EP2027172A1 - Résines aldéhyde-cétone à carbonyle et coeur hydrogéné sans formaldéhyde, à fonctionnalité oh, à base d'alkylarylcétones et de formaldéhyde et son procédé de fabrication - Google Patents
Résines aldéhyde-cétone à carbonyle et coeur hydrogéné sans formaldéhyde, à fonctionnalité oh, à base d'alkylarylcétones et de formaldéhyde et son procédé de fabricationInfo
- Publication number
- EP2027172A1 EP2027172A1 EP07729142A EP07729142A EP2027172A1 EP 2027172 A1 EP2027172 A1 EP 2027172A1 EP 07729142 A EP07729142 A EP 07729142A EP 07729142 A EP07729142 A EP 07729142A EP 2027172 A1 EP2027172 A1 EP 2027172A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- ketone
- formaldehyde
- carbonyl
- ring
- ketones
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G6/00—Condensation polymers of aldehydes or ketones only
- C08G6/02—Condensation polymers of aldehydes or ketones only of aldehydes with ketones
Definitions
- the invention relates to formaldehyde-free, OH-functional, carbonyl- and ring-hydrogenated ketone-aldehyde resins based on alkylaryl ketones and formaldehyde with a low content of crystallizable compounds, low viscosity, very low color number, broad solubility and very high heat and light resistance and a process for their preparation ,
- ketones or mixtures of ketones and aldehydes can be converted to resinous products in the presence of basic catalysts or acids.
- resins from mixtures of cyclohexanone and methylcyclohexanone (Ullmann, Vol. 12, p. 551).
- the reaction of ketones and aldehydes usually leads to hard resins, which are often used in the paint industry.
- Ketone-formaldehyde resins have been known for a long time. Process for the preparation are for. As described in DE 33 24 287, US 2,540,885, US 2,540,886, DE 11 55 909, DD 12 433, DE 13 00 256 and DE 12 56 898.
- ketones and formaldehyde are normally reacted with each other in the presence of bases.
- Ketone-aldehyde resins are used in coating materials z. B. as a film-forming
- the carbonyl groups of the ketone-aldehyde resins are subject to z. B. irradiation with z. B. sunlight classic degradation reactions such. From the Norrish type I or Il [Laue, Piagens, name and keyword responses, Teubner arrangementsbücher, Stuttgart, 1995].
- Carbonyl groups can be improved.
- the conversion of the carbonyl groups into secondary alcohols by hydrogenation of ketone-aldehyde resins has been practiced for a long time (DE 826 974, DE 870 022, JP 11012338, US 6,222,009).
- Formaldehyde can cause health problems. However, an exact classification is not yet made.
- IARC International Agency for Research on Cancer
- WHO World Health Organization
- Ketone-aldehyde resins have always been used to increase the content of non-volatile constituents in coating materials. Under the pressure of new guidelines such. For example, Council Directive 1999/13 / EC on the limitation of emissions of volatile organic compounds, these characteristics need to be further improved.
- crystallizable compounds may be formed, which are mainly cyclic oligomers. Hydrogenation of the carbonyl groups of these secondary components leads to products which tend to crystallize in solution (formula I), which can lead to processing disadvantages in coating materials.
- the carbonyl- and ring-hydrogenated ketone-aldehyde resins according to the invention have outstanding light and heat resistance and a very low color.
