EP2093058B1 - Exchangeable print roller - Google Patents
Exchangeable print roller Download PDFInfo
- Publication number
- EP2093058B1 EP2093058B1 EP09151944.7A EP09151944A EP2093058B1 EP 2093058 B1 EP2093058 B1 EP 2093058B1 EP 09151944 A EP09151944 A EP 09151944A EP 2093058 B1 EP2093058 B1 EP 2093058B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- sleeve
- outer sleeve
- mounting ring
- bearing sleeve
- inner bearing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Not-in-force
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41N—PRINTING PLATES OR FOILS; MATERIALS FOR SURFACES USED IN PRINTING MACHINES FOR PRINTING, INKING, DAMPING, OR THE LIKE; PREPARING SUCH SURFACES FOR USE AND CONSERVING THEM
- B41N1/00—Printing plates or foils; Materials therefor
- B41N1/16—Curved printing plates, especially cylinders
- B41N1/20—Curved printing plates, especially cylinders made of metal or similar inorganic compounds, e.g. plasma coated ceramics, carbides
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F27/00—Devices for attaching printing elements or formes to supports
- B41F27/10—Devices for attaching printing elements or formes to supports for attaching non-deformable curved printing formes to forme cylinders
- B41F27/105—Devices for attaching printing elements or formes to supports for attaching non-deformable curved printing formes to forme cylinders for attaching cylindrical printing formes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41N—PRINTING PLATES OR FOILS; MATERIALS FOR SURFACES USED IN PRINTING MACHINES FOR PRINTING, INKING, DAMPING, OR THE LIKE; PREPARING SUCH SURFACES FOR USE AND CONSERVING THEM
- B41N1/00—Printing plates or foils; Materials therefor
- B41N1/16—Curved printing plates, especially cylinders
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41C—PROCESSES FOR THE MANUFACTURE OR REPRODUCTION OF PRINTING SURFACES
- B41C1/00—Forme preparation
- B41C1/18—Curved printing formes or printing cylinders
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41P—INDEXING SCHEME RELATING TO PRINTING, LINING MACHINES, TYPEWRITERS, AND TO STAMPS
- B41P2227/00—Mounting or handling printing plates; Forming printing surfaces in situ
- B41P2227/20—Means enabling or facilitating exchange of tubular printing or impression members, e.g. printing sleeves, blankets
Definitions
- the present invention relates to a replaceable pressure roller having an inner bearing sleeve and an outer sleeve.
- the WO 2005/030487 discloses a replaceable pressure roller having a multilayer structure.
- An inner core layer consists of polyurethane foam, which is surrounded by a zinc layer.
- the zinc layer bonds to a surrounding aluminum sleeve that forms a print layer and is bonded to a polymer sleeve via an adhesive layer.
- the EP 791 477 a roller for applying a liquid, wherein an outer metal tube is mounted on a plastic elastic intermediate layer. The intermediate layer is in turn held on an inner sleeve.
- the EP 1 138 483 discloses a sleeve for pressure rollers in which a jacket tube is held by bushes spaced from a stretchable tube.
- additional support disks are provided, which rest on the roll core and the bores are adapted to the diameter of the roll core.
- an annular gap is formed between the inner bearing sleeve and the outer sleeve, wherein at opposite end portions a mounting ring between the bearing sleeve and the outer sleeve is inserted.
- the mounting ring For a stable attachment of the mounting ring between the outer sleeve and the inner bearing sleeve is clamped by means of press-fitting. As a result, both radial forces and torsional forces can be transmitted between the outer sleeve and the inner bearing sleeve.
- the mounting ring may also be glued to the inner bearing sleeve and / or the outer sleeve.
- the inner bearing sleeve consists of an expandable plastic.
- the pressure roller can be mounted on a bearing axis, which can be expanded by means of compressed air, the plastic of the bearing sleeve, to then deduct them from the bearing pin.
- the outer sleeve is preferably formed from an extruded aluminum tube. This can also be formed thin-walled, for example, with a wall thickness between 1 to 5 mm, preferably 2 to 4 mm. Also, the mounting ring may be made of aluminum, so that the pressure roller has a low weight.
- the mounting ring is preferably stepped and engages with a ring portion between the inner bearing sleeve and the outer sleeve.
- a ring portion between the inner bearing sleeve and the outer sleeve.
- a pressure roller 1 comprises an outer sleeve 2, which is held at opposite end portions to a mounting ring 3 and 13, respectively.
- the mounting ring 3 connects the outer sleeve 2 with a bearing sleeve 4 made of an expandable plastic material.
- each mounting ring 3 or 13 comprises an inwardly directed portion 5 and 15, which engages between the outer sleeve 2 and the bearing sleeve 4. This section is fixed by clamping to the bearing sleeve 4 and the outer sleeve 2, preferably by means of a press fit.
