EP2092257A2 - Liquéfaction de gaz naturel par cycle hybride avec prérefroidissement au propane - Google Patents

Liquéfaction de gaz naturel par cycle hybride avec prérefroidissement au propane

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Publication number
EP2092257A2
EP2092257A2 EP07848093A EP07848093A EP2092257A2 EP 2092257 A2 EP2092257 A2 EP 2092257A2 EP 07848093 A EP07848093 A EP 07848093A EP 07848093 A EP07848093 A EP 07848093A EP 2092257 A2 EP2092257 A2 EP 2092257A2
Authority
EP
European Patent Office
Prior art keywords
refrigerant
natural gas
stream
propane
mixed refrigerant
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP07848093A
Other languages
German (de)
English (en)
Inventor
Mark Julian Roberts
Christopher Geoffrey Spilsbury
Adam Adrian Brostow
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Air Products and Chemicals Inc
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Air Products and Chemicals Inc
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Filing date
Publication date
Application filed by Air Products and Chemicals Inc filed Critical Air Products and Chemicals Inc
Publication of EP2092257A2 publication Critical patent/EP2092257A2/fr
Withdrawn legal-status Critical Current

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Classifications

    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J1/00—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
    • F25J1/006—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the refrigerant fluid used
    • F25J1/007—Primary atmospheric gases, mixtures thereof
    • F25J1/0072—Nitrogen
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J1/00—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
    • F25J1/0002—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the fluid to be liquefied
    • F25J1/0022—Hydrocarbons, e.g. natural gas
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J1/00—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
    • F25J1/003—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the kind of cold generation within the liquefaction unit for compensating heat leaks and liquid production
    • F25J1/0047—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the kind of cold generation within the liquefaction unit for compensating heat leaks and liquid production using an "external" refrigerant stream in a closed vapor compression cycle
    • F25J1/005—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the kind of cold generation within the liquefaction unit for compensating heat leaks and liquid production using an "external" refrigerant stream in a closed vapor compression cycle by expansion of a gaseous refrigerant stream with extraction of work
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J1/00—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
    • F25J1/003—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the kind of cold generation within the liquefaction unit for compensating heat leaks and liquid production
    • F25J1/0047—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the kind of cold generation within the liquefaction unit for compensating heat leaks and liquid production using an "external" refrigerant stream in a closed vapor compression cycle
    • F25J1/0052—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the kind of cold generation within the liquefaction unit for compensating heat leaks and liquid production using an "external" refrigerant stream in a closed vapor compression cycle by vaporising a liquid refrigerant stream
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J1/00—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
    • F25J1/006—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the refrigerant fluid used
    • F25J1/008—Hydrocarbons
    • F25J1/0087—Propane; Propylene
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J1/00—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
    • F25J1/006—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the refrigerant fluid used
    • F25J1/0097—Others, e.g. F-, Cl-, HF-, HClF-, HCl-hydrocarbons etc. or mixtures thereof
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J1/00—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
    • F25J1/02—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures requiring the use of refrigeration, e.g. of helium or hydrogen ; Details and kind of the refrigeration system used; Integration with other units or processes; Controlling aspects of the process
    • F25J1/0211—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures requiring the use of refrigeration, e.g. of helium or hydrogen ; Details and kind of the refrigeration system used; Integration with other units or processes; Controlling aspects of the process using a multi-component refrigerant [MCR] fluid in a closed vapor compression cycle
    • F25J1/0217—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures requiring the use of refrigeration, e.g. of helium or hydrogen ; Details and kind of the refrigeration system used; Integration with other units or processes; Controlling aspects of the process using a multi-component refrigerant [MCR] fluid in a closed vapor compression cycle as at least a three level refrigeration cascade with at least one MCR cycle
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J1/00—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
    • F25J1/02—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures requiring the use of refrigeration, e.g. of helium or hydrogen ; Details and kind of the refrigeration system used; Integration with other units or processes; Controlling aspects of the process
    • F25J1/0211—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures requiring the use of refrigeration, e.g. of helium or hydrogen ; Details and kind of the refrigeration system used; Integration with other units or processes; Controlling aspects of the process using a multi-component refrigerant [MCR] fluid in a closed vapor compression cycle
    • F25J1/0217—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures requiring the use of refrigeration, e.g. of helium or hydrogen ; Details and kind of the refrigeration system used; Integration with other units or processes; Controlling aspects of the process using a multi-component refrigerant [MCR] fluid in a closed vapor compression cycle as at least a three level refrigeration cascade with at least one MCR cycle
    • F25J1/0218—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures requiring the use of refrigeration, e.g. of helium or hydrogen ; Details and kind of the refrigeration system used; Integration with other units or processes; Controlling aspects of the process using a multi-component refrigerant [MCR] fluid in a closed vapor compression cycle as at least a three level refrigeration cascade with at least one MCR cycle with one or more SCR cycles, e.g. with a C3 pre-cooling cycle
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J1/00—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
    • F25J1/02—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures requiring the use of refrigeration, e.g. of helium or hydrogen ; Details and kind of the refrigeration system used; Integration with other units or processes; Controlling aspects of the process
    • F25J1/0243—Start-up or control of the process; Details of the apparatus used; Details of the refrigerant compression system used
    • F25J1/0257—Construction and layout of liquefaction equipments, e.g. valves, machines
    • F25J1/0262—Details of the cold heat exchange system
    • F25J1/0264—Arrangement of heat exchanger cores in parallel with different functions, e.g. different cooling streams
    • F25J1/0265—Arrangement of heat exchanger cores in parallel with different functions, e.g. different cooling streams comprising cores associated exclusively with the cooling of a refrigerant stream, e.g. for auto-refrigeration or economizer
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J1/00—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
    • F25J1/02—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures requiring the use of refrigeration, e.g. of helium or hydrogen ; Details and kind of the refrigeration system used; Integration with other units or processes; Controlling aspects of the process
    • F25J1/0243—Start-up or control of the process; Details of the apparatus used; Details of the refrigerant compression system used
    • F25J1/0279—Compression of refrigerant or internal recycle fluid, e.g. kind of compressor, accumulator, suction drum etc.
    • F25J1/0292—Refrigerant compression by cold or cryogenic suction of the refrigerant gas

