EP2058115B1 - Rotationsprägeeinrichtung - Google Patents

Rotationsprägeeinrichtung Download PDF

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Publication number
EP2058115B1
EP2058115B1 EP08105684.8A EP08105684A EP2058115B1 EP 2058115 B1 EP2058115 B1 EP 2058115B1 EP 08105684 A EP08105684 A EP 08105684A EP 2058115 B1 EP2058115 B1 EP 2058115B1
Authority
EP
European Patent Office
Prior art keywords
embossing
transport
rotary
printing material
speed
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Not-in-force
Application number
EP08105684.8A
Other languages
German (de)
English (en)
French (fr)
Other versions
EP2058115A3 (de
EP2058115A2 (de
Inventor
Dr. Christian Compera
Wolfgang Diehr
Steffen Galle
Erich Klaßen
Jana Schiek
Carsten Terhorst
Leo Zeimetz
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Masterwork Machinery Co Ltd
Original Assignee
Heidelberger Druckmaschinen AG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Heidelberger Druckmaschinen AG filed Critical Heidelberger Druckmaschinen AG
Publication of EP2058115A2 publication Critical patent/EP2058115A2/de
Publication of EP2058115A3 publication Critical patent/EP2058115A3/de
Application granted granted Critical
Publication of EP2058115B1 publication Critical patent/EP2058115B1/de
Not-in-force legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41FPRINTING MACHINES OR PRESSES
    • B41F19/00Apparatus or machines for carrying out printing operations combined with other operations
    • B41F19/02Apparatus or machines for carrying out printing operations combined with other operations with embossing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31BMAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B50/00Making rigid or semi-rigid containers, e.g. boxes or cartons
    • B31B50/006Controlling; Regulating; Measuring; Improving safety
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31BMAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B50/00Making rigid or semi-rigid containers, e.g. boxes or cartons
    • B31B50/02Feeding or positioning sheets, blanks or webs
    • B31B50/04Feeding sheets or blanks
    • B31B50/042Feeding sheets or blanks using rolls, belts or chains
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31BMAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B50/00Making rigid or semi-rigid containers, e.g. boxes or cartons
    • B31B50/02Feeding or positioning sheets, blanks or webs
    • B31B50/04Feeding sheets or blanks
    • B31B50/06Feeding sheets or blanks from stacks
    • B31B50/062Feeding sheets or blanks from stacks from the underside of a magazine
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31BMAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B50/00Making rigid or semi-rigid containers, e.g. boxes or cartons
    • B31B50/74Auxiliary operations
    • B31B50/88Printing; Embossing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31FMECHANICAL WORKING OR DEFORMATION OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31F2201/00Mechanical deformation of paper or cardboard without removing material
    • B31F2201/07Embossing
    • B31F2201/0779Control

