EP2049342A1 - Rubber rollers with rough surface - Google Patents
Rubber rollers with rough surfaceInfo
- Publication number
- EP2049342A1 EP2049342A1 EP07802551A EP07802551A EP2049342A1 EP 2049342 A1 EP2049342 A1 EP 2049342A1 EP 07802551 A EP07802551 A EP 07802551A EP 07802551 A EP07802551 A EP 07802551A EP 2049342 A1 EP2049342 A1 EP 2049342A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- transfer roller
- ink transfer
- rubber
- ink
- roller
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41N—PRINTING PLATES OR FOILS; MATERIALS FOR SURFACES USED IN PRINTING MACHINES FOR PRINTING, INKING, DAMPING, OR THE LIKE; PREPARING SUCH SURFACES FOR USE AND CONSERVING THEM
- B41N7/00—Shells for rollers of printing machines
- B41N7/06—Shells for rollers of printing machines for inking rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F13/00—Common details of rotary presses or machines
- B41F13/08—Cylinders
- B41F13/193—Transfer cylinders; Offset cylinders
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F31/00—Inking arrangements or devices
- B41F31/26—Construction of inking rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41N—PRINTING PLATES OR FOILS; MATERIALS FOR SURFACES USED IN PRINTING MACHINES FOR PRINTING, INKING, DAMPING, OR THE LIKE; PREPARING SUCH SURFACES FOR USE AND CONSERVING THEM
- B41N2207/00—Location or type of the layers in shells for rollers of printing machines
- B41N2207/02—Top layers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41N—PRINTING PLATES OR FOILS; MATERIALS FOR SURFACES USED IN PRINTING MACHINES FOR PRINTING, INKING, DAMPING, OR THE LIKE; PREPARING SUCH SURFACES FOR USE AND CONSERVING THEM
- B41N2207/00—Location or type of the layers in shells for rollers of printing machines
- B41N2207/14—Location or type of the layers in shells for rollers of printing machines characterised by macromolecular organic compounds
Definitions
- the present invention relates to rubber-coated ink transfer rollers, processes for their preparation and their use.
- Ink units in offset printing presses are often equipped with film inking units.
- the ink feed takes place continuously from the ink fountain via the ink ductor to the adjacent film roller.
- Between the ink fountain roller and the film roller is a gap of about 0.04 to 0.10 mm.
- a rubberized (rubber-coated) ink transfer roller in the hardness range of 20-80 Shore A is employed on the film roller.
- Rubberized ink rollers in offset printing generally have a smooth surface with average surface roughness Rz of ⁇ 20 microns, typically ⁇ 10 microns.
- EP 0 662 394 A1 relates to a pressure roller with grooves, by means of which a diamond pattern is formed.
- the roller described therein is employed in an inking unit to a ductor and corresponds to a film roller.
- DE 71 41 940 relates to a fountain roller for inking units.
- the fountain roller has crosswise depressions so that diamond-shaped surfaces are created.
- Object of the present invention was to avoid the problems mentioned, in particular to reduce the problem of paint spraying or color fogging.
- the surface of the rubber-coated ink transfer roller has an average roughness depth Rz of 30 to 80 ⁇ m and a maximum roughness depth R max of 40 to 120 ⁇ m.
- the rubber-coated ink transfer roller has a free specific volume Vi between 0.001 and 0.1 mm 3 / mm 2 .
- the rubber-coated ink transfer roller has a free specific volume V 2 between 0.02 and 1.5 mm 3 / mm 2 .
- the roughness depths are measured with a roughness measuring instrument using the stylus method (Perthometer) according to DIN EN ISO 4287.
- the average surface roughness is in the range of 40 to 60 microns and / or the maximum surface roughness between 60 and 100 microns.
- a suitable method for producing such ink transfer rollers is based on the processing of a rubber-coated roller with a hedgehog cutter. As a result, the uppermost rubber layer is removed, and it remains an irregular structure, which partially has a scale-like appearance (see Figure 1).
- the structures according to the invention are rough and uneven.
