EP2012941B1 - Method and device for treating bottles or similar containers - Google Patents

Method and device for treating bottles or similar containers Download PDF

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Publication number
EP2012941B1
EP2012941B1 EP07723935A EP07723935A EP2012941B1 EP 2012941 B1 EP2012941 B1 EP 2012941B1 EP 07723935 A EP07723935 A EP 07723935A EP 07723935 A EP07723935 A EP 07723935A EP 2012941 B1 EP2012941 B1 EP 2012941B1
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EP
European Patent Office
Prior art keywords
treatment
containers
labels
phase
medium
Prior art date
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EP07723935A
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German (de)
French (fr)
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EP2012941A2 (en
Inventor
Iris Schiller
Jan Nielebock
Bernd Molitor
Falk Dittrich
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KHS GmbH
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KHS GmbH
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Priority to PL07723935T priority Critical patent/PL2012941T3/en
Publication of EP2012941A2 publication Critical patent/EP2012941A2/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B9/00Cleaning hollow articles by methods or apparatus specially adapted thereto 
    • B08B9/08Cleaning containers, e.g. tanks
    • B08B9/083Removing scrap from containers, e.g. removing labels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B7/00Cleaning by methods not provided for in a single other subclass or a single group in this subclass
    • B08B7/0064Cleaning by methods not provided for in a single other subclass or a single group in this subclass by temperature changes
    • B08B7/0071Cleaning by methods not provided for in a single other subclass or a single group in this subclass by temperature changes by heating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B9/00Cleaning hollow articles by methods or apparatus specially adapted thereto 
    • B08B9/08Cleaning containers, e.g. tanks
    • B08B9/20Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought
    • B08B9/28Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought the apparatus cleaning by splash, spray, or jet application, with or without soaking
    • B08B9/30Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought the apparatus cleaning by splash, spray, or jet application, with or without soaking and having conveyors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B9/00Cleaning hollow articles by methods or apparatus specially adapted thereto 
    • B08B9/08Cleaning containers, e.g. tanks
    • B08B9/20Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought
    • B08B9/28Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought the apparatus cleaning by splash, spray, or jet application, with or without soaking
    • B08B9/34Arrangements of conduits or nozzles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B7/00Closing containers or receptacles after filling
    • B65B7/16Closing semi-rigid or rigid containers or receptacles not deformed by, or not taking-up shape of, contents, e.g. boxes or cartons
    • B65B7/28Closing semi-rigid or rigid containers or receptacles not deformed by, or not taking-up shape of, contents, e.g. boxes or cartons by applying separate preformed closures, e.g. lids, covers
    • B65B7/2842Securing closures on containers
    • B65B7/2878Securing closures on containers by heat-sealing

Definitions

  • the invention relates to a method according to the preamble patent claim 1 and to a device according to the preamble of claim 19.
  • a congestion and / or urging region of the bottles feeding conveyor at the bottle inlet of the cleaning machine form as a liquid bath, in which the bottles are taken over part of their height, so as to reduce the noise emission by the congestion and / or urging area together to reach pushing bottles.
  • spraying of the bottles with water takes place in this liquid bath via at least one spray or nozzle head arranged above the movement path of these bottles.
  • the object of the invention is to provide a method with which such Gabelle be avoided.
  • a method according to claim 1 is formed.
  • An apparatus for carrying out the method is the subject of claim 19.
  • the invention provides, the container prior to introduction into the actual container cleaning machine - a bottle cleaning machine of known type to treat that at least the majority of the self-adhesive labels from the containers is removed.
  • the containers and in particular the self-adhesive layer between the containers and the labels in a pretreatment phase are heated so that the self-adhesive layer of the respective label is converted by heating so far in a soft or at least viscous state that the labels in a subsequent Main treatment phase can be completely removed from the containers with the treatment medium used in this treatment phase.
  • the containers are treated, for example, with a heated liquid treatment medium or walled off and / or sprayed with an exiting from nozzles under high pressure, for example, heated treatment medium, preferably so that the rays of the treatment medium tangentially or approximately tangentially or under make an acute angle to the container outer surface, so that with these high-pressure jets peeling off the labels.
  • a heated liquid treatment medium or walled off and / or sprayed with an exiting from nozzles under high pressure for example, heated treatment medium, preferably so that the rays of the treatment medium tangentially or approximately tangentially or under make an acute angle to the container outer surface, so that with these high-pressure jets peeling off the labels.
  • 1 bottle or the like container which are provided at a container area with a self-adhesive label 2 made of paper, plastic or a composite material.
  • FIG. 1 shows a very simplified representation of a plurality of bottle cells 3 having bottle basket 4 a bottle or container cleaning machine 5, with which the transported via a transport path 6 bottles 1 are transported to clean a container inlet 5.1 through various cleaning zones to a container outlet 5.2, from which the cleaned bottles 1 are then supplied via a transport path 7 for further use ( Fig. 2 ).
  • the self-adhesive labels 2 tend to dissolve in the cleaning machine 5 and in the local treatment zones by rolling the label edges of the bottles 1.
  • the removal of the labels from the bottles 1 and from the bottle cells 3 is hindered, as mentioned above.
  • the cleaning machine 5 is preceded by a device 8, which serves exclusively for detaching the labels 2 from the bottles 1.
  • the device 8 consists essentially of two sections, namely a section 8.1 for separating the standing on a conveyor 9 upright, d. H. with its bottle axis oriented in the vertical direction bottles 1 and from a section 8.2, in which by heating and e.g. by overshooting and / or lateral spraying (also with high-pressure water and / or steam jets) a detachment of the labels 2 takes place, so that the liberated from the labels 2 bottles 1 then get over the transport path 6 to the container inlet 5.1 of the cleaning machine 5.
  • FIGS. 3 and 4 show in more detail the device 8 and in particular its section 8.2.
  • Reference numeral 10 designates a device-internal conveyor, with which the bottles 1 are moved upright by the section 8.1 and then in the bottle flow spaced apart by the section 8.2.
  • the section 8.2 is composed of several subsections, in the illustrated embodiment of a total of four subsections or treatment zones 11-14.
  • preheating or warming up of the bottles 1 is carried out, in particular also in the form that the adhesive layer of the labels 2 is converted by heating to a soft state for easier detachment by heating.
  • the bottles 1 are treated in the treatment zones 11 and 12 from above, but also from the side with hot water.
  • nozzle heads 15 and 16 each with a plurality of nozzle openings are provided in the treatment zones 11 and 12 above the trajectory of the bottles 1 and also laterally of this trajectory, from which the hot water is applied to the passing of the bottle 1.
  • a water collecting tray 17 is provided with a corresponding sequence 18 in each treatment zone.
  • a sieve for example, formed by a rotating sieve sieve 19, with which foreign substances or solid components, for example, already detached in the treatment zones 11 and 12 labels 2 are discharged.
  • the water which has reached the discharge chamber 18 via the drain 18 is returned from this via a sieve 21, a pump 22 and a heater 23 to the nozzle heads 15 and 16.
  • a valve-controlled water supply 17.1 is provided to supplement the discharge of foreign substances Via the sieve 19 entrained water.
  • the bottles 1 heated in the treatment zones 11 and 12 or in the pretreatment phase are then swamped with hot water in the subsequent treatment zones 13 and 14 (main treatment phase).
  • the treatment zones 13 and 14 have in principle the same structure as has been described for the treatment zones 11 and 12, if necessary with the difference that the amount of water discharged to the bottles 1 during this overshoot is greater than that when the bottles 1 are heated the treatment zones 11 and 12 used amount of water and the nozzle heads 15 and 16 have enlarged nozzle openings.
  • the water used in the overshoot has a temperature just below the boiling point, for example, a temperature of about 95 ° C. It has been found that at this water temperature the labels 2 usually in just a few seconds, d. H. e.g. detach in a maximum of 10 seconds from the bottles 1 and then over the provided in the treatment zones 12 and 13, preferably also formed by rotating sieve belts sieves 19 or the like discharge can be removed.
  • the device 8 and in particular also its section 8.2 are formed like a module, d. H. the individual treatment zones 11-14 are identical or largely identical in the manner described above and can be combined to the device 8 as required.
  • the number of modules or treatment zones used for the pretreatment or preheating of the bottles 1 and / or for the removal of the labels 2 (main treatment) can also be selected according to the respective application.
  • the heating of the bottles 1 in the treatment zones 11 and 12 is effected by hot water.
  • the bottles 1 or the self-adhesive layer of the labels 2 can also be heated by other hot gaseous, vaporous and / or liquid media, in particular by steam, warm air to subsequently achieve the detachment of the labels in the treatment zones 13 and 14 .
  • Other ways of preheating the bottles 1 are conceivable, for example, by infrared radiation and / or by treatment with electromagnetic waves (microwaves), the latter in particular when the adhesive layer of the self-adhesive labels 2 contains an electrically conductive additive or filler, so in the preheating by the microwave radiation is heated substantially only this adhesive layer for liquefaction or softening of the adhesive.
  • FIG. 5 FIG. 2 shows a device 8a which differs from the device 8 essentially in that the pretreatment or preheating of the bottles 1, which in turn are moved with the transporter 10 through the treatment zones 24-27 and are spaced from each other in the treatment zones 24 and 25, and also the removal of the labels 2 is controlled by overshooting and / or lateral spraying in the treatment zones 26 and 27, ie by controlled delivery of the respective treatment medium.
  • a sensor unit 28 is provided at the outlet of the treatment zone 25, ie at the transition of this treatment zone to the treatment zone 26, for example a sensor unit which detects the temperature of the passing bottles 1, thus via a control unit 29 assigned to the sensor unit 28 by actuation of valves 30 and 31 the quantity of hot water discharged via the nozzle heads 15 is achieved in order to achieve the best possible preheating of the bottles 1 with optimized energy consumption.
  • the sensor unit 28 further comprises, for example, a camera system, which is part of an image processing and / or evaluation 32, with which determines the ratio of the bottles 1 with and without label 2 and accordingly via the controller 29 and valves 33, the amount of the nozzles 34 is controlled when the bottles 1 swirling discharged hot water.
  • Another sensor unit 35 is provided at the transition between the treatment zones 26 and 27.
  • This sensor unit is likewise a camera system of image processing or image evaluation 36, with which in turn the proportion of bottles 1 with and without label 2 is determined.
  • the swelling of the bottles 1 and the actuation of the valves 39 via the nozzles 40 then take place by corresponding activation of valves 37 via nozzles 38 the bottles 1 and / or the peeling of the labels 2, in each case controlled according to the ratio of the number of bottles 1 with and without label. 2
  • the functions of the central control unit 29 and the image processing and / or image evaluation 32 and 36 are preferably in a common control, e.g. summarized in a common at least partially formed by a computer control.
  • FIGS. 6 and 7 show as a further embodiment, a treatment zone 41, which can be combined according to the treatment zones 11-14 and 24-27 together with other treatment zones to a device for detaching the labels 2 from the bottles 1.
  • the treatment zone 41 in turn comprises the device-internal transporter 10, on which the bottles 1 are moved upright through the treatment zone 41, on the transport path 42 formed inter alia by this conveyor 10.
  • two jaw conveyors 33 and 44 are provided , which are each formed by two endlessly driven belts or belt 45, which define the transport path 42 laterally with their inner lengths 45.1 and, laterally abut against the bottles 1, on the peripheral surface outside of the peel-off labels 2.
  • each jaw conveyor 43 and 44 with its length 45.1 against the bottle 1 in the region of the bottom of the bottle or slightly above the bottom of the bottle and the upper band 45 with its length 45.1 against the bottle 1 on the bottle body at about the transition to the tapered bottle breast.
  • Each band 45 forms a closed loop which is arranged with its loop plane in a horizontal or substantially horizontal plane. Furthermore, each band 45 is guided over at least two rollers 46 and 47 and not shown sliding rollers or guides. Of the rollers at least the rollers 47 of each jaw conveyor 43 and 44 are arranged on a common shaft driven by a drive 48. The distance between the two jaw conveyors 43 and 44 and the inner lengths 45.1 is chosen so that the treatment zone 41 passing, spaced-apart bottles 1 between the jaw conveyors 43 and 44 are clamped.
  • the belts 45 of the jaw conveyor 43 and the belts 45 of the jaw conveyor 44 are preferably driven at different speeds, as shown in FIG. 6 is indicated with the arrows B and C, so that the bottles 1 are rotated when passing the transport path 42 about its vertical axis of the bottle.
  • nozzle heads e.g. Spray tubes 49 provided with nozzles 49.1 for discharging the respective treatment medium, d. H. when using the pre-treatment phase treatment zone 41 for discharging the pre-treatment medium warming the bottles 1 or when using the main treatment phase treatment zone 41 for discharging the liquid treatment medium (eg, hot water) to finally remove the labels 2.
  • spray pipes 50 with nozzles 50.1 are arranged laterally with which the bottles 1 moved past are treated laterally.
  • the spray nozzles 50.1 are oriented such that the jets emerging from them (for example fan-shaped jets) of the liquid treatment medium are oriented tangentially or approximately tangentially to the circumference of the bottles 1 being moved past.
  • Another spray tube 51 with a plurality of nozzles 51.1 is provided below the transport path 42 or the movement path of the bottles 1.
  • the invention has been described above for devices for treating bottles. It is understood that these devices are equally suitable for other containers for removing self-adhesive labels. Furthermore, the device according to the invention is not only suitable for detaching labels, but in principle also for detaching labels which have been applied to the respective bottle or to the respective container, for example, with another adhesive or glue application.
  • the containers or bottles 1 were moved as a single-lane container stream through the various treatment zones 11-14, 24-27 and 41, respectively.
  • the devices it is also possible to form the device so that the containers or bottles 1 are moved in each case a multi-lane container or bottle stream through the device, then formed for example by appropriate guide railing several parallel lanes for each container stream and the individual nozzles in appropriate distribution above and / or laterally and / or are provided below these streets.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Cleaning In General (AREA)
  • Labeling Devices (AREA)
  • Supplying Of Containers To The Packaging Station (AREA)
  • Separation, Recovery Or Treatment Of Waste Materials Containing Plastics (AREA)
  • Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)