Definitions

  • the present invention relates to the liquefaction of natural gas (LNG) using a hybrid cycle in which the gas is liquefied using refrigeration provided by vaporizing a refrigerant stream and the liquefied gas subcooled using refrigeration provided by work expanding a pressurized gaseous refrigerant stream.
  • LNG natural gas
  • the invention provides an improved method of liquefying natural gas when the gas feed is precooled using refrigeration provided by vaporizing propane.
  • LNG liquefied natural gas
  • the production of liquefied natural gas (LNG) usually is achieved by cooling and condensing a feed gas stream against multiple refrigerant streams provided by recirculating refrigeration systems. Cooling of the natural gas feed is accomplished by various cooling process cycles such as the weli-known cascade cycle in which refrigeration is provided by three different refrigerant loops.
  • One such cascade cycle uses methane, ethane or ethylene, and propane cycles in sequence to produce refrigeration at three different temperature levels.
  • Another well-known refrigeration cycle uses a propane pre-cooled, mixed refrigerant cycle (“C3MR") in which a mixed refrigerant mixture generates refrigeration over a selected temperature range.
  • C3MR propane pre-cooled, mixed refrigerant cycle
  • the mixed refrigerant can contain at least two refrigerants selected from Ci - C 5 hydrocarbons, such as for example methane, ethane, ethylene, propane and propylene, and halocarbons, such as for example chlorinated and/or fluorinated methane and ethane, and also may contain nitrogen.
  • Ci - C 5 hydrocarbons such as for example methane, ethane, ethylene, propane and propylene
  • halocarbons such as for example chlorinated and/or fluorinated methane and ethane, and also may contain nitrogen.
  • Another type of refrigeration process for natural gas liquefaction involves the use of an expander cycle in which gas, usually nitrogen, is first compressed and cooled to ambient conditions with air or water cooling and then is further cooled by counter-current exchange with cold low-pressure gas.
  • the cooled gas stream is then work expanded through a turbo-expander to produce a cold low pressure stream.
  • the cold gas stream is used to cool the natural gas feed and the high pressure gas stream.
  • the work produced by expansion can be used to drive a nitrogen booster compressor connected to the shaft of the expander.
  • the cold expanded gas is used to liquefy the natural gas and also to cool the compressed gas in the same heat exchanger.
  • the cooled pressurized gas is further cooled in the work expansion step to provide the cold refrigerant.
  • the natural gas feed is liquefied using refrigeration provided by vaporizing a mixed refrigerant stream and the liquefied gas subcooled using refrigeration provided by work expanding a pressurized gaseous refrigerant stream.
  • Such hybrid processes are described in DE-A-2440215 (published March 4, 1976) and US-B-6308531 (published October 30, 2001 and the entire contents of which are incorporated herein by way of this reference). Recently, such processes have been commercialized under the Trade Mark AP-X by Air Products & Chemical Inc.
  • the natural gas feed can be precooled by a propane cycle and the mixed refrigerant comprises methane, ethane and propane.
  • the mixed refrigerant comprises ethylene and at least one other refrigerant selected from hydrocarbons and halocarbons but, preferably, does not contain ethane.
  • the present invention provides a method of liquefying natural gas which comprises: precooling a natural gas feed stream to a temperature below ambient temperature with refrigeration provided by vaporizing a liquefied refrigerant gas; liquefying the precooled gas stream with refrigeration provided by vaporizing a mixed refrigerant comprising two or more refrigerants selected from hydrocarbons and halocarbons; and subcooling the liquefied stream with refrigeration by work expanding a pressurized gaseous refrigerant stream,
  • the mixed refrigerant comprises ethylene
  • the method comprises: precooling the natural gas feed stream to a temperature not below about -4O 0 F (-4O 0 C) with refrigeration provided by vaporizing a single component liquefied refrigerant gas; liquefying the precooled gas stream with refrigeration provided by vaporizing an essentially ethane-free mixed refrigerant comprising methane, ethylene and propane; and subcooling the liquefied stream with refrigeration by work expanding a pressurized gaseous nitrogen stream.
  • the method comprises: precooling a natural gas feed stream to a temperature of about -30 0 F (-35 0 C) with refrigeration provided by vaporizing propane; liquefying the precooled gas stream with refrigeration provided by vaporizing a mixed refrigerant consisting of methane, ethylene and propane; and subcooling the liquefied stream with refrigeration by work expanding a pressurized gaseous nitrogen stream.
  • Fig 1 is a simplified, schematic diagram of a three-circuit hybrid process for liquefying natural gas.
  • Fig 2 is a graph showing the temperature profile of the liquefier heat exchanger that uses a methane-ethane-propane mixture as a refrigerant in the second refrigerant circuit of the three-circuit hybrid of Figure 1.
