a length 206 and width 202.
  • length 206 is between about 6 inches and about 8 inches.
  • length 206 is about [(0.5) x (width 104)].
  • width 202 is between about 0.1 inches and about 0.3 inches.
  • Electrodes 221, 222, 223, 224, 227, 228, 229, 230, 233, 234, 235, and 236, comprise a height that is less than or equal to distance 107 (FIG. 1C).
  • Each electrode 221, 222, 223, 224, 227, 228, 229, 230, 233, 234, 235, and 236, is separated from the one or two adjacent electrodes by a gap 204.
  • gap 204 is between about 0.2 and about 0.6 inches.
  • the gap 204 is greater than or equal to width 202 and less than or equal to [2 x width 202].
  • gap 208a separates electromagnetic energy radiator 241 from electrode ends 221a, 222a, 223a, and 224a.
  • Gap 208a separates electromagnetic energy radiator 242 from electrode ends 227a, 228a, 229a, and 230a.
  • Gap 208a separates electromagnetic energy radiator 243 from electrode ends 233a, 234a, 235a, and 236a.
  • Gap 208a is between about 0.25 inches and about 0.5 inches.
  • gap 208b separates electromagnetic energy radiator 246 from electrode ends 221b, 222b, 223b, and 224b.
  • Gap 208b separates electromagnetic energy radiator 245 from electrode ends 227b, 228b, 229b, and 230b.
  • Gap 208b separates electromagnetic energy radiator 244 from electrode ends 233b, 234b, 235b, and 236b.
  • Gap 208b is between about 0.25 inches and about 0.5 inches.
  • electromagnetic energy radiator 241 comprises a central V-shaped portion formed from members 330 and 340, wherein end portion 332 of member 330 is attached to end portion 342 of member 340, such that members 330 and 340 define a dihedral angle ⁇ , wherein angle ⁇ is between about 30 degrees and about 45 degrees.
  • Member 310 is attached to end portion 334 of member 330, and extends outwardly therefrom.
  • Member 320 is attached to end portion 344 of member 340, and extends outwardly therefrom.
  • Member 310 comprises a length 315, wherein length 315 is between about 1 inches and about 5 inches.
  • Member 320 comprises a length 325, wherein length 325 is between about 1 inches and about 5 inches.
  • length 315 is about [(2 x width 202) + gap 204].
  • length 325 is about [(2 x width 202) + gap 204].
  • length 315 and length 325 are substantially the same. In other embodiments, length 315 and length 325 are not substantially the same.
  • the afore-described V-shaped portion comprising members 330 and 340 comprises length 360, wherein length 360 is between about 0.5 inches and about 2 inches. In certain embodiments, length 360 is about [0.5 x length 315].
  • Electromagnetic energy radiator 241 comprises a width 370.
  • width 370 is between about 1 inches and about 3 inches. In certain embodiments, width 370 is about 0.5 times length 315.
  • Electromagnetic energy radiator 241 comprises an overall length 380 equal to [length 315 + length 325 + length 360]. In certain embodiments, overall length 380 equals [(4 x width 202) + (3 x gap 204)].
  • the plurality of electrodes are separated from adjacent electrodes by a plurality of electrically insulating spacers.
  • electrodes 221 and 222 are separated by electrically-insulating spacers 401 and 402.
  • Electrodes 222 and 223 are separated by electrically-insulating spacers 403 and 404.
  • Electrodes 223 and 224 are separated by electrically-insulating spacers 405 and 406.
  • Electrodes 224 and 225 are separated by electrically-insulating spacers 407 and 408.
  • Electrodes 225 and 226 are separated by electrically-insulating spacers 409 and 410.
  • Electrodes 226 and 227 are separated by electrically-insulating spacers 411 and 412.