- the invention relates to OH-functional, carbonyl- and ring-hydrogenated ketone-aldehyde resins based on alkylaryl ketones and formaldehyde having a hydroxyl number of at least 75 mg KOH / g, with a content of free formaldehyde of less than 3 ppm, which essentially corresponds to the structural elements Formula II included
- R aromatic with 6 to 14 carbon atoms, cycloaliphatic with 6 to 14
- the invention relates to OH-functional, carbonyl- and ring-hydrogenated ketone-aldehyde resins based on alkylaryl ketones and formaldehyde having a hydroxyl value of at least 75 mg KOH / g, with a content of free formaldehyde of less than 3 ppm, which essentially corresponds to the structural elements Formula II included
- R aromatic with 6 to 14 carbon atoms, cycloaliphatic with 6 to 14
- Carbon atoms the proportion of the aromatic structural elements being less than 10, preferably less than 5 mg alkylaryl ketone / g (based on alkylaryl ketone),
- a preferred subject matter of the invention are carbonyl- and ring-hydrogenated ketone-aldehyde resins based on alkylaryl ketones and formaldehyde, these having the following properties:
- the content of free formaldehyde is less than 3 ppm, preferably less than 2.5 ppm, more preferably less than 2.0 ppm,
- the content of compounds capable of crystallization is below 3% by weight, preferably below 2% by weight, more preferably below 1% by weight, the carbonyl number is between 0 and 20 mg KOH / g, preferably between 0 and 18 mg KOH / g, more preferably between 0 and 15 mg KOH / g,
- the hydroxyl number is between 75 and 350 mg KOH / g, preferably between 75 and 200 mg KOH / g, more preferably between 75 and 180 mg KOH / g,
- the proportion of aromatic structural elements is less than 10, preferably less than 5 mg alkylaryl ketone / g (based on alkylaryl ketone),
- Gardner color number (50% by weight in ethyl acetate) is less than 1.5, preferably less than 1.0, more preferably less than 0.75,
- Gardner color number (50% by weight in ethyl acetate) after thermal loading of the resin (24 h, 150 ° C.) is below 2.0, preferably below 1.5, more preferably below 1.0,
- the polydispersity (Mw / Mn) of the resins is between 1, 35 and 1, 7, more preferably between 1, 4 and 1, 6,
- the solution viscosity, 40% by weight in phenoxyethanol, is between 1000 and 15000 mPa.s, more preferably between 3000 and 10000 mPa.s,
- the melting point / range is between 50 and 150 0 C, preferably between 60 and 140 0 C, more preferably between 75 and 130 0 C, •
- the content of non-volatile constituents after annealing for 24 h at 150 0 C is above 97 , 0% by weight, preferably over 97.5% by weight and
- the properties of the carbonyl- and ring-hydrogenated ketone-aldehyde resins according to the invention all possible variations within o. G. Accept values.
- the invention also provides a process for the preparation of the OH-functional, carbonyl- and ring-hydrogenated ketone-aldehyde resins based on alkylaryl ketones and formaldehyde, having a hydroxyl number of at least 75 mg KOH / g, with a content of free formaldehyde of less than 3 ppm which essentially contain the structural elements according to formula II, characterized by
- Formaldehyde-free means that the carbonyl-hydrogenated ketone-aldehyde resins according to the invention have a content of free formaldehyde below 3 ppm, preferably below 2.5 ppm, particularly preferably below 2.0 ppm.
- the inventive method the formation of crystallizable compounds is largely prevented.
- the content of compounds capable of crystallization of the products according to the invention is below 3% by weight, preferably below 2% by weight, more preferably below 1% by weight. This makes it possible to always produce clear solutions of the products of the invention. This is particularly important to clog z. B. of spray gun nozzles or ballpoint pen refills.
- Carbonyl number of the products of the invention is between 0 and 20 mg KOH / g, preferably between 0 and 18 mg KOH / g, more preferably between 0 and 15 mg KOH / g, so that the Gardner color number (50% by weight in ethyl acetate) of inventive products under 1, 5, preferably less than 1, 0, more preferably below 0.75 and the Gardner color number (50% by weight in ethyl acetate) after thermal loading of the products of the invention (24 h, 150 0 C) below 2, 0, preferably less than 1, 5, more preferably less than 1, 0.
- the products of the invention are 10 and 50 wt .-% ig soluble in conventional organic solvents such. Alcohols (ethanol, n- and iso-butanol), ketones (eg butanone), esters (eg ethyl acetate, butyl acetate), aromatics (eg xylene) and aliphatic solvents (eg. White spirit or n-hexane).
- Alcohols ethanol, n- and iso-butanol
- ketones eg butanone
- esters eg ethyl acetate, butyl acetate
- aromatics eg xylene
- aliphatic solvents eg. White spirit or n-hexane
- the proportion of aromatic structural elements is less than 10, preferably less than 5 mg of alkylaryl ketone / g of resin.
- a very low solution viscosity is desirable so that the proportion of organic solvents, which is necessary, inter alia, to z. B. to reduce the solution viscosity of a coating material in the desired processing range, due to the economy and due to environmental considerations is minimized.
