EP2013487A1 - Hydraulic control arrangement - Google Patents

Hydraulic control arrangement

Info

Publication number
EP2013487A1
EP2013487A1 EP07724220A EP07724220A EP2013487A1 EP 2013487 A1 EP2013487 A1 EP 2013487A1 EP 07724220 A EP07724220 A EP 07724220A EP 07724220 A EP07724220 A EP 07724220A EP 2013487 A1 EP2013487 A1 EP 2013487A1
Authority
EP
European Patent Office
Prior art keywords
pressure
valve
control
pilot
hydraulic
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP07724220A
Other languages
German (de)
French (fr)
Other versions
EP2013487B1 (en
Inventor
Wolfgang Kauss
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Robert Bosch GmbH
Original Assignee
Robert Bosch GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Robert Bosch GmbH filed Critical Robert Bosch GmbH
Publication of EP2013487A1 publication Critical patent/EP2013487A1/en
Application granted granted Critical
Publication of EP2013487B1 publication Critical patent/EP2013487B1/en
Not-in-force legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B11/00Servomotor systems without provision for follow-up action; Circuits therefor
    • F15B11/16Servomotor systems without provision for follow-up action; Circuits therefor with two or more servomotors
    • F15B11/161Servomotor systems without provision for follow-up action; Circuits therefor with two or more servomotors with sensing of servomotor demand or load
    • F15B11/166Controlling a pilot pressure in response to the load, i.e. supply to at least one user is regulated by adjusting either the system pilot pressure or one or more of the individual pilot command pressures
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02FDREDGING; SOIL-SHIFTING
    • E02F9/00Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
    • E02F9/20Drives; Control devices
    • E02F9/22Hydraulic or pneumatic drives
    • E02F9/2203Arrangements for controlling the attitude of actuators, e.g. speed, floating function
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02FDREDGING; SOIL-SHIFTING
    • E02F9/00Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
    • E02F9/20Drives; Control devices
    • E02F9/22Hydraulic or pneumatic drives
    • E02F9/2221Control of flow rate; Load sensing arrangements
    • E02F9/2225Control of flow rate; Load sensing arrangements using pressure-compensating valves
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02FDREDGING; SOIL-SHIFTING
    • E02F9/00Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
    • E02F9/20Drives; Control devices
    • E02F9/22Hydraulic or pneumatic drives
    • E02F9/2221Control of flow rate; Load sensing arrangements
    • E02F9/2232Control of flow rate; Load sensing arrangements using one or more variable displacement pumps
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02FDREDGING; SOIL-SHIFTING
    • E02F9/00Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
    • E02F9/20Drives; Control devices
    • E02F9/22Hydraulic or pneumatic drives
    • E02F9/2278Hydraulic circuits
    • E02F9/2285Pilot-operated systems
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02FDREDGING; SOIL-SHIFTING
    • E02F9/00Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
    • E02F9/20Drives; Control devices
    • E02F9/22Hydraulic or pneumatic drives
    • E02F9/2278Hydraulic circuits
    • E02F9/2296Systems with a variable displacement pump
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B11/00Servomotor systems without provision for follow-up action; Circuits therefor
    • F15B11/16Servomotor systems without provision for follow-up action; Circuits therefor with two or more servomotors
    • F15B11/161Servomotor systems without provision for follow-up action; Circuits therefor with two or more servomotors with sensing of servomotor demand or load
    • F15B11/165Servomotor systems without provision for follow-up action; Circuits therefor with two or more servomotors with sensing of servomotor demand or load for adjusting the pump output or bypass in response to demand
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B2211/00Circuits for servomotor systems
    • F15B2211/20Fluid pressure source, e.g. accumulator or variable axial piston pump
    • F15B2211/205Systems with pumps
    • F15B2211/20507Type of prime mover
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B2211/00Circuits for servomotor systems
    • F15B2211/20Fluid pressure source, e.g. accumulator or variable axial piston pump
    • F15B2211/205Systems with pumps
    • F15B2211/2053Type of pump
    • F15B2211/20546Type of pump variable capacity
    • F15B2211/20553Type of pump variable capacity with pilot circuit, e.g. for controlling a swash plate
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B2211/00Circuits for servomotor systems
    • F15B2211/30Directional control
    • F15B2211/305Directional control characterised by the type of valves
    • F15B2211/30505Non-return valves, i.e. check valves
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B2211/00Circuits for servomotor systems
    • F15B2211/30Directional control
    • F15B2211/305Directional control characterised by the type of valves
    • F15B2211/30525Directional control valves, e.g. 4/3-directional control valve
    • F15B2211/3053In combination with a pressure compensating valve
    • F15B2211/30535In combination with a pressure compensating valve the pressure compensating valve is arranged between pressure source and directional control valve
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B2211/00Circuits for servomotor systems
    • F15B2211/30Directional control
    • F15B2211/305Directional control characterised by the type of valves
    • F15B2211/30525Directional control valves, e.g. 4/3-directional control valve
    • F15B2211/3053In combination with a pressure compensating valve
    • F15B2211/30555Inlet and outlet of the pressure compensating valve being connected to the directional control valve
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B2211/00Circuits for servomotor systems
    • F15B2211/30Directional control
    • F15B2211/31Directional control characterised by the positions of the valve element
    • F15B2211/3105Neutral or centre positions
    • F15B2211/3111Neutral or centre positions the pump port being closed in the centre position, e.g. so-called closed centre
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B2211/00Circuits for servomotor systems
    • F15B2211/30Directional control
    • F15B2211/31Directional control characterised by the positions of the valve element
    • F15B2211/3144Directional control characterised by the positions of the valve element the positions being continuously variable, e.g. as realised by proportional valves
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B2211/00Circuits for servomotor systems
    • F15B2211/30Directional control
    • F15B2211/315Directional control characterised by the connections of the valve or valves in the circuit
    • F15B2211/3157Directional control characterised by the connections of the valve or valves in the circuit being connected to a pressure source, an output member and a return line
    • F15B2211/31576Directional control characterised by the connections of the valve or valves in the circuit being connected to a pressure source, an output member and a return line having a single pressure source and a single output member
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B2211/00Circuits for servomotor systems
    • F15B2211/30Directional control
    • F15B2211/32Directional control characterised by the type of actuation
    • F15B2211/329Directional control characterised by the type of actuation actuated by fluid pressure
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B2211/00Circuits for servomotor systems
    • F15B2211/60Circuit components or control therefor
    • F15B2211/605Load sensing circuits
    • F15B2211/6051Load sensing circuits having valve means between output member and the load sensing circuit
    • F15B2211/6054Load sensing circuits having valve means between output member and the load sensing circuit using shuttle valves
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B2211/00Circuits for servomotor systems
    • F15B2211/60Circuit components or control therefor
    • F15B2211/605Load sensing circuits
    • F15B2211/6051Load sensing circuits having valve means between output member and the load sensing circuit
    • F15B2211/6055Load sensing circuits having valve means between output member and the load sensing circuit using pressure relief valves
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B2211/00Circuits for servomotor systems
    • F15B2211/60Circuit components or control therefor
    • F15B2211/605Load sensing circuits
    • F15B2211/6051Load sensing circuits having valve means between output member and the load sensing circuit
    • F15B2211/6057Load sensing circuits having valve means between output member and the load sensing circuit using directional control valves
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B2211/00Circuits for servomotor systems
    • F15B2211/60Circuit components or control therefor
    • F15B2211/65Methods of control of the load sensing pressure
    • F15B2211/654Methods of control of the load sensing pressure the load sensing pressure being lower than the load pressure
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B2211/00Circuits for servomotor systems
    • F15B2211/70Output members, e.g. hydraulic motors or cylinders or control therefor
    • F15B2211/705Output members, e.g. hydraulic motors or cylinders or control therefor characterised by the type of output members or actuators
    • F15B2211/7051Linear output members
    • F15B2211/7053Double-acting output members
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B2211/00Circuits for servomotor systems
    • F15B2211/70Output members, e.g. hydraulic motors or cylinders or control therefor
    • F15B2211/71Multiple output members, e.g. multiple hydraulic motors or cylinders