- the mounting ring 3 is stepped and engages in a receptacle which is formed by a tapered end portion 7 on the outer sleeve 2. In a central region, an annular gap 6 is formed between the outer sleeve 2 and the bearing sleeve 4.
- the mounting ring 3 has a flange 8, which acts as an end stop for the outer sleeve 2. At the flange portion 8, a step is further formed, which also acts as a stop for the inner bearing sleeve 4. On the mounting ring 3 may further be fixed to an inner circumference, a ring 11 which can be fixed by one or more screws, which can be screwed into corresponding radial bores 12.
- the determination of the outer sleeve 2 made of the extruded aluminum tube is preferably carried out exclusively via the interference fit with the mounting ring 3 and 13. It is also possible to provide additional holes 9 and 10 at a recess in order there via fastening means the sleeve 2 with the mounting ring 3 and 13 to fix.
- FIGS. 5 to 8 is a further embodiment of a pressure roller shown, in which the same bearing sleeve 4 'is used as in the first embodiment, however, the outer diameter is larger, so that a larger print image by the pressure roller 1' can be generated.
- the pressure roller 1 ' comprises an outer sleeve 2' of an extruded aluminum tube, which is fixed at opposite end portions neither via a mounting ring 3 'on a bearing sleeve 4'. Between the bearing sleeve 4 'and the outer sleeve 2', an annular gap 6 'is formed, which, however, is significantly larger than in the first embodiment.
- the mounting ring 3 ' is stepped and engages with an inner portion 5' between the bearing sleeve 4 'and the outer sleeve 2', wherein the annular portion 5 'on an outer periphery of the bearing sleeve 4' is applied by clamping.
- the pressure rollers 1 and 1 ' may have different diameters at low weight, so that also different sized print images can be generated.
- the pressure roller 1 and 1 ' are made with a low weight, wherein the outer sleeve 2' may be formed relatively thin-walled.
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Inorganic Chemistry (AREA)
- Rolls And Other Rotary Bodies (AREA)
Description
Die vorliegende Erfindung betrifft eine auswechselbare Druckwalze mit einer inneren Lagerhülse und einer äußeren Hülse.The present invention relates to a replaceable pressure roller having an inner bearing sleeve and an outer sleeve.
Die
Die
Die
Es ist daher Aufgabe der vorliegenden Erfindung eine auswechselbare Druckwalze zu schaffen, die eine hohe Maßhaltigkeit und eine hohe Rundlaufgenauigkeit besitzt.It is therefore an object of the present invention to provide a replaceable pressure roller, which has a high dimensional stability and high concentricity.
Diese Aufgabe wird mit einer auswechselbaren Druckwalze mit den Merkmalen des Anspruches 1 gelöst.This object is achieved with a replaceable pressure roller having the features of
Erfindungsgemäß ist zwischen der inneren Lagerhülse und der äußeren Hülse ein ringförmiger Spalt ausgebildet, wobei an gegenüberliegenden Endabschnitten ein Montagering zwischen der Lagerhülse und der äußeren Hülse eingefügt ist. Dadurch kann die Druckwalze mit geringem Eigengewicht auch bei großen Durchmessern hergestellt werden, da der ringförmige Spalt zu einer Bauweise mit geringem Eigengewicht führt. Die auswechselbare Druckwalze kann dadurch bei Druckwerken eingesetzt werden, deren Antriebe auf ein vorbestimmtes Gewicht hinsichtlich der Masseträgheit der Druckwalzen eingestellt sind, ohne dass Probleme aufgrund eines höheren Gewichtes auftreten.According to the invention, an annular gap is formed between the inner bearing sleeve and the outer sleeve, wherein at opposite end portions a mounting ring between the bearing sleeve and the outer sleeve is inserted. As a result, the pressure roller can be produced with a low weight even with large diameters, since the annular gap leads to a design with low weight. The replaceable pressure roller can thereby be used in printing units whose drives are set to a predetermined weight in terms of inertia of the pressure rollers, without problems due to a higher weight occur.
Für eine stabile Befestigung ist der Montagering zwischen der äußeren Hülse und der inneren Lagerhülse klemmend mittels Presspassung gehalten. Dadurch können sowohl Radialkräfte als auch Torsionskräfte zwischen der äußeren Hülse und der inneren Lagerhülse übertragen werden. Zusätzlich kann der Montagering auch mit der inneren Lagerhülse und/oder der äußeren Hülse verklebt sein.For a stable attachment of the mounting ring between the outer sleeve and the inner bearing sleeve is clamped by means of press-fitting. As a result, both radial forces and torsional forces can be transmitted between the outer sleeve and the inner bearing sleeve. In addition, the mounting ring may also be glued to the inner bearing sleeve and / or the outer sleeve.