- the solution viscosity of the products according to the invention is 40% by weight in phenoxyethanol, between 1000 and 15000 mPas, more preferably between 3000 and 10000 mPas.
- the resins according to the invention have low polydispersities (Mw / Mn) between 1.35 and 1.7, more preferably between 1.4 and 1.6.
- the highest possible melting range of the resins of the invention is desirable so that z. B. the drying rate of the coating materials and the hardness of the coatings are as high as possible.
- a high melting point / range can be obtained on the one hand via a high molecular weight (sum of k + I + m in formula II).
- k in formula II is preferably chosen as high as possible.
- the ratio of m / k is chosen to be always greater than 1.0.
- the value for k is 1 to 10, preferably 1 to 8, particularly preferably 1 to 5 and for m 2 to 12, preferably 2 to 9, particularly preferably 2 to 8.
- the resins according to the invention have melting points / ranges between 50 and 150 0 C, preferably between 60 and 140 0 C, more preferably between 75 and 130 0 C.
- the value for k of formula II must be chosen so high that the solubility of the resins of the invention in polar solvents such. B. alcohols is given.
- the value of k correlates with the hydroxyl number. The higher the hydroxyl number (high k), the higher the melting point / range, the better the solubility in polar solvents.
- the hydroxyl number is between 75 and 350 mg KOH / g, preferably between 75 and 200 mg KOH / g, more preferably between 75 and 180 mg KOH / g.
- the values for k, I and m as well as the sum of the values can be integers, e.g. B. 2, but also intermediate values, such. B. 2.4 assume.
- Suitable ketones for the preparation of the carbonyl- and ring-hydrogenated ketone-aldehyde resins based on alkylaryl ketones and formaldehyde are all ketones with alkylaromatic structural elements, in particular all aromatic ⁇ -methyl ketones such.
- acetophenone derivatives of acetophenone such.
- These ketones are contained from 70 to 100 mol% based on the ketone component in the resins of the present invention.
- ketone component 15 mol% based on the ketone component are used, such as. Acetone,
- alkyl-substituted cyclohexanones can be 4-tert-amylcyclohexanone
- CH-acidic ketones are cyclohexanone, methyl ethyl ketone,
- aldehyde In addition to formaldehyde are suitable as additional aldehyde components of the carbonyl-hydrogenated ketone-aldehyde resins based on formaldehyde, in principle, unbranched or branched aldehydes, such as. As acetaldehyde, n-butyraldehyde and / or iso-butyraldehyde, valeric aldehyde and dodecanal. In general, all the aldehydes mentioned in the literature as suitable for ketone resin syntheses can be used. Preferably, however, formaldehyde is used alone. The other aldehydes can be used in proportions between 0 and 75 mol%, preferably 0 and
- Aldehyde component can be used.
- Aromatic aldehydes such as. B. Benzaldehyde, may also be included in a mixture with formaldehyde up to 10 mol%.
- the required formaldehyde is usually used as about 20 to 40 wt .-% aqueous or alcoholic (eg, methanol or butanol) solution.
- Other forms of formaldehyde are formaldehyde donating compounds such. For example, para-formaldehyde and / or trioxane.
- Methyl isobutyl ketone used alone or in mixture and formaldehyde. It is also possible to use mixtures of different ketone-aldehyde resins.
- the molar ratio between the ketone and the aldehyde component is between 1: 0.25 to 1 to 15, preferably between 1: 0.9 to 1: 5 and more preferably between 1: 0.95 to 1: 4.
- Base resins A) are influenced.
- the particular ketone or a mixture of different ketones is reacted with formaldehyde or a mixture of formaldehyde and additional aldehydes in the presence of at least one basic catalyst.
- formaldehyde as an aqueous solution and ketones whose water solubility is limited
- water-soluble organic solvents can be used advantageously.
- at least one phase transfer catalyst can additionally be used, whereby z. B. is possible to reduce the amount of alkali compound.
- the aqueous phase is separated from the resin phase.
- the crude product is washed with acidic water until a melt sample of the resin appears clear. Then, the resin is dried by distillation.
- the reaction to produce the base resins from ketone and aldehyde is carried out in a basic medium.
- suitable basic catalysts such as alkali compounds are used.
- NH 4 , NR 4 , with R H, alkyl and / or benzyl, Li, Na.