Definitions

  • the invention understood a rotary embossing device according to the preamble of claim 1, a method of operating a rotary embossing device according to claim 10 and a folding box gluing machine according to claim 11.
  • Folding cartons are cardboard or corrugated board packaging, and to a lesser extent plastic, which are glued at one or more points during the folding process, depending on the design. They are usually produced from a blank. The blanks are usually punched out on a sheet punch. The blank must be glued at least at one edge. The folded boxes come out of the carton gluer in the flat state. Such is for example in the US 7678035 B2 disclosed. The placement and filling of the box can be done by machine or manually.
  • the embossing of braille is carried out either during the punching process in the sheet punch in the production of blanks.
  • this is expensive because a punching sheet several benefits, ie blanks contains and for each benefit a pair of tools consisting of die and male must be provided.
  • rotary embossing devices with two rotating embossing tools are used, which may for example be part of a Faltschachtelklebemaschine.
  • such rotary embossing devices have a common drive for both rotary tools.
  • the rotation tools relative to Faltschachtelzuites be synchronized.
  • the EP 1 447 211 A2 shows a device for impressing transverse grooves in cardboard.
  • the EP 1 537 920 A1 shows an apparatus for cutting, creasing and embossing sheet material, such as cardboard, with two rollers. Both devices have in common that the synchronization can not be performed with the braille required accuracy and that no adaptation of the devices to the size of the product and the distance of the products is possible.
  • the EP 1 398 141 B1 shows a folding box gluing machine with a folding station and a closing station.
  • there is an intermediate station between the two stations which serves to change the transport speed of folding box hoses and to reduce the distance between successive folding box hoses. A positioning of the Faltschachtelschläuche relative to the tools of the closing station does not take place.
  • the DE 20 2005 017 869 U1 shows a single-feed feeder and a transport system, where the feeder has a servo drive with register control.
  • the transport system has a cammed toothed belt. From the feeder, respective folding boxes can be inserted between the cams, for which purpose the feeder is synchronized with the transport system.
  • the object of the present invention is to provide a rotary embossing device which overcomes the disadvantages of the prior art and enables high output while maintaining high embossing quality.
  • the rotary embossing device has two rotating embossing tools, driven by at least one embossing tool drive, for introducing embossings, in particular braille, into printing substrates, in particular folding carton blanks.
  • the embossing tools are formed by a stamped male and a die.
  • the template serves as a counter-mold and is advantageously product-neutral and has a uniform hole pattern.
  • the embossing tools of the rotary embossing device are preceded by a transport device for transporting the printing materials.
  • the transport device advantageously has a drive which is independent of the at least one embossing tool drive and which can be designed, for example, as a controllable electric motor.
  • a respective printing material undergoes a change in its transport speed, whereby the printing material is synchronized with respect to its embossing position relative to the punches of the male, i. the seen in the direction of transport front edge of an embossed surface to be provided with the printing material is synchronized relative to the one or the first stamping process becoming effective stamping the male, so tuned in their position.
  • the trailing edge of the surface to be imprinted may also be positioned relative to the stamp (s) most recently effective in the stamping process. This synchronization makes it possible in an advantageous manner that the embossing tools can be operated at a constant speed.
  • the synchronization of substrates and embossing tools is no longer done as usual by adjusting the rotational speeds of the embossing tools, but as possible exclusively by adjusting the transport speed in the transport device. Consequently, since the rotary tools no longer have to be constantly accelerated and decelerated, the rotary tools can be operated at a higher speed. As a result, the output of the rotary embossing device is increased significantly in an advantageous manner.
  • the transport device is preceded by a transport system, which is designed for example as a circulating conveyor belt and which one of the embossing tool drive and the drive of the transport device dependent drive, such as an electric motor has.
  • the rotary embossing means has a means for determining the rotational speed of the male.
  • This may be, for example, a rotary encoder or a sensor.
  • the upstream transport system has at least one sensor for determining the position of a transported printing material and also a means for determining the transport speed of the transported printing material.
  • the means may also be a rotary encoder or a sensor.
  • the electric motor for driving the transport device, the means and the sensor are connected via data lines to a control device.
  • the transport device has a lower and an upper conveyor belt, between which the printing material can be clamped. As a result, the printing material can be safely and reliably guided and transported.
  • the stamping tools, the transport device and the upstream transport system are each operated at approximately constant speeds. This makes it possible with little control effort to operate the rotary embossing device at high speed, thereby obtaining a high output of the rotary embossing device.
  • the embossing tools and the upstream transport system are operated at approximately constant speeds.
  • the transport speed of the transport device follows a speed profile specified by the control unit.
  • a respective printing material can be taken over, for example, with the transport speed of the upstream transport system, subsequently accelerated for synchronization or decelerated and adapted to the speed of the die and male prior to transfer to the rotary embossing tools.
  • the substrate is gently transported, kept low forces on the sheet in the transport direction and marks avoided by the belts of the transport device.
  • the invention further relates to a method for operating a rotary embossing device.
  • the data acquired by the means for determining the rotational speed of the die and the position of the punches of the die, the sensor for determining the position of a transported printing material in the area of the upstream transport system and the means for determining the transport speed of the printing material in the transport system are taken over by the control device , Further, the embossing position of a printing material is entered into the control device. This may be, for example, the distance of the leading edge of an area to be imprinted from the front edge of the printing material, which the machine operator inputs via a generally known interface.