Definitions

  • the invention relates to a hydraulic control arrangement, which is used in particular for controlling hydraulic consumers on mobile machines and having the features of the preamble of claim 1.
  • Such a hydraulic control arrangement is known, for example, from EP 0 566 449 A1.
  • This is a hydraulic control arrangement according to the load-sensing principle, in which a variable displacement pump is set in each case depending on the highest load pressure of the actuated hydraulic consumers so that the pump pressure is above the highest load pressure by a certain pressure difference.
  • the hydraulic consumers, the pressure medium flows through adjustable metering orifices, which are arranged between an outgoing from the variable flow pump and the hydraulic consumers and are usually integrated in a also the direction control of a hydraulic consumer serving main control valve.
  • variable displacement pump By the metering orifices downstream pressure compensators is achieved that at a sufficiently supplied by the variable pressure fluid independent of the load pressures of the hydraulic consumers a certain pressure difference across the metering orifices, so that the inflowing hydraulic pressure consumer fluid quantity depends only on the opening cross section of the respective metering orifice. If a metering orifice is opened further, more pressure medium must flow over it in order to generate the specific pressure difference.
  • the variable displacement pump is adjusted in such a way that it supplies the required amount of pressure medium. Therefore, one speaks of a demand flow control.
  • the variable displacement pump has a pump regulator which can be acted upon by a load-sensing line with the highest load pressure of the simultaneously actuated hydraulic consumers.
  • a fixed pressure setting is applied to the end section of the load signaling line connected to the pump regulator. connected limit valve, which limits the reported pressure to the pump controller and thus also the pump pressure in conjunction with a decoupling the end portion of the remaining load sensing line throttle.
  • the pressure compensators connected downstream of the metering orifices are acted upon in the opening direction by the pressure downstream of the respective metering orifice and in the closing direction by a control pressure prevailing in a rearward control chamber, which usually corresponds to the highest load pressure of all the hydraulic consumers supplied by the same hydraulic pump. If, during a simultaneous actuation of several hydraulic consumers, the metering orifices are opened so far that the pressure medium supplied by the stoppered hydraulic pump is less than the total required pressure medium, the quantities of pressure medium flowing to the individual hydraulic consumers will be independent of the respective load pressure the hydraulic consumer see reduced proportionally. This is why one speaks of one
  • LUDV control Control with load-independent flow distribution (LUDV control). Because the highest load pressure is sensed in a LUDV control and the intake pump generates a supply pressure that exceeds the highest load pressure by a certain pressure difference over the highest load pressure, a LUDV control is a special case of a load-sensing or load - sensing control (LS control).
  • LS control load-sensing or load - sensing control
  • a LUDV control is shown in which also individually for a hydraulic consumer, the pressure is limited. It is necessary that the rear control chamber of a LUDV pressure compensator is structurally separated from the load-sensing line. And it is a directional valve necessary, depending on the switching position of the rear control chamber is connected to the load-sensing line or is acted upon by pump pressure. The directional valve is switched depending on the load pressure. A change in the switching pressure during operation is not provided.
  • the invention has for its object to develop a hydraulic control arrangement with the features of the preamble of claim 1 so that with pilot signals for the main control valves in a simple and cost-effective manner, a pressure control for several hydraulic consumers is possible.
  • the desired aim is achieved in a hydraulic control arrangement with the features of the preamble of claim 1 according to the invention in that according to the characterizing part of patent claim 1, the pressure limiting valve in dependence on the height of a control of a main control valve serving pilot signal is adjustable. According to the invention, therefore, the pressure limiting valve is adjustable, with which the pressure reported to the pump regulator can be limited.
  • the invention is based on the idea that there are mobile machines on which in a pressure control of a hydraulic consumer is rarely still another hydraulic consumer to operate.
  • a pressure control of a hydraulic consumer is also possible in a LUDV control arrangement with very simple means and without changes to the individual pressure compensators associated with the metering orifices.
  • the pressure relief valve is adjustable in dependence on the height of a plurality of pilot signals, it is advantageously adjusted when queuing several pilot signals in response to the largest pilot signal. It is assumed that the higher the pre-control signal, the higher the pressure set at the pressure relief valve.
  • the pressure relief valve is adjustable in response to a pilot control signal only up to a set value, which is below the maximum set value, it is possible for the machine operator, the adjustable with a pilot signal maximum consumer pressure depending on the type the machine or the type of work to be done individually.
  • the pressure control can be turned off by a design according to claim 4, the pressure control. It then has a demand flow control with a limitation of the load pressure to a high value.
  • the pressure relief valve is hydraulically adjustable and has an adjacent to a pressure chamber connected to the control chamber actuating piston.
  • the pressure relief valve may also be one which is electrically or electro-hydraulically adjustable.
  • the main control valve is electrically actuated, such an adjustability of the pressure relief valve may be favorable.
  • the use of a purely hydraulically adjustable pressure limiting valve appears more advantageous.
  • a pilot pressure is usually generated with the aid of an adjustable pressure reducing valve, which has a pressure connection, at which a substantially constant supply pressure is preferably present at a height of 30 to 35 bar, a tank connection and a control connection the pilot pressure is adjusted.
  • the pressure limiting valve can now be easily adjusted to its maximum setting value if, according to claim 6, an arbitrarily actuable directional control valve is provided, depending on the switching position of the pressure chamber of the pressure relief valve with the pilot pressure or the supply pressure can be acted upon.
  • the directional control valve alternately either a line in which the supply pressure is present, or a line in which the pilot pressure is present to connect with the pressure chamber of the pressure relief valve.
  • the directional control valve can be of simpler construction if, according to claim 7, a check valve opening to the pressure chamber is located between the pilot control line and the pressure chamber on the pressure limiting valve. This prevents the high supply pressure from entering the pilot control line and influencing the control of the main control valve.
  • check valves which are arranged according to claim 8, can be easily select the highest hydraulic pilot signal and einsteuem in the pressure chamber of the pressure relief valve.
  • a second pressure relief valve is present.
  • this should not be effective in any case when an adjustment of the first pressure relief valve to the maximum setting value is desired by acting on the pressure chamber with the supply pressure.
  • the directional control valve is used, via which the supply pressure is switched through into the pressure chamber.
  • the pressure relief of the pressure chamber on the pressure relief valve is conveniently done via a flow control valve, which can be realized by a simple nozzle, but preferably a flow control valve is.
  • FIG. 1 shows a first, working according to the LUDV principle embodiment with the connected to an end portion of the load-sensing line, in response to a hydraulic pilot signal hydraulically adjustable pressure relief valve,
  • FIG. 2 shows a second embodiment, operating according to the LS principle, with the connection element connected to an end section of the load-signaling line, speed of a hydraulic pilot signal hydraulically adjustable pressure relief valve and
  • Figure 3 shows the usable for both embodiments arrangement of pilot control valves for actuating the main control valves and for adjusting the pressure relief valve.
  • a variable displacement pump 10 for example an axial piston pump according to the swashplate principle, is used as the pressure medium source, which draws in pressure medium from a tank 11 and discharges it into a supply line 12 and its swash plate 13 indicated by a double arrow in the interaction of two actuating cylinders 14 and 15 can be pivoted.
  • Both actuating cylinders are differential cylinders, which have a piston 16 or 17 and in each case a piston rod 18, with which they engage the swash plate 13.
  • the piston surface of the piston 17 of the adjusting cylinder 15 is smaller than the piston surface of the piston 16 of the other actuating cylinder 14.
  • An extension of the piston rod 18 of the actuating cylinder 14 causes a reduction and extension of the piston rod 18 of the actuating cylinder 15, an increase in the swivel angle of the swash plate and thus the Hubvolumens the variable displacement 10.
  • a compression spring 19 on the swash plate a force in the direction of increasing the pivot angle.
  • the pressure chamber of the actuating cylinder 15 is permanently connected to the supply line 12. In this pressure chamber so there is always the same pressure as in the supply line.
  • the inflow and outflow of pressure fluid to and from the pressure chamber of the actuating cylinder 14 is controlled by a pump control unit 25 which is constructed on the variable displacement pump 10 having an outer terminal LS, to which an end portion 26a of a load reporting line 26 is connected, and the two substantially 3/2-way proportional valves comprises, one of which is a LS-pump control valve 27 and the other a pressure control valve 28, the is set to a pressure above the usually occurring load pressures.
  • the pressure control valve 28 has a first port which is connectable via a discharge line 29 to the tank 11.
  • a second connection of the pressure regulating valve 28 is located on the supply line 12.
  • the third connection which can be connected to the first or the second connection, is connected to the pressure chamber of the adjusting cylinder 14.
  • a first connection of the LS pump control valve 27 is located on the discharge line 29, a second connection on the supply line 12.
  • the third connection of the valve 27 can be connected to its first or second connection and permanently connected to the first connection of the valve 28.
  • a non-illustrated slide of the valve 28 is acted upon by a compression spring 30 in the sense of increasing the pivot angle and the inlet pressure in the sense of a reduction of the pivot angle of the pump 10.
  • a slide (not shown in detail) of the LS pump control valve 27 is acted upon by a pressure spring 31 and by the pressure prevailing in the end section 26a of the load signaling line 26 and in the sense of reducing the pivoting angle by the inlet pressure.
  • a pressure spring 31 At the slide of the valve 27, there is a balance of forces when there is a difference between the inlet pressure and the pressure in the end portion 26a of the load-sensing line 26, which corresponds to the force of the spring 31.
  • the difference is between 10 bar and 20 bar.
  • Balance prevails on the spool of the valve 28 when the supply pressure produces a force corresponding to the force of the spring 30.
  • the equilibrium of the inlet pressure in the range of 350 bar.
  • the characteristic as LUDV control arrangement receives the embodiment of Figure 1 by the type of existing control block 35 containing LUDV- Wegeventilsetationen.
  • Figure 1 two sections are shown by way of example, which are constructed completely the same. Of course, there may be more sections.
  • the control block 35 has an inlet connection P, a tank connection T, a load-signaling connection LS and various consumer connections A and B.
  • an inlet port P begins as part of the inlet line 12, an inlet channel 36 and the tank port T a tank channel 37 of the control block.
  • two LUDV directional control valves 38 are formed with a closed center, with which two hydraulic consumers, for example two differential cylinders are controllable.
  • the directional valves 38 are hydraulically actuated. In them, a speed control part and a direction control part are formed separately from each other on the same spool.
  • pressure medium coming from inlet channel 36 flows from an inlet chamber 39 via a metering orifice 40 into a first intermediate chamber 41, from there via the opening cross section of a pressure compensator 42 into a second From there, pressure fluid to the consumer port A or B.
  • the control piston of the pressure compensators 42 is in the opening direction of the pressure in the intermediate chamber 41, ie from the pressure to the metering orifice 40 and in Closing direction acted upon by the pressure in a load-signaling channel running as part of the load-signaling line in the control block.
  • the control piston of the pressure compensators 42 is designed so that, when the pressure compensator is completely open, it establishes a fluidic connection between the intermediate chamber 41 and the load-signaling channel. This is the case when the respective hydraulic consumer is operated alone or when a simultaneous actuation of several hydraulic consumers that consumer, which is associated with the pressure balance, has the highest load pressure.
  • the outer terminals P, T and LS of the control block 35 are located at an input section 48, through which pass the channels 36, 37 and the Lastmelde effet 26 to the directional control valve sections.
  • the end portion 26a of the load-sensing line 26 is hydraulically decoupled from its remaining parts by a nozzle 54. With a pressure medium flow through the nozzle 54, a pressure difference occurs at this, so that the pressure in the end portion 26a of the load reporting line 26 is lower than in the other parts thereof.
  • a pressure relief valve 50 Within the input section is also a pressure relief valve 50 with its input terminal 51 to the end portion 26 a of the load reporting line 26 and its output port 52 connected to the tank channel 37.
  • valve 50 and the nozzle 54 of the build-up in the end portion 26a of the load reporting line pressure can be limited.
  • a small flow control valve 53 located in the inlet section 48 connects the load detection channel 26 and the tank channel 37.
  • the characteristic as LS control arrangement receives the embodiment of Figure 2 by the type of existing control block 55, which is composed of LS directional control valves and how the control block of Figure 1 a supply port P, a drain port T and a load reporting connection LS having.
  • FIG. 2 two directional valve disks 56 are shown by way of example. Of course, more discs may be present.
  • Each directional valve disc 56 serves as a housing for a directional control valve 57, which is hydraulically actuated. Both directional valve discs 56 are completely identical to each other and contain the same components and channels.
  • To each directional control valve 57 includes a spool 58 which is axially displaceable in a valve bore unspecified and occupies a middle neutral position under the mere effect of two centering springs 59. In this position, a consumer channel 60, which leads to a consumer connection B, a consumer channel 61, which leads to a consumer connection A, the inlet channel 36 and the outlet channel 37 are separated from each other.
  • the spool 58 of a directional control valve By pressurizing a control pressure chamber 62, the spool 58 of a directional control valve is displaced out of the neutral position in one direction and by pressurizing a control pressure space 63 in the other direction.
  • either the consumer channel 60 or the consumer channel 61 is connected to the inlet channel 36 and the respective other consumer channel to the outlet channel 37.
  • a shift from the neutral position of the spool opens a metering orifice between an inlet inlet to the directional control valve and a consumer channel whose opening cross-section determines the amount of pressure medium flowing to the hydraulic consumer.
  • the pressure difference across the metering orifice is kept constant, so that the amount of pressure medium flowing through the metering orifice depends solely on the opening cross section.
  • a pressure compensator 65 is arranged in the leading to the inlet inlet of the directional control valve part part 36, which is acted upon in the closing direction by the pressure before the metering orifice and in the opening direction of the pressure to the metering orifice and by a compression spring 66.
  • the pressure drop across the metering orifice is equivalent to the force of the compression spring 66 and set to a value between 10 bar and 20 bar.
  • the pressure after the metering orifice corresponds to the load pressure of the respective hydraulic consumer.
  • This pressure is also applied to an input of a shuttle valve 67, wherein the other input of the shuttle valve 67 of a directional control valve disc is connected to the output of the shuttle valve 67 of the other directional control valve disc.
  • the other input of the shuttle valve 67 of the latter directional valve disc is connected via an end plate 68 to the drain channel 37. From the output of the shuttle valve 67 of the former directional control valve disc, a channel leads to the load reporting LS of this disc. At this connection LS, the highest load pressure of the hydraulic consumers operable with the two directional valves is applied.
  • the pressure in the inlet channel 36 is a predetermined pressure difference of z. B.
  • the pressure equivalent to the force of the compression spring 66 of a pressure compensator 65 may also be 15 bar, so that regardless of whether a hydraulic load generates the highest load pressure or not, the pressure drop across the metering orifice of the respective directional control valve is the same.
  • the end portion 26a of the load-sensing line 26 is hydraulically decoupled from the other parts by a nozzle 54.
  • a pressure limiting valve 50 is connected with its input terminal 51 to the load-signaling line 26 and with its output terminal 52 to the tank channel 37.
  • a small flow control valve 53 connects the load reporting channel 46 and the tank channel 37.
  • the pressure relief valve 50 is hydraulically adjustable and has an actuating piston 73, which adjoins a pressure chamber 74 and a by the distance between two stops from each other and its length predetermined distance is movable.
  • a control spring 75 of the pressure relief valve 50 is minimally biased when the actuator piston is applied to a stop, and maximum biased when the actuator piston rests against the other stop.
  • the pressure at which the pressure limiting valve 50 responds can therefore be set between a minimum and a maximum value.
  • the way in which the pressure limiting valve 50 is adjustable can be seen in more detail from FIG.
  • each pilot unit has a total of four pilot valves 79 and correspondingly four control outputs 80.
  • each pilot unit has a tank port T and a pressure port P, at which a substantially constant supply pressure is present at a level between 30 and 35 bar.
  • a pilot control lever 81 Via a pilot control lever 81, which can be deflected from a central position in which there is tank pressure at all control outputs 80, the pilot valves 79 can be adjusted. Depending on the lever deflection, they regulate a specific pilot pressure at the corresponding control output 80.
  • pilot lines 82 From the control outputs 80 lead pilot lines 82 to the control pressure chambers 62 and 63 of the directional control valves 38 ( Figure 1) and 57 ( Figure 2).
  • the pilot pressure jumps after a small pivot angle of a lever 81 to an initial value and then increases continuously with the swivel angle. At a certain tilt angle, the pilot pressure then jumps to the supply pressure.
  • From each pilot line 82 is a branch line 83 from, in which a nozzle 84 and a blocking the pilot line back check valve 85 are in succession. Downstream of the check valves 85 all branch lines 83 open into a common control line 86 which leads to the pressure chamber 74 of the pressure-limiting valve 50. All pilot control lines 82 are thus connected in parallel to each other via a respective nozzle 84 and a check valve 85 with the pressure chamber 74 of the pressure relief valve 50.
  • the control line 86 is also connected to a first port of a 3/2 directional control valve 87, of which a second port is connected to the line carrying the supply pressure and of which a third port is connected to the input of a second pressure limiting valve 88.
  • a rest position which occupies the directional control valve 87 under the action of a compression spring 89, the control line 86 is connected to the pressure relief valve 88.
  • the second connection is blocked.
  • the directional control valve 87 can be brought by means of an electromagnet 90 in a switching position in which the control line 86 is connected to the second terminal and the third terminal is shut off.
  • the electromagnet 90 is connected via an electrical line to an electrical switch accommodated in the one pilot control lever 81, which can be actuated by a pushbutton 91. About the push button 91 so the solenoid 90 can be controlled and turned off.
  • the pressure relief valve 88 is manually adjustable. It serves together with the nozzles 84 to be able to limit the pressure in the control line 86 in the rest position of the directional control valve 87 to a value which is lower than the maximum controllable by a pressure reducing valve 79 pilot pressure. Via a flow control valve 92, the control line 86 can be relieved to the tank 11.
  • the supply pressure for the pilot control devices is 30 bar. With the pressure reducing valves 79 pilot pressures up to 25 bar can be adjusted proportionally, the adjustment of the main control valves 38 and 57 starts at 5 bar and whose full stroke is achieved at 25 bar.
  • the pressure relief valve 50 limits at a pending in the control line pressure up to 5 bar because of an initial bias of the spring 75, the pressure in the end portion 26a of the load sensing line to 50 bar.
  • the set value of the pressure relief valve 50 increases linearly with the pressure in the control line 86 and reaches a maximum value of 250 bar at a pressure of 25 bar in the control line.
  • the pressure relief valve 88 is set to 20 bar.
  • the pump ⁇ p also the difference between the pressure in the end portion 26a of the load reporting line and the pressure in the feed line 12 is 20 bar.
  • a pilot pressure builds up in a pilot line 82. Up to a pre-control pressure of 5 bar, nothing works at first. Thereafter, the movement of the spool of the controlled main control valve begins. After a small initial stroke, the corresponding metering orifice is opened more and more.
  • the pressure in the control line 86 and thus the pressure present in the pressure chamber 74 of the pressure limiting valve 50 is slightly smaller than the pilot pressure, namely the pressure difference which generates the amount of pressure medium flowing through the flow regulator 92 at a nozzle 84.
  • the pressure difference may be, for example, 0.5 bar.
  • the pressure in the end portion 26a of the load-sensing line is limited to 50 bar to a pilot pressure of 5.5 bar and increases with increasing pilot pressure. If the pilot pressure is, for example, 15 bar, then the pressure in the control line 86 is 14.5 bar and the pressure in the end section 26a of the load reporting line is limited to 145 bar.
  • variable displacement pump 10 delivers so much pressure medium quantity that the pressure in the supply line 12 is 20 bar above the reported load pressure is.
  • the hydraulic consumer is moved at a speed which is determined by the opening cross-section of the metering orifice.
  • the load pressure is higher than 165 bar, a pressure medium supply to the hydraulic consumer is only possible after further deflection of the pilot control lever.
  • the pilot control lever must be deflected so far that the pressure in the control line 86 becomes 20 bar.
  • the pressure limiting valve 88 responds.
  • the pressure in the control line 86 remains at 20 bar, so that the pressure in the end portion 26a at 200 bar and thus the inlet pressure at 220 bar. This pressure of 220 bar is in the consumer, so that a corresponding force can be exercised.
  • a hydraulic load with a load pressure up to 250 bar is to be controlled solely by the degree of opening of the metering orifice and the full stroke of a main control valve, the button 91 is pressed on a pilot control lever and thus the directional control valve is switched. Now the supply pressure of 30 bar is in the control line 86.
  • the check valves 85 ensure that the pre-control pressure predetermined by the pilot control device prevails in the respective pilot control line.
  • the pressure relief valve 50 is on set its highest value of 250 bar.
  • the pressure in the end portion 26a of the load-sensing line is now equal to the load pressure up to a load pressure of 250 bar.
  • the pressure in the feed line 12 is 20 bar higher than the load pressure.
  • a load up to 250 bar can be moved with a speed determined solely by the opening cross section 5.
  • a load pressure of 270 bar Up to a load pressure of 270 bar, a slower movement is possible because of the reduced pressure difference across the metering orifice. With a load pressure of more than 270 bar, the load can no longer be moved.
  • each pilot control line 82 is connected to the control line 86 via a nozzle 84 and a check valve 85. It is therefore possible for each of the two pilot control devices 78 controllable hydraulic consumers and for each direction of pressure control. In the case of a simultaneous actuation of a plurality of hydraulic consumers, the non-return valves 85 ensure that the highest pilot pressure is present in the control line 86 and that the pilot control pressures in the pilot control lines are present
  • a branch line may also be present only between a single pilot control line 82 and the control line 86