- the reaction for producing the base resins of ketone and aldehyde can be carried out by using an auxiliary solvent.
- auxiliary solvent As suitable, alcohols such. As methanol or ethanol proved. It is also possible to use water-soluble ketones as auxiliary solvents, which then react with the resin.
- the basic catalyst used For the purification of the base resins A), the basic catalyst used must be removed from the resin A). This can be done easily by washing with water using acids for neutralization. In general, for neutralization all acids such. B. all organic and / or inorganic acids, but also ion exchangers suitable. However, preferred are organic Acids having 1 to 6 carbon atoms, more preferably organic acids having 1 to 4 carbon atoms.
- phase transfer catalysts may optionally be additionally used.
- phase transfer catalyst 0.01 to 15% by weight, based on the ketone, of a phase transfer catalyst of the general formula (A)
- X a nitrogen or phosphorus atom
- Ri, R2, R3, R 4 may be different or I gIeJCh and an alkyl group having 1 to 22 carbon atoms in the carbon chain and / or a phenyl and / or benzyl and
- Y the anion of an organic acid or a hydroxide ion.
- alkyl radicals (Ri -4 ) having 1 to 22 C atoms, in particular those having 1 to 12 C atoms, in the carbon chain and / or phenyl and / or benzyl radicals and / or mixtures of both are preferred.
- anions such strong (on) organic acids such. , Cl “, Br” J ", and also hydroxides, methoxide or acetates.
- quaternary ammonium salts are cetyldimethylbenzylammonium, tributylbenzylammonium ammonium chloride, tri-methylbenzylammonium chloride, trimethylbenzylammonium iodide, triethylbenzylammonium chloride or triethylbenzylammonium iodide, tetramethylammonium chloride, tetraethylammonium chloride, tetrabutylammonium chloride.
- Benzyltributylammonium chloride, cetyldimethylbenzylammonium chloride and / or triethylbenzylammonium chloride is preferably used.
- Ri -4 alkyl radicals having 1 to 22 carbon atoms and / or phenyl radicals and / or benzyl radicals.
- anions such strong (on) organic acids such. B. Cl “ , Br “ , J " but also hydroxides, methoxides or acetates in question.
- phase transfer catalyst is used in amounts of 0.01 to 15, preferably from 0.1 to 10.0, and in particular in amounts of 0.1 to 5.0 wt .-% - based on the ketone used - in the polycondensation - used mixture.
- the carbonyl group- and aromatics-containing base resin A) is first prepared.
- 10 mol of ketone (a ketone or a mixture of different ketones) in a 50 to 90 wt .-% methanolic solution, 0 to 5 wt .-% of a phase transfer catalyst and 1 to 5 mol of an aqueous formaldehyde solution presented and stirring homogenized.
- the addition of 0.1 to 5 mol of an aqueous sodium hydroxide solution At 70 to 115 0 C is then added with stirring, the addition of 4 to 10 mol of an aqueous formaldehyde solution for 30 to 120 min.
- the stirrer is stopped after further 0.5 to 5 h stirring at reflux temperature.
- another 0.1 to 1 mol of an aqueous formaldehyde solution may be added.
- the aqueous phase is separated from the resin phase.
- the crude product is washed with water using an organic acid until a melt sample of the resin appears clear. Then, the resin is dried by distillation.
- the resins of ketone and aldehyde are hydrogenated in the presence of a catalyst with hydrogen.
- the carbonyl groups of the ketone-aldehyde resin are converted into a secondary hydroxyl group.
- a part of the hydroxyl groups can be split off, so that methylene groups result.
- the reaction conditions are chosen so that the proportion of unreduced carbonyl groups is low.
- the choice of the hydrogenation conditions simultaneously converts the aromatic structural elements into cycloaliphatic units as completely as possible. For illustrative purposes, the following simplified scheme is used:
- catalysts in principle all compounds can be used which catalyze the hydrogenation of carbonyl groups and aromatic groups and the hydrogenation of free formaldehyde to methanol with hydrogen. It is possible to use homogeneous or heterogeneous catalysts; heterogeneous catalysts are particularly preferred.