- the structure is scaly and random. It contains no superordinate structures such as grooves or diamonds.
- Suitable rubber materials for the ink transfer roller are acrylonitrile-butadiene rubber (NBR), hydrogenated acrylonitrile-butadiene rubber (HNBR), chloroprene rubber. rubber (CR), epichlorohydrin rubber (ECO), styrene-butadiene rubber (SBR), as well as copolymers and blends.
- the ink transfer roller has a core of a dimensionally stable material, for example made of steel, aluminum or carbon fiber reinforced plastics (CFRP) or glass fiber reinforced plastics (GRP).
- CFRP carbon fiber reinforced plastics
- GFP glass fiber reinforced plastics
- the free volumes Vi and V 2 can be measured with an RFT MicroProf ® with chromatic sensor (CWL).
- CWL chromatic sensor
- the samples are illuminated with focused white light.
- the sensor measures the wavelength-dependent (chromatic) distribution of the reflected light and uses this to determine the absolute height information.
- a surface topography is obtained as a quantitatively present data field so that any distances, heights and angles, roughnesses and undulations as well as flatnesses in images can be measured after the measurement.
- the volumes Vi and V 2 which can be calculated from the topographical recordings are suitable for characterizing the surfaces.
- the filling volume Vi is the filling volume from the lowest measuring point to the height of the middle level, which in this case is assigned to the height value 0.
- the filling volume V 2 is determined from the lowest to the highest measuring point within a topographic image.
- FIG. 2 schematically shows the differences between the filling volumes Vi and V 2 .
- the calculated volumes are presented by means of the gray area.
- the subject matter is also the use of a rubber-coated roller with an average roughness R z of 30 to 80 microns and a maximum surface roughness R ma ⁇ from 40 to 120 microns as ink transfer roller, especially in offset printing process.
- R z average roughness of 30 to 80 microns
- R ma ⁇ maximum surface roughness from 40 to 120 microns
- Another embodiment of the invention is an inking unit containing the ink transfer roller according to the invention.
- FIG. 1 shows a topographic image of the surface with a chromatic sensor (CWL).
- CWL chromatic sensor
- Figure 2 shows the difference between the free volumes Vi (left) and V 2 (right).
- FIG. 3 shows schematically parts of an inking unit. This comprises a Farbduk- gate 1, a film roller 2 and a ink transfer roller 3.
- a fountain roller 5 and a paint box 6 with a color 7 is additionally shown.
- a paint transfer roller having a diameter of 105 mm and a length of 1035 mm with a core of steel and an NBR coating was processed with a single grit rubber hog wheel. For this purpose, the following processing conditions were met.
- the roughness depth was measured on the roller thus obtained.
- the R max value was 80 ⁇ m, an average roughness R z was about 52 ⁇ m.
- Vi was 0.012 mm 3 / mm 2 , V 2 was 0.191 mm 3 / mm 2 . It is important that feed marks are avoided by a uniform processing.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Inking, Control Or Cleaning Of Printing Machines (AREA)
- Rolls And Other Rotary Bodies (AREA)
- Printing Plates And Materials Therefor (AREA)
Abstract
Description
Claims
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PL07802551T PL2049342T3 (en) | 2006-08-10 | 2007-08-09 | Rubber rollers with rough surface |