Abstract

Label remover for removing labels from bottles. The abstract of the disclosure is submitted herewith as required by 37 C.F.R. §1.72(b). As stated in 37 C.F.R. §1.72(b): A brief abstract of the technical disclosure in the specification must commence on a separate sheet, preferably following the claims, under the heading “Abstract of the Disclosure.” The purpose of the abstract is to enable the Patent and Trademark Office and the public generally to determine quickly from a cursory inspection the nature and gist of the technical disclosure. The abstract shall not be used for interpreting the scope of the claims. Therefore, any statements made relating to the abstract are not intended to limit the claims in any manner and should not be interpreted as limiting the claims in any manner.

Description

Die Erfindung bezieht sich auf ein Verfahren gemäß Oberbegriff Patenanspruch 1 sowie auf eine Vorrichtung gemäß Oberbegriff Patentanspruch 19.The invention relates to a method according to the preamble patent claim 1 and to a device according to the preamble of claim 19.

Bei Flaschen-Reinigungsmaschinen ist bekannt ( DE 30 06 490 A1 ), einen Stau- und/oder Drängelbereich der die Flaschen zuführenden Transporteinrichtung am Flascheneinlauf der Reinigungsmaschine als Flüssigkeitsbad auszubilden, in dem die Flaschen über einen Teil ihrer Höhe aufgenommen sind, um so eine Reduzierung der Schallemission durch die im Stau- und/oder Drängelbereich aneinander stoßenden Flaschen zu erreichen. Gleichzeitig erfolgt in diesem Flüssigkeitsbad auch ein Ansprühen der Flaschen mit Wasser über wenigstens einen oberhalb der Bewegungsbahn dieser Flaschen angeordneten Sprüh- oder Düsenkopf.In bottle cleaning machines is known ( DE 30 06 490 A1 ), a congestion and / or urging region of the bottles feeding conveyor at the bottle inlet of the cleaning machine form as a liquid bath, in which the bottles are taken over part of their height, so as to reduce the noise emission by the congestion and / or urging area together to reach pushing bottles. At the same time, spraying of the bottles with water takes place in this liquid bath via at least one spray or nozzle head arranged above the movement path of these bottles.

Problematisch bei der Reinigung von Flaschen oder dergleichen Behälter in Flaschen- oder Behälter-Reinigungsmaschinen sind aber insbesondere solche Behälter, die mit selbstklebenden Etiketten aus z.B. Papier, Kunststoff oder einem Verbundstoff versehen sind. Derartige Etiketten lassen sich nur sehr schwer von dem jeweiligen Behälter lösen und haben darüber hinaus den großen Nachteil, dass sie sich beim Ablösen in der Regel zusammen- oder aufrollen. Hierdurch wird nicht nur das Ablösen dieser Etiketten von den in den Flaschenzellen der Flaschenkörbe einer Reinigungsmaschine aufgenommenen Flaschen behindert, und zwar insbesondere dann, wenn der Querschnitt dieser Flaschenzellen relativ eng an den Außenquerschnitt der Falschen angepasst ist, sondern es wird auch das Austragen abgelöster, aber ganz oder teilweise zusammengerollter Etiketten aus den Flaschenzellen erschwert, und zwar durch die engen räumlichen Verhältnisse in den Flaschenzellen sowie auch dadurch, dass die selbstklebenden Eigenschaften auch bei den abgelösten Etiketten ganz oder teilweise noch vorhanden sind. Zumindest ein Teil der Etiketten wird daher durch die Flaschenzellen innerhalb der Reinigungsmaschine verschleppt.However, problems with the cleaning of bottles or similar containers in bottle or container cleaning machines are in particular those containers which are provided with self-adhesive labels of e.g. Paper, plastic or a composite material are provided. Such labels are very difficult to solve from the respective container and also have the great disadvantage that they usually come together when peeling or roll up. This not only hinders the detachment of these labels from the bottles accommodated in the bottle cells of the bottle baskets of a cleaning machine, especially if the cross section of these bottle cells is adapted relatively close to the outer cross section of the wrong ones, but also the discharging is detached, but completely or partially rolled up labels from the bottle cells difficult, by the tight spatial conditions in the bottle cells and also in that the self-adhesive properties are wholly or partially still present even with the detached labels. At least some of the labels are therefore carried away by the bottle cells within the cleaning machine.