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Abstract

The invention relates to a hydraulic control arrangement that is used particularly for controlling hydraulic consumers of a mobile machine tool. Said hydraulic control arrangement comprises a load signaling line to which the maximum load pressure of several hydraulic consumers that are simultaneously triggered via one respective main control valve can be applied, and a final section of which can be connected to a pump regulator. The hydraulic control arrangement further comprises a pressure relief valve which allows the control pressure to be limited in the final section of the load signaling line. In order to be able to easily and inexpensively control the pressure also for several hydraulic consumers, the pressure relief valve can be displaced in accordance with the level of a pilot signal that is used for triggering a main control valve.

Description

Beschreibungdescription
Hydraulische SteueranordnungHydraulic control arrangement
Die Erfindung betrifft eine hydraulische Steueranordnung, die insbesondere zur Steuerung von hydraulischen Verbrauchern an mobilen Arbeitsmaschinen verwendet wird und die die Merkmale aus dem Oberbegriff des Patentanspruchs 1 aufweist.The invention relates to a hydraulic control arrangement, which is used in particular for controlling hydraulic consumers on mobile machines and having the features of the preamble of claim 1.
Eine solche hydraulische Steueranordnung ist z.B. aus der EP 0 566 449 A1 bekannt. Es handelt sich dabei um eine hydraulische Steueranordnung nach dem lastfühlenden (load-sensing) Prinzip, bei dem eine Verstellpumpe in Abhängigkeit vom höchsten Lastdruck der betätigten hydraulischen Verbraucher jeweils so eingestellt wird, dass der Pumpendruck um eine bestimmte Druckdifferenz über dem höchsten Lastdruck liegt. Den hydraulischen Verbrauchern fließt das Druckmittel über verstellbare Zumessblenden zu, die zwischen einer von der Verstellpumpe abgehenden Zulaufleitung und den hydraulischen Verbrauchern angeordnet und üblicherweise in ein auch der Richtungssteuerung eines hydraulischen Verbrauchers dienendes Hauptsteuerventil integriert sind. Durch den Zumessblenden nachgeschaltete Druckwaagen wird erreicht, dass bei von der Verstellpumpe ausreichend gelieferter Druckmittelmenge unabhängig von den Lastdrücken der hydraulischen Verbraucher eine bestimmte Druckdifferenz über die Zumessblenden besteht, so dass die einem hydraulischen Verbraucher zufließende Druckmittelmenge nur noch vom Öffnungsquerschnitt der jeweiligen Zumessblende abhängt. Wird eine Zumessblende weiter geöffnet, so muss mehr Druckmittelmenge über sie fließen, um die bestimmte Druckdifferenz zu erzeugen. Die Verstellpumpe wird jeweils so verstellt, dass sie die benötigte Druckmittelmenge liefert. Man spricht deshalb auch von einer Bedarfsstromregelung. Die Verstellpumpe weist dazu einen Pumpenregler auf, der über eine Lastmeldeleitung mit dem höchsten Last- druck der gleichzeitig angesteuerten hydraulischen Verbraucher beaufschlagbar ist. Zur Begrenzung des Pumpendruckes ist an den an den Pumpenregler angeschlossenen Endabschnitt der Lastmeldeleitung ein fest eingestelltes Druckbe- grenzungsventil angeschlossen, das im Zusammenwirken mit einer den Endabschnitt von der übrigen Lastmeldeleitung entkoppelnden Drossel den an den Pumpenregler gemeldeten Druck und damit auch den Pumpendruck begrenzt.Such a hydraulic control arrangement is known, for example, from EP 0 566 449 A1. This is a hydraulic control arrangement according to the load-sensing principle, in which a variable displacement pump is set in each case depending on the highest load pressure of the actuated hydraulic consumers so that the pump pressure is above the highest load pressure by a certain pressure difference. The hydraulic consumers, the pressure medium flows through adjustable metering orifices, which are arranged between an outgoing from the variable flow pump and the hydraulic consumers and are usually integrated in a also the direction control of a hydraulic consumer serving main control valve. By the metering orifices downstream pressure compensators is achieved that at a sufficiently supplied by the variable pressure fluid independent of the load pressures of the hydraulic consumers a certain pressure difference across the metering orifices, so that the inflowing hydraulic pressure consumer fluid quantity depends only on the opening cross section of the respective metering orifice. If a metering orifice is opened further, more pressure medium must flow over it in order to generate the specific pressure difference. The variable displacement pump is adjusted in such a way that it supplies the required amount of pressure medium. Therefore, one speaks of a demand flow control. For this purpose, the variable displacement pump has a pump regulator which can be acted upon by a load-sensing line with the highest load pressure of the simultaneously actuated hydraulic consumers. To limit the pump pressure, a fixed pressure setting is applied to the end section of the load signaling line connected to the pump regulator. connected limit valve, which limits the reported pressure to the pump controller and thus also the pump pressure in conjunction with a decoupling the end portion of the remaining load sensing line throttle.
Die den Zumessblenden nachgeschalteten Druckwaagen werden in Öffnungsrichtung von dem Druck nach der jeweiligen Zumessblende und in Schließrichtung von einem in einem rückwärtigen Steuerraum anstehenden Steuerdruck beaufschlagt, der üblicherweise dem höchsten Lastdruck aller von derselben Hydro- pumpe versorgten hydraulischen Verbraucher entspricht. Wenn bei einer gleich- zeitigen Betätigung mehrerer hydraulischer Verbraucher die Zumessblenden so weit aufgemacht werden, dass die von der bis zum Anschlag verstellten Hydro- pumpe gelieferte Druckmittelmenge kleiner ist als die insgesamt geforderte Druckmittelmenge, werden die den einzelnen hydraulischen Verbrauchern zufließenden Druckmittelmengen unabhängig vom jeweiligen Lastdruck der hydrauli- sehen Verbraucher verhältnisgleich reduziert. Man spricht deshalb von einerThe pressure compensators connected downstream of the metering orifices are acted upon in the opening direction by the pressure downstream of the respective metering orifice and in the closing direction by a control pressure prevailing in a rearward control chamber, which usually corresponds to the highest load pressure of all the hydraulic consumers supplied by the same hydraulic pump. If, during a simultaneous actuation of several hydraulic consumers, the metering orifices are opened so far that the pressure medium supplied by the stoppered hydraulic pump is less than the total required pressure medium, the quantities of pressure medium flowing to the individual hydraulic consumers will be independent of the respective load pressure the hydraulic consumer see reduced proportionally. This is why one speaks of one
Steuerung mit lastunabhängiger Durchflussverteilung (LUDV-Steuerung). Weil bei einer LUDV-Steuerung auch der höchste Lastdruck abgefühlt und von der Hydro- pumpe durch die Variation der geförderten Druckmittelmenge ein um eine bestimmte Druckdifferenz über dem höchsten Lastdruck liegender Zulaufdruck er- zeugt wird, ist eine LUDV-Steuerung ein Sonderfall einer lastfühlenden oder load- sensing Steuerung (LS-Steuerung).Control with load-independent flow distribution (LUDV control). Because the highest load pressure is sensed in a LUDV control and the intake pump generates a supply pressure that exceeds the highest load pressure by a certain pressure difference over the highest load pressure, a LUDV control is a special case of a load-sensing or load - sensing control (LS control).
Für mehrere hydraulische Verbraucher, denen Druckmittel jeweils über eine Zumessblende mit vorgeschalteter Druckwaage zufließt, die in Schließrichtung nur vom Druck vor der Zumessblende und in Öffnungsrichtung über eine individuelle Lastmeldeleitung nur vom Lastdruck des jeweiligen hydraulischen Verbrauchers und von einer Druckfeder beaufschlagt ist, erhält man keine lastunabhängige Durchflussverteilung. Man hat eine bloße LS-Steuerung und LS-Verbraucher. Eine solche Steuerung ist z.B. durch die DE 37 09 504 C2 bekannt. Bei einer gleichzei- tigen Betätigung mehrerer hydraulischer Verbraucher und nicht ausreichend von der Verstellpumpe gelieferter Druckmittelmenge wird hier zunächst nur die dem lastd ruckhöchsten hydraulischen Verbraucher zufließende Druckmittelmenge re- duziert. Bei dessen Stillstand reduziert sich dann die dem Verbraucher mit dem zweithöchsten Lastdruck zufließende Druckmittelmenge, usw.For several hydraulic consumers to which pressure medium flows in each case via a metering orifice with upstream pressure compensator, which is acted upon in the closing direction only by the pressure before the metering orifice and in the opening direction via an individual Lastmeldeleitung only from the load pressure of the respective hydraulic consumer and a compression spring, you get no load independent flow distribution. One has a mere LS control and LS consumer. Such a control is known for example from DE 37 09 504 C2. In the case of a simultaneous actuation of a plurality of hydraulic consumers and a quantity of pressure medium insufficiently supplied by the variable-displacement pump, only the pressure medium quantity flowing to the last-highest hydraulic consumer is initially detected here. duced. At its stoppage then reduces the consumer with the second highest load pressure inflowing pressure medium quantity, etc.
Bei der hydraulischen Steueranordnung nach der DE 37 09 504 C2 ist ein an die Druckwaage führenden Endabschnitt über eine Drossel mit der übrigen individuellen Lastmeldeleitung eines hydraulischen Verbrauchers verbunden und an ein Druckbegrenzungsventil angeschlossen. Dieses ist in Abhängigkeit von der Höhe eines der Ansteuerung des dem hydraulischen Verbraucher zugeordneten Hauptsteuerventils dienenden Vorsteuersignals verstellbar. Die Druckwaage wirkt nun wie ein vorgesteuertes Druckreduzierventil, dessen Einstellung durch das Vorsteuersignal veränderbar ist und das schließt, wenn an seinem Ausgang ein bestimmter Druck erreicht wird. Der Druck, bei dem die Druckwaage schließt und der an einem hydraulischen Verbraucher ansteht, dessen Druckwaage auf der Schließseite entsprechend angesteuert wird, lässt sich somit individuell für den Verbraucher begrenzen und über das Vorsteuersignal verändern.In the hydraulic control arrangement according to DE 37 09 504 C2 leading to the pressure compensator end portion is connected via a throttle with the other individual load reporting line of a hydraulic load and connected to a pressure relief valve. This is adjustable in dependence on the amount of a control of the hydraulic control consumer associated main control valve serving pilot signal. The pressure compensator now acts as a pilot-operated pressure reducing valve whose setting can be changed by the pilot control signal and which closes when a certain pressure is reached at its outlet. The pressure at which the pressure compensator closes and which is present at a hydraulic consumer, whose pressure compensator is correspondingly controlled on the closing side, can thus be limited individually for the consumer and changed via the precontrol signal.
In der DE 198 31 595 A1 ist eine LUDV-Steuerung gezeigt, bei der ebenfalls individuell für einen hydraulischen Verbraucher der Druck begrenzt ist. Es ist dazu notwendig, dass der rückwärtige Steuerraum einer LUDV-Druckwaage konstruktiv von der Lastmeldeleitung getrennt ist. Und es ist ein Wegeventil notwendig, in Abhängigkeit von dessen Schaltstellung der rückwärtige Steuerraum mit der Lastmeldeleitung verbunden ist oder mit Pumpendruck beaufschlagt wird. Das Wegeventil wird in Abhängigkeit vom Lastdruck geschaltet. Eine Veränderung des schaltenden Druckes während des Betriebs ist nicht vorgesehen.In DE 198 31 595 A1 a LUDV control is shown in which also individually for a hydraulic consumer, the pressure is limited. It is necessary that the rear control chamber of a LUDV pressure compensator is structurally separated from the load-sensing line. And it is a directional valve necessary, depending on the switching position of the rear control chamber is connected to the load-sensing line or is acted upon by pump pressure. The directional valve is switched depending on the load pressure. A change in the switching pressure during operation is not provided.