SI200730823T SI2049342T1 (en) | 2006-08-10 | 2007-08-09 | Rubber rollers with rough surface |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102006037615A DE102006037615A1 (en) | 2006-08-10 | 2006-08-10 | Rubber rollers with rough surface |
PCT/EP2007/058257 WO2008017700A1 (en) | 2006-08-10 | 2007-08-09 | Rubber rollers with rough surface |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2049342A1 true EP2049342A1 (en) | 2009-04-22 |
EP2049342B1 EP2049342B1 (en) | 2011-10-19 |
Family
ID=38683463
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP07802551A Not-in-force EP2049342B1 (en) | 2006-08-10 | 2007-08-09 | Rubber rollers with rough surface |
Country Status (13)
Country | Link |
---|---|
US (1) | US9266375B2 (en) |
EP (1) | EP2049342B1 (en) |
JP (1) | JP5486304B2 (en) |
CN (1) | CN101500818B (en) |
AR (1) | AR062341A1 (en) |
AT (1) | ATE529268T1 (en) |
DE (1) | DE102006037615A1 (en) |
DK (1) | DK2049342T3 (en) |
ES (1) | ES2373066T3 (en) |
PL (1) | PL2049342T3 (en) |
PT (1) | PT2049342E (en) |
SI (1) | SI2049342T1 (en) |
WO (1) | WO2008017700A1 (en) |
Families Citing this family (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US8726807B2 (en) * | 2007-06-04 | 2014-05-20 | Goss International Americas, Inc. | Smooth roller with low line load and methods |
US9308765B2 (en) * | 2009-12-07 | 2016-04-12 | Felix Boettcher Gmbh & Co. Kg | Distributor rollers |
DE102010007648A1 (en) * | 2010-02-11 | 2011-03-10 | Heidelberger Druckmaschinen Ag | Inking system for use in offset printing machine to ink printing plate, has outer surface transferred with structured ink, where surface includes surface profile in circumferential direction and in direction of rotation axis in sub areas |
JP5843435B2 (en) * | 2010-10-18 | 2016-01-13 | 三菱重工印刷紙工機械株式会社 | Printing cylinder, printing unit, printing machine, and printing cylinder manufacturing method |
DE102011078283B4 (en) | 2011-06-29 | 2015-01-22 | Koenig & Bauer Aktiengesellschaft | Rotary printing machine with a forme cylinder and an inking unit employed on this forme cylinder |
BR112015022200A2 (en) * | 2013-03-13 | 2017-07-18 | Probity Eng Llc | ink source apparatus, flexo printing press system and method for adjusting printing characteristics in flexo printing |
CN103397492B (en) * | 2013-08-15 | 2015-05-27 | 江苏鹰游纺机有限公司 | Method for preparing steel lining washing rollers |
JP2016028881A (en) * | 2014-07-23 | 2016-03-03 | 和行 北村 | Ink agitation push-in roll, and rotary printer equipped with the same |
JP6370196B2 (en) * | 2014-11-07 | 2018-08-08 | 東洋紡株式会社 | Printing method using photosensitive resin relief |
JP6544633B2 (en) * | 2015-07-13 | 2019-07-17 | 株式会社キタムラ | Rotary press with finisher roll |
Family Cites Families (23)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE7141940U (en) * | 1972-01-27 | Maschinenfabrik Augsburg-Nuernberg Ag | Dip roller for film inking units of rotary printing machines | |
US2594348A (en) * | 1947-01-18 | 1952-04-29 | Dayton Rubber Company | Rubber covered roll |
GB729561A (en) | 1952-05-19 | 1955-05-11 | Strachan & Henshaw Ltd | Improvements in or relating to inking rolls of rotary printing presses |
US3467009A (en) * | 1965-07-06 | 1969-09-16 | Grace W R & Co | Compressible printing roll |
DD101338A1 (en) | 1971-11-06 | 1973-11-12 | ||
US3924313A (en) * | 1974-05-24 | 1975-12-09 | Standex Int Corp | Metal applicator roll |
US4195570A (en) * | 1976-05-26 | 1980-04-01 | Dayco Corporation | Non-misting inking roll, method of making same, and ink for use therewith |