  • the control device calculates the necessary transport speed of the transport device for synchronizing the printing material with respect to its embossing position relative to the punches of the male part.
  • the electric motor of the transport device is controlled by the control device accordingly.
  • Fig. 1 shows a Faltschachtelklebemaschine 1 with a Rotationsgarge acquired invention 10 Faltschachtelzuitese 2 are transported by a feeder in the transport direction T by the Faltschachtelklebemaschine 1 from an upstream transport system 3, a transport device 13 through the rotary embossing device 10 to a boom.
  • the rotary embossing device 10 has a male part 11 and a die 12 for introducing embossments into the folding box blanks 2.
  • the folding box blanks 2 are conveyed with a board pitch A, also referred to as a section length, at the speed vF through the upstream transport system 3 and then to a transport device 13 passed, which accelerates or decelerates a respective folding carton blank 2 to the speed vT.
  • This speed change causes a synchronization of the carton blank 2 with the embossing tools 11, 12 (see also Fig. 2b-d ), ie, the front edge 211, seen in the transporting direction T, of a surface to be provided with an embossment 22 at the position 21 of the printing substrate 2 is synchronized relative to the stamping process 111 of the male part 11 that first becomes effective during the embossing process. Subsequently, this process is referred to as synchronization of the printing material 2 with respect to its embossing position 21 relative to the punches 110 of the male part 11. In the contact line of male part 11 and folding carton blank 2 during the embossing process, the male part 11 has the speed vP.
  • the die 12 has the speed vM.
  • the speeds of die vM, male vP and Faltschachtelzuites have the same amount, so that there is no relative movements between tools 11, 12 and Faltschachtelzuites 2 and thus markings of Faltschachtelzuitess be avoided.
  • you need to patrote 11 and die 12 are relatively synchronized with respect to their speed.
  • male and female mold 11 12 must be synchronized relative to each other with respect to their angular position, ie it must be ensured that the punch 110 of the male part 11 can dive into holes of the die 12.
  • Do Patrize 11 and die 12 each have their own embossing tool drive so the synchronization is preferably electronically. If the male part 11 and the female part 12 are driven by a common embossing tool drive, the synchronization takes place mechanically, for example by coupling the male part 11 and the female part 12.
  • Fig. 2a shows the rotary embossing device 10.
  • a folding carton blank 2 is transported by an upstream transport system 3 in the transport direction T.
  • the position of the folding carton blank 2 is determined by a sensor 17, for example by the detection of the front edge of the folding carton blank 2.
  • the transport speed of the folding box in the upstream transport system is determined by a rotary encoder of the transport system 16.
  • the acquired information is forwarded via data lines to a control device 18.
  • the folding box blank 2 is transferred to a transport device 13.
  • the transport device 13 has an upper conveyor belt 131 and a lower conveyor belt 132.
  • a folding box blank 2 is transported further at the speed vT.
  • the conveyor belts 131, 132 are driven by at least one electric motor 14. This is controlled by the control device 18.
  • a respective folding box blank 2 is transferred to the rotary tools 11, 12 and experiences by the interaction of the male part 11 and die 12 an embossing.
  • the male part 11 is equipped with a rotary encoder 15 which is used to detect the rotational speed of the male part 11 and to detect the position of the punches 110 (in FIG Fig. 2a not shown) of the male part 11 is used.
  • the acquired information is forwarded to the control device 18 via a data line.
  • the control device 18 is connected to an interface via which the machine operator can enter the embossing position 21 on a folding carton blank 2. Based on the provided Information calculates the controller 18, the target speed of the carton in the transport device so that a synchronization of the carton blank 2 relative to the embossing dies 11, 12 takes place by the transport device 13.
  • a feeder for applying Faltschachtelzulaseen 2 may be located at the position of the upstream transport system 3, alternatively, a feeder for applying Faltschachtelzulaseen 2. Integrated into the feeder are then also a sensor 17 and a means for determining the transfer speed of Faltschachtelzuitese 2 from the feeder to the transport device 13, analogous to the encoder of the transport system 16. The synchronization of embossing position 21 of Faltschachtelzuitess 2 relative to the punches 110 of the male 11th takes place as described above. To the rotary embossing device 10 can either further processing stations with a subsequent boom or directly connect a boom.
  • the transport device 13 has a sensor which detects the position of a folding carton blank 2 transported by the conveyor belts 131 and 132, for example by detecting the front edge of the folding carton blank 2.
  • the speed of the folding carton blank 2 corresponds to the time of detection the speed of the conveyor belts 131, 132 and is determined by the control of the electric motor 14 and thus known.
  • the position of the punches 110 of the male part 11 and the rotational speed of the male part 11 are determined by a rotary encoder 15 as described above.
  • This information is in each case transmitted to the control device 18, which calculates therefrom the acceleration of the conveyor belts 131 and 132 and thus of the folding box blank 2 necessary for the synchronization of embossing position 21 of the folding box blank 2 relative to the punches 110 of the male part 11.
  • Fig. 2b shows a detail of the male part 11, namely the punch 110 of the male.
  • the front edge 113 seen in the direction of rotation is formed by the one or more stamps 111 which become effective during the stamping process, and the rear edge 114 is formed by the last impression stamping die 112 or stamping process.
  • the die 12 (not shown here) represents the negative mold of the male part 11 and has recesses which receive the punches 110, 111, 112 of the male.
  • Fig. 2c a folding carton blank 2 is shown, which is moved in the transport direction T and wherein the embossed position 21 is indicated a to be provided with an embossment 22 surface.
  • the area to be provided with an embossment 22 is delimited by the front edge 211 and the rear edge 212.
  • the leading edge of the punches 113 is imaged onto the leading edge of the imprint 211 and the trailing edge of the punches 114 is imaged onto the trailing edge of the imprint 212.
  • a synchronization takes place, ie a positioning of the carton blank 2 with its embossing position 21 relative to the punches 110 of the male part 11.
  • the result of the embossing process is in Fig. 2d
  • the folding carton blank 2 was embossed 22 at the original embossing position 21.