- metal catalysts selected from nickel, copper, copper-chromium, palladium, platinum, ruthenium and rhodium alone or mixed have proven to be suitable, particularly preferred are nickel, palladium and / or ruthenium catalysts.
- the catalysts may additionally contain doping metals or other modifiers.
- Typical dopants are z. B. Mo, Fe, Ag, Cr, Ni, V, Ga, In, Bi, Ti, Zr and Mn and the rare earths.
- Typical modifiers are for.
- those with which the acid-base properties of the catalysts can be influenced such.
- the catalysts may be in the form of powders or moldings, such as. As extrudates or pressed powders are used. Full contacts, Raney type catalysts or supported catalysts can be used. Preference is given to Raney type and supported catalysts.
- Suitable carrier materials are, for.
- the active metal can be applied in a manner known to those skilled in the carrier material, such as. B. by impregnation, spraying or precipitation.
- known in the art preparation steps are necessary, such.
- other auxiliaries such.
- the catalytic hydrogenation may be carried out in the melt, in solution of a suitable solvent or the hydrogenation product itself as a "solvent.”
- the optional solvent may, if desired, be separated after completion of the reaction after the solvent used, additional purification steps may be necessary for the complete or partial removal of by-products or by-products, such as, for example, methanol and water
- Suitable solvents are those in which both the starting material and the product dissolve in sufficient quantity, and which are inert under the selected hydrogenation conditions, for example alcohols, preferably n- and i-butanol, cyclic ethers, preferably tetrahydrofuran and dioxane, alkyl ethers, aromatics, such as, for example, xylene and esters, such as For example, ethyl acetate and butyl acetate, and mixtures of these solvents are also possible
- the concentration of the resin in the solvent can be varied between 1 and 99% by weight, preferably between 10 and 50% by weight
- the total pressure in the reactor is between 150 and 350 bar, preferably 175 to 300 bar, more preferably between 200 and 300 bar.
- the hydrogenation temperature is dependent on the hydrogenation catalyst used. Thus, for rhodium catalysts already temperatures of 40 to 75 0 C, preferably from 40 to 60 0 C sufficient, whereas higher temperatures are necessary with palladium, ruthenium or nickel catalysts. The optimum temperatures are between 150 and 250 0 C, preferably between 150 and 225 0 C.
- the hydrogenation to the resins according to the invention can be carried out in discontinuous or continuous mode. It is also possible to use a semi-continuous procedure in which resin and / or solvent is fed in continuously in a batch reactor, and / or continuously one or more reaction products and / or solvents are removed.
- the catalyst loading is 0.05 to 4 t of resin per cubic meter of catalyst per hour, preferably 0.1 to 2 t of resin per cubic meter of catalyst per hour.
- the hydrogenation of the produced carbonyl-containing, aromatic resin A) is preferably carried out with catalysts based on nickel, palladium and / or ruthenium.
- catalysts based on nickel, palladium and / or ruthenium are particularly suitable for the preparation of the resins of the invention.
- Particularly suitable for the preparation of the resins of the invention are continuous fixed bed reactors, such. B. shaft furnaces and tube bundles, which are preferably operated in trickle bed mode.
- hydrogen and the resin to be hydrogenated, optionally dissolved in a solvent are added to the catalyst bed at the top of the reactor.
- the hydrogen can also be passed in countercurrent from bottom to top.
- the reaction mixture leaving the reactor is passed through a filter to remove catalyst residues.
- the optionally contained solvent can - if desired - then be separated.
- Various methods are suitable for removing the heat of reaction liberated during the hydrogenation or for reducing the temperature rise. This can be done for example by a gas cycle by a greater amount of hydrogen than stoichiometrically necessary is fed to the reactor. The hydrogen leaving the reactor is cooled and returned to the top of the reactor. In tube bundle reactors, the removal of the heat of reaction is preferably realized via an external coolant circuit.
- the reaction product can, as it leaves the reactor, be recycled without further work-up.
- the product may be recycled at the temperature at which it leaves the reactor, but it may also be first cooled to remove at least a portion of the heat of reaction.