  • Fig 3 is a graph showing the temperature profile of the liquefier heat exchanger that uses a methane-ethylene-propane mixture as a refrigerant in the second refrigerant circuit of the three-circuit hybrid of Figure 1.
  • the present invention relates to the liquefaction of natural gas (LNG) using a three-circuit hybrid cycle in which the gas is precooled below ambient temperature using refrigeration provided by vaporizing a liquefied refrigerant gas, preferably propane; the precooled gas is liquefied using refrigeration provided by vaporizing a mixed refrigerant stream and the liquefied gas is subcooled using refrigeration provided by work expanding a pressurized gaseous refrigerant stream.
  • the invention resides in the composition of the mixed refrigerant.
  • a method of liquefying natural gas which comprises: precooling a natural gas feed stream to a temperature below ambient temperature with refrigeration provided by vaporizing a liquefied refrigerant gas; liquefying the precooled gas stream with refrigeration provided by vaporizing a mixed refrigerant comprising ethylene and one or more refrigerants selected from hydrocarbons and halocarbons; and subcooling the liquefied stream with refrigeration by work expanding a pressurized gaseous refrigerant stream.
  • the natural gas feed stream will be precooled to a temperature not below about -40 0 F (-4O 0 C), preferably to a temperature not below about -35°F (-37°C) and especially to a temperature of about -30 0 F (-35 0 C).
  • the liquefied refrigerant gas can be any of those known for use in pre-cooling natural gas to such temperatures but preferably consists of a single component such as propylene, ethane, a halocarbon or, preferably, propane.
  • the mixed refrigerant comprises ethylene and one or more refrigerants selected from hydrocarbons and halocarbons.
  • Suitable hydrocarbon refrigerants for use in the invention include methane, propane, i-butane, butane, and i-pentane.
  • Representative halocarbon refrigerants include R22 (chlorodifluoromethane), R23 (trifluoromethane), R32 (difluoromethane), R134a (tetrafluoroethane), and R410a (mixed difluoromethane and pentafluoroethane).
  • the mixed refrigerant can include nitrogen but, except when the present invention is applied to an existing liquefaction plant employing a nitrogen- containing mixed refrigerant, it is preferred that it consists only of hydrocarbons and optionally halocarbons.
  • the mixed refrigerant will consist of ethylene and one or more other refrigerants selected from Ci to C 5 hydrocarbons. It is highly preferred that the mixed refrigerant does not comprise ethane and suitably the mixed refrigerant comprises or consists of methane, ethylene and propane.
  • the pressurized gaseous refrigerant stream is nitrogen although other gases such as argon could be used.
  • the method of liquefying natural gas comprises: precooling the natural gas feed stream to a temperature not below about -40 0 F (-40 0 C) with refrigeration provided by vaporizing a single component liquefied refrigerant gas; liquefying the precooled gas stream with refrigeration provided by vaporizing an essentially ethane-free mixed refrigerant comprising methane, ethylene and propane; and subcooling the liquefied stream with refrigeration by work expanding a pressurized gaseous nitrogen stream.
  • the method of liquefying natural gas comprises: precooling a natural gas feed stream to a temperature of about -3O 0 F (-35 0 C) with refrigeration provided by vaporizing propane; liquefying the precooled gas stream with refrigeration provided by vaporizing a mixed refrigerant consisting of methane, ethylene and propane; and subcooling the liquefied stream with refrigeration by work expanding a pressurized gaseous nitrogen stream.
  • natural gas is precooled in heat exchanger(s) 10, liquefied in liquefier heat exchanger 20, and subcooled in subcooler heat exchanger 30.
  • the natural gas liquefaction process comprises three refrigerant circuits 1 , 2, & 3.
  • the first circuit 1 provides precooling. Propane is compressed in compressor 12, cooled and condensed by air or cooling water in heat exchanger(s) 14, expanded through valve(s) 16 to different pressure levels, and evaporated in multi-stream heat exchanger or a series of kettles shown as heat exchanger(s) 10.
  • the propane precools both the natural gas feed and refrigerants in the second and third circuits (which refrigerant precooling is not shown for simplicity) to about -3O 0 F (-35 0 C).
  • the first circuit usually uses a mixed refrigerant of suitable composition, the use of propane at multiple pressure levels is simpler and at least as efficient.
  • the efficiency loss in using a mixed refrigerant is due to the fact that it is typically condensed at close-to-ambient temperature by heat exchange with air or cooling water over a range of temperatures and the condenser cooling curves are relatively far apart.
  • the second circuit 2 provides refrigeration for the liquefaction. It uses a mixed refrigerant that comprises ethylene, preferably with very little or no ethane. Typical components for use in the present invention are methane, ethylene, and propane.