Für eine einfache Montage der Druckwalze besteht die innere Lagerhülse aus einem aufweitbaren Kunststoff. Dadurch kann die Druckwalze auf eine Lagerachse aufgezogen werden, wobei mittels Druckluft der Kunststoff der Lagerhülse aufgeweitet werden kann, um diese dann von dem Lagerzapfen abzuziehen.For easy installation of the pressure roller, the inner bearing sleeve consists of an expandable plastic. Thereby, the pressure roller can be mounted on a bearing axis, which can be expanded by means of compressed air, the plastic of the bearing sleeve, to then deduct them from the bearing pin.
Um die Druckwalze mit geringem Eigengewicht herstellen zu können, ist die äußere Hülse vorzugsweise aus einem extrudierten Aluminiumrohr gebildet. Dieses kann auch dünnwandig ausgebildet sein, beispielsweise mit einer Wandstärke zwischen 1 bis 5 mm, vorzugweise 2 bis 4 mm. Auch der Montagering kann aus Aluminium hergestellt sein, damit die Druckwalze ein geringes Eigengewicht besitzt.In order to produce the pressure roller with low weight, the outer sleeve is preferably formed from an extruded aluminum tube. This can also be formed thin-walled, for example, with a wall thickness between 1 to 5 mm, preferably 2 to 4 mm. Also, the mounting ring may be made of aluminum, so that the pressure roller has a low weight.
Der Montagering ist vorzugsweise gestuft ausgebildet und greift mit einem Ringabschnitt zwischen der inneren Lagerhülse und der äußeren Hülse ein. Zur Lagefixierung der äußeren Hülse und der inneren Lagerhülse kann der Montagering dabei einen Flanschabschnitt aufweisen, der stirnseitig für die Lagerhülse und die äußere Hülse einen Anschlag ausbildet.The mounting ring is preferably stepped and engages with a ring portion between the inner bearing sleeve and the outer sleeve. To fix the position of the outer sleeve and the inner bearing sleeve of the mounting ring can thereby Have a flange portion which forms an end face for the bearing sleeve and the outer sleeve a stop.
Die Erfindung wird nachfolgend anhand von zwei Ausführungsbeispielen mit Bezug auf die beigefügten Zeichnungen näher erläutert. Es zeigen:
Figuren 1 bis 4- mehrere Ansichten eines ersten Ausführungsbeispieles einer erfindungsgemäßen Druckwalze, und
Figuren 5 bis 8- mehrere Ansichten eines zweiten Ausführungsbeispieles einer erfindungsgemäßen Druckwalze.
- FIGS. 1 to 4
- several views of a first embodiment of a pressure roller according to the invention, and
- FIGS. 5 to 8
- several views of a second embodiment of a pressure roller according to the invention.
Eine Druckwalze 1 umfasst eine äußere Hülse 2, die an gegenüberliegenden Endabschnitten an einem Montagering 3 bzw. 13 gehalten ist. Der Montagering 3 verbindet dabei die äußere Hülse 2 mit einer Lagerhülse 4 aus einem aufweitbaren Kunststoffmaterial.A
Wie aus
Der Montagering 3 weist einen Flanschabschnitt 8 auf, der als stirnseitiger Anschlag für die äußere Hülse 2 wirkt. An dem Flanschabschnitt 8 ist ferner eine Stufe ausgebildet, die auch für die innere Lagerhülse 4 als Anschlag wirkt. An dem Montagering 3 kann ferner an einem Innenumfang ein Ring 11 festgelegt sein, der über ein oder mehrere Schrauben festlegbar ist, die in entsprechende radiale Bohrungen 12 eingedreht werden können.The
Die Festlegung der äußeren Hülse 2 aus dem extrudierten Aluminiumrohr erfolgen vorzugsweise ausschließlich über die Presspassung mit dem Montagering 3 und 13. Es ist auch möglich, zusätzliche Bohrungen 9 und 10 an einer Aussparung vorzusehen, um dort über Befestigungsmittel die Hülse 2 mit dem Montagering 3 bzw. 13 zu fixieren.The determination of the
In den
Der Montagering 3' ist gestuft ausgebildet und greift mit einem inneren Abschnitt 5' zwischen die Lagerhülse 4' und die äußere Hülse 2' ein, wobei der Ringabschnitt 5' an einem äußeren Umfang der Lagerhülse 4' klemmend anliegt. An einer Außenseite greift der Montagering 3' an einem Endabschnitt 7' der äußeren Hülse 2' ein, wobei an einem Flanschabschnitt 8' ein Anschlag in axiale Richtung für die Hülse 2' ausgebildet ist.The
Die Druckwalzen 1 und 1' können bei geringem Eigengewicht unterschiedliche Durchmesser aufweisen, so dass auch unterschiedlich große Druckbilder erzeugt werden können. Durch den ringförmigen Spalt und der Lagerhülse 4, 4' und der äußeren Hülse 2 bzw. 2' kann die Druckwalze 1 bzw. 1' mit geringem Eigengewicht hergestellt werden, wobei die äußere Hülse 2' vergleichsweise dünnwandig ausgebildet sein kann.The
Claims (7)
- Exchangeable impression roll (1), having an inner bearing sleeve (4, 4') and an outer sleeve (2, 2'), an annular gap (6, 6') being formed between the inner bearing sleeve (4, 4') and the outer sleeve (2, 2'), and a mounting ring (3, 3') being inserted between the bearing sleeve (4, 4') and the outer sleeve (2, 2') on end sections which lie opposite one another, characterized in that the inner bearing sleeve (4, 4') is held in a clamping manner on the mounting ring (3, 3') by means of an interference fit, and the outer sleeve (2, 2') is also held in a clamping manner on the mounting ring (3, 3').