  • Electrodes 227 and 228 are separated by electrically-insulating spacers 413 and 414. Electrodes 228 and 229 are separated by electrically-insulating spacers 415 and 416. Electrodes 229 and 230 are separated by electrically-insulating spacers 417 and 418. Electrodes 230 and 231 are separated by electrically-insulating spacers 419 and 420. Electrodes 231 and 232 are separated by electrically-insulating spacers 421 and 422. Electrodes 232 and 233 are separated by electrically-insulating spacers 423 and 424. Electrodes 233 and 234 are separated by electrically-insulating spacers 425 and 426. Electrodes 234 and 235 are separated by electrically-insulating spacers 427 and 428. Electrodes 235 and 236 are separated by electrically-insulating spacers 429 and 430. In certain embodiments, spacers 401, 402, 403, 404, 405, 406, 407, 408, 409,
  • spacers 401, 402, 403, 404, 405, 406, 407, 408, 409, 410, 411, 412, 413, 414, 415, 416, 417, 418, 419, 420, 421, 422, 423, 424, 425, 426, 427, 428, 429, and 430 each comprise a dielectric strength of at least 500 volts per mil.
  • spacers 401, 402, 403, 404, 405, 406, 407, 408, 409, 410, 411, 412, 413, 414, 415, 416, 417, 418, 419, 420, 421, 422, 423, 424, 425, 426, 427, 428, 429, and 430 are formed from a material selected from the group consisting of natural rubber, polyisoprene, polyisobutylene, polyimide, and combinations thereof.
  • electrode 221 is interconnected with first power source 210 by power conduit 212 such that electrode 221 comprises a cathode.
  • power conduit 510 interconnects electrodes 221, 223, 225, 227, 229, 231, 233, and 235, such that electrodes 221, 223, 225, 227, 229, 231, 233, and 235, each comprise a cathode.
  • Electrode 236 is interconnected with first power source 210 by power conduit 214 such that electrode 236 comprises an anode.
  • power conduit 520 interconnects electrodes 222, 224, 226, 228, 230, 232, 234, and 236, such that electrodes 222, 224, 226, 228, 230, 232, 234, and 236, each comprise an anode.
  • Applicant's invention further comprises a wheeled- vehicle powered, in whole or in part, by an internal combustion engine which operates using the mixture of combustible gases produced by Applicant's electro lyzer apparatus 100.
  • vehicle 600 comprises electrolyzer apparatus 100 in combination with internal combustion engine 620.
  • vehicle 600 comprises a passenger car comprising 4 wheels.
  • vehicle 600 comprises a van.
  • vehicle 600 comprises a truck.
  • vehicle 600 comprises a bus.
  • vehicle 600 comprises a motorcycle.
  • vehicle 600 comprises fewer than 4 wheels.
  • vehicle 600 comprises more than 4 wheels.
  • Applicant's vehicle 600 comprises Applicant's electrolyzer apparatus 100, internal combustion engine 620, and transmission 660.
  • internal combustion engine 620 is powered only using the mixture of combustible gases produced by electrolyzer 100.
  • internal combustion engine 620 comprises a hybrid engine powered using the mixture of combustible gases produced by electrolyzer 100 in combination with a mixture of hydrocarbon fuels, wherein those hydrocarbon fuels are selected from the group consisting of methane, propane, gasoline, diesel fuel, bio- diesel fuel, and combinations thereof.
  • internal combustion engine 620 comprises a gas turbine engine, a rotary engine, a two stroke engine, a four stroke engine, or a six stroke engine.
  • Applicant's vehicle comprises a hybrid vehicle, such as and without limitation hybrid vehicle 1000.
  • Applicant's vehicle 1000 comprises Applicant's electrolyzer apparatus 100, internal combustion engine 620, first transmission 660A, electric motor 1010, battery pack 1040, and second transmission 660B.
  • hybrid vehicle 1000 comprises Applicant's hybrid internal combustion engine as described herein.
  • Applicant's vehicle 1000 is started using electric motor 1010. As the quantity of combustible gases produced by electrolyzer 100 increases, Applicant's vehicle 1000 is powered using both the mixture of combustible gases produced by electrolyzer 100 in combination with electric motor 1010.
  • Applicant's vehicle 600 and/or vehicle 1000 may comprise one or more additional elements and systems not shown in FIGs. 6A and 10, respectively.
  • additional systems include, without limitation, anti-lock braking systems, pollution control systems, entertainment systems, navigational systems, and the like.
  • Applicant's internal combustion engine 620 comprises a plurality of combustion cylinders 630, wherein each of those cylinders comprises a piston 632 moveably disposed therein, one or more fuel intake valves 636, and one or more exhaust valves 638.