- Preferred embodiment II for the preparation of the carbonyl-hydrogenated resins The hydrogenation of the carbonyl-containing, aromatic resin A) produced can also be carried out batchwise in batch reactors (autoclaves). Again, catalysts based on nickel, palladium and / or ruthenium are preferably used. The resin to be hydrogenated, optionally dissolved in a solvent, is added to the reactor. The catalyst is added in the form of a powder and suspended in the reaction medium by suitable methods known to those skilled in the art. Particularly suitable reactor types are, for example, stirred tank reactors, bubble columns, Kvaerner-Buss loop reactors and Biazzi reactors. The total pressure is adjusted by adding the hydrogen.
- the catalyst it is also possible to control the progress of the reaction or the product quality over the offered amount of hydrogen. So it may be z. B. especially at the beginning of the reaction be advantageous to limit the amount of hydrogen introduced, to prevent excessive heat generation due to the exotherm of the reaction. It is also possible not to suspend the catalyst as a powder in the reaction medium in batchwise operation, but with the usual for fixed bed reactors moldings such. As extrudates, pellets or tablets to work. In this case For example, it is preferred to pass the resin to be hydrogenated, optionally dissolved in a solvent, over the fixed-bed catalyst until the desired degree of hydrogenation is reached.
- the fixed bed catalyst may be placed in a separate reaction tube, but may also be located in metal baskets or other suitable containers directly in the reactor.
- reaction mixture leaving the reactor is passed through a filter to remove catalyst residues.
- the optionally contained solvent can - if desired - then be separated.
- the formaldehyde content is determined by post-column derivatization according to the lutidine method by HPLC.
- the determination is carried out by FT-IR spectroscopy after calibration with 2-ethylhexanone in THF in a NaCI cuvette.
- the determination is carried out FT-IR spectroscopically relative to the respectively used
- nonvolatile fraction is calculated according to the following equation:
- n fa mi ⁇ mi - 100 [wt%]
- the Gardner color number is determined in 50% strength by weight solution of
- the color number after thermal stress is determined in this way.
- the resin is first stored for 24 h at 150 0 C in an air atmosphere
- the resin is dissolved at 40% strength by weight in phenoxyethanol.
- the viscosity is measured at 20 0 C using a plate / cone viscometer (1 / 4OS).
- the molecular weight distribution of the resins according to the invention is measured by means of gel permeation chromatography in tetrahydrofuran against polystyrene as standard.
- the polydispersity (Mw / Mn) is calculated from the ratio of weight average (Mw) to number average (Mn). Determination of the melting range
- the determination is carried out using a capillary melting point measuring device (Büchi B-545) in accordance with DIN 53181.
- Solutions of the hydrogenated resins in phenoxyethanol are stored for crystal formation.
- the crystals are separated diluted with ethanol, isolated through a membrane filter and weighed.
- Solutions of the resins in ethanol, white spirit and n-hexane are prepared.
- the resins are dissolved 10 and 50 wt .-% strength in the respective solvent with stirring and assessed the clarity of the solution visually.
- the molecular weight (Mn) is 1000 g / mol
- the OH number is 150 mg KOH / g
- the carbonyl number is 10 mg KOH / g.
- Example A Adjustment of Example 2 of DE 892 975
- Example A The resin of Example A was dissolved in i-butanol with heating at 30% by weight.
- the hydrogenation was carried out in a continuously operated fixed bed reactor, which was filled with 400 ml_ of a commercial nickel contact (Engelhard Ni 5126T1 / 8).
- This catalyst is in accordance with the indication of the Engelhard identical to that used in DE 33 34 631 catalyst "Harshaw Ni 5124".
- At 300 bar and 180 0 C are hourly 250 ml_ of the reaction mixture from top to bottom through the reactor (trickle)
- the pressure is kept constant by the addition of hydrogen.
- Example C Adjustment of Example 4 of DE 33 34 631 A1
- the crude product is washed with acetic acid water until a melt sample of the resin appears clear. Then, the resin is dried by distillation. There are 1270 g of a slightly yellowish resin. The resin is clear and brittle and has a melting point of 72 ° C.
- the Gardner color number is 0.8 (50% strength by weight in ethyl acetate). It is Z. B. in acetates such. Butyl and ethyl acetate, soluble in aromatics such as toluene and xylene. It is insoluble in ethanol.
- the formaldehyde content is 35 ppm.
- the resin from Example I) was dissolved in i-butanol with heating at 30% by weight.