Der Erfindung liegt die Aufgabe zugrunde, eine hydraulische Steueranordnung mit den Merkmalen aus dem Oberbegriff des Patentanspruchs 1 so weiter zu entwickeln, dass mit Vorsteuersignalen für die Hauptsteuerventile auf einfache und kostengünstige Weise eine Drucksteuerung auch für mehrere hydraulische Verbraucher möglich ist. Das angestrebte Ziel wird bei einer hydraulischen Steueranordnung mit den Merkmalen aus dem Oberbegriff des Patentanspruchs 1 erfindungsgemäß dadurch erreicht, dass gemäß dem kennzeichnenden Teil des Patentanspruchs 1 das Druckbegrenzungsventil in Abhängigkeit von der Höhe eines der Ansteuerung ei- nes Hauptsteuerventils dienenden Vorsteuersignals verstellbar ist. Gemäß der Erfindung ist also das Druckbegrenzungsventil verstellbar, mit dem der an den Pumpenregler gemeldete Druck begrenzbar ist. Der Erfindung liegt dabei der Gedanke zugrunde, dass es mobile Arbeitsmaschinen gibt, an denen bei einer Drucksteuerung eines hydraulischen Verbrauchers nur selten noch ein weiterer hydraulischer Verbraucher zu betätigen ist. Insbesondere ist gemäß der Erfindung auch bei einer LUDV-Steueranordnung mit sehr einfachen Mitteln und ohne Veränderungen an den den Zumessblenden zugeordneten Individualdruckwaagen eine Drucksteuerung eines hydraulischen Verbrauchers möglich.The invention has for its object to develop a hydraulic control arrangement with the features of the preamble of claim 1 so that with pilot signals for the main control valves in a simple and cost-effective manner, a pressure control for several hydraulic consumers is possible. The desired aim is achieved in a hydraulic control arrangement with the features of the preamble of claim 1 according to the invention in that according to the characterizing part of patent claim 1, the pressure limiting valve in dependence on the height of a control of a main control valve serving pilot signal is adjustable. According to the invention, therefore, the pressure limiting valve is adjustable, with which the pressure reported to the pump regulator can be limited. The invention is based on the idea that there are mobile machines on which in a pressure control of a hydraulic consumer is rarely still another hydraulic consumer to operate. In particular, according to the invention, a pressure control of a hydraulic consumer is also possible in a LUDV control arrangement with very simple means and without changes to the individual pressure compensators associated with the metering orifices.
Vorteilhafte Ausgestaltungen einer erfindungsgemäßen hydraulischen Steueranordnung kann man den Unteransprüchen entnehmen.Advantageous embodiments of a hydraulic control arrangement according to the invention can be found in the dependent claims.
Wenn das Druckbegrenzungsventil in Abhängigkeit von der Höhe mehrerer Vorsteuersignale verstellbar ist, so wird es beim Anstehen mehrerer Vorsteuersignale vorteilhafterweise in Abhängigkeit vom größten Vorsteuersignal verstellt. Dabei wird davon ausgegangen, dass der am Druckbegrenzungsventil eingestellte Druck umso höher ist je größer das Vorsteuersignal ist.If the pressure relief valve is adjustable in dependence on the height of a plurality of pilot signals, it is advantageously adjusted when queuing several pilot signals in response to the largest pilot signal. It is assumed that the higher the pre-control signal, the higher the pressure set at the pressure relief valve.
Bei einer Ausbildung gemäß Patentanspruch 3, nach der das Druckbegrenzungs- ventil in Abhängigkeit von einem Vorsteuersignal nur bis auf einen Einstellwert verstellbar ist, der unterhalb des maximalen Einstellwerts liegt, ist es für den Maschinenbetreiber möglich, den mit einem Vorsteuersignal einstellbaren maximalen Verbraucherdruck je nach Art der Maschine oder nach Art der zu bewältigenden Arbeit individuell vorzugeben. Vorteilhafterweise kann durch eine Ausbildung nach Patentanspruch 4 die Drucksteuerung ausgeschaltet werden. Man hat dann eine Bedarfsstromregelung mit einer Begrenzung des Lastdrucks auf einen hohen Wert.In an embodiment according to claim 3, according to which the pressure relief valve is adjustable in response to a pilot control signal only up to a set value, which is below the maximum set value, it is possible for the machine operator, the adjustable with a pilot signal maximum consumer pressure depending on the type the machine or the type of work to be done individually. Advantageously, can be turned off by a design according to claim 4, the pressure control. It then has a demand flow control with a limitation of the load pressure to a high value.
Gemäß Patentanspruch 5 ist das Druckbegrenzungsventil hydraulisch verstellbar und weist einen an eine mit der Steuerleitung verbundene Druckkammer angrenzenden Stellkolben auf. Grundsätzlich kann das Druckbegrenzungsventil auch ein solches sein, das elektrisch oder elektrohydraulisch verstellbar ist. Insbesondere wenn das Hauptsteuerventil elektrisch betätigt wird, kann eine solche Verstellbar- keit des Druckbegrenzungsventils günstig sein. Bei einer hydraulischen Betätigung des Hauptsteuerventils dagegen erscheint die Verwendung eines rein hydraulisch verstellbaren Druckbegrenzungsventils vorteilhafter.According to claim 5, the pressure relief valve is hydraulically adjustable and has an adjacent to a pressure chamber connected to the control chamber actuating piston. In principle, the pressure relief valve may also be one which is electrically or electro-hydraulically adjustable. In particular, if the main control valve is electrically actuated, such an adjustability of the pressure relief valve may be favorable. In a hydraulic actuation of the main control valve, however, the use of a purely hydraulically adjustable pressure limiting valve appears more advantageous.
Ist das Hauptsteuerventil hydraulisch betätigbar, so wird ein Vorsteuerdruck übli- cherweise mit Hilfe eines verstellbaren Druckreduzierventils erzeugt, das einen Druckanschluss, an dem ein weitgehend konstanter Versorgungsdruck vorzugsweise in einer Höhe von 30 bis 35 bar ansteht, einen Tankanschluss und einen Regelanschluss besitzt, an dem der Vorsteuerdruck eingeregelt wird. Das Druckbegrenzungsventil kann nun auf einfache Weise auf seinen maximalen Einstell- wert verstellt werden, wenn gemäß Patentanspruch 6 ein willkürlich betätigbares Wegeventil vorhanden ist, in Abhängigkeit von dessen Schaltstellung die Druckkammer des Druckbegrenzungsventil mit dem Vorsteuerdruck oder mit dem Versorgungsdruck beaufschlagbar ist.If the main control valve can be actuated hydraulically, then a pilot pressure is usually generated with the aid of an adjustable pressure reducing valve, which has a pressure connection, at which a substantially constant supply pressure is preferably present at a height of 30 to 35 bar, a tank connection and a control connection the pilot pressure is adjusted. The pressure limiting valve can now be easily adjusted to its maximum setting value if, according to claim 6, an arbitrarily actuable directional control valve is provided, depending on the switching position of the pressure chamber of the pressure relief valve with the pilot pressure or the supply pressure can be acted upon.
Es ist möglich, mit dem Wegeventil wechselweise entweder eine Leitung, in der der Versorgungsdruck ansteht, oder eine Leitung, in der der Vorsteuerdruck ansteht mit der Druckkammer des Druckbegrenzungsventils zu verbinden. Das Wegeventil kann jedoch einfacher aufgebaut sein, wenn sich gemäß Patentanspruch 7 zwischen der Vorsteuerleitung und der Druckkammer am Druckbegrenzungs- ventil ein zur Druckkammer hin öffnendes Rückschlagventil befindet. Dieses verhindert, dass der hohe Versorgungsdruck auch in die Vorsteuerleitung gelangt und die Ansteuerung des Hauptsteuerventils beeinflusst. Mit Rückschlagventilen, die gemäß Patentanspruch 8 angeordnet sind, lässt sich auf einfache Weise das höchste hydraulische Vorsteuersignal auswählen und in die Druckkammer des Druckbegrenzungsventils einsteuem.It is possible, with the directional control valve alternately either a line in which the supply pressure is present, or a line in which the pilot pressure is present to connect with the pressure chamber of the pressure relief valve. However, the directional control valve can be of simpler construction if, according to claim 7, a check valve opening to the pressure chamber is located between the pilot control line and the pressure chamber on the pressure limiting valve. This prevents the high supply pressure from entering the pilot control line and influencing the control of the main control valve. With check valves, which are arranged according to claim 8, can be easily select the highest hydraulic pilot signal and einsteuem in the pressure chamber of the pressure relief valve.
Um eine Drucksteuerung über ein Vorsteuersignal auf einen unterhalb des maximalen Einstellwerts des Druckbegrenzungsventils liegenden Druckwert zu beschränken, ist gemäß Patentanspruch ein zweites Druckbegrenzungsventil vorhanden. Dieses soll natürlich auf jeden Fall dann nicht wirksam sein, wenn eine Verstellung des ersten Druckbegrenzungsventils auf den maximalen Einstellwert durch Beaufschlagung der Druckkammer mit dem Versorgungsdruck gewünscht ist. Für diese Funktionsweise wird gemäß Patentanspruch 1 1 vorteilhafterweise das Wegeventil herangezogen, über das der Versorgungsdruck in die Druckkammer durchgeschaltet wird.In order to limit a pressure control via a pilot control signal to a below the maximum set value of the pressure relief valve pressure value, according to claim a second pressure relief valve is present. Of course, this should not be effective in any case when an adjustment of the first pressure relief valve to the maximum setting value is desired by acting on the pressure chamber with the supply pressure. For this operation, according to claim 1 1 advantageously the directional control valve is used, via which the supply pressure is switched through into the pressure chamber.
Die Druckentlastung der Druckkammer am Druckbegrenzungsventil geschieht zweckmäßigerweise über ein Stromventil, das durch eine einfache Düse realisiert sein kann, bevorzugt jedoch ein Strom regelventil ist.The pressure relief of the pressure chamber on the pressure relief valve is conveniently done via a flow control valve, which can be realized by a simple nozzle, but preferably a flow control valve is.
Mehrere Ausführungsbeispiele einer erfindungsgemäßen hydraulischen Steueranordnung sind in der Zeichnung dargestellt. Anhand dieser Ausführungsbeispiele wird die Erfindung nun näher erläutert.Several embodiments of a hydraulic control arrangement according to the invention are shown in the drawing. On the basis of these embodiments, the invention will now be explained in more detail.
Es zeigen Figur 1 ein erstes, nach dem LUDV-Prinzip arbeitendes Ausführungsbeispiel mit dem an einen Endabschnitt der Lastmeldeleitung angeschlossenen, in Abhängigkeit von einem hydraulischen Vorsteuersignal hydraulisch verstellbaren Druckbegrenzungsventil,1 shows a first, working according to the LUDV principle embodiment with the connected to an end portion of the load-sensing line, in response to a hydraulic pilot signal hydraulically adjustable pressure relief valve,
Figur 2 ein zweites, nach dem LS-Prinzip arbeitendes Ausführungsbeispiel mit dem an einen Endabschnitt der Lastmeldeleitung angeschlossenen, in Abhängig- keit von einem hydraulischen Vorsteuersignal hydraulisch verstellbaren Druckbegrenzungsventil undFIG. 2 shows a second embodiment, operating according to the LS principle, with the connection element connected to an end section of the load-signaling line, speed of a hydraulic pilot signal hydraulically adjustable pressure relief valve and
Figur 3 die für beide Ausführungsbeispiele verwendbare Anordnung von Vorsteu- erventilen zur Betätigung der Hauptsteuerventile und zur Verstellung des Druckbegrenzungsventils.Figure 3 shows the usable for both embodiments arrangement of pilot control valves for actuating the main control valves and for adjusting the pressure relief valve.
In den beiden gezeigten hydraulischen Steueranordnungen wird als Druckmittelquelle eine Verstellpumpe 10, zum Beispiel eine Axialkolbenpumpe nach dem Schrägscheibenprinzip, verwendet, die Druckmittel aus einem Tank 11 ansaugt und in eine Zulaufleitung 12 abgibt und deren durch einen Doppelpfeil angedeutete Schrägscheibe 13 im Zusammenspiel zweier Stellzylinder 14 und 15 verschwenkt werden kann. Beide Stellzylinder sind Differentialzylinder, die einen Kolben 16 bzw. 17 und jeweils eine Kolbenstange 18 haben, mit der sie an der Schrägscheibe 13 angreifen. Von Druck beaufschlagt wird jeweils nur der kolbenstangenabseitige Druckraum der Stellzylinder. Die Kolbenfläche des Kolbens 17 des Stellzylinders 15 ist kleiner als die Kolbenfläche des Kolbens 16 des anderen Stellzylinders 14. Ein Ausfahren der Kolbenstange 18 des Stellzylinders 14 bewirkt eine Verkleinerung und ein Ausfahren der Kolbenstange 18 des Stellzylinders 15 eine Vergrößerung des Schwenkwinkels der Schrägscheibe und damit des Hubvolumens der Verstellpumpe 10. Zusätzlich zu dem Druck im Stellzylinder 15 übt eine Druckfeder 19 auf die Schrägscheibe eine Kraft in Richtung Vergrößerung des Schwenkwinkels aus.In the two hydraulic control arrangements shown, a variable displacement pump 10, for example an axial piston pump according to the swashplate principle, is used as the pressure medium source, which draws in pressure medium from a tank 11 and discharges it into a supply line 12 and its swash plate 13 indicated by a double arrow in the interaction of two actuating cylinders 14 and 15 can be pivoted. Both actuating cylinders are differential cylinders, which have a piston 16 or 17 and in each case a piston rod 18, with which they engage the swash plate 13. By pressure is applied only the Kolbenstangenabseitige pressure chamber of the actuating cylinder. The piston surface of the piston 17 of the adjusting cylinder 15 is smaller than the piston surface of the piston 16 of the other actuating cylinder 14. An extension of the piston rod 18 of the actuating cylinder 14 causes a reduction and extension of the piston rod 18 of the actuating cylinder 15, an increase in the swivel angle of the swash plate and thus the Hubvolumens the variable displacement 10. In addition to the pressure in the adjusting cylinder 15 exerts a compression spring 19 on the swash plate a force in the direction of increasing the pivot angle.