  • the cylinders usually are arranged in one of three ways: inline, "V,” or flat (also known as horizontally opposed or boxer).
  • each cylinder 630 fuel is input into each cylinder 630 via the one or more fuel intake valves 636, that fuel is ignited within the cylinder thereby causing piston assembly 632 to move upwardly and downwardly, wherein each piston assembly is operatively coupled to crankshaft 650.
  • Combustion products resulting from the ignition of the fuel i.e. "exhaust,” is removed from each cylinder via the one or more exhaust valves 638.
  • connecting rod 633 interconnects piston 632 with crankshaft 650.
  • Connecting rod 633 can rotate at both ends so that its angle can change as piston 632 moves, and crankshaft 650 rotates.
  • Crankshaft 650 translates the upwardly and downwardly movement of piston 632 into a rotational motion.
  • Linkage 680 interconnects crankshaft 650 and transmission 660, operatively transferring rotational energy from crankshaft 650 to transmission 660.
  • output port 150 of electrolyzer 100 is in communication with fuel input assembly 605 via fuel conduit 610.
  • fuel conduit 610 is formed from one or more metals, one or more elastomers, one or more rigid plastics, and combinations thereof.
  • Engine 620 comprises a conventional fuel distribution system which includes an fuel intake manifold, wherein that fuel distribution system provides a mixture of combustible gases from fuel input assembly 605 to each of the one or more cylinders 630 via the one or more fuel intake valves 636 disposed in those one or more cylinders.
  • each of the plurality of cylinders 630 further comprises one or more spark plugs 634, wherein those one or more spark plugs 634 provide a timed electrical discharge, wherein that timed electrical discharge ignites a mixture of combustible gases disposed in the cylinder, wherein that mixture of combustible gases are selected from the group consisting of hydrogen at a level exceeding ambient atmospheric levels, oxygen at a level exceeding ambient atmospheric levels, and optionally one or more hydrocarbons at a level exceeding ambient atmospheric levels.
  • oxygen is present at about 20.95 volume percent in the ambient atmosphere
  • hydrogen is present at about 0.00005 volume percent in the ambient atmosphere
  • methane is present at about 0.00017 volume percent in the ambient atmosphere.
  • Applicant means, for oxygen, at a level of at least 1.5 times the ambient atmospheric level of oxygen described hereinabove.
  • Applicant means, for hydrogen, at a level of at least ten thousand times the ambient atmospheric level of hydrogen described methane, at a level of at least ten thousand times the ambient atmospheric level of methane described hereinabove.
  • vehicle electrical system 640 comprises a generator operatively coupled to crankshaft 650, wherein that generator produces DC power comprising a first voltage. In certain embodiments, that first voltage is selected from the group consisting of about 12 volts, about 24 volts, about 36 volts, and about 48 volts. In certain embodiments, vehicle electrical system 640 comprises an alternator operatively coupled to crankshaft 650, wherein that alternator produces DC power comprising a first voltage. In certain embodiments, that first voltage is selected from the group consisting of about 12 volts, about 24 volts, about 36 volts, and about 48 volts.
  • vehicle electrical system 640 comprises one or more batteries capable of storing electrical energy comprising the first voltage. In certain embodiments, vehicle electrical system 640 further comprises one or more voltage regulators. In the illustrated embodiment of FIG. 6B, engine 620 further comprises vehicle electrical system 670. In certain embodiments, vehicle electrical system 670 comprises a generator operatively coupled to crankshaft 650, wherein that generator produces DC power comprising a second voltage, wherein the second voltage differs from the first voltage. In certain embodiments, that second voltage is selected from the group consisting of about 12 volts, about 24 volts, about 36 volts, and about 48 volts.
  • vehicle electrical system 670 comprises an alternator operatively coupled to crankshaft 650, wherein that alternator produces DC power comprising a second voltage, wherein the second voltage differs from the first voltage. In certain embodiments, that second voltage is selected from the group consisting of about 12 volts, about 24 volts, about 36 volts, and about 48 volts. In certain embodiments, vehicle electrical system 670 comprises one or more batteries capable of storing electrical energy comprising the first voltage. In certain embodiments, vehicle electrical system 670 further comprises one or more voltage regulators.