- the hydrogenation was carried out in a continuously operated fixed bed reactor which was filled with 400 ml_ of a commercial Raney nickel fixed bed catalyst. At 275 bar and 180 0 C were passed 240 ml of the reaction mixture from top to bottom through the reactor (downflow). The pressure is kept constant by the addition of hydrogen.
- the resin from Example I) was dissolved in i-butanol with heating at 30% by weight.
- the hydrogenation was carried out in a continuously operated fixed bed reactor which was filled with 400 ml_ of a commercial Raney nickel fixed bed catalyst. At 275 bar and 170 0 C were passed 400 ml of the reaction mixture from top to bottom down through the reactor (downflow). The pressure is kept constant by the addition of hydrogen.
- Table 1 Properties of the hydrogenated resins according to Examples 1 to 4 and Comparative Examples B and C.
- the resins 1 to 4 of the invention have a significantly lower compared to the non-inventive resins according to Example B and C.
- the color numbers and the color numbers after thermal loading are lower.
- the solution viscosities of the resins 1 to 4 according to the invention are significantly lower in comparison to the non-inventive resins of Examples B and C. This may optionally be explained by the higher polydispersity of the non-inventive resins.
- the resins of the inventive examples 1 to 4 are 10 and 50 wt .-% ig perfectly soluble in ethanol, white spirit and n-hexane.
- the resins of Comparative Examples B and C are no longer perfectly soluble in ethanol and n-hexane at concentrations of 10 wt% solids. This may possibly be attributed to the higher levels of aromatics and the low ratio of m / k (in both cases by 1, 0).
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Abstract
L'invention concerne des résines aldéhyde-cétone à carbonyle et coer hydrogéné sans formaldéhyde, à fonctionnalité OH, à base d'alkylarylcétones et de formaldéhyde, avec une part faible de composés cristallisables, une faible viscosité, un indice de coloration très faible, une solubilité élargie et une résistance très élevée à la chaleur et la lumière, et son procédé de fabrication.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102006026760A DE102006026760A1 (de) | 2006-06-09 | 2006-06-09 | Formaldehydfreie, OH-funktionelle, carbonyl- und kernhydrierte Keton-Aldehydharze auf Basis von Alkylarylketonen und Formaldehyd und ein Verfahren zu ihrer Herstellung |
PCT/EP2007/054690 WO2007141119A1 (fr) | 2006-06-09 | 2007-05-15 | Résines aldéhyde-cétone à carbonyle et cœur hydrogéné sans formaldéhyde, à fonctionnalité oh, à base d'alkylarylcétones et de formaldéhyde et son procédé de fabrication |
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EP2027172A1 true EP2027172A1 (fr) | 2009-02-25 |
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EP07729142A Withdrawn EP2027172A1 (fr) | 2006-06-09 | 2007-05-15 | Résines aldéhyde-cétone à carbonyle et coeur hydrogéné sans formaldéhyde, à fonctionnalité oh, à base d'alkylarylcétones et de formaldéhyde et son procédé de fabrication |
Country Status (6)
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US (1) | US20090099332A1 (fr) |
EP (1) | EP2027172A1 (fr) |
JP (1) | JP2009540028A (fr) |
CN (1) | CN101085823A (fr) |
DE (1) | DE102006026760A1 (fr) |
WO (1) | WO2007141119A1 (fr) |
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CN102728390B (zh) * | 2012-07-12 | 2014-08-13 | 韩钊武 | 一种从煤焦油中提取2,6-二甲基萘用催化剂的方法 |
JP5752201B2 (ja) * | 2013-09-30 | 2015-07-22 | 大日本塗料株式会社 | ポリ塩化ビニル基材用インクジェット印刷用メタリックインク組成物 |
DE102014203231A1 (de) | 2014-02-24 | 2015-08-27 | Evonik Degussa Gmbh | Dispergierharze für Pigmentpräparationen mit geringem flüchtigem organischem Anteil |