CA1129247A (en) * | 1979-02-26 | 1982-08-10 | Edward P. Macconnell | Fluid roller |
JPS60250993A (en) * | 1984-05-29 | 1985-12-11 | Meiwa Gomme Kogyo Kk | Ink-supplying roller in inking device |
JPH0353891Y2 (en) * | 1985-09-20 | 1991-11-26 | ||
JPS62119238A (en) | 1985-11-18 | 1987-05-30 | Harima Chem Inc | Dispersant for inorganic powder filler for thermoplastic resin |
JPS62119238U (en) * | 1986-01-20 | 1987-07-29 | ||
US5184552A (en) * | 1987-08-18 | 1993-02-09 | Rockwell International Corporation | Ink roller for rotary press |
JP2643187B2 (en) * | 1987-10-05 | 1997-08-20 | 株式会社金陽社 | Ink delivery roll for inking unit and method for manufacturing the same |
JP2931719B2 (en) * | 1992-07-09 | 1999-08-09 | 株式会社金陽社 | Printing roller and manufacturing method thereof |
US5647279A (en) * | 1992-09-05 | 1997-07-15 | Heidelberger Druckmaschinen Ag | Printing machine roller and method of production thereof |
DE4235586C2 (en) * | 1992-10-22 | 1998-08-20 | Boettcher Gmbh & Co Felix | Process for transferring liquid media from a pre-wash roller to a gravure cylinder and device for carrying out the process |
DE69424638T2 (en) * | 1994-01-05 | 2001-02-22 | Kinyosha Co | Printing cylinder and manufacturing method |
JPH11138763A (en) * | 1997-11-06 | 1999-05-25 | Meiwa Rubber Kogyo Kk | Printing ink roll |
JP2003237249A (en) * | 2002-02-18 | 2003-08-27 | Dainippon Printing Co Ltd | Gravure printing plate and printed matter |
ATE437753T1 (en) * | 2006-05-23 | 2009-08-15 | Koenig & Bauer Ag | INKING UNIT OF A ROTARY PRINTING PRESS WITH A FILM ROLLER |
EP2033785B1 (en) * | 2006-05-23 | 2013-01-09 | Koenig & Bauer Aktiengesellschaft | Arrangement in a printing unit of a rotation printing press |
TWI461306B (en) * | 2006-07-19 | 2014-11-21 | Boettcher Gmbh & Co Felix | Stochastically laser-treated film roller |
-
2006
- 2006-08-10 DE DE102006037615A patent/DE102006037615A1/en not_active Ceased
-
2007
- 2007-08-09 DK DK07802551.7T patent/DK2049342T3/en active
- 2007-08-09 AT AT07802551T patent/ATE529268T1/en active
- 2007-08-09 ES ES07802551T patent/ES2373066T3/en active Active
- 2007-08-09 SI SI200730823T patent/SI2049342T1/en unknown
- 2007-08-09 PL PL07802551T patent/PL2049342T3/en unknown
- 2007-08-09 WO PCT/EP2007/058257 patent/WO2008017700A1/en active Application Filing
- 2007-08-09 JP JP2009523294A patent/JP5486304B2/en active Active
- 2007-08-09 CN CN200780029824.XA patent/CN101500818B/en not_active Expired - Fee Related
- 2007-08-09 US US12/310,079 patent/US9266375B2/en not_active Expired - Fee Related
- 2007-08-09 EP EP07802551A patent/EP2049342B1/en not_active Not-in-force
- 2007-08-09 PT PT07802551T patent/PT2049342E/en unknown
- 2007-08-10 AR ARP070103567A patent/AR062341A1/en not_active Application Discontinuation
Non-Patent Citations (1)
Title |
---|
See references of WO2008017700A1 * |
Also Published As
Publication number | Publication date |
---|---|
PL2049342T3 (en) | 2012-02-29 |
DK2049342T3 (en) | 2012-02-13 |
AR062341A1 (en) | 2008-10-29 |
ES2373066T3 (en) | 2012-01-31 |
CN101500818A (en) | 2009-08-05 |
EP2049342B1 (en) | 2011-10-19 |
SI2049342T1 (en) | 2012-02-29 |
US9266375B2 (en) | 2016-02-23 |
WO2008017700A1 (en) | 2008-02-14 |
JP2010500190A (en) | 2010-01-07 |
PT2049342E (en) | 2011-11-30 |
JP5486304B2 (en) | 2014-05-07 |
CN101500818B (en) | 2015-06-03 |
DE102006037615A1 (en) | 2008-02-14 |
US20090241789A1 (en) | 2009-10-01 |
ATE529268T1 (en) | 2011-11-15 |
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