  • fuel input assembly 605 comprises assembly 700.
  • fuel input assembly 700 is disposed on a portion of internal combustion engine 620.
  • Fuel input assembly 700 comprises housing 705, combustible gas input conduit 710, valve 720, and combustible gas output conduit 730, wherein output conduit 730 communicates with the fuel intake manifold 622 disposed in engine 620.
  • housing 705 comprises a member formed from one or more metals, wherein that member is formed to comprise conduits 710 and 730 disposed therein.
  • fuel input assembly comprises (N) combustible gas input conduits, (N) valves 720, and (N) combustible gas output conduits 730, wherein the (i)th valve 720 interconnects the (i)th combustible gas fuel input conduit and the (i)th combustible gas output conduit, wherein (i) th greater than or equal to 1 and less than or equal to (N).
  • (N) is 1.
  • (N) is 2.
  • (N) is 4.
  • (N) is greater than 4.
  • each valve 720 comprises a throttle valve.
  • fuel input assembly 700 further comprises a throttle position sensor 725 disposed on throttle valve 720.
  • FIG. 7B shows throttle valve 720 in a closed orientation, wherein the mixture of combustible gases produced by electrolyzer 100 cannot be introduced into engine 620 via fuel input assembly 700.
  • FIG. 7C shows throttle valve 720 in a fully open orientation, wherein a maximum amount of the mixture of combustible gases produced by electrolyzer 100 can be introduced into engine 620 via fuel input assembly 700.
  • throttle valve 720 can be adjusted to comprise any orientation intermediate between the orientation of FIG. 7B and the orientation of FIG.
  • fuel input assembly 700 further comprises an acetylene gas generator 740, wherein that acetylene generator provides acetylene gas to the intake manifold portion 622 of internal combustion engine 620.
  • acetylene generator 740 provides acetylene gas to the intake manifold portion 622 of internal combustion engine 620.
  • electrical systems 640 and 670 are energized, such that electrical system 670 comprises power source 210, and electrical system 640 comprises power source 213 for electrolyzer 100. Electrolyzer 100 then begins to generate a combustible mixture of oxygen and hydrogen.
  • valve 790 is caused to open such that water 775 from water reservoir 770 passes through conduit 780, valve 790, and conduit 785, and onto calcium carbide 750.
  • the water reacts with the calcium carbide to generate acetylene gas.
  • Valve 760 is then opened thereby allowing acetylene gas to pass from acetylene gas generator 740 through conduit 715, through valve 760, through conduit 735, and into fuel intake manifold 622.
  • Applicant's internal combustion engine 620 is started by the ignition of acetylene gas.
  • valve 790 closes until the engine is operating exclusively using the mixture of combustible gases produced in electrolyzer 100.
  • Applicant's internal combustion engine 620 comprises a hybrid engine powered using the mixture of combustible gases produced by electrolyzer 100 in combination with a mixture of hydrocarbon fuels.
  • Applicant's hybrid engine is started using a mixture of hydrocarbon fuels.
  • As the quantity of combustible gases produced by electrolyzer 100 increases, Applicant's engine is operated using both the mixture of combustible gases produced by electrolyzer 100 in combination with a mixture of hydrocarbon fuels.
  • fuel input assembly 605 comprises fuel input assembly 800.
  • Fuel input assembly 800 is disposed on engine 620, and comprises fuel mixing chamber 880 which communicates with an fuel intake manifold 622 disposed in engine 620.
  • Fuel input assembly 800 comprises the elements of fuel input assembly 700, wherein throttle position sensor 725 is disposed on throttle valve 720.
  • throttle position sensor 725 is mounted on a rotatable member attached to throttle valve 720, wherein that rotatable member sets the position of throttle valve
  • Fuel input assembly 800 further comprises hydrocarbon fuel input 810, air cleaner 830, choke 870, throttle valve 820, and throttle valve position sensor 825.
  • a mixture of liquid hydrocarbon fuel components 860 are stored in fuel tank 801.
  • Fuel pump 803 provides hydrocarbon fuel via fuel lines 802a and
  • Hydrocarbon fuel 860 is disposed in float chamber 865.