- Impression roll according to Claim 1, characterized in that the inner bearing sleeve (4, 4') is composed of an expandable plastic.
- Impression roll according to Claim 1 or 2, characterized in that the outer sleeve (2, 2') is formed from an extruded aluminium tube.
- Impression roll according to one of Claims 1 to 3, characterized in that the mounting ring (3, 3') is produced from aluminium.
- Impression roll according to one of Claims 1 to 4, characterized in that the mounting ring (3, 3') is of stepped configuration, and a ring section (5) engages between the inner bearing sleeve (4) and the outer sleeve (2).
- Impression roll according to one of Claims 1 to 5, characterized in that the mounting ring (3) has a flange section (8) which bears on the end side against the inner bearing sleeve (4) and the outer sleeve (2).
- Impression roll according to one of Claims 1 to 6, characterized in that the mounting ring (3, 3') is adhesively bonded to the inner bearing sleeve (4, 4') and/or the outer sleeve (2, 2').
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PL09151944T PL2093058T3 (en) | 2008-02-20 | 2009-02-03 | Exchangeable print roller |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE202008002329U DE202008002329U1 (en) | 2008-02-20 | 2008-02-20 | Interchangeable pressure roller |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2093058A1 EP2093058A1 (en) | 2009-08-26 |
EP2093058B1 true EP2093058B1 (en) | 2014-07-16 |
Family
ID=40564927
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP09151944.7A Not-in-force EP2093058B1 (en) | 2008-02-20 | 2009-02-03 | Exchangeable print roller |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP2093058B1 (en) |
DE (1) | DE202008002329U1 (en) |
PL (1) | PL2093058T3 (en) |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB2544785A (en) * | 2015-11-26 | 2017-05-31 | Sandon Global Engraving Tech Ltd | A sleeve for a bridge mandrel, and a bridge mandrel and sleeve assembly |
ITUA20163973A1 (en) * | 2016-05-31 | 2017-12-01 | Trelleborg Coated Systems Italy S P A | PROTECTIVE ELEMENT APPLICABLE ON A BASE OF A CYLINDER OF A SLEEVE FOR FLEXOGRAPHIC PRINTING, AND SLEEVE INCORPORATING A SUCH A PROTECTIVE ELEMENT |
CN108501504B (en) * | 2018-03-27 | 2019-07-23 | 汕头市嘉信包装材料有限公司 | A kind of production method of seamless forging printing plate roller |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2720030B1 (en) * | 1994-05-19 | 1996-08-09 | Jean Francille | Device for mounting printing sleeves on cylinders supporting flexographic machines. |
US5840386A (en) | 1996-02-22 | 1998-11-24 | Praxair S.T. Technology, Inc. | Sleeve for a liquid transfer roll and method for producing it |
DE10016063C2 (en) | 2000-03-31 | 2003-08-14 | Windmoeller & Hoelscher | Sleeve for printing rollers |
US6716148B1 (en) * | 2001-07-17 | 2004-04-06 | Double E Co., Inc. | Metal-sleeved carbon fiber anilox roller base |
NL1024430C2 (en) | 2003-10-02 | 2005-04-05 | Drent Graphic Machines | Method for manufacturing seamless offset printing cylinder sleeve, exchangeable seamless offset printing cylinder sleeve, use of and assembly with such an offset printing cylinder sleeve. |
-
2008
- 2008-02-20 DE DE202008002329U patent/DE202008002329U1/en not_active Expired - Lifetime
-
2009
- 2009-02-03 EP EP09151944.7A patent/EP2093058B1/en not_active Not-in-force
- 2009-02-03 PL PL09151944T patent/PL2093058T3/en unknown
Also Published As
Publication number | Publication date |
---|---|
PL2093058T3 (en) | 2014-12-31 |
EP2093058A1 (en) | 2009-08-26 |
DE202008002329U1 (en) | 2009-06-25 |
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