Der Druckraum des Stellzylinders 15 ist dauernd mit der Zulaufleitung 12 verbunden. In diesem Druckraum herrscht also jeweils derselbe Druck wie in der Zulaufleitung. Der Zufluss und Abfluss von Druckmittel zum und vom Druckraum des Stellzylinders 14 wird von einer Pumpenregeleinheit 25 gesteuert, die auf die Verstellpumpe 10 aufgebaut ist, die einen Außenanschluss LS aufweist, an den ein Endabschnitt 26a einer Lastmeldeleitung 26 angeschlossen ist, und die im wesentlichen zwei 3/2-Proportional-Wegeventile umfasst, von denen das eine ein LS-Pumpenregelventil 27 und das andere ein Druckregelventil 28 darstellt, das auf einen über den üblicherweise auftretenden Lastdrücken liegenden Druck eingestellt ist. Das Druckregelventil 28 besitzt einen ersten Anschluss, der über eine Entlastungsleitung 29 mit dem Tank 11 verbindbar ist. Ein zweiter Anschluss des Druckregelventils 28 liegt an der Zulaufleitung 12. Der dritte Anschluss, der mit dem ersten oder dem zweiten Anschluss verbindbar ist, ist mit dem Druckraum des Stellzylinders 14 verbunden. Ein erster Anschluss des LS-Pumpenregelventils 27 liegt an der Entlastungsleitung 29, ein zweiter Anschluss an der Zulauf leitung 12. Der dritte Anschluss des Ventils 27 ist mit dessen ersten oder zweiten Anschluss verbindbar und dauernd mit dem ersten Anschluss des Ventils 28 verbun- den. Ein nicht näher dargestellter Schieber des Ventils 28 wird von einer Druckfeder 30 im Sinne einer Vergrößerung des Schwenkwinkels und vom Zulaufdruck im Sinne einer Verkleinerung des Schwenkwinkels der Pumpe 10 beaufschlagt. Ein nicht näher dargestellter Schieber des LS-Pumpenregelventils 27 schließlich wird in Sinne einer Vergrößerung des Schwenkwinkels der Pumpe 10 von einer Druck- feder 31 und vom im Endabschnitt 26a der Lastmeldeleitung 26 herrschenden Druck und im Sinne einer Verkleinerung des Schwenkwinkels vom Zulaufdruck beaufschlagt. Am Schieber des Ventils 27 herrscht ein Kräftegleichgewicht, wenn zwischen dem Zulaufdruck und dem Druck im Endabschnitt 26a der Lastmeldeleitung 26 eine Differenz besteht, die der Kraft der Feder 31 entspricht. Üblicherwei- se liegt die Differenz zwischen 10 bar und 20 bar. Gleichgewicht am Schieber des Ventils 28 herrscht, wenn der Zulaufdruck eine Kraft erzeugt, die der Kraft der Feder 30 entspricht. Üblicherweise liegt bei einem Gleichgewicht der Zulaufdruck im Bereich von 350 bar.The pressure chamber of the actuating cylinder 15 is permanently connected to the supply line 12. In this pressure chamber so there is always the same pressure as in the supply line. The inflow and outflow of pressure fluid to and from the pressure chamber of the actuating cylinder 14 is controlled by a pump control unit 25 which is constructed on the variable displacement pump 10 having an outer terminal LS, to which an end portion 26a of a load reporting line 26 is connected, and the two substantially 3/2-way proportional valves comprises, one of which is a LS-pump control valve 27 and the other a pressure control valve 28, the is set to a pressure above the usually occurring load pressures. The pressure control valve 28 has a first port which is connectable via a discharge line 29 to the tank 11. A second connection of the pressure regulating valve 28 is located on the supply line 12. The third connection, which can be connected to the first or the second connection, is connected to the pressure chamber of the adjusting cylinder 14. A first connection of the LS pump control valve 27 is located on the discharge line 29, a second connection on the supply line 12. The third connection of the valve 27 can be connected to its first or second connection and permanently connected to the first connection of the valve 28. A non-illustrated slide of the valve 28 is acted upon by a compression spring 30 in the sense of increasing the pivot angle and the inlet pressure in the sense of a reduction of the pivot angle of the pump 10. Finally, a slide (not shown in detail) of the LS pump control valve 27 is acted upon by a pressure spring 31 and by the pressure prevailing in the end section 26a of the load signaling line 26 and in the sense of reducing the pivoting angle by the inlet pressure. At the slide of the valve 27, there is a balance of forces when there is a difference between the inlet pressure and the pressure in the end portion 26a of the load-sensing line 26, which corresponds to the force of the spring 31. Usually the difference is between 10 bar and 20 bar. Balance prevails on the spool of the valve 28 when the supply pressure produces a force corresponding to the force of the spring 30. Usually, the equilibrium of the inlet pressure in the range of 350 bar.
Die Charakteristik als LUDV-Steueranordnung erhält das Ausführungsbeispiel nach Figur 1 durch die Art des vorhandenen Steuerblocks 35, der LUDV- Wegeventilsektionen enthält. In Figur 1 sind beispielhaft zwei Sektionen gezeigt, die völlig gleich aufgebaut sind. Selbstverständlich können weitere Sektionen vorhanden sein.The characteristic as LUDV control arrangement receives the embodiment of Figure 1 by the type of existing control block 35 containing LUDV- Wegeventilsektionen. In Figure 1, two sections are shown by way of example, which are constructed completely the same. Of course, there may be more sections.
Der Steuerblock 35 weist einen Zulaufanschluss P, einen Tankanschluss T, einen Lastmeldeanschluss LS und verschiedenen Verbraucheranschlüsse A und B auf. Am Zulaufanschluss P beginnt als Teil der Zulauf leitung 12 ein Zulauf kanal 36 und am Tankanschluss T ein Tankkanal 37 des Steuerblocks. Im Steuerblock sind zwei LUDV-Wegeventile 38 mit geschlossener Mitte ausgebildet, mit denen zwei hydraulische Verbraucher, zum Beispiel zwei Differentialzylinder steuerbar sind. Die Wegeventile 38 sind hydraulisch betätigbar. In ihnen sind ein Geschwindigkeitssteuerteil und ein Richtungssteuerteil voneinander getrennt am selben Steuerschieber ausgebildet. Wenn ein Wegeventil 38 aus seiner Mittelstellung in eine seiner beiden seitlichen Arbeitsstellungen gebracht worden ist, strömt vom Zulaufkanal 36 kommendes Druckmittel von einer Zulaufkammer 39 über eine Zumess- blende 40 in eine erste Zwischenkammer 41 , von dort über den Öffnungsquerschnitt einer Druckwaage 42 in eine zweite Zwischenkammer 43 und dann über den Richtungsteil des Wegeventils in eine Verbraucherkammer 44 oder 45. Von dort gelangt Druckmittel zum Verbraucheranschluss A oder B. Der Regelkolben der Druckwaagen 42 wird in Öffnungsrichtung vom Druck in der Zwischenkammer 41 , also vom Druck nach der Zumessblende 40 und in Schließrichtung vom Druck in einem als Teil der Lastmeldeleitung im Steuerblock verlaufenden Lastmeldekanal beaufschlagt. Der Regelkolben der Druckwaagen 42 ist so ausgebildet, dass er, wenn die Druckwaage ganz offen ist, eine fluidische Verbindung zwischen der Zwischenkammer 41 und dem Lastmeldekanal herstellt. Dies ist der Fall, wenn der jeweilige hydraulische Verbraucher allein betätigt wird oder wenn bei einer gleichzeitigen Betätigung mehrerer hydraulischer Verbraucher derjenige Verbraucher, dem die Druckwaage zugeordnet ist, den höchsten Lastdruck hat.The control block 35 has an inlet connection P, a tank connection T, a load-signaling connection LS and various consumer connections A and B. At the inlet port P begins as part of the inlet line 12, an inlet channel 36 and the tank port T a tank channel 37 of the control block. In the control block two LUDV directional control valves 38 are formed with a closed center, with which two hydraulic consumers, for example two differential cylinders are controllable. The directional valves 38 are hydraulically actuated. In them, a speed control part and a direction control part are formed separately from each other on the same spool. When a directional control valve 38 has been brought from its center position into one of its two lateral working positions, pressure medium coming from inlet channel 36 flows from an inlet chamber 39 via a metering orifice 40 into a first intermediate chamber 41, from there via the opening cross section of a pressure compensator 42 into a second From there, pressure fluid to the consumer port A or B. The control piston of the pressure compensators 42 is in the opening direction of the pressure in the intermediate chamber 41, ie from the pressure to the metering orifice 40 and in Closing direction acted upon by the pressure in a load-signaling channel running as part of the load-signaling line in the control block. The control piston of the pressure compensators 42 is designed so that, when the pressure compensator is completely open, it establishes a fluidic connection between the intermediate chamber 41 and the load-signaling channel. This is the case when the respective hydraulic consumer is operated alone or when a simultaneous actuation of several hydraulic consumers that consumer, which is associated with the pressure balance, has the highest load pressure.
Die Außenanschlüsse P, T und LS des Steuerblocks 35 befinden sich an einer Eingangssektion 48, durch die hindurch die Kanäle 36, 37 und die Lastmeldeleitung 26 zu den Wegeventilsektionen führen. Innerhalb der Eingangssektion ist der Endabschnitt 26a der Lastmeldeleitung 26 von deren übrigen Teilen durch eine Düse 54 hydraulisch entkoppelt. Bei einem Druckmittelfluss durch die Düse 54 hindurch tritt an dieser eine Druckdifferenz auf, so dass der Druck im Endabschnitt 26a der Lastmeldeleitung 26 niedriger wird als in deren anderen Teilen. Innerhalb der Eingangssektion ist außerdem ein Druckbegrenzungsventil 50 mit seinem Eingangsanschluss 51 an den Endabschnitt 26a der Lastmeldeleitung 26 und mit seinem Ausgangsanschluss 52 an den Tankkanal 37 angeschlossen. Durch das Ventil 50 und die Düse 54 ist der im Endabschnitt 26a der Lastmeldeleitung aufbaubare Druck begrenzbar. Stromauf der Düse 54 verbindet ein in der Eingangssektion 48 befindliches kleines Stromregelventil 53 den Lastmeldekanal 26 und den Tankkanal 37.The outer terminals P, T and LS of the control block 35 are located at an input section 48, through which pass the channels 36, 37 and the Lastmeldeleitung 26 to the directional control valve sections. Within the input section, the end portion 26a of the load-sensing line 26 is hydraulically decoupled from its remaining parts by a nozzle 54. With a pressure medium flow through the nozzle 54, a pressure difference occurs at this, so that the pressure in the end portion 26a of the load reporting line 26 is lower than in the other parts thereof. Within the input section is also a pressure relief valve 50 with its input terminal 51 to the end portion 26 a of the load reporting line 26 and its output port 52 connected to the tank channel 37. By the valve 50 and the nozzle 54 of the build-up in the end portion 26a of the load reporting line pressure can be limited. Upstream of the nozzle 54, a small flow control valve 53 located in the inlet section 48 connects the load detection channel 26 and the tank channel 37.
Die Charakteristik als LS-Steueranordnung erhält das Ausführungsbeispiel nach Figur 2 durch die Art des vorhandenen Steuerblocks 55, der aus LS-Wegeventil- scheiben zusammengesetzt ist und wie der Steuerblock aus der Figur 1 einen Zu- laufanschluss P, einen Ablaufanschluss T und einen Lastmeldeanschluss LS aufweist. In Figur 2 sind beispielhaft zwei Wegeventilscheiben 56 gezeigt. Selbstverständlich können weitere Scheiben vorhanden sein.The characteristic as LS control arrangement receives the embodiment of Figure 2 by the type of existing control block 55, which is composed of LS directional control valves and how the control block of Figure 1 a supply port P, a drain port T and a load reporting connection LS having. In FIG. 2, two directional valve disks 56 are shown by way of example. Of course, more discs may be present.