  • Float valve 852 in combination with float arm 854 and float 856 regulates the amount of hydrocarbon fuel 860 in float chamber 865.
  • a vacuum produced by engine 620 pulls ambient air through air cleaner 830 and into air conduit 805. As ambient air is pulled through venturi section 840 of air conduit 805, hydrocarbon fuel 860 is injected through jet
  • Throttle valve 820 regulates the amount of aerosolized hydrocarbon fuel passing into fuel mixing chamber 880.
  • Throttle position sensor 825 is disposed on throttle valve 820.
  • throttle position sensor 825 is mounted on a rotatable member attached to throttle valve 820, wherein that rotatable member sets the position of throttle valve 820 within conduit 805.
  • throttle valve 720 and throttle valve 820 are operatively coupled, such that both throttle valves open and close in unison.
  • Applicant's vehicle 600 / 1000 comprises an accelerator.
  • that accelerator comprises an accelerator pedal that is manually operated by the vehicle operator. When the accelerator pedal is depressed, throttle valve 720 opens to allow more combustible gas produced by electrolyzer 100 into the fuel intake manifold disposed in engine 620, and throttle valve 820 opens to allow more hydrocarbon fuel into the fuel intake manifold disposed in engine 620.
  • Embodiments of Applicant's internal combustion engine 620 wherein that engine is powered only by the mixture of combustible gases produced by electrolyzer 100 utilize the control system illustrated in FIG. 9A.
  • FIG. 9A In the illustrated embodiment of
  • vehicle electrical system 670 produces 36 volt DC power
  • vehicle electrical system 670 comprises power source 210, wherein vehicle electrical system 670 is interconnected with electro lyzer 100 via power conduits 212 and 214.
  • Vehicle electrical system 670 is interconnected with field control regulator 910 by communication link 913.
  • Field control regulator 910 receives power from vehicle electrical system 640 via power conduits 915 and 917.
  • the oscillator elements of Applicant's electrolysis apparatus 100 receive power from electrical system 640 via power conduits 215 and 217.
  • Electronic Control Module 920 needs to determine, inter alia, the position of throttle position sensor 725. As those skilled in the art will appreciate, Electronic Control Module 920 comprises a computing device that regulates the amount of fuel released into the intake manifold of engine 620.
  • Throttle position sensor 725 communicates with Electronic Control Module 920, via field control regulator 910, using communication links 93 la/93 Ib, 933a/933b, and 935a/935b. Throttle position sensor 725 is mounted on, or operatively coupled to, throttle valve 720, and converts the angle of throttle valve 720 into an electrical signal.
  • throttle valve sensor 725 comprises a wiper arm connected to a rotatable member which rotates throttle valve 720. As the rotatable member moves, the wiper arm also moves. The wiper arm is connected to a resistor. As the wiper arm moves on the resistor, the signal voltage output changes. In the illustrated embodiment of FIG. 9A, five volts are supplied to throttle position sensor 725 via link 931 a/93 Ib. A throttle position sensor 725 voltage signal is output on link 933a/933b. Link 935a/935b comprises a ground wire.
  • Embodiments of Applicant's internal combustion engine 620 wherein that engine comprises fuel hybrid engine powered both by the mixture of combustible gases produced by electrolyzer 100, and using hydrocarbon fuels, utilize the control system illustrated in FIG. 9B.
  • vehicle electrical system 670 produces 36 volt DC power, wherein vehicle electrical system 670 comprises power source 210, and wherein vehicle electrical system 670 is interconnected with electrolyzer 100 via power conduits 212 and 214.
  • Vehicle electrical system 670 is interconnected with field control regulator 910 by communication link 913.
  • Field control regulator 910 receives power from vehicle electrical system 640 via power conduits 915 and 917.
  • the oscillator elements of Applicant's electrolysis apparatus receives power from electrical system 640 via power conduits 215 and 217.
  • Electronic Control Module 920 needs to determine, inter alia, the position of throttle valve 720 and throttle valve 820. As those skilled in the art will appreciate, Electronic Control Module 920 comprises a computing device that regulates the amount of fuel released into the intake manifold of engine 620.