Um ein Austragen der Etiketten aus den Flaschenzellen zu gewährleisten, ist es vielfach auch notwendig, die Abmessungen der Flaschenzellen zu vergrößern wodurch dann bei gleichen Abmessungen einer Reinigungsmaschine deren Reinigungsleistung (gereinigte Flaschen je Zeiteinheit) stark verringert wird.In order to ensure a discharge of the labels from the bottle cells, it is often necessary to increase the dimensions of the bottle cells, which then at the same dimensions of a cleaning machine whose cleaning performance (purified bottles per unit time) is greatly reduced.

Außerdem ist es, um überhaupt ein Ablösen der selbstklebenden Etiketten zu erreichen, notwendig, die Leistung der üblicherweise in einer Reinigungsmaschine vorhandenen und mit einem Volumenstrom arbeitenden Etikettenablösung zu steigern, was zumindest eine erhöhte Motorleistung voraussetzt und einen zusätzlichen Energieaufwand bedingt.In addition, in order to achieve ever detachment of the self-adhesive labels, it is necessary to increase the performance of the usually existing in a cleaning machine and working with a volume label detachment, which requires at least an increased engine power and requires additional energy.

Bekannt sind auch ein Verfahren sowie eine Vorrichtung zur Vorbehandlung von Mehrwegbehältern außerhalb einer die eigentliche Behandlung vornehmenden Reinigungsmaschine u.a. zum Ablösen von Etiketten ( DE 24 60 175 A1 ). Vorgeschlagen wird, die Mehrwegbehälter kurzzeitig mit Wasserdampf und anschließend mit einem schräg auf die Mantelfläche der Behälter gerichteten Luft und/oder Flüssigkeitsstrahl zum Ablösen der Etiketten zu beaufschlagen.Also known are a method and a device for the pretreatment of reusable containers outside a cleaning machine performing the actual treatment, inter alia for detaching labels ( DE 24 60 175 A1 ). It is proposed to apply the reusable container briefly with water vapor and then with an obliquely directed to the lateral surface of the container air and / or liquid jet to detach the labels.

Bekannt ist weiterhin ein Verfahren sowie eine Vorrichtung zum Erkennen und Entfernen von Etiketten an KEGs ( DE 43 37 130 A1 ), Bei diesem bekannten Verfahren erfolgt durch optoelektrische Mittel das Erkennen vorhandener Etiketten, die dann auf mechanische Weise, beispielsweise durch rotierende Bürsten oder Schleifbänder oder aber mit Hilfe von Druckstrahlen, insbesondere Druckluft entfernt werden,Also known is a method and a device for detecting and removing labels on KEGs (US Pat. DE 43 37 130 A1 In this known method, optoelectrical means are used to detect existing labels which are then removed in a mechanical manner, for example by rotating brushes or abrasive belts or else by means of pressure jets, in particular compressed air.

Bekannt ist schließlich ein Verfahren zum Reinigen und/oder Sterilisieren von Oberflächen, insbesondere von Behälteroberflächen ( DE 197 20 159 A1 ). Bei diesem bekannten Verfahren werden die zu reinigenden Oberflächen zunächst mit einer definierten Menge einer Reinigungsflüssigkeit und dann mit einer Mikrowellenstrahlung beaufschlägt, und zwar zum dielektrischen Erhitzen der Oberflächen über die Reinigungsflüssigkeit.Finally, a method for cleaning and / or sterilizing surfaces, in particular container surfaces (US Pat. DE 197 20 159 A1 ). In this known method, the surfaces to be cleaned are first charged with a defined amount of a cleaning liquid and then with a microwave radiation, namely for the dielectric heating of the surfaces via the cleaning liquid.

Aufgabe der Erfindung ist es, ein Verfahren aufzuzeigen, mit welchem derartige Nachtelle vermieden werden. Zur Lösung dieser Aufgabe ist ein Verfahren entsprechend dem Patentanspruch 1 ausgebildet. Eine Vorrichtung zum Durchführen des Verfahrens ist Gegenstand des Patentanspruches 19.The object of the invention is to provide a method with which such Nachtelle be avoided. To solve this problem, a method according to claim 1 is formed. An apparatus for carrying out the method is the subject of claim 19.

Die Erfindung sieht vor, die Behälter vor dem Einbringen In die eigentliche Behälterreinigungsmaschine - eine Flaschenreinigungsmaschine bekannte Bauartderart zu behandeln, dass zumindest der überwiegende Teil der selbstklebenden Etiketten von den Behältern entfernt ist. Hierfür werden die Behälter und dabei insbesondere auch die selbstklebende Kleberschicht zwischen den Behältern und den Etiketten in einer Vorbehandlungsphase derart erhitzt, dass die selbstklebende Kleberschicht des jeweiligen Etiketts durch das Erhitzen soweit in einen weichen oder zumindest zähflüssigen Zustand überführt ist, dass die Etiketten in einer nachfolgenden Hauptbehandlungsphase mit dem in dieser Behandlungsphase verwendeten Behandlungsmedium vollständig von den Behältern entfernt werden können.The invention provides, the container prior to introduction into the actual container cleaning machine - a bottle cleaning machine of known type to treat that at least the majority of the self-adhesive labels from the containers is removed. For this purpose, the containers and in particular the self-adhesive layer between the containers and the labels in a pretreatment phase are heated so that the self-adhesive layer of the respective label is converted by heating so far in a soft or at least viscous state that the labels in a subsequent Main treatment phase can be completely removed from the containers with the treatment medium used in this treatment phase.

In der Hauptbehandlungsphase werden die Behälter beispielsweise mit einem erhitzten flüssigen Behandlungsmedium behandelt bzw. abgeschwallt und/oder mit einem aus Düsen unter hohem Druck austretenden beispielsweise erhitzten Behandlungsmedium abgespritzt, und zwar vorzugsweise so, dass die Strahlen des Behandlungsmediums tangential oder in etwa tangential bzw. unter einem spitzen Winkel auf die Behälteraußenfläche auftreffen, so dass mit diesen Hochdruckstrahlen ein Abschälen der Etiketten erfolgt.In the main treatment phase, the containers are treated, for example, with a heated liquid treatment medium or walled off and / or sprayed with an exiting from nozzles under high pressure, for example, heated treatment medium, preferably so that the rays of the treatment medium tangentially or approximately tangentially or under make an acute angle to the container outer surface, so that with these high-pressure jets peeling off the labels.

Die besonderen Vorteile des erfindungsgemäßen Verfahrens bzw. der erfindungsgemäßen Vorrichtung sind u. a.:

  • Es erfolgt eine sichere und zuverlässige Ablösung der Etiketten.
  • Der überwiegende Teil der Etiketten gelangt somit nicht mehr in die Reinigungsmaschine. Hierdurch wird die Standzeit der in der Reinigungsmaschine verwendeten Reinigungsmedien, insbesondere Laugen, wesentlich erhöht und hierdurch der Verbrauch an Reinigungsmedium und Chemikalien erheblich gesenkt.
  • Weiterhin wird auch die Abwasserbelastung entscheidend reduziert, und zwar bei gleichzeitiger senkung der Kosten für den Reinigungsprozess.
  • Durch das erfindungsgemäße Verfahren können weiterhin auch die Leistung und der Platzbedarf der in einer Reinigungsmaschine vorzusehenden Mittel zur Etikettenentfernung sowie zum Austragen entfernter Etiketten erheblich reduziert werden.
The particular advantages of the method and device according to the invention include:
  • There is a safe and reliable replacement of the labels.
  • The majority of the labels thus no longer enters the cleaning machine. As a result, the service life of the cleaning media used in the cleaning machine, in particular alkalis, substantially increased, thereby significantly reducing the consumption of cleaning medium and chemicals.
  • Furthermore, the wastewater load is significantly reduced, while reducing the cost of the cleaning process.
  • The method according to the invention furthermore makes it possible to considerably reduce the performance and the space requirement of the means for removing labels and for removing removed labels to be provided in a cleaning machine.

