EP2039788A1 - Rocédé de déphosphorisation dans un processus de fonte en gueuse ni-cr à partir d'un minerai d'oxyde de nickel - Google Patents

Rocédé de déphosphorisation dans un processus de fonte en gueuse ni-cr à partir d'un minerai d'oxyde de nickel Download PDF

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Publication number
EP2039788A1
EP2039788A1 EP06775350A EP06775350A EP2039788A1 EP 2039788 A1 EP2039788 A1 EP 2039788A1 EP 06775350 A EP06775350 A EP 06775350A EP 06775350 A EP06775350 A EP 06775350A EP 2039788 A1 EP2039788 A1 EP 2039788A1
Authority
EP
European Patent Office
Prior art keywords
smelting
pig iron
nickel oxide
ore
limestone
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP06775350A
Other languages
German (de)
English (en)
Other versions
EP2039788A4 (fr
Inventor
Guanghuo Liu
Shenjie Liu
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Publication of EP2039788A1 publication Critical patent/EP2039788A1/fr
Publication of EP2039788A4 publication Critical patent/EP2039788A4/fr
Withdrawn legal-status Critical Current

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Classifications

    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B1/00Preliminary treatment of ores or scrap
    • C22B1/14Agglomerating; Briquetting; Binding; Granulating
    • C22B1/16Sintering; Agglomerating
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21BMANUFACTURE OF IRON OR STEEL
    • C21B13/00Making spongy iron or liquid steel, by direct processes
    • C21B13/006Starting from ores containing non ferrous metallic oxides
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21BMANUFACTURE OF IRON OR STEEL
    • C21B13/00Making spongy iron or liquid steel, by direct processes
    • C21B13/008Use of special additives or fluxing agents
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21BMANUFACTURE OF IRON OR STEEL
    • C21B13/00Making spongy iron or liquid steel, by direct processes
    • C21B13/14Multi-stage processes processes carried out in different vessels or furnaces
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B23/00Obtaining nickel or cobalt
    • C22B23/005Preliminary treatment of ores, e.g. by roasting or by the Krupp-Renn process
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B23/00Obtaining nickel or cobalt
    • C22B23/02Obtaining nickel or cobalt by dry processes
    • C22B23/023Obtaining nickel or cobalt by dry processes with formation of ferro-nickel or ferro-cobalt
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B5/00General methods of reducing to metals
    • C22B5/02Dry methods smelting of sulfides or formation of mattes
    • C22B5/10Dry methods smelting of sulfides or formation of mattes by solid carbonaceous reducing agents

Definitions

  • This invention regards the field of metallurgy , and in particular the dephosphorization method in the process of smelting Ni-Cr pig iron from a nickel oxide ore,.
  • the requirement about content of phosphorus (P) in the blast furnace process is not high: pig iron for steelmaking containing 0.15 P and foundry pig iron containing 0.06 P are rated as high quality goods; while the P content requirement for stainless steel products is relatively higher: below 0.035 for 304 series stainless steel, below 0.05 for 200 series stainless steel.
  • the "Triple Dephosphorising" machine for dephosphorization is required for the large blast furnace, which is costly and can not keep the chromium (Cr) metal in the raw ore. The machine causes waste of raw material. Also it is not economic for medium and small blast furnace to invest a lot of money for dephosphorization. In prior art, there are also some other dephosphorization methods.
  • the Chinese patent CN85101003A disclosed a method of jet metallurgy which can reduce the P content to below 0.005 by spraying alkali metals or alkaline-earth metals or their alloy powder into steel ladle. But this method is not applicable for mass-production for its high cost.
  • Chinese patent CN03808054.0 disclosed an oxygen top-blowing pre-dephosphorising device for dephosphorization which needs special device and thus increases the cost for smelting.
  • CN200410021379 disclosed a reducing and dephosphorising agent for stainless steel used in vacuum induction furnace; this agent is mainly made up of Ca, Mg, which will be added into the liquid steel, adding a dephosphorising process.
  • the invention aims to overcome the shortcomings of prior art to provide a dephosphorization method in the process of smelting Ni-Cr pig iron from a nickel oxide ore.
  • the purpose of the invention is achieved through the following technical solution: a dephosphorization method in the process of smelting Ni-Cr pig iron from a nickel oxide ore, adjusting the binary basicity to 0.4-0.7 by adding limestone or silica to the raw ore, then adding limestones and coke powder for sintering to obtain sintered ore with a binary basicity of 0.5-0.8, and further smelting the sintered ore to obtain Ni-Cr pig iron.
  • the amount of the limestones to be added into the raw ore is 12% (percentage by weight, similarly hereinafter); when sintering, the amount of limestones to be added is 10-12% and that of coke powder is 9-17%.
  • CaO content in the limestones shall not be less that 80%.
  • the limestones can be replaced by quicklime.
  • the P content of the coke in raw material shall not be greater than 0.016%; P content of the limestone shall not be greater than 0.008%; P content of the raw ore not greater than 0.012%.
  • the sintering charge to be input into furnace contains: Fe: 6-46%; P: 0.019%; SiO 2: 18-41%; MgO: 16-21%; CaO: 16-24%; Ni: 1-3%; Cr: 1-3%.
  • the method offered in the invention is actually to adjust and prepare the variety and mixture ratio to be input into the fusing agent in the smelting process to get a proper binary basicity for direct dephosphorization and reduction of P in the smelting process, without adding any special equipment or preparing any special dephosphorising agent, which is applicable for smelting with many types of furnace such as blast furnace, electric furnace etc.
  • the P content could be reduced to less than 0.035% in one pass and in low cost without contamination by using the method.
  • composition of the raw ore is Composition of the raw ore:
  • the sinter reduces the basicity to between 0.5-0.8 by the equilibrating action among Si, Mg and F, and makes the phosphorus get into the liquid slag in large quantities.
  • the composition of the Chromel pig iron obtained are as follows: P below 0.035%, S below 0.08%, Fe 69%-92%, Ni 3-16%, Cr 2-7%, Mn 0.5%, Si 1.0-2.4%, C 1-4%.