Jede Wegeventilscheibe 56 dient als Gehäuse für ein Wegeventil 57, das hydrau- lisch betätigbar ist. Beide Wegeventilscheiben 56 sind völlig identisch zueinander und enthalten dieselben Komponenten und Kanäle. Zu jedem Wegeventil 57 gehört ein Steuerschieber 58, der in einer nicht näher bezeichneten Ventilbohrung axial verschiebbar ist und unter der bloßen Wirkung zweier Zentrierfedern 59 eine mittlere Neutrallage einnimmt. In dieser Lage sind ein Verbraucherkanal 60, der zu einem Verbraucheranschluss B führt, ein Verbraucherkanal 61 , der zu einem Verbraucheranschluss A führt, der Zulaufkanal 36 sowie der Ablaufkanal 37 voneinander getrennt.Each directional valve disc 56 serves as a housing for a directional control valve 57, which is hydraulically actuated. Both directional valve discs 56 are completely identical to each other and contain the same components and channels. To each directional control valve 57 includes a spool 58 which is axially displaceable in a valve bore unspecified and occupies a middle neutral position under the mere effect of two centering springs 59. In this position, a consumer channel 60, which leads to a consumer connection B, a consumer channel 61, which leads to a consumer connection A, the inlet channel 36 and the outlet channel 37 are separated from each other.
Durch Druckbeaufschlagung eines Steuerdruckraums 62 wird der Steuerschieber 58 eines Wegeventils aus der Neutrallage heraus in die eine Richtung und durch Druckbeaufschlagung eines Steuerdruckraums 63 in die andere Richtung verschoben. Je nach Verschieberichtung wird entweder der Verbraucherkanal 60 oder der Verbraucherkanal 61 mit dem Zulaufkanal 36 und der jeweils andere Verbraucherkanal mit dem Ablaufkanal 37 verbunden. Bei einer Verschiebung aus der Neutrallage öffnet der Steuerschieber eine Zumessblende zwischen einem Zulaufeingang am Wegeventil und einem Verbraucherkanal, deren Öffnungsquerschnitt die Druckmittelmenge bestimmt, die zum hydraulischen Verbraucher fließt. Es wird nämlich die Druckdifferenz über die Zumessblende konstant gehalten, so dass die über die Zumessblende strömende Druckmittelmenge allein vom Öffnungsquerschnitt abhängt. Dazu ist in dem zum Zulaufeingang des Wegeventils führenden Teil des Zulaufkanals 36 eine Druckwaage 65 angeordnet, die in Schließrichtung vom Druck vor der Zumessblende und in Öffnungsrichtung vom Druck nach der Zumessblende und von einer Druckfeder 66 beaufschlagt wird. Der Druckabfali über die Zumessblende ist der Kraft der Druckfeder 66 äquivalent und auf einen Wert zwischen 10 bar und 20 bar eingestellt.By pressurizing a control pressure chamber 62, the spool 58 of a directional control valve is displaced out of the neutral position in one direction and by pressurizing a control pressure space 63 in the other direction. Depending on the direction of displacement, either the consumer channel 60 or the consumer channel 61 is connected to the inlet channel 36 and the respective other consumer channel to the outlet channel 37. In a shift from the neutral position of the spool opens a metering orifice between an inlet inlet to the directional control valve and a consumer channel whose opening cross-section determines the amount of pressure medium flowing to the hydraulic consumer. Namely, the pressure difference across the metering orifice is kept constant, so that the amount of pressure medium flowing through the metering orifice depends solely on the opening cross section. For this purpose, a pressure compensator 65 is arranged in the leading to the inlet inlet of the directional control valve part part 36, which is acted upon in the closing direction by the pressure before the metering orifice and in the opening direction of the pressure to the metering orifice and by a compression spring 66. The pressure drop across the metering orifice is equivalent to the force of the compression spring 66 and set to a value between 10 bar and 20 bar.
Der Druck nach der Zumessblende entspricht dem Lastdruck des jeweiligen hydraulischen Verbrauchers. Dieser Druck steht außerdem auch an einem Eingang eines Wechselventils 67 an, wobei der andere Eingang des Wechselventils 67 der einen Wegeventilscheibe mit dem Ausgang des Wechselventils 67 der anderen Wegeventilscheibe verbunden ist. Der andere Eingang des Wechselventils 67 von letzterer Wegeventilscheibe ist über eine Endplatte 68 mit dem Ablauf kanal 37 verbunden. Vom Ausgang des Wechselventils 67 der ersteren Wegeventilscheibe führt ein Kanal zum Lastmeldeanschluss LS dieser Scheibe. An diesem An- schluss LS steht der höchste Lastdruck der mit den beiden Wegeventilen betätigbaren hydraulischen Verbraucher an. Der Druck im Zulaufkanal 36 liegt um eine vorgegebene Druckdifferenz von z. B. 15 bar über dem höchsten Lastdruck. Das Druckäquivalent zur Kraft der Druckfeder 66 einer Druckwaage 65 kann ebenfalls 15 bar betragen, so dass unabhängig davon, ob nun ein hydraulischer Verbraucher den höchsten Lastdruck erzeugt oder nicht, der Druckabfall über die Zumessblende des jeweiligen Wegeventils derselbe ist.The pressure after the metering orifice corresponds to the load pressure of the respective hydraulic consumer. This pressure is also applied to an input of a shuttle valve 67, wherein the other input of the shuttle valve 67 of a directional control valve disc is connected to the output of the shuttle valve 67 of the other directional control valve disc. The other input of the shuttle valve 67 of the latter directional valve disc is connected via an end plate 68 to the drain channel 37. From the output of the shuttle valve 67 of the former directional control valve disc, a channel leads to the load reporting LS of this disc. At this connection LS, the highest load pressure of the hydraulic consumers operable with the two directional valves is applied. The pressure in the inlet channel 36 is a predetermined pressure difference of z. B. 15 bar above the highest load pressure. The pressure equivalent to the force of the compression spring 66 of a pressure compensator 65 may also be 15 bar, so that regardless of whether a hydraulic load generates the highest load pressure or not, the pressure drop across the metering orifice of the respective directional control valve is the same.
Bei dem Ausführungsbeispiel nach Figur 2 ist genauso wie bei dem Ausführungsbeispiel nach Figur 1 der Endabschnitt 26a der Lastmeldeleitung 26 von den deren übrigen Teilen durch eine Düse 54 hydraulisch entkoppelt. An den Endabschnitt 26a, also stromab der Düse 54, ist ein Druckbegrenzungsventil 50 mit sei- nem Eingangsanschluss 51 an die Lastmeldeleitung 26 und mit seinem Aus- gangsanschluss 52 an den Tankkanal 37 angeschlossen. Stromauf der Düse 54 verbindet wiederum ein kleines Stromregelventil 53 den Lastmeldekanal 46 und den Tankkanal 37.In the embodiment of Figure 2, as in the embodiment of Figure 1, the end portion 26a of the load-sensing line 26 is hydraulically decoupled from the other parts by a nozzle 54. At the end portion 26a, ie downstream of the nozzle 54, a pressure limiting valve 50 is connected with its input terminal 51 to the load-signaling line 26 and with its output terminal 52 to the tank channel 37. Upstream of the nozzle 54 In turn, a small flow control valve 53 connects the load reporting channel 46 and the tank channel 37.
Das Druckbegrenzungsventil 50 nach beiden Ausführungsbeispielen ist hydrau- lisch verstellbar und besitzt dazu einen Stellkolben 73, der an eine Druckkammer 74 angrenzt und eine durch den Abstand zweier Anschläge voneinander und seine Länge vorgegebene Wegstrecke bewegbar ist. Eine Regelfeder 75 des Druckbegrenzungsventils 50 ist minimal vorgespannt, wenn der Stellkolben am einen Anschlag anliegt, und maximal vorgespannt, wenn der Stellkolben am anderen Anschlag anliegt. Der Druck, bei dem das Druckbegrenzungsventil 50 anspricht, kann also zwischen einem minimalen und einem maximalen Wert eingestellt werden. Auf welche Weise das Druckbegrenzungsventil 50 verstellbar ist, geht näher aus Figur 3 hervor.The pressure relief valve 50 according to both embodiments is hydraulically adjustable and has an actuating piston 73, which adjoins a pressure chamber 74 and a by the distance between two stops from each other and its length predetermined distance is movable. A control spring 75 of the pressure relief valve 50 is minimally biased when the actuator piston is applied to a stop, and maximum biased when the actuator piston rests against the other stop. The pressure at which the pressure limiting valve 50 responds can therefore be set between a minimum and a maximum value. The way in which the pressure limiting valve 50 is adjustable can be seen in more detail from FIG.
Dort sind zwei hydraulische Vorsteuergeräte 78 erkennbar, die beide in allgemein bekannter Weise auf der Basis von direktgesteuerten Druckreduzierventilen 79 arbeiten, von denen eines symbolhaft in jedes Vorsteuergerät eingezeichnet ist. Jedes Vorsteuergerät besitzt insgesamt vier Vorsteuerventile 79 und entsprechend vier Steuerausgänge 80. Außerdem besitzt jedes Vorsteuergerät einen Tankanschluss T und einen Druckanschluss P, an dem ein weitgehend konstanter Versorgungsdruck in einer Höhe zwischen 30 und 35 bar ansteht. Über einen Vorsteuerhebel 81 , der aus einer Mittelstellung heraus, in der an allen Steuerausgängen 80 Tankdruck ansteht, nach vier Richtungen ausgelenkt werden kann, können die Vorsteuerventile 79 verstellt werden. Je nach Hebelauslenkung regeln sie am entsprechenden Steuerausgang 80 einen bestimmten Vorsteuerdruck ein. Von den Steuerausgängen 80 führen Vorsteuerleitungen 82 zu den Steuerdruckräumen 62 und 63 der Wegeventile 38 (Figur 1 ) bzw. 57 (Figur 2). Dabei springt der Vorsteuerdruck nach einem kleinen Schwenkwinkel eines Hebels 81 auf einen Anfangswert und steigt dann kontinuierlich mit dem Schwenkwinkel an. Bei einem bestimmten Schwenkwinkel springt der Vorsteuerdruck dann auf den Versorgungsdruck. Von jeder Vorsteuerleitung 82 geht eine Zweigleitung 83 ab, in der sich hintereinander eine Düse 84 und ein zu der Vorsteuerleitung hin sperrendes Rückschlagventil 85 befinden. Stromab der Rückschlagventile 85 münden alle Zweigleitungen 83 in eine gemeinsame Steuerleitung 86, die zu der Druckkammer 74 des Druck- begrenzungsventils 50 führt. Alle Vorsteuerleitungen 82 sind also parallel zueinander über jeweils eine Düse 84 und ein Rückschlagventil 85 mit der Druckkammer 74 des Druckbegrenzungsventils 50 verbunden.There are two hydraulic pilot control devices 78 can be seen, both of which work in a well-known manner on the basis of directly controlled pressure reducing valves 79, one of which is shown symbolically in each pilot unit. Each pilot unit has a total of four pilot valves 79 and correspondingly four control outputs 80. In addition, each pilot unit has a tank port T and a pressure port P, at which a substantially constant supply pressure is present at a level between 30 and 35 bar. Via a pilot control lever 81, which can be deflected from a central position in which there is tank pressure at all control outputs 80, the pilot valves 79 can be adjusted. Depending on the lever deflection, they regulate a specific pilot pressure at the corresponding control output 80. From the control outputs 80 lead pilot lines 82 to the control pressure chambers 62 and 63 of the directional control valves 38 (Figure 1) and 57 (Figure 2). In this case, the pilot pressure jumps after a small pivot angle of a lever 81 to an initial value and then increases continuously with the swivel angle. At a certain tilt angle, the pilot pressure then jumps to the supply pressure. From each pilot line 82 is a branch line 83 from, in which a nozzle 84 and a blocking the pilot line back check valve 85 are in succession. Downstream of the check valves 85 all branch lines 83 open into a common control line 86 which leads to the pressure chamber 74 of the pressure-limiting valve 50. All pilot control lines 82 are thus connected in parallel to each other via a respective nozzle 84 and a check valve 85 with the pressure chamber 74 of the pressure relief valve 50.
Die Steuerleitung 86 ist außerdem noch an einen ersten Anschluss eines 3/2 We- geventil 87 angeschlossen, von dem ein zweiter Anschluss mit der den Versorgungsdruck führenden Leitung und von dem ein dritter Anschluss mit dem Eingang eines zweiten Druckbegrenzungsventils 88 verbunden ist. In einer Ruhestellung, die das Wegeventil 87 unter der Wirkung einer Druckfeder 89 einnimmt, ist die Steuerleitung 86 mit dem Druckbegrenzungsventil 88 verbunden. Der zweite Anschluss ist abgesperrt. Das Wegeventil 87 kann mit Hilfe eines Elektromagneten 90 in eine Schaltstellung gebracht werden, in der die Steuerleitung 86 mit dem zweiten Anschluss verbunden und der dritte Anschluss abgesperrt ist. Der Elektromagnet 90 ist über eine elektrische Leitung mit einem in dem einen Vorsteuerhebel 81 untergebrachten elektrischen Schalter verbunden, der über einen Druck- knöpf 91 betätigt werden kann. Über den Druckknopf 91 kann also der Elektromagnet 90 angesteuert und abgeschaltet werden. Das Druckbegrenzungsventil 88 ist manuell verstellbar. Es dient zusammen mit den Düsen 84 dazu, in der Ruhestellung des Wegeventils 87 den Druck in der Steuerleitung 86 auf einen Wert begrenzen zu können, der niedriger ist als der maximale durch ein Druckreduzier- ventil 79 einregelbare Vorsteuerdruck. Über ein Stromregelventil 92 kann die Steuerleitung 86 zum Tank 11 entlastet werden.The control line 86 is also connected to a first port of a 3/2 directional control valve 87, of which a second port is connected to the line carrying the supply pressure and of which a third port is connected to the input of a second pressure limiting valve 88. In a rest position, which occupies the directional control valve 87 under the action of a compression spring 89, the control line 86 is connected to the pressure relief valve 88. The second connection is blocked. The directional control valve 87 can be brought by means of an electromagnet 90 in a switching position in which the control line 86 is connected to the second terminal and the third terminal is shut off. The electromagnet 90 is connected via an electrical line to an electrical switch accommodated in the one pilot control lever 81, which can be actuated by a pushbutton 91. About the push button 91 so the solenoid 90 can be controlled and turned off. The pressure relief valve 88 is manually adjustable. It serves together with the nozzles 84 to be able to limit the pressure in the control line 86 in the rest position of the directional control valve 87 to a value which is lower than the maximum controllable by a pressure reducing valve 79 pilot pressure. Via a flow control valve 92, the control line 86 can be relieved to the tank 11.