  • the mixed refrigerant is compressed in compressor 22, precooled by air or water and liquefied by heat exchange with refrigerant in the first circuit in heat exchanger(s) 24, further cooled in the liquefier heat exchanger 20, expanded through valve 26 or a hydraulic turbine, and evaporated in the same liquefier heat exchanger 20 to provide refrigeration for the condensing natural gas stream.
  • the mixed refrigerant in three-circuit hybrid processes evaporates at a pressure of 64 psia (0.44 MPa). At this pressure, the boiling points of methane, ethylene, ethane, and propane are about -220 0 F (-140 0 C), -100 0 F (-73.3 0 C), -68°F (-55.5 0 C), and 29°F (-1.7 0 C), respectively.
  • the mixed refrigerant consists of methane, ethylene and propane and a comparative refrigerant consists of methane, ethane and propane.
  • the boiling point difference between the light component (methane) and the middle component (ethane) is 152 0 F (84.5°C) and the boiling point difference between the middle component and the heavy component (propane) is 97°F (53.8°C).
  • the boiling point difference between the light component (methane) and the middle component (ethylene) is 12O 0 F (66.7°C) and the boiling point difference between the middle component and the heavy component (propane) is 129°F (71.6°C). Therefore, unlike the boiling point of ethane, the boiling point of ethylene is close to the middle of the boiling range thereby allowing better utilization of all three of the mixed refrigerant components.
  • the liquefaction step cools the natural gas to a temperature not below about -190 0 F (-125 0 C).
  • the liquefaction step cools the natural gas from a temperature of about -30 0 F (-35 0 C), which is the temperature of evaporating propane in the first circuit, to a temperature of about -170 0 F (-112 0 C), which is towards the middle of the methane-ethylene-propane boiling range.
  • the precooling typically would be to a significantly lower temperature of about -45°F (-43 0 C), and the benefit of using ethylene in the second circuit is lower.
  • Ethylene does not offer the same advantage over ethane in a conventional C3MR process.
  • the mixed refrigerant typically contains nitrogen and provides cooling to about -240 0 F (-150 0 C). It is partially liquefied and separated into liquid and vapor. If ethylene is used, it escapes to the vapor phase and is not as useful as ethane in balancing the warm end of the heat exchanger.
  • the third refrigerant circuit 3 subcools the liquefied natural gas to a temperature usually not below about -25O 0 F (-155°C).
  • the third refrigerant circuit subcools the liquefied natural gas from a temperature of about -170 0 F (-112 0 C) to a temperature of about -240 0 F (-150 0 C).
  • This circuit uses works expansion of gaseous nitrogen (the reverse-Brayton cycle). Nitrogen is compressed in compressor 32, precooled in heat exchanger(s) 34, cooled in the economizer heat exchanger 36, expanded in turbine(s) 38 and warmed back up in the subcooler heat exchanger 30. Typically, there are two nitrogen turbines but only one is shown for simplicity.
  • the reverse-Brayton cycle is at least as efficient as mixed refrigerant cooling in this temperature range and the equipment is simpler.
  • Figure 2 shows the temperature profile of the liquefier heat exchanger (24) when using the methane-ethane-propane mixed refrigerant in the second refrigerant circuit and Figure 3 shows the corresponding profile for the methane-ethylene-propane mixture.
  • the cooling curves are closer together for the methane-ethylene-propane mixture and hence the process is thermodynamically more reversible.
  • a plant as shown in Figure 1 liquefies 33,000 tonne/day of natural gas using the propane circuit to precool natural gas to about -30 0 F (-35 0 C), the mixed refrigerant ("MR") circuit to liquefy it and cool it to about -173°F (-114 0 C), and the nitrogen circuit to subcool it to about -239°F ⁇ -150.5°C).
  • Run 1 A plant as shown in Figure 1 liquefies 33,000 tonne/day of natural gas using the propane circuit to precool natural gas to about -30 0 F (-35 0 C), the mixed refrigerant ("MR") circuit to liquefy it and cool it to about -173°F (-114 0 C), and the nitrogen circuit to subcool it to about -239°F ⁇ -150.5°C).
  • the plant was operated using an optimized MR composition consisting of 45.4% methane, 53.7% ethane, and 0.9% propane on a molar basis and the results are set forth in Tabies i and 2.
  • the propane compressor power is 50.5 MW; the MR compressor power is 124.9 MW and the nitrogen compressor power is 99.5 MW (i.e. 20% lower than the MR. compressor power).
  • the total plant power consumption is 274.9 MW.
  • Run 2 [0032] The MR composition of Run 1 was replaced by an optimized MR composition consisting of 33.0% methane, 54.6% ethylene, and 12.4% propane on molar basis and the results also are set forth in Tables 1 and 2.
  • the presence of ethylene allows better utilization of propane at the warm end.
  • the propane compressor power is 44.1 MW (i.e. 13% lower than in Run 1).
  • the MR compressor power is 119.4 MW (i.e. 4.4% lower than in Run 1 ) and the nitrogen compressor power is 107.0 MW (i.e. 7.5% higher than in Run 1 ; 10% lower than the MR compressor power of Run 2).
  • the total plant power consumption is 270.5 MW (i.e. 1.6% lower than in Run 1 ).
  • the lower power consumption also means that higher production is possible for equal power.