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Organic Chemistry (AREA)
  • Metallurgy (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Geology (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Environmental & Geological Engineering (AREA)
  • Manufacture And Refinement Of Metals (AREA)
EP06775350A 2006-07-12 2006-08-11 Rocédé de déphosphorisation dans un processus de fonte en gueuse ni-cr à partir d'un minerai d'oxyde de nickel Withdrawn EP2039788A4 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CNA2006100987413A CN101020943A (zh) 2006-07-12 2006-07-12 氧化镍矿冶炼镍铬生铁工艺的降磷方法
PCT/CN2006/002032 WO2008009178A1 (fr) 2006-07-12 2006-08-11 Rocédé de déphosphorisation dans un processus de fonte en gueuse ni-cr à partir d'un minerai d'oxyde de nickel

Publications (2)

Publication Number Publication Date
EP2039788A1 true EP2039788A1 (fr) 2009-03-25
EP2039788A4 EP2039788A4 (fr) 2011-02-23

Family

ID=38708821

Family Applications (1)

Application Number Title Priority Date Filing Date
EP06775350A Withdrawn EP2039788A4 (fr) 2006-07-12 2006-08-11 Rocédé de déphosphorisation dans un processus de fonte en gueuse ni-cr à partir d'un minerai d'oxyde de nickel

Country Status (3)

Country Link
EP (1) EP2039788A4 (fr)
CN (1) CN101020943A (fr)
WO (1) WO2008009178A1 (fr)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109251779A (zh) * 2018-09-30 2019-01-22 柳州钢铁股份有限公司 一种基于改性燃料铁矿烧结过程NOx减排方法

Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN100532579C (zh) * 2007-04-30 2009-08-26 郑州永通特钢有限公司 使用含镍、铬的低品位褐铁矿冶炼低磷不锈钢基料的方法
CN102312033A (zh) * 2011-07-28 2012-01-11 山西太钢不锈钢股份有限公司 一种高磷铬镍生铁脱磷的方法
CN104152676B (zh) * 2014-07-25 2016-04-06 中南大学 一种红土镍矿的烧结配矿方法
CN104561736A (zh) * 2014-12-29 2015-04-29 芜湖国鼎机械制造有限公司 高强度灰铸铁、铸件及其制备方法
CN104946832B (zh) * 2015-06-29 2017-07-28 中冶京诚工程技术有限公司 一种利用红土镍矿生产含镍铁水的方法

Citations (1)

* Cited by examiner, † Cited by third party
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RU2157412C1 (ru) * 1999-04-19 2000-10-10 ЗАО "Научно-производственное предприятие ФАН" Способ получения доменного ферроникеля

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JPS5458611A (en) * 1977-10-19 1979-05-11 Kobe Steel Ltd Manufacture of sintered ore
JPS61159536A (ja) * 1984-12-29 1986-07-19 Kobe Steel Ltd 高TiO↓2鉄鉱石ペレツト
CN85101003B (zh) 1985-04-01 1988-08-24 冶金工业部钢铁研究总院 低磷高铬不锈钢及超低磷高铬不锈钢的脱磷工艺
SU1696564A1 (ru) * 1989-12-19 1991-12-07 Днепропетровский Металлургический Институт Шихта дл производтсва ферроникел
CN1045111C (zh) * 1996-03-18 1999-09-15 安阳钢铁集团有限责任公司 生石灰铁精矿球团烧结矿制造方法
RU2132400C1 (ru) * 1998-09-03 1999-06-27 Открытое акционерное общество "Серовский металлургический завод" Способ переработки окисленных никелевых руд
DE10215828B4 (de) 2002-04-10 2007-08-02 Sms Demag Ag Verfahren und Einrichtung zum Erzeugen von nichtrostendem Stahl, insbesondere von chrom- oder chromnickelhaltigem Edelstahl
CN1670224A (zh) 2004-03-15 2005-09-21 中国科学院金属研究所 一种不锈钢还原脱磷剂
CN1300352C (zh) * 2005-09-16 2007-02-14 刘沈杰 含结晶水的氧化镍矿经高炉冶炼镍铁工艺

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
RU2157412C1 (ru) * 1999-04-19 2000-10-10 ЗАО "Научно-производственное предприятие ФАН" Способ получения доменного ферроникеля

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
See also references of WO2008009178A1 *

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109251779A (zh) * 2018-09-30 2019-01-22 柳州钢铁股份有限公司 一种基于改性燃料铁矿烧结过程NOx减排方法

Also Published As

Publication number Publication date
EP2039788A4 (fr) 2011-02-23
CN101020943A (zh) 2007-08-22
WO2008009178A1 (fr) 2008-01-24

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