Für die Betrachtung der Funktionsweise der Steueranordnung seien folgende Annahmen gemacht: Der Versorgungsdruck für die Vorsteuergeräte beträgt 30 bar. Mit den Druckreduzierventilen 79 können Vorsteuerdrücke bis zu 25 bar proportional eingeregelt werden, wobei die Verstellung der Hauptsteuerventile 38 bzw. 57 bei 5 bar beginnt und deren voller Hub bei 25 bar erreicht wird. Das Druckbegrenzungsventil 50 begrenzt bei einem in der Steuerleitung anstehenden Druck bis zu 5 bar wegen einer Anfangsvorspannung der Feder 75 den Druck in dem Endabschnitt 26a der Lastmeldeleitung auf 50 bar. Der Einstellwert des Druckbegrenzungsventils 50 steigt linear mit dem Druck in der Steuerleitung 86 an und erreicht bei einem Druck von 25 bar in der Steuerleitung einen Maximalwert von 250 bar. Das Druckbegrenzungsventil 88 ist auf 20 bar eingestellt. Das Pumpen-Δpalso die Differenz zwischen dem Druck im Endabschnitt 26a der Lastmeldeleitung und dem Druck in der Zulauf leitung 12 beträgt 20 bar.For the consideration of the mode of operation of the control arrangement, the following assumptions are made: The supply pressure for the pilot control devices is 30 bar. With the pressure reducing valves 79 pilot pressures up to 25 bar can be adjusted proportionally, the adjustment of the main control valves 38 and 57 starts at 5 bar and whose full stroke is achieved at 25 bar. The pressure relief valve 50 limits at a pending in the control line pressure up to 5 bar because of an initial bias of the spring 75, the pressure in the end portion 26a of the load sensing line to 50 bar. The set value of the pressure relief valve 50 increases linearly with the pressure in the control line 86 and reaches a maximum value of 250 bar at a pressure of 25 bar in the control line. The pressure relief valve 88 is set to 20 bar. The pump Δpalso the difference between the pressure in the end portion 26a of the load reporting line and the pressure in the feed line 12 is 20 bar.
Damit ergibt sich in der gezeigten Ruhestellung des Wegeventils 87 folgendeThis results in the rest position of the directional control valve 87 shown below
Funktionsweise:Functionality:
Wenn ein Vorsteuerhebel ausgelenkt und ein Druckreduzierventil 79 verstellt wird, baut sich in einer Vorsteuerleitung 82 ein Vorsteuerdruck auf. Bis zu einem Vor- Steuerdruck von 5 bar tut sich zunächst nichts. Danach beginnt die Bewegung des des Steuerschiebers des angesteuerten Hauptsteuerventils. Nach einem geringen Anfangshub wird die entsprechende Zumessblende immer weiter geöffnet. Der Druck in der Steuerleitung 86 und damit der in der Druckkammer 74 des Druckbegrenzungsventils 50 anstehende Druck ist geringfügig kleiner als der Vorsteuer- druck, nämlich um die Druckdifferenz, die die über den Stromregler 92 fließende Druckmittelmenge an einer Düse 84 erzeugt. Die Druckdifferenz mag zum Beispiel bei 0,5 bar liegen. Somit ist der Druck im Endabschnitt 26a der Lastmeldeleitung bis zu einem Vorsteuerdruck von 5,5 bar auf 50 bar begrenzt und steigt mit zunehmendem Vorsteuerdruck an. Ist der Vorsteuerdruck zum Beispiel 15 bar, so ist der Druck in der Steuerleitung 86 14,5 bar und der Druck in dem Endabschnitt 26a der Lastmeldeleitung ist auf 145 bar begrenzt.When a pilot control lever is deflected and a pressure reducing valve 79 is displaced, a pilot pressure builds up in a pilot line 82. Up to a pre-control pressure of 5 bar, nothing works at first. Thereafter, the movement of the spool of the controlled main control valve begins. After a small initial stroke, the corresponding metering orifice is opened more and more. The pressure in the control line 86 and thus the pressure present in the pressure chamber 74 of the pressure limiting valve 50 is slightly smaller than the pilot pressure, namely the pressure difference which generates the amount of pressure medium flowing through the flow regulator 92 at a nozzle 84. The pressure difference may be, for example, 0.5 bar. Thus, the pressure in the end portion 26a of the load-sensing line is limited to 50 bar to a pilot pressure of 5.5 bar and increases with increasing pilot pressure. If the pilot pressure is, for example, 15 bar, then the pressure in the control line 86 is 14.5 bar and the pressure in the end section 26a of the load reporting line is limited to 145 bar.
Ist der Lastdruck des angesteuerten hydraulischen Verbrauchers kleiner als oder gleich 145 bar, so ist die Druckbegrenzung im Endabschnitt 26a ohne Belang. Es steht dort der Lastdruck an. Die Verstellpumpe 10 fördert soviel Druckmittelmenge, dass der Druck in der Zulaufleitung 12 um 20 bar über dem gemeldeten Last- druck liegt. Der hydraulische Verbraucher wird mit einer Geschwindigkeit bewegt, die durch den Öffnungsquerschnitt der Zumessblende bestimmt ist.If the load pressure of the controlled hydraulic consumer is less than or equal to 145 bar, then the pressure limit in the end section 26a is irrelevant. It is there the load pressure. The variable displacement pump 10 delivers so much pressure medium quantity that the pressure in the supply line 12 is 20 bar above the reported load pressure is. The hydraulic consumer is moved at a speed which is determined by the opening cross-section of the metering orifice.
Ist der Lastdruck größer als 145 bar, so wird an die Verstellpumpe 10 ein Druck von 145 bar gemeldet, weil nun das Druckbegrenzungsventil 50 den Druck im Endabschnitt 26a nicht höher werden lässt. Der Druck in der Zulaufleitung ist dann 165 bar. Ist der Lastdruck kleiner als 165 bar, so fließt bei offener Druckwaage dem hydraulischen Verbraucher über die Zumessblende weitgehend ungedrosselt eine Druckmittelmenge zu, die sich durch den Öffnungsquerschnitt der Zumess- blende und durch die Differenz zwischen dem Zulaufdruck in Höhe von 165 bar und dem Lastdruck ergibt. Es ist damit sowohl bei einer LUDV- Steuerung nach Figur 1 als auch bei einer LS-Steuerung nach Figur 2 eine feinfühlige Betätigung des hydraulischen Verbrauchers ohne Drosselverluste an einer'Druckwaage möglich.If the load pressure is greater than 145 bar, a pressure of 145 bar is reported to the variable displacement pump 10, because now the pressure limiting valve 50 does not allow the pressure in the end section 26a to become higher. The pressure in the supply line is then 165 bar. If the load pressure is less than 165 bar, an open pressure compensator flows largely unrestricted to the hydraulic consumer via the metering orifice, which results from the opening cross section of the metering orifice and the difference between the inlet pressure of 165 bar and the load pressure , It is thus possible both in a LUDV control of Figure 1 and in a LS control of Figure 2, a sensitive operation of the hydraulic load without throttling losses at a'Druckwaage possible.
Ist der Lastdruck höher als 165 bar, so ist nur nach weiterer Auslenkung des Vorsteuerhebels noch eine Druckmittelzufuhr zum hydraulischen Verbraucher möglich. Ist allerdings der Lastdruck größer als 220 bar, dann muss der Vorsteuerhebel soweit ausgelenkt werden, dass der Druck in der Steuerleitung 86 20 bar wird. Dann spricht das Druckbegrenzungsventil 88 an. Trotz weitere Hebelauslenkung verbleibt der Druck in der Steuerleitung 86 bei 20 bar, damit der Druck im Endabschnitt 26a bei 200 bar und damit der Zulaufdruck bei 220 bar. Dieser Druck von 220 bar steht im Verbraucher an, so dass eine entsprechende Kraft ausgeübt werden kann.If the load pressure is higher than 165 bar, a pressure medium supply to the hydraulic consumer is only possible after further deflection of the pilot control lever. However, if the load pressure is greater than 220 bar, then the pilot control lever must be deflected so far that the pressure in the control line 86 becomes 20 bar. Then the pressure limiting valve 88 responds. Despite further lever deflection, the pressure in the control line 86 remains at 20 bar, so that the pressure in the end portion 26a at 200 bar and thus the inlet pressure at 220 bar. This pressure of 220 bar is in the consumer, so that a corresponding force can be exercised.
Wenn ein hydraulischer Verbraucher mit einem Lastdruck bis zu 250 bar allein durch den Grad der Öffnung der Zumessblende und über den vollen Hub eines Hauptsteuerventils gesteuert werden soll, so wird der Knopf 91 am einen Vorsteuerhebel gedrückt und damit das Wegeventil umgeschaltet. Nun steht der Versor- gungsdruck von 30 bar in der Steuerleitung 86 an. Die Rückschlagventile 85 gewährleisten, dass in der jeweiligen Vorsteuerleitung der durch das Vorsteuergerät vorgegebene Vorsteuerdruck herrscht. Das Druckbegrenzungsventil 50 ist auf seinen höchsten Wert von 250 bar eingestellt. Der Druck im Endabschnitt 26a der Lastmeldeleitung ist nun bis zu einem Lastdruck von 250 bar gleich dem Lastdruck. Der Druck in der Zulauf leitung 12 ist 20 bar höher als der Lastdruck. Somit lässt sich eine Last bis zu 250 bar mit einer allein durch den Öffnungsquerschnitt 5. der zugehörigen Zumessblende bestimmten Geschwindigkeit bewegen. Bis zu einem Lastdruck von 270 bar ist wegen der verringerten Druckdifferenz über die Zumessblende eine verlangsamte Bewegung möglich. Bei einem Lastdruck über 270 bar kann die Last nicht mehr bewegt werden.If a hydraulic load with a load pressure up to 250 bar is to be controlled solely by the degree of opening of the metering orifice and the full stroke of a main control valve, the button 91 is pressed on a pilot control lever and thus the directional control valve is switched. Now the supply pressure of 30 bar is in the control line 86. The check valves 85 ensure that the pre-control pressure predetermined by the pilot control device prevails in the respective pilot control line. The pressure relief valve 50 is on set its highest value of 250 bar. The pressure in the end portion 26a of the load-sensing line is now equal to the load pressure up to a load pressure of 250 bar. The pressure in the feed line 12 is 20 bar higher than the load pressure. Thus, a load up to 250 bar can be moved with a speed determined solely by the opening cross section 5. Of the associated metering orifice. Up to a load pressure of 270 bar, a slower movement is possible because of the reduced pressure difference across the metering orifice. With a load pressure of more than 270 bar, the load can no longer be moved.
0 Bei dem Ausführungsbeispiel nach Figur 3 ist jede Vorsteuerleitung 82 über eine Düse 84 und ein Rückschlagventil 85 an die Steuerleitung 86 angeschlossen. Es ist also für jeden der über die beiden Vorsteuergeräte 78 steuerbaren hydraulischen Verbraucher und für jede Bewegungsrichtung eine Drucksteuerung möglich. Bei einer gleichzeitigen Betätigung mehrerer hydraulischer Verbraucher sor- 5 gen die Rückschlagventile 85 dafür, dass der höchste Vorsteuerdruck in der Steuerleitung 86 ansteht und dass sich die Vorsteuerdrücke in den VorsteuerleitungenIn the embodiment according to FIG. 3, each pilot control line 82 is connected to the control line 86 via a nozzle 84 and a check valve 85. It is therefore possible for each of the two pilot control devices 78 controllable hydraulic consumers and for each direction of pressure control. In the case of a simultaneous actuation of a plurality of hydraulic consumers, the non-return valves 85 ensure that the highest pilot pressure is present in the control line 86 and that the pilot control pressures in the pilot control lines are present
82 nicht gegenseitig beeinflussen.82 do not influence each other.
Natürlich kann für einzelne Verbraucher oder für eine Bewegungsrichtung auch 0 von der Möglichkeit einer Drucksteuerung abgesehen sein. Dann ist zwischen der entsprechenden Vorsteuerleitung 82 und der Steuerleitung 86 keine ZweigleitungOf course, for individual consumers or for a direction of movement, 0 can also be dispensed with the possibility of pressure control. Then, between the corresponding pilot control line 82 and the control line 86 is not a branch line
83 vorhanden. Letztendlich kann eine Zweigleitung auch nur zwischen einer einzigen Vorsteuerleitung 82 und der Steuerleitung 86 vorhanden sein 83 available. Finally, a branch line may also be present only between a single pilot control line 82 and the control line 86