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Mechanical Engineering (AREA)
  • Thermal Sciences (AREA)
  • General Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Separation By Low-Temperature Treatments (AREA)

Abstract

Cette invention a trait à un gaz naturel (GN) liquéfié dans un cycle hybride de liquéfaction (1, 2 & 3), la charge gazeuse étant préalablement refroidie (10) à l'aide d'un gaz frigorigène liquéfié à vaporisation ; ledit gaz naturel est liquéfié (20) en utilisant un mélange frigorigène à vaporisation comprenant de l'éthylène et au moins un autre frigorigène choisi parmi les hydrocarbures et les halocarbures ; ledit gaz naturel est également sous-refroidi (30) à l'aide d'un courant frigorigène gazeux sous pression expansé. De préférence, le gaz frigorigène liquéfié utilisé pour le prérefroidissement est le propane, le mélange frigorigène ne contient pas d'éthane ni d'azote, et le frigorigène gazeux sous pression est l'azote.
EP07848093A 2006-12-18 2007-12-13 Liquéfaction de gaz naturel par cycle hybride avec prérefroidissement au propane Withdrawn EP2092257A2 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US11/640,584 US20080141711A1 (en) 2006-12-18 2006-12-18 Hybrid cycle liquefaction of natural gas with propane pre-cooling
PCT/EP2007/063854 WO2008074718A2 (fr) 2006-12-18 2007-12-13 Liquéfaction de gaz naturel par cycle hybride avec prérefroidissement au propane

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US20080141711A1 (en) 2008-06-19
WO2008074718A2 (fr) 2008-06-26
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