  • Throttle position sensor 725 communicates with Electronic Control Module 920, via field control regulator 910, as described hereinabove. Throttle position sensor 825 communicates with Electronic Control Module 920, via field control regulator 910,using communication links 94 la/94 Ib, 943a/943b, and 945a/945b. Throttle position sensor 825 is mounted on, or operatively coupled to, throttle valve 820, and converts the angle of throttle valve 820 into an electrical signal.
  • throttle valve sensor 825 comprises a wiper arm connected to a rotatable member which rotates throttle valve 820. As the rotatable member rotates, the wiper arm also moves. The wiper arm is connected to a resistor.

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  • Chemical Kinetics & Catalysis (AREA)
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  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Electrolytic Production Of Non-Metals, Compounds, Apparatuses Therefor (AREA)
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Abstract

Appareil d'électrolyse comprenant un boîtier 110, une première électrode 221 disposée à l'intérieur du boîtier, une seconde électrode 236 disposée à l'intérieur du boîtier et au moins un radiateur à énergie électromagnétique 241 disposé à l'intérieur du boîtier. L'appareil comprend en outre un bloc d'alimentation 210 disposé à l'extérieur du boîtier, ce bloc d'alimentation étant interconnecté à la première électrode de telle sorte que la première électrode comprend une cathode et le bloc d'alimentation étant interconnecté à la seconde électrode de telle manière que la seconde électrode comprend une anode. L'appareil comprend en outre au moins un oscillateur 254 disposé à l'extérieur du boîtier, chaque oscillateur étant interconnecté à un radiateur à énergie électromagnétique différent. Un système moteur comprenant un appareil d'électrolyse 100 interconnecté à un moteur à combustion interne 620. L'appareil d'électrolyse sépare l'eau dans un mélange d'hydrogène et d'oxygène. Le mélange d'hydrogène et d'oxygène est introduit à l'intérieur et alimente le moteur à combustion interne. Véhicule 600 comprenant le système moteur.
EP07854616A 2006-11-13 2007-11-12 Appareil d'électrolyse, moteur à combustion interne comprenant l'appareil d'électrolyse et véhicule comprenant le moteur à combustion interne Withdrawn EP2102386A2 (fr)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
US11/598,941 US7909968B2 (en) 2006-11-13 2006-11-13 Apparatus and method for the electrolysis of water
PCT/US2007/084454 WO2008063967A2 (fr) 2006-11-13 2007-11-12 Appareil d'électrolyse, moteur à combustion interne comprenant l'appareil d'électrolyse et véhicule comprenant le moteur à combustion interne
US11/938,339 US7762218B2 (en) 2007-11-12 2007-11-12 Internal combustion engine using combustible gases produced by the electrolysis of water, and vehicle comprising same

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EP2102386A2 true EP2102386A2 (fr) 2009-09-23

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JP (1) JP2010509504A (fr)
CA (1) CA2669394A1 (fr)
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WO (1) WO2008063967A2 (fr)

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BE1018392A5 (nl) * 2009-01-20 2010-10-05 Palmir Nv Elektrolysesysteem.
GB201000616D0 (en) * 2010-02-08 2010-03-03 Cowan Robert Tower power hydrogen inducer
WO2011136291A1 (fr) * 2010-04-28 2011-11-03 Yamamori Takashi Système de moteur avec réservoir d'électrolyse
WO2012126443A1 (fr) * 2011-03-23 2012-09-27 Ecoenergy Liberec, S.R.O. Entraînement à hydrogène de moteur à combustion
JP2016146679A (ja) * 2015-02-06 2016-08-12 株式会社日立製作所 電力供給システム
JP2021050897A (ja) * 2019-09-26 2021-04-01 大陽日酸株式会社 無機質球状化粒子製造用バーナ、無機質球状化粒子製造装置及び無機質球状化粒子の製造方法
US11359581B2 (en) 2020-04-12 2022-06-14 David D. Miller Hydrogen production system for internal combustion engines

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WO2008063967A3 (fr) 2009-05-28
WO2008063967A2 (fr) 2008-05-29
MX2009005063A (es) 2009-10-28
CA2669394A1 (fr) 2008-05-29

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