Claims

Patentansprüche claims
1. Hydraulisches Steueranordnung, insbesondere zur Steuerung von hydraulischen Verbrauchern einer mobilen Arbeitsmaschine, mit einer Lastmeldelei- tung (26), die mit dem höchsten Lastdruck mehrerer gleichzeitig über jeweils ein Hauptsteuerventil (38, 57) angesteuerter hydraulischer Verbraucher beaufschlagbar und mit einem Endabschnitt (26a) an einen Pumpenregler (25) anschließbar ist, und mit einem Druckbegrenzungsventil (50), mit dem der Steuerdruck im Endabschnitt (26a) der Lastmeldeleitung (26) begrenzbar ist, dadurch gekennzeichnet, dass das Druckbegrenzungsventil (50) in Abhängigkeit von der Höhe eines der Ansteuerung eines Hauptsteuerventils (38, 57) dienenden Vorsteuersignals verstellbar ist.1. Hydraulic control arrangement, in particular for controlling hydraulic consumers of a mobile work machine, with a Lastmeldelei- device (26) which can be acted upon with the highest load pressure of several simultaneously via a respective main control valve (38, 57) controlled hydraulic consumer and an end portion (26 a ) is connectable to a pump regulator (25), and with a pressure limiting valve (50), with which the control pressure in the end portion (26 a) of the load reporting line (26) can be limited, characterized in that the pressure relief valve (50) in dependence on the height of a the control of a main control valve (38, 57) serving pilot signal is adjustable.
2. Hydraulische Steueranordnung nach Anspruch 1 , dadurch gekennzeichnet, dass das Druckbegrenzungsventil (50) in Abhängigkeit von der Höhe mehrerer Vorsteuersignale verstellbar ist und dass beim Anstehen mehrerer Vorsteuersignale das Druckbegrenzungsventil (50) in Abhängigkeit vom größten Vorsteuer- signal verstellbar ist.2. Hydraulic control arrangement according to claim 1, characterized in that the pressure relief valve (50) is adjustable in dependence on the height of a plurality of pilot signals and that when queuing several pilot signals, the pressure relief valve (50) in response to the largest pilot signal is adjustable.
3. Hydraulische Steueranordnung nach Anspruch 1 oder 2, dadurch gekennzeichnet, dass das Druckbegrenzungsventil (50) in Abhängigkeit von einem Vorsteuersignal nur bis auf einen Einstellwert verstellbar ist, der unterhalb des maximalen Einstellwerts liegt.3. Hydraulic control arrangement according to claim 1 or 2, characterized in that the pressure limiting valve (50) is adjustable in response to a pilot signal only to a set value, which is below the maximum setting value.
4. Hydraulische Steueranordnung nach Anspruch 1 , 2 oder 3, dadurch gekennzeichnet, dass das Druckbegrenzungsventil (50) unabhängig vom gerade anstehenden Vorsteuersignal für das Hauptsteuerventil (38, 57) auf seinen maxi- malen Einstellwert verstellbar ist. 4. Hydraulic control arrangement according to claim 1, 2 or 3, characterized in that the pressure limiting valve (50) is independent of the currently pending pilot control signal for the main control valve (38, 57) adjustable to its maximum set value.
5. Hydraulische Steueranordnung nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass das Druckbegrenzungsventil (50) hydraulisch verstellbar ist und einen an eine mit einer Steuerleitung (86) verbundene . Druckkammer (74) angrenzenden Stellkolben (73) aufweist.5. Hydraulic control arrangement according to one of the preceding claims, characterized in that the pressure limiting valve (50) is hydraulically adjustable and one connected to a with a control line (86). Compression chamber (74) adjacent actuating piston (73).
6. Hydraulische Steueranordnung nach Anspruch 5, dadurch gekennzeichnet, dass das Vorsteuersignal ein Vorsteuerdruck ist, der durch ein verstellbares Vorsteuerventil (79) aus einem Versorgungsdruck erzeugt wird und in einer Vorsteuerleitung (82) eines Hauptsteuerventils (38, 57) ansteht und dass in Abhän- gigkeit von der Schaltstellung eines willkürlich betätigbaren Wegeventils (87) die Druckkammer (74) des Druckbegrenzungsventil (50) mit dem Vorsteuerdruck oder mit dem Versorgungsdruck beaufschlagbar ist.6. A hydraulic control arrangement according to claim 5, characterized in that the pilot signal is a pilot pressure, which is generated by an adjustable pilot valve (79) from a supply pressure and in a pilot line (82) of a main control valve (38, 57) is present and in Abhän - Actuation of the switching position of an arbitrarily operable directional control valve (87), the pressure chamber (74) of the pressure relief valve (50) with the pilot pressure or the supply pressure can be acted upon.
7. Hydraulische Steueranordnung nach Anspruch 6, dadurch gekennzeich- net, dass die Vorsteuerleitung (82) über ein zu ihr hin sperrendes Rückschlagventil (85) mit der Druckkammer (74) am Druckbegrenzungsventil (50) verbunden ist.7. Hydraulic control arrangement according to claim 6, characterized marked, that the pilot control line (82) is connected via a blocking valve to her (85) with the pressure chamber (74) on the pressure relief valve (50).
8. Hydraulische Steueranordnung nach einem der Ansprüche 5 bis 7, dadurch gekennzeichnet, dass mehrere mit einem Vorsteuerdruck beaufschlagbare Vorsteuerleitungen (82) zu einem oder mehreren Hauptsteuerventilen (38, 57) führen und dass mehrere Vorsteuerleitungen (82) parallel zueinander jeweils über ein Rückschlagventil (85) mit der Druckkammer (74) am Druckbegrenzungsventil (50) verbunden sind.8. A hydraulic control arrangement according to one of claims 5 to 7, characterized in that a plurality of controllable pressure can be acted upon pilot control lines (82) to one or more main control valves (38, 57) lead and that a plurality of pilot control lines (82) parallel to each other via a check valve ( 85) are connected to the pressure chamber (74) on the pressure limiting valve (50).
9. Hydraulische Steueranordnung nach einem der Ansprüche 6 bis 8, dadurch gekennzeichnet, dass ein zweites Druckbegrenzungsventil (88) vorhanden, mit dem der Druck in der Druckkammer (74) des ersten Druckbegrenzungsventils (50) begrenzbar ist, das auf einen Grenzdruck eingestellt ist, der unterhalb des maximalen Vorsteuerdrucks liegt, und das wirksam schaltbar ist, wenn die Druck- kammer (74) des ersten Druckbegrenzungsventils (50) mit einem Vorsteuerdruck beaufschlagbar ist. 9. A hydraulic control arrangement according to one of claims 6 to 8, characterized in that a second pressure relief valve (88) is present, with which the pressure in the pressure chamber (74) of the first pressure relief valve (50) can be limited, which is set to a limit pressure, which is below the maximum pilot pressure, and which is effectively switchable when the pressure chamber (74) of the first pressure limiting valve (50) can be acted upon by a pilot pressure.
10. Hydraulische Steueranordnung nach Anspruch 9, dadurch gekennzeichnet, dass das zweite Druckbegrenzungsventil (88) manuell einstellbar ist.10. A hydraulic control arrangement according to claim 9, characterized in that the second pressure relief valve (88) is manually adjustable.
11. Hydraulische Steueranordnung nach einem der Ansprüche 6 bis 10, dadurch gekennzeichnet, dass das Wegeventil (87) eine erste Schaltstellung, in der das zweite Druckbegrenzungsventil (88) an die Druckkammer (74) des ersten Druckbegrenzungsventil (50) angeschlossen ist und die Druckkammer (74) vom Versorgungsdruck getrennt ist, und eine zweite Schaltstellung hat, in der das zweite Druckbegrenzungsventil (88) von der Druckkammer (74) des ersten Druck- begrenzungsventil (50) getrennt ist und die Druckkammer (74) mit Versorgungsdruck beaufschlagbar ist.11. A hydraulic control arrangement according to one of claims 6 to 10, characterized in that the directional control valve (87) has a first switching position, in which the second pressure relief valve (88) to the pressure chamber (74) of the first pressure relief valve (50) is connected and the pressure chamber (74) is separated from the supply pressure, and has a second switching position in which the second pressure relief valve (88) from the pressure chamber (74) of the first pressure limiting valve (50) is separated and the pressure chamber (74) can be acted upon by supply pressure.
12. Hydraulische Steueranordnung nach Anspruch 11 , dadurch gekennzeichnet, dass die erste Schaltstellung die Ruhestellung des Wegeventils (87) ist.12. A hydraulic control arrangement according to claim 11, characterized in that the first switching position is the rest position of the directional control valve (87).
13. Hydraulische Steueranordnung nach einem der Ansprüche 5 bis 12, dadurch gekennzeichnet, dass an die Steuerleitung (86) ein Stromventil (92) angeschlossen ist, über das zur Druckerniedrigung Druckfluid aus der Steuerleitung (86) zu einem Vorratsbehälter (T) ablassbar ist.13. A hydraulic control arrangement according to one of claims 5 to 12, characterized in that to the control line (86), a flow control valve (92) is connected, via the pressure reduction to the pressure fluid from the control line (86) to a reservoir (T) can be drained.
14. Hydraulische Steueranordnung nach Anspruch 13, dadurch gekennzeichnet, dass das Stromventil (92) ein Stromregelventil ist. 14. A hydraulic control arrangement according to claim 13, characterized in that the flow control valve (92) is a flow control valve.
EP07724220A 2006-04-21 2007-04-13 Hydraulic control arrangement Not-in-force EP2013487B1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102006018706A DE102006018706A1 (en) 2006-04-21 2006-04-21 Hydraulic control arrangement
PCT/EP2007/003280 WO2007121873A1 (en) 2006-04-21 2007-04-13 Hydraulic control arrangement

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EP2013487A1 true EP2013487A1 (en) 2009-01-14
EP2013487B1 EP2013487B1 (en) 2012-08-15

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EP07724220A Not-in-force EP2013487B1 (en) 2006-04-21 2007-04-13 Hydraulic control arrangement

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JP2009534596A (en) 2009-09-24
DE102006018706A1 (en) 2007-10-25
US8281583B2 (en) 2012-10-09
WO2007121873A1 (en) 2007-11-01
EP2013487B1 (en) 2012-08-15
US20090094972A1 (en) 2009-04-16
JP5174804B2 (en) 2013-04-03

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