US10287448B2 (en) | 2016-07-08 | 2019-05-14 | Evonik Degussa Gmbh | Universal pigment preparation |
CN112480342A (zh) * | 2020-10-31 | 2021-03-12 | 浙江大学衢州研究院 | 一种利用固体碱催化剂制备酮醛树脂的方法 |
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WO2007098813A1 (fr) * | 2006-02-28 | 2007-09-07 | Evonik Degussa Gmbh | Résines céto-aldéhydiques sans formaldéhyde à carbonyle hydrogéné, à base de formaldéhyde et procédé de production desdites résines |
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DE870022C (de) * | 1944-07-16 | 1953-03-09 | Chemische Werke Huels Ges Mit | Verfahren zur Herstellung von Harzen |
DE826974C (de) * | 1951-11-29 | 1952-01-07 | Chemische Werke Huels G M B H | Verfahren zur kontinuierlichen Hydrierung von Harzen aus fettaromatischen Ketonen und Formaldehyd |
DE3334631A1 (de) * | 1982-11-11 | 1984-05-17 | Chemische Werke Hüls AG, 4370 Marl | Benzinloesliche, hydrierte alkylarylketon/formaldehyd-harze sowie deren herstellung |
DE3324287A1 (de) * | 1983-07-06 | 1985-01-17 | Chemische Werke Hüls AG, 4370 Marl | Kondensationsharze auf basis von alkylarylketonen und formaldehyd |
US7182372B2 (en) * | 2002-08-08 | 2007-02-27 | Patrick Wolff | Beveled insert for facilitating coupling pipes |
DE10338560A1 (de) * | 2003-08-22 | 2005-03-17 | Degussa Ag | Strahlenhärtbare Harze auf Basis hydrierter Keton- und Phenol-Aldehydharze und ein Verfahren zu ihrer Herstellung |
DE10338561A1 (de) * | 2003-08-22 | 2005-04-14 | Degussa Ag | Keton-Aldehydharze, insbesondere Cyclohexanon-Formaldehydharze mit geringem Wassergehalt und hoher thermischer Bestätigkeit und Vergilbungsbeständigkeit sowie ein Verfahren zur Herstellung und Verwendung |
DE102004005208A1 (de) * | 2004-02-03 | 2005-08-11 | Degussa Ag | Verwendung strahlenhärtbarer Harze auf Basis hydrierter Keton- und Phenol-Aldehydharze |
DE102004005207A1 (de) * | 2004-02-03 | 2005-08-11 | Degussa Ag | Verwendung strahlenhärtbarer Harze auf Basis von Keton- und/oder Harnstoff-Aldehydharzen |
DE102004020740A1 (de) * | 2004-04-27 | 2005-11-24 | Degussa Ag | Polymerzusammensetzungen von carbonylhydrierten Keton-Aldehydharzen und Polylsocyanaten in reaktiven Lösemitteln |
DE102004039083A1 (de) * | 2004-08-12 | 2006-02-23 | Degussa Ag | Zinnfreie, hochschmelzende Reaktionsprodukte aus carbonylhydrierten Keton-Aldehydharzen, hydrierten Ketonharzen sowie carbonyl- und kernhydrierten Keton-Aldehydharzen auf Basis von aromatischen Ketonen und Polyisocyanten |
DE102006000644A1 (de) * | 2006-01-03 | 2007-07-12 | Degussa Gmbh | Universell einsetzbare Harze |
-
2006
- 2006-06-09 DE DE102006026760A patent/DE102006026760A1/de not_active Withdrawn
-
2007
- 2007-05-15 US US12/301,619 patent/US20090099332A1/en not_active Abandoned
- 2007-05-15 EP EP07729142A patent/EP2027172A1/fr not_active Withdrawn
- 2007-05-15 WO PCT/EP2007/054690 patent/WO2007141119A1/fr active Application Filing
- 2007-05-15 JP JP2009513638A patent/JP2009540028A/ja active Pending
- 2007-06-08 CN CNA2007101102708A patent/CN101085823A/zh active Pending
Patent Citations (1)
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WO2007098813A1 (fr) * | 2006-02-28 | 2007-09-07 | Evonik Degussa Gmbh | Résines céto-aldéhydiques sans formaldéhyde à carbonyle hydrogéné, à base de formaldéhyde et procédé de production desdites résines |
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Publication number | Publication date |
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JP2009540028A (ja) | 2009-11-19 |
CN101085823A (zh) | 2007-12-12 |
US20090099332A1 (en) | 2009-04-16 |
DE102006026760A1 (de) | 2008-01-10 |
WO2007141119A1 (fr) | 2007-12-13 |
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