EP2011590A1 - Twin-roll casting machine - Google Patents
Twin-roll casting machine Download PDFInfo
- Publication number
- EP2011590A1 EP2011590A1 EP06745686A EP06745686A EP2011590A1 EP 2011590 A1 EP2011590 A1 EP 2011590A1 EP 06745686 A EP06745686 A EP 06745686A EP 06745686 A EP06745686 A EP 06745686A EP 2011590 A1 EP2011590 A1 EP 2011590A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- rolls
- strip
- roll
- nip
- mark
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/16—Controlling or regulating processes or operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/06—Continuous casting of metals, i.e. casting in indefinite lengths into moulds with travelling walls, e.g. with rolls, plates, belts, caterpillars
- B22D11/0622—Continuous casting of metals, i.e. casting in indefinite lengths into moulds with travelling walls, e.g. with rolls, plates, belts, caterpillars formed by two casting wheels
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/16—Controlling or regulating processes or operations
- B22D11/168—Controlling or regulating processes or operations for adjusting the mould size or mould taper
Definitions
- the present invention relates to a twin roll caster.
- Fig. 1 shows an example of a twin roll caster comprising a pair of chilled rolls 1 arranged horizontally side by side and a pair of side weirs 2 associated with the rolls 1.
- the rolls 1 are constructed such that cooling water passes through interiors of the rolls and that a nip G between the rolls may be adjusted to be increased or decreased depending upon thickness of a steel strip 3 to be produced.
- the speed and direction of rotation of the rolls 1 are set such that the outer peripheries of the respective rolls 1 move from above towards the nip G at the same speed.
- One of the side weirs 2 surface-contacts one ends of the rolls 1 and the other side weir 2, the other ends of the rolls 1.
- a molten metal supply nozzle 4 is arranged between the paired side weirs 2 so as to be positioned just above the nip G. Molten metal is fed from the nozzle 4 into a space defined on all four sides by the rolls 1 and side weirs 2 to provide a molten metal pool 5.
- the rolls 1 are rotated while cooled through passing of the cooling water, so that molten steel solidifies on