Weiterbildungen der Erfindung sind Gegenstand der Unteransprüche. Die Erfindung wird im Folgenden anhand der Figuren an Ausführungsbeispielen näher erläutert. Es zeigen:

Fig. 1
in vereinfachter schematischer Darstellung die Flaschenzelle einer Flaschenreinigungsmaschine zusammen mit einer in dieser Zelle angeordneten Flasche mit teilweise abgelöstem selbstklebenden Etikett;
Fig. 2
in vereinfachter Darstellung und in Draufsicht eine Anlage zum Reinigen von Flaschen oder dergleichen Behälter bestehend aus einer Flaschenwaschmaschine und einer vorgeschalteten Maschine oder Vorrichtung zum Ablösen der Etiketten;
Fig. 3
in vereinfachter schematischer Darstellung eine Ausführungsform der erfindungsgemäßen Vorrichtung;
Fig. 4
im Schnitt eine Station der Vorrichtung zum Ablösen der Etiketten;
Fig. 5
in einer Darstellung wie Figur 3 eine weitere Ausführungsform der Erfindung;
Fig. 6
in schematischer Darstellung und in Draufsicht eine Behandlungszone einer weiteren Ausführungsform der Erfindung;
Fig. 7
die Behandlungszone der Figur 6 in seitlicher Teilansicht.
Further developments of the invention are the subject of the dependent claims. The invention will be explained in more detail below with reference to the figures of exemplary embodiments. Show it:
Fig. 1
in a simplified schematic representation of the bottle cell of a bottle washing machine together with a arranged in this cell bottle with partially detached self-adhesive label;
Fig. 2
in a simplified representation and in plan view of a system for cleaning bottles or the like container consisting of a bottle washing machine and an upstream machine or device for removing the labels;
Fig. 3
in a simplified schematic representation of an embodiment of the device according to the invention;
Fig. 4
in section, a station of the device for detaching the labels;
Fig. 5
in a presentation like FIG. 3 another embodiment of the invention;
Fig. 6
in schematic representation and in plan view of a treatment zone of another embodiment of the invention;
Fig. 7
the treatment zone of FIG. 6 in partial lateral view.

In den Figuren sind 1 Flaschen oder dergleichen Behälter, die an einem Behälterbereich mit einem selbstklebenden Etikett 2 aus Papier, Kunststoff oder einem Verbundwerkstoff versehen sind.In the figures, 1 bottle or the like container, which are provided at a container area with a self-adhesive label 2 made of paper, plastic or a composite material.

Die Figur 1 zeigt in sehr vereinfachter Darstellung einen mehreren Flaschenzellen 3 aufweisenden Flaschenkorb 4 einer Flaschen- oder Behälterreinigungsmaschine 5, mit dem die über eine Transportstrecke 6 zugeführten Flaschen 1 zum Reinigen von einem Behältereinlauf 5.1 durch verschiedene Reinigungszonen an einen Behälterauslauf 5.2 transportiert werden, von dem die gereinigten Flaschen 1 dann über eine Transportstrecke 7 der weiteren Verwendung zugeführt werden (Fig. 2).The FIG. 1 shows a very simplified representation of a plurality of bottle cells 3 having bottle basket 4 a bottle or container cleaning machine 5, with which the transported via a transport path 6 bottles 1 are transported to clean a container inlet 5.1 through various cleaning zones to a container outlet 5.2, from which the cleaned bottles 1 are then supplied via a transport path 7 for further use ( Fig. 2 ).

Wie in der Figur 1 angedeutet, neigen insbesondere die selbstklebenden Etiketten 2 dazu, dass sie sich in der Reinigungsmaschine 5 bzw. in den dortigen Behandlungszonen durch Einrollen der Etikettenränder von den Flaschen 1 lösen. Durch dieses Einrollen wird das Entfernen der Etiketten von den Flaschen 1 und aus den Flaschenzellen 3 behindert, wie dies eingangs erwähnt wurde.Like in the FIG. 1 indicated, in particular, the self-adhesive labels 2 tend to dissolve in the cleaning machine 5 and in the local treatment zones by rolling the label edges of the bottles 1. As a result of this curling, the removal of the labels from the bottles 1 and from the bottle cells 3 is hindered, as mentioned above.

Um diese eingangs erwähnten Nachteile zu vermeiden, ist der Reinigungsmaschine 5 eine Vorrichtung 8 vorgeschaltet, die ausschließlich zum Ablösen der Etiketten 2 von den Flaschen 1 dient. Die Vorrichtung 8 besteht im Wesentlichen aus zwei Abschnitten, nämlich aus einem Abschnitt 8.1 zum Vereinzeln der über einen Transporteur 9 aufrecht stehend, d. h. mit ihrer Flaschenachse in vertikaler Richtung orientierten Flaschen 1 und aus einem Abschnitt 8.2, in welchem durch Erhitzen und z.B. durch Überschwallen und/oder seitliches Abspritzen (auch mit Hochdruckwasser- und/oder Dampfstrahlen) ein Ablösen der Etiketten 2 erfolgt, sodass die von den Etiketten 2 befreiten Flaschen 1 dann über die Transportstrecke 6 an den Behältereinlauf 5.1 der Reinigungsmaschine 5 gelangen.In order to avoid these disadvantages mentioned above, the cleaning machine 5 is preceded by a device 8, which serves exclusively for detaching the labels 2 from the bottles 1. The device 8 consists essentially of two sections, namely a section 8.1 for separating the standing on a conveyor 9 upright, d. H. with its bottle axis oriented in the vertical direction bottles 1 and from a section 8.2, in which by heating and e.g. by overshooting and / or lateral spraying (also with high-pressure water and / or steam jets) a detachment of the labels 2 takes place, so that the liberated from the labels 2 bottles 1 then get over the transport path 6 to the container inlet 5.1 of the cleaning machine 5.

Die Figuren 3 und 4 zeigen mehr im Detail die Vorrichtung 8 und dabei insbesondere deren Abschnitt 8.2. Mit 10 ist ein vorrichtungsinterner Transporteur bezeichnet, mit dem die Flaschen 1 durch den Abschnitt 8.1 und anschließend im Flaschenstrom voneinander beabstandet durch den Abschnitt 8.2 aufrecht stehend bewegt werden. Der Abschnitt 8.2 setzt sich aus mehreren Teilabschnitten zusammen, und zwar bei der dargestellten Ausführungsform aus insgesamt vier Teilabschnitten bzw. Behandlungszonen 11 - 14.The FIGS. 3 and 4 show in more detail the device 8 and in particular its section 8.2. Reference numeral 10 designates a device-internal conveyor, with which the bottles 1 are moved upright by the section 8.1 and then in the bottle flow spaced apart by the section 8.2. The section 8.2 is composed of several subsections, in the illustrated embodiment of a total of four subsections or treatment zones 11-14.

In den Behandlungszonen 11 und 12 erfolgt jeweils ein Vorwärmen bzw. Aufwärmen der Flaschen 1 (Vorbehandlungsphase), und zwar insbesondere auch in der Form, dass durch dieses Aufwärmen die Klebeschicht der Etiketten 2 für ein leichteres Ablösen durch Erwärmen in einen weichen Zustand überführt wird. Für das Erwärmen werden die Flaschen 1 in den Behandlungszonen 11 und 12 von oben her, aber auch von der Seite her mit heißem Wasser behandelt. Hierfür sind in den Behandlungszonen 11 und 12 oberhalb der Bewegungsbahn der Flaschen 1 sowie auch seitlich von dieser Bewegungsbahn Düsenköpfe 15 bzw. 16 mit jeweils einer Vielzahl von Düsenöffnungen vorgesehen, aus denen das heiße Wasser auf die sich vorbeibewegenden Flaschen 1 ausgebracht wird.In each of the treatment zones 11 and 12, preheating or warming up of the bottles 1 (pretreatment phase) is carried out, in particular also in the form that the adhesive layer of the labels 2 is converted by heating to a soft state for easier detachment by heating. For heating, the bottles 1 are treated in the treatment zones 11 and 12 from above, but also from the side with hot water. For this purpose, nozzle heads 15 and 16, each with a plurality of nozzle openings are provided in the treatment zones 11 and 12 above the trajectory of the bottles 1 and also laterally of this trajectory, from which the hot water is applied to the passing of the bottle 1.

Unterhalb des Transporteurs 10 ist in jeder Behandlungszone 11 bzw. 12 eine Wasserauffangwanne 17 mit einem entsprechenden Ablauf 18 vorgesehen. Innerhalb der Auffangwanne 17 befindet sich ein Sieb, beispielsweise ein von einem umlaufenden Siebband gebildetes Sieb 19, mit welchem Fremdstoffe bzw. feste Bestandteile, beispielsweise bereits in den Behandlungszonen 11 und 12 abgelöste Etiketten 2 ausgetragen werden. Das über den Ablauf 18 in eine Sammelkammer 20 gelangte Wasser wird aus dieser über ein Sieb 21, eine Pumpe 22 und eine Heizung 23 an die Düsenköpfe 15 und 16 zurückgeführt. Zur Ergänzung des beim Austragen der Fremdstoffe über das Sieb 19 verschleppten Wassers ist eine ventilgesteuerte Wasserzuführung 17.1 vorgesehen.Below the transporter 10 11 and 12, a water collecting tray 17 is provided with a corresponding sequence 18 in each treatment zone. Within the drip pan 17 is a sieve, for example, formed by a rotating sieve sieve 19, with which foreign substances or solid components, for example, already detached in the treatment zones 11 and 12 labels 2 are discharged. The water which has reached the discharge chamber 18 via the drain 18 is returned from this via a sieve 21, a pump 22 and a heater 23 to the nozzle heads 15 and 16. To supplement the discharge of foreign substances Via the sieve 19 entrained water a valve-controlled water supply 17.1 is provided.

Die in den Behandlungszonen 11 und 12 bzw. in der Vorbehandlungsphase erwärmten Flaschen 1 werden dann in den nachfolgenden Behandlungszonen 13 und 14 mit heißem Wasser überschwallt (Hauptbehandlungsphase). Hierfür weisen die Behandlungszonen 13 und 14 im Prinzip denselben Aufbau auf, wie er für die Behandlungszonen 11 und 12 beschrieben wurde, allenfalls mit dem Unterschied, dass die bei diesem Überschwallen auf die Flaschen 1 ausgebrachte Wassermenge größer ist als die beim Erwärmen der Flaschen 1 in den Behandlungszonen 11 und 12 verwendete Wassermenge und die Düsenköpfe 15 und 16 vergrößerte Düsenöffnungen aufweisen. Das beim Überschwallen verwendete Wasser besitzt eine Temperatur knapp unter dem Siedepunkt, beispielsweise eine Temperatur von etwa 95°C. Es hat sich gezeigt, dass sich bei dieser Wassertemperatur die Etiketten 2 üblicherweise in nur wenigen Sekunden, d. h. z.B. in maximal in 10 Sekunden von den Flaschen 1 ablösen und dann über die in den Behandlungszonen 12 und 13 vorgesehenen, vorzugsweise ebenfalls von umlaufenden Siebbändern gebildeten Siebe 19 oder dergleichen Austragseinrichtungen entfernt werden können.The bottles 1 heated in the treatment zones 11 and 12 or in the pretreatment phase are then swamped with hot water in the subsequent treatment zones 13 and 14 (main treatment phase). For this purpose, the treatment zones 13 and 14 have in principle the same structure as has been described for the treatment zones 11 and 12, if necessary with the difference that the amount of water discharged to the bottles 1 during this overshoot is greater than that when the bottles 1 are heated the treatment zones 11 and 12 used amount of water and the nozzle heads 15 and 16 have enlarged nozzle openings. The water used in the overshoot has a temperature just below the boiling point, for example, a temperature of about 95 ° C. It has been found that at this water temperature the labels 2 usually in just a few seconds, d. H. e.g. detach in a maximum of 10 seconds from the bottles 1 and then over the provided in the treatment zones 12 and 13, preferably also formed by rotating sieve belts sieves 19 or the like discharge can be removed.

Die Vorrichtung 8 und dabei insbesondere auch deren Abschnitt 8.2 sind modulartig ausgebildet, d. h. die einzelnen Behandlungszonen 11 - 14 sind in der vorbeschriebenen Weise jeweils identisch oder weitestgehend identisch ausgeführt und können je nach Bedarf zu der Vorrichtung 8 zusammengestellt werden. Hierbei kann insbesondere auch die Anzahl der für die Vorbehandlung bzw. Vorwärmung der Flaschen 1 und/oder für das Entfernen der Etiketten 2 (Hauptbehandlung) verwendeten Module bzw. Behandlungszonen dem jeweiligen Anwendungsfall entsprechend gewählt werden.The device 8 and in particular also its section 8.2 are formed like a module, d. H. the individual treatment zones 11-14 are identical or largely identical in the manner described above and can be combined to the device 8 as required. In this case, in particular, the number of modules or treatment zones used for the pretreatment or preheating of the bottles 1 and / or for the removal of the labels 2 (main treatment) can also be selected according to the respective application.

Vorstehend wurde davon ausgegangen, dass das Erwärmen der Flaschen 1 in den Behandlungszonen 11 und 12 durch heißes Wasser erfolgt. Auch andere Methoden sind möglich. So können die Flaschen 1 bzw. die selbstklebende Schicht der Etiketten 2 auch durch andere heiße gasförmige, dampfförmige und/oder flüssige Medien, insbesondere auch durch Wasserdampf, warme Luft erwärmt werden, um anschließend das Ablösen der Etiketten in den Behandlungszonen 13 und 14 zu erreichen. Andere Möglichkeiten der Vorerwärmung der Flaschen 1 sind beispielsweise durch Infrarot-Strahlung und/oder durch Behandlung mit elektromagnetischen Wellen (Mikrowellen) denkbar, letzteres insbesondere dann, wenn die Klebeschicht der selbstklebenden Etiketten 2 einen elektrisch leitenden Zusatz oder Füllstoff enthält, sodass bei der Vorerwärmung durch die Mikrowellenstrahlung im Wesentlichen nur diese Klebeschicht zur Verflüssigung oder Erweichung des Klebers erhitzt wird.It has been assumed above that the heating of the bottles 1 in the treatment zones 11 and 12 is effected by hot water. Other methods are possible. Thus, the bottles 1 or the self-adhesive layer of the labels 2 can also be heated by other hot gaseous, vaporous and / or liquid media, in particular by steam, warm air to subsequently achieve the detachment of the labels in the treatment zones 13 and 14 , Other ways of preheating the bottles 1 are conceivable, for example, by infrared radiation and / or by treatment with electromagnetic waves (microwaves), the latter in particular when the adhesive layer of the self-adhesive labels 2 contains an electrically conductive additive or filler, so in the preheating by the microwave radiation is heated substantially only this adhesive layer for liquefaction or softening of the adhesive.

Vorstehend wurde weiterhin davon ausgegangen, dass das Entfernen der die Etiketten in den Behandlungszonen 13 und 14 durch Abschwallen mit heißem Wasser erfolgt. Auch hier bestehen weitere Möglichkeiten, beispielsweise das Entfernen durch seitliches Abspritzen oder Abschälen der Etiketten 2 mittels Hochdruckwasserstrahlen, beispielsweise mittels heißer Hochdruckwasserstrahlen usw.In the above, it was further assumed that the removal of the labels in the treatment zones 13 and 14 is done by swelling with hot water. Again, there are other possibilities, for example, the removal by lateral spraying or peeling off the labels 2 by means of high pressure water jets, for example by means of hot high pressure water jets, etc.

Die Figur 5 zeigt eine Vorrichtung 8a, die sich von der Vorrichtung 8 im Wesentlichen dadurch unterscheidet, dass die Vorbehandlung bzw. das Vorerwärmen der wiederum mit dem Transporteur 10 durch die Behandlungszonen 24 - 27 bewegten und hierbei voneinander beabstandeten Flaschen 1 in den Behandlungszonen 24 und 25 und auch das Entfernen der Etiketten 2 durch Überschwallen und/oder seitliches Abspritzen in den Behandlungszonen 26 und 27 gesteuert erfolgt, d. h. durch gesteuerte Abgabe des jeweiligen Behandlungsmedium. Hierfür ist am Auslass der Behandlungszone 25, d. h. am Übergang dieser Behandlungszone zu der Behandlungszone 26 eine Sensoreinheit 28 vorgesehen, beispielsweise eine Sensoreinheit, die die Temperatur der sich vorbeibewegenden Flaschen 1 erfasst, sodass über eine der Sensoreinheit 28 zugeordnete Steuereinrichtung 29 durch Ansteuerung von Ventilen 30 und 31 die über die Düsenköpfe 15 ausgebrachte Menge an heißem Wasser zur Erzielung einer möglichst optimalen Vorerwärmung der Flaschen 1 bei optimiertem Energieverbrauch erreicht wird.The FIG. 5 FIG. 2 shows a device 8a which differs from the device 8 essentially in that the pretreatment or preheating of the bottles 1, which in turn are moved with the transporter 10 through the treatment zones 24-27 and are spaced from each other in the treatment zones 24 and 25, and also the removal of the labels 2 is controlled by overshooting and / or lateral spraying in the treatment zones 26 and 27, ie by controlled delivery of the respective treatment medium. For this purpose, a sensor unit 28 is provided at the outlet of the treatment zone 25, ie at the transition of this treatment zone to the treatment zone 26, for example a sensor unit which detects the temperature of the passing bottles 1, thus via a control unit 29 assigned to the sensor unit 28 by actuation of valves 30 and 31 the quantity of hot water discharged via the nozzle heads 15 is achieved in order to achieve the best possible preheating of the bottles 1 with optimized energy consumption.

Sofern die Vorerwärmung der Flaschen 1 in den Behandlungszonen 24 und 25 nicht mit heißem Wasser, sondern, wie vorstehend beschrieben, mit einem anderen Medium, beispielsweise Dampf, warme Luft, Infrarot- oder Mikrowellenenergie usw. erfolgt, wird die über dieses Medium den Flaschen 1 zugeführte Energiemenge über die Sensoreinheit 28 und die Steuereinrichtung 29 entsprechend gesteuert. Die Sensoreinheit 28 weist beispielsweise weiterhin ein Kamerasystem auf, welches Bestandteil einer Bildverarbeitung- und/oder Auswertung 32 ist, mit der das Verhältnis der Flaschen 1 mit und ohne Etikett 2 ermittelt und dementsprechend über die Steuerung 29 und Ventile 33 die Menge des aus den Düsen 34 beim Abschwallen der Flaschen 1 ausgebrachten heißen Wassers gesteuert wird.If the preheating of the bottles 1 in the treatment zones 24 and 25 not with hot water, but, as described above, with another medium, such as steam, warm air, infrared or microwave energy, etc., which is via this medium the bottles. 1 supplied amount of energy via the sensor unit 28 and the controller 29 is controlled accordingly. The sensor unit 28 further comprises, for example, a camera system, which is part of an image processing and / or evaluation 32, with which determines the ratio of the bottles 1 with and without label 2 and accordingly via the controller 29 and valves 33, the amount of the nozzles 34 is controlled when the bottles 1 swirling discharged hot water.

Eine weitere Sensoreinheit 35 ist am Übergang zwischen den Behandlungszonen 26 und 27 vorgesehen. Diese Sensoreinheit ist ebenfalls ein Kamerasystem einer Bildverarbeitung bzw. Bildauswertung 36, mit der wiederum der Anteil der Flaschen 1 mit und ohne Etikett 2 ermittelt wird. Über die Steuerung 29 erfolgt dann durch entsprechende Ansteuerung von Ventilen 37 über Düsen 38 das Abschwallen der Flaschen 1 und durch Ansteuerung der Ventile 39 über die Düsen 40 das seitliche Abspritzen der Flaschen 1 und/oder das Abschälen der Etiketten 2, und zwar jeweils gesteuert entsprechend dem Verhältnis der Anzahl der Flaschen 1 mit und ohne Etikett 2.Another sensor unit 35 is provided at the transition between the treatment zones 26 and 27. This sensor unit is likewise a camera system of image processing or image evaluation 36, with which in turn the proportion of bottles 1 with and without label 2 is determined. By means of the control 29, the swelling of the bottles 1 and the actuation of the valves 39 via the nozzles 40 then take place by corresponding activation of valves 37 via nozzles 38 the bottles 1 and / or the peeling of the labels 2, in each case controlled according to the ratio of the number of bottles 1 with and without label. 2

Die Funktionen der zentralen Steuereinheit 29 und der Bildverarbeitung und/oder Bildauswertung 32 und 36 sind bevorzugt in einer gemeinsamen Steuerung, z.B. in einer gemeinsamen zumindest teilweise von einem Rechner gebildeten Steuerung zusammengefasst.The functions of the central control unit 29 and the image processing and / or image evaluation 32 and 36 are preferably in a common control, e.g. summarized in a common at least partially formed by a computer control.

Die Figuren 6 und 7 zeigen als weitere Ausführungsform eine Behandlungszone 41, die entsprechend den Behandlungszonen 11 - 14 bzw. 24 - 27 zusammen mit weiteren Behandlungszonen zu einer Vorrichtung zum Ablösen der Etiketten 2 von den Flaschen 1 kombiniert werden kann. Die Behandlungszone 41 umfasst wiederum den vorrichtungsinternen Transporteur 10, auf dem die Flaschen 1 aufrecht stehend durch die Behandlungszone 41 bewegt werden, und zwar auf der u. a. von diesem Transporteur 10 gebildeten Transportstrecke 42. An beiden Seiten der Transportstrecke 42 sind zwei Klemmbackenförderer 33 und 44 vorgesehen, die jeweils von zwei endlos umlaufend angetriebenen Bändern oder Riemen 45 gebildet sind, welche mit ihren innen liegenden Längen 45.1 die Transportstrecke 42 seitlich begrenzen und , seitlich gegen die Flaschen 1 anliegen, und zwar an deren Umfangsfläche außerhalb der abzulösenden Etiketten 2. Bei der dargestellten Ausführungsform liegt das untere Band 45 jedes Klemmbackenförderers 43 bzw. 44 mit seiner Länge 45.1 gegen die Flaschen 1 im Bereich des Flaschenbodens oder etwas über diesem Flaschenboden und das obere Band 45 mit seiner Länge 45.1 gegen die Flaschen 1 am Flaschenrumpf etwa am Übergang zu der sich verjüngenden Flaschenbrust an.The FIGS. 6 and 7 show as a further embodiment, a treatment zone 41, which can be combined according to the treatment zones 11-14 and 24-27 together with other treatment zones to a device for detaching the labels 2 from the bottles 1. The treatment zone 41 in turn comprises the device-internal transporter 10, on which the bottles 1 are moved upright through the treatment zone 41, on the transport path 42 formed inter alia by this conveyor 10. On both sides of the transport path 42, two jaw conveyors 33 and 44 are provided , Which are each formed by two endlessly driven belts or belt 45, which define the transport path 42 laterally with their inner lengths 45.1 and, laterally abut against the bottles 1, on the peripheral surface outside of the peel-off labels 2. In the illustrated Embodiment is the lower band 45 of each jaw conveyor 43 and 44 with its length 45.1 against the bottle 1 in the region of the bottom of the bottle or slightly above the bottom of the bottle and the upper band 45 with its length 45.1 against the bottle 1 on the bottle body at about the transition to the tapered bottle breast.

Jedes Band 45 bildet eine geschlossene Schlaufe, die mit ihrer Schlaufenebene in einer horizontalen oder im Wesentlichen horizontalen Ebene angeordnet ist. Weiterhin ist jedes Band 45 über wenigstens zwei Rollen 46 und 47 und nicht dargestellte Gleitrollen oder -führungen geführt. Von den Rollen sind zumindest die Rollen 47 jedes Klemmbackenförderers 43 bzw. 44 auf einer gemeinsamen, von einem Antrieb 48 angetriebenen Welle angeordnet sind. Der Abstand zwischen den beiden Klemmbackenförderern 43 und 44 bzw. der innen liegenden Längen 45.1 ist so gewählt, dass die die Behandlungszone 41 passierenden, voneinander beabstandeten Flaschen 1 zwischen den Klemmbackenförderern 43 und 44 klemmend gehalten sind.Each band 45 forms a closed loop which is arranged with its loop plane in a horizontal or substantially horizontal plane. Furthermore, each band 45 is guided over at least two rollers 46 and 47 and not shown sliding rollers or guides. Of the rollers at least the rollers 47 of each jaw conveyor 43 and 44 are arranged on a common shaft driven by a drive 48. The distance between the two jaw conveyors 43 and 44 and the inner lengths 45.1 is chosen so that the treatment zone 41 passing, spaced-apart bottles 1 between the jaw conveyors 43 and 44 are clamped.

Die Bändern 45 des Klemmbackenförderers 43 und die Bänder 45 des Klemmbackenförderers 44 sind vorzugsweise mit unterschiedlichen Geschwindigkeiten angetrieben, wie dies in der Figur 6 mit den Pfeilen B und C angedeutete ist, sodass die Flaschen 1 beim Passieren der Transportstrecke 42 um ihre vertikale Flaschenachse gedreht werden.The belts 45 of the jaw conveyor 43 and the belts 45 of the jaw conveyor 44 are preferably driven at different speeds, as shown in FIG FIG. 6 is indicated with the arrows B and C, so that the bottles 1 are rotated when passing the transport path 42 about its vertical axis of the bottle.

Oberhalb der Transportstrecke 42 sind wiederum Düsenköpfe, z.B. Spritzrohre 49 mit Düsen 49.1 zum Ausbringen des jeweiligen Behandlungsmediums vorgesehen, d. h. bei Verwendung der Behandlungszone 41 für die Vorbehandlungsphase zum Ausbringen des die Flaschen 1 erwärmenden Vorbehandlungsmediums bzw. bei Verwendung der Behandlungszone 41 für die Hauptbehandlungsphase zum Ausbringen des flüssigen Behandlungsmediums (z. B. heißes Wasser) zum endgültigen Entfernen der Etiketten 2. An der Transportstrecke 42 sind weiterhin seitlich Spritzrohre 50 mit Düsen 50.1 angeordnet, mit denen die vorbeibewegten Flaschen 1 seitlich behandelt werden. Insbesondere bei Verwendung der Transportzone 41 für die Hauptbehandlungsphase sind die Spritzdüsen 50.1 so orientiert, dass die aus diesen austretenden Strahlen (beispielsweise fächerförmige Strahlen) des flüssigen Behandlungsmediums tangential oder annähernd tangential auf den Umfang der vorbeibewegten Flaschen 1 orientiert sind. Ein weiteres Spritzrohr 51 mit mehreren Düsen 51.1 ist unterhalb der Transportstrecke 42 bzw. der Bewegungsbahn der Flaschen 1 vorgesehen.Above the transport path 42 are again nozzle heads, e.g. Spray tubes 49 provided with nozzles 49.1 for discharging the respective treatment medium, d. H. when using the pre-treatment phase treatment zone 41 for discharging the pre-treatment medium warming the bottles 1 or when using the main treatment phase treatment zone 41 for discharging the liquid treatment medium (eg, hot water) to finally remove the labels 2. On the transport path 42 Furthermore, spray pipes 50 with nozzles 50.1 are arranged laterally with which the bottles 1 moved past are treated laterally. In particular, when using the transport zone 41 for the main treatment phase, the spray nozzles 50.1 are oriented such that the jets emerging from them (for example fan-shaped jets) of the liquid treatment medium are oriented tangentially or approximately tangentially to the circumference of the bottles 1 being moved past. Another spray tube 51 with a plurality of nozzles 51.1 is provided below the transport path 42 or the movement path of the bottles 1.

Durch die Verwendung der Klemmbackenförderer 43 und 44 besteht insbesondere auch die Möglichkeit, die Transportstrecke 42 zumindest auf einer Teillänge ohne den die Standfläche für die Flaschen 1 bildenden Transporteur 10 auszuführen, sodass die unter der Transportstrecke 42 vorgesehenen Düsen 51.1 voll zur Wirkung kommen.By using the jaw conveyor 43 and 44, it is also possible, in particular, to carry out the transport path 42 at least over part of the length without the carrier 1 forming the base for the bottles 1, so that the nozzles 51.1 provided under the transport path 42 are fully effective.

Die Erfindung wurde voranstehend an Ausführungsbeispielen beschrieben. Es versteht sich, dass Änderungen sowie Abwandlungen möglich sind, ohne das dadurch der der Erfindung zugrunde liegende Erfindungsgedanke verlassen wird.The invention has been described above by means of exemplary embodiments. It is understood that changes and modifications are possible without thereby departing from the inventive idea underlying the invention.

So ist es beispielsweise auch möglich, in Abhängigkeit von den von den Sensoreinheiten 28 und 35 gelieferten Signalen nicht die einzelnen Behandlungszonen 24 - 27, sondern die Gesamtanlage zu steuern, wobei dann beispielsweise anstelle von zwei Sensoreinheiten 28 und 35 nur eine Sensoreinheit am Behälterauslass der Vorrichtung 8a vorgesehen ist.Thus, for example, it is also possible, depending on the signals supplied by the sensor units 28 and 35, not to control the individual treatment zones 24-27 but the entire system, in which case instead of two sensor units 28 and 35 only one sensor unit at the container outlet of the device 8a is provided.

Weiterhin besteht z.B. die Möglichkeit, geeignete Sensoren oder Sensoreinheiten vor jeder Behandlungszone vorzusehen, und zwar derart, dass für jede Flasche 1 einzeln überprüft wird, ob an der Flasche noch ein oder mehrere Etiketten 2 haften. In Abhängigkeit von dieser Überprüfung wird dann die Leistung der nachfolgenden Behandlungszone insgesamt und/oder aber die Leistung nur einzelner Funktionselemente, beispielsweise Düsen gesteuert oder geregelt. Diese Regelung könnte dann in vorteilhafter Weise auch so erfolgen, dass das jeweilige Behandlungsmedium nur von solchen Düsen abgegeben wird, in deren Einflussbereich sich der betreffende Behälter befindet.Furthermore, it is possible, for example, to provide suitable sensors or sensor units in front of each treatment zone in such a way that it is checked individually for each bottle 1 whether one or more labels 2 still adhere to the bottle. Depending on this check, the performance of the subsequent treatment zone as a whole and / or the performance of only individual functional elements, for example nozzles, is controlled or regulated. This regulation could then be carried out in an advantageous manner so that the respective treatment medium only is discharged from such nozzles, in whose sphere of influence is the container in question.

Die Erfindung wurde voranstehend für Vorrichtungen zur Behandlung von Flaschen beschrieben. Es versteht sich, dass diese Vorrichtungen in gleicher Weise auch für andere Behälter zum Entfernen von selbstklebenden Etiketten geeignet sind. Weiterhin eignet sich die erfindungsgemäße Vorrichtung nicht nur zum Ablösen von Etiketten, sondern grundsätzlich auch zum Ablösen von Etiketten, die beispielsweise mit einem anderen Kleber oder Leimauftrag auf die jeweiligen Flasche bzw. auf den jeweiligen Behälter aufgebracht wurden.The invention has been described above for devices for treating bottles. It is understood that these devices are equally suitable for other containers for removing self-adhesive labels. Furthermore, the device according to the invention is not only suitable for detaching labels, but in principle also for detaching labels which have been applied to the respective bottle or to the respective container, for example, with another adhesive or glue application.

Bei den vorstehend beschriebenen Ausführungsformen wurden die Behälter bzw. Flaschen 1 als einspuriger Behälterstrom durch die verschiedenen Behandlungszonen 11 - 14 bzw. 24 - 27 bzw. 41 bewegt. Selbstverständlich ist es auch möglich, die Vorrichtung so auszubilden, dass die Behälter oder Flaschen 1 in jeweils einem mehrspurigen Behälter- oder Flaschenstrom durch die Vorrichtung bewegt werden, wobei dann beispielsweise durch entsprechende Führungsgeländer mehrere parallele Gassen für jeweils einen Behälterstrom gebildet und die einzelnen Düsen in entsprechender Verteilung oberhalb und/oder seitlich und/oder unterhalb von diesen Gassen vorgesehen sind.In the embodiments described above, the containers or bottles 1 were moved as a single-lane container stream through the various treatment zones 11-14, 24-27 and 41, respectively. Of course, it is also possible to form the device so that the containers or bottles 1 are moved in each case a multi-lane container or bottle stream through the device, then formed for example by appropriate guide railing several parallel lanes for each container stream and the individual nozzles in appropriate distribution above and / or laterally and / or are provided below these streets.

BezugszeichenlisteLIST OF REFERENCE NUMBERS

11
Flaschebottle
22
Etikettlabel
33
Flaschenzellebottle cell
44
Flaschenkorbbottle basket
55
Reinigungsmaschinecleaner
5.15.1
Behälteraufgabecontainer infeed
5.25.2
Behälterabgabecontainer discharge
6, 76, 7
Transportstrecketransport distance
8, 8a8, 8a
Vorrichtungcontraption
8.1, 8.28.1, 8.2
Abschnitt der VorrichtungSection of the device
99
Transportstrecketransport distance
1010
vorrichtungsinterner Transporteurdevice internal conveyor
11, 12, 13, 1411, 12, 13, 14
Behandlungszonetreatment zone
15, 1615, 16
Düsenkopfnozzle head
1717
Auffangwannedrip tray
17.117.1
Wasserzuführung an Auffangwanne 17Water supply to drip pan 17
1818
Ablaufprocedure
1919
Siebscree
2020
Sammelkammerplenum
2121
Siebscree
2222
Pumpepump
2323
Heizungheater
24, 25, 26, 2724, 25, 26, 27
Behandlungszonetreatment zone
2828
Sensoreinheitsensor unit
2929
Steuereinheitcontrol unit
30,3130.31
Steuerventilcontrol valve
3232
Bildverarbeitungimage processing
3333
Steuerventilcontrol valve
3434
Düsejet
3535
Sensoreinheitsensor unit
3636
Bildverarbeitungimage processing
3737
Steuerventilcontrol valve
3838
Düsejet
3939
Steuerventilcontrol valve
4040
Düsejet
4141
Behandlungszonetreatment zone
4242
Transportstrecketransport distance
43, 4443, 44
KlemmbackenfördererJaw conveyor
4545
Bandtape
45.145.1
Längelength
46, 4746, 47
Rollerole
4848
Antriebdrive
4949
Düsenkopf oder SpritzrohrNozzle head or spray tube
49.149.1
Düsenjet
5050
Spritzrohrspray wand
50.150.1
Düsenjet
5151
Spritzrohrspray wand
51.151.1
Düsenjet
AA
Transportrichtung der Flaschen 1 durch die Vorrichtung 8 bzw. 8aTransport direction of the bottles 1 through the device 8 or 8a
B, CB, C
Umlaufrichtung der Bänder des Klemmbackenförderers 43 bzw. 44Circulation direction of the bands of the jaw conveyor 43 and 44th

Claims (33)