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EP08105684.8A 2007-11-12 2008-10-29 Rotationsprägeeinrichtung Not-in-force EP2058115B1 (de)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE102007053806A DE102007053806A1 (de) 2007-11-12 2007-11-12 Rotationsprägeeinrichtung

Publications (3)

Publication Number Publication Date
EP2058115A2 EP2058115A2 (de) 2009-05-13
EP2058115A3 EP2058115A3 (de) 2012-03-07
EP2058115B1 true EP2058115B1 (de) 2014-06-18

Family

ID=40262387

Family Applications (1)

Application Number Title Priority Date Filing Date
EP08105684.8A Not-in-force EP2058115B1 (de) 2007-11-12 2008-10-29 Rotationsprägeeinrichtung

Country Status (3)

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EP (1) EP2058115B1 (es)
DE (1) DE102007053806A1 (es)
ES (1) ES2484846T3 (es)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP3072690A1 (de) 2015-03-25 2016-09-28 Heidelberger Druckmaschinen AG Bogendruckmaschine mit beschleunigungsstation

Families Citing this family (6)

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Publication number Priority date Publication date Assignee Title
IT1400853B1 (it) * 2010-05-14 2013-07-02 Petratto Unita' modulare ausiliaria per una linea di lavorazione di sbozzati in materiale in foglio e linea comprendente tale unita'
DE102010036011A1 (de) * 2010-08-31 2012-03-01 Heidelberger Druckmaschinen Ag Braillehülse
EP2422969B1 (de) 2010-08-31 2013-09-11 Heidelberger Druckmaschinen AG Falzschachtelklebemaschine
DE102011116294A1 (de) * 2011-10-18 2013-04-18 Heidelberger Druckmaschinen Ag Verfahren zum Betreiben einer Vorrichtung zum Prägen
CN106064496B (zh) * 2016-07-28 2018-01-19 谷山扬州机械有限公司 一种钉箱糊箱自动转换机构
CN112722477A (zh) * 2020-12-22 2021-04-30 湖州清优包装材料有限公司 一种自动化物流用的纸箱内壁标记装置

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US3648605A (en) * 1971-03-29 1972-03-14 William J Hottendorf Box making machine
JP3422718B2 (ja) * 1999-03-24 2003-06-30 株式会社オーエム製作所 捺印装置
DE10241448A1 (de) 2002-09-06 2004-03-18 Bahmüller Maschinenbau und Präzisionswerkzeug GmbH Faltmaschine mit erhöhtem Durchsatz
NL1024915C2 (nl) 2003-12-01 2005-06-06 Jean Henry Robert Madern Inrichting voor het aanbrengen van een snede, ril en dergelijke, omvattende een plaatvormig stelsel.
DE10306210A1 (de) 2003-02-13 2004-08-26 Hermann Hötten Maschinenbau GmbH Verfahren und Vorrichtung zur beidseitigen Querrillung von Endlosbahnen
DE102004012694A1 (de) * 2004-03-16 2005-10-06 Heidelberger Druckmaschinen Ag Anleger für eine Stanz- oder Prägevorrichtung
US7096529B2 (en) * 2004-12-06 2006-08-29 Sun Automation Inc. Box finishing machine with cleaning apparatus and method
ITBO20050114A1 (it) * 2005-03-02 2005-06-01 Gd Spa Unita' di goffratura di un nastro di materiale di incarto
DE202005017869U1 (de) * 2005-11-16 2006-07-13 Rosas Wolf, David Einzelnutzen Anleger zum Prägen von Faltschachteln
DE102006006708B4 (de) * 2006-02-13 2008-02-14 Cito-System Gmbh Verfahren und Vorrichtungen zur Herstellung von Braille-Prägeprofilen und von Brailleschrift-Prägungen sowie Braille-Prägeprofile als solche
DE102007044827A1 (de) * 2006-11-08 2008-05-15 Heidelberger Druckmaschinen Ag Vorrichtung und Verfahren zur Inlinekontrolle von Brailleschriften bei der Faltschachtelherstellung

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP3072690A1 (de) 2015-03-25 2016-09-28 Heidelberger Druckmaschinen AG Bogendruckmaschine mit beschleunigungsstation
DE102015205453A1 (de) 2015-03-25 2016-09-29 Heidelberger Druckmaschinen Ag Bogendruckmaschine mit Beschleunigungsstation

Also Published As

Publication number Publication date
ES2484846T3 (es) 2014-08-12
EP2058115A3 (de) 2012-03-07
DE102007053806A1 (de) 2009-05-14
EP2058115A2 (de) 2009-05-13

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