  1. Method for treating bottles or similar containers (1) in a system having a bottle cleaning machine, wherein the containers, before the treatment in the bottle cleaning machine, are subjected, in its preceding device for removing labels adhering to the containers (1), to a preceding treatment and, for this purpose, are initially heated in a pre-treatment phase and then treated in a main treatment phase for removing the labels with a liquid heated treatment medium, characterised in that, for self-adhesive labels adhering to the containers (1), the containers (1) in the pre-treatment phase are heated by applying a hot liquid treatment medium to the containers (1) or by radiation energy such that the self-adhesive glue layer of the labels is converted to a soft or at least viscous state, and that the containers (1) thus heated are treated, in the main treatment phase, with the heated liquid treatment medium.
  2. Method according to claim 1, characterised in that the treatment medium of the pre-treatment phase and/or of the main treatment phase is hot water.
  3. Method according to claim 1 or 2, characterised in that the heated treatment medium of the pre-treatment phase and/or of the main treatment phase has a temperature in the range between 90 and 100°C, for example a temperature of about 95°C.
  4. Method according to any one of the preceding claims, characterised in that the pre-warming of the containers (1) is performed in the pre-treatment phase, in a temperature-controlled manner.
  5. Method according to claim 4, characterised in that, following a treatment zone (24, 25) for the pre-treatment phase, at least one sensor (28) capturing the temperature of the containers (1) is provided for the temperature regulation of the pre-treatment.
  6. Method according to any one of the preceding claims, characterised in that the quantity of treatment medium used in the pre-treatment phase and/or in the main treatment phase is controlled depending on the ratio containers (1) with labels (2) / containers (1) without labels (2)".
  7. Method according to claim 6, characterised in that, in transport direction (A) of the containers (1), before the at least one treatment zone (26, 27) for the main treatment phase, at least one sensor unit is provided, for example at least one camera of an image processing or recognition system (32, 36), in order to determine the ratio "containers (1) with labels (2) / containers (1) without labels (2)".
  8. Method according to any one of the preceding claims, characterised in that the containers (1) in the main treatment phase are treated by splashing with the heated liquid treatment medium.
  9. Method according to any one of the preceding claims, characterised in that the containers in the main treatment phase are treated by high-pressure spraying with the liquid treatment medium, for example water.
  10. Method according to claim 9, characterised in that the high-pressure spraying is performed with the heated liquid treatment medium, for example with heated water.
  11. Method according to any one of the preceding claims, characterised in that the containers (1) in the pre-treatment phase and main treatment phase are treated standing upright from above and/or from the side with the treatment medium.
  12. Method according to any one of the preceding claims, characterised in that the treatment medium is applied at least partly tangentially or at an acute angle to the outer container surface for peeling off the labels (2).
  13. Method according to any one of the preceding claims, characterised in that the containers (1) in the pre-treatment phase are heated by a liquid heated medium, for example by hot water.
  14. Method according to any one of the preceding claims, characterised in that the heating of the containers in the pre-treatment phase is performed by infrared or electromagnetic radiation, especially in the microwave range.
  15. Method according to any one of the preceding claims, characterised in that the containers (1) are moved using a transport element (10) trough treatment zones (11-14; 24-27; 41) of the pre-treatment phase and of the main treatment phase.
  16. Method according to claim 15, characterised in that at least two treatment zones (11, 12, 24, 25; 13, 14, 26, 27; 41) are used for the pre-treatment phase and/or the main treatment phase.
  17. Method according to any one of the preceding claims, characterised in that the containers (1) delivered via a transport route (9) in a single- or multi-lane container flow in one section of the transport route (9) or of the device preceding the at least one treatment zone (11, 24) for the pre-treatment phase are distanced from one another such that, during the pre-treatment phase and the main treatment phase, each container (1) is at a distance to neighbouring containers.
  18. Method according to any one of the preceding claims, characterised in that the containers (1) in the treatment zone for the pre-treatment phase and/or in the treatment zone for the main treatment phase are held between at least two clamping jaw conveyors (43, 44), especially for a treatment with the treatment medium from below.
  19. Device for treating bottles or similar containers (1) in a system having a bottle cleaning machine, wherein the containers, before the treatment in the bottle cleaning machine, are subjected, in its preceding device for removing labels adhering to the containers (1), to a preceding treatment for removing the labels,
    with at least one a pre-treatment zone (11, 12; 24, 25; 41) for heating the containers (1) in a pre-treatment phase,
    with at least one main treatment zone (13, 14; 26, 27; 41) for removing the labels with a liquid treatment medium and
    with a transporter on which the containers (1), in a transport direction (A), are initially moved through the at least one pre-treatment zone (11, 12; 24, 25; 41) and then through the at least one main treatment zone (13, 14; 26, 27; 41),
    characterised in,
    that, for self-adhesive labels adhereing to the containers (1), the at least one pre-treatment zone (11, 12; 24, 25; 41) has means for heating the containers (1) by applying a hot liquid treatment medium, for example water, to the containers (1) or by radiation energy such that the self-adhesive glue layer of the labels is converted to a soft or at least viscous state and that the at least one main treatment zone (13,14; 26, 27; 41) is designed for treating the heated containers (1) with the heated liquid treatment medium.
  20. Device according to claim 19, characterised by a temperature control for the temperature-controlled heating of the containers in the at least one pre-treatment zone (11, 12; 24, 25).
  21. Device according to claim 20, characterised in that, following the at least one pre-treatment zone (24, 25), at least one sensor (28) capturing the temperature of the containers (1) is provided for the temperature regulation of the pre-treatment.
  22. Device according to any one of the preceding claims 19-21, characterised by means for controlling the quantity of treatment medium applied in the at least one pre-treatment zone (11,12, 24, 25) and/or in the at least one main treatment zone (13, 14; 26, 27) to the containers (1) depending on the ratio "containers (1) with labels (2) / containers (1) without labels (2)".
  23. Device according to claim 22, characterised in that, in transport direction (A) of the containers (1), before the at least one main treatment zone (26, 27), at least one sensor unit, for example at least one camera of an image processing or recognition system (32, 36) is provided in order to determine the ratio "containers (1) with labels (2) / containers (1) without labels (2)".
  24. Device according to claim 23, characterised in that the at least one main treatment zone (13, 14; 26, 27; 41) has means (15, 16, 34, 40) for applying a heated liquid treatment medium to the containers (1), for example for applying heated water.
  25. Device according to any one of the preceding claims 19-24, characterised in that, in the at least one main treatment zone (13, 14; 26, 27, 41), nozzles (15, 16; 34, 40; 49.1. 50.1, 51.1) are provided for high-pressure spraying of the containers (1) with a liquid treatment medium, for example with water, preferably with heated treatment medium or water.
  26. Device according to any one of the preceding claims 19-25, characterised in that, in the at least one main treatment zone, nozzles (16, 40, 50.1) are provided for applying the liquid treatment medium tangentially or approximately tangentially or at an acute angle to the outer container surface for peeling the labels (2) off the containers (1).
  27. Device according to any one of the preceding claims 19-26, characterised in that the at least one pre-treatment zone (11, 12; 24, 25; 41) has means for heating the containers (1) by infrared and/or electromagnetic waves, especially in the microwave range.
  28. Device according to any one of the preceding claims 19-27, characterised by at least two pre-treatment zones (11,12; 24, 25) and/or at least two main treatment zones (13, 14; 26, 27).
  29. Device according to any one of the preceding claims 19-28, characterised in that the transport route formed by the at least one transporter (10, 43, 44) is designed for a single-lane container flow.
  30. Device according to any one of the preceding claims 19-29, characterised in that the transport route formed by the at least one transporter is designed for a multi-lane container flow.
  31. Device according to any one of the preceding claims 19-30, characterised in that, in transport direction (A) of the containers (1), before the at least one pre-treatment zone (11, 12; 24, 25), means are provided for distancing the containers (1) in transport direction (A) from one another.
  32. Device according to any one of the preceding claims 19-31, characterised in that, below the transport route (42) for the containers (1) in the at least one pre-treatment zone and/or in the at least one main treatment zone, means (51, 51.1) are provided for applying a treatment medium to the containers (1).
  33. Device according to any one of the preceding claims 19-32, characterised in that the transport route (42) for the containers (1) at least on a part length of the at least one pre-treatment zone and/or of the at least one main treatment zone is formed by clamping jaw conveyors (43, 44).
EP07723935A 2006-04-13 2007-04-03 Method and device for treating bottles or similar containers Active EP2012941B1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
PL07723935T PL2012941T3 (en) 2006-04-13 2007-04-03 Method and device for treating bottles or similar containers

Applications Claiming Priority (2)

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DE102006017407A DE102006017407A1 (en) 2006-04-13 2006-04-13 Method and device for treating bottles or similar containers
PCT/EP2007/002994 WO2007118606A2 (en) 2006-04-13 2007-04-03 Method and device for treating bottles or similar containers

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EP2012941A2 EP2012941A2 (en) 2009-01-14
EP2012941B1 true EP2012941B1 (en) 2012-01-25

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US (1) US8839596B2 (en)
EP (1) EP2012941B1 (en)
JP (1) JP5331676B2 (en)
CN (1) CN101421055B (en)
AT (1) ATE542611T1 (en)
DE (1) DE102006017407A1 (en)
ES (1) ES2376535T3 (en)
MX (1) MX2008013067A (en)
PL (1) PL2012941T3 (en)
RU (1) RU2399438C2 (en)
WO (1) WO2007118606A2 (en)

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RU2399438C2 (en) 2010-09-20
WO2007118606A3 (en) 2007-12-27
JP2009533210A (en) 2009-09-17
RU2008144718A (en) 2010-05-20
EP2012941A2 (en) 2009-01-14
ATE542611T1 (en) 2012-02-15
DE102006017407A1 (en) 2007-10-18
ES2376535T3 (en) 2012-03-14
MX2008013067A (en) 2008-10-27
WO2007118606A2 (en) 2007-10-25
US20090255603A1 (en) 2009-10-15
PL2012941T3 (en) 2012-07-31
US8839596B2 (en) 2014-09-23
JP5331676B2 (en) 2013-10-30
CN101421055B (en) 2012-10-17
CN101421055A (en) 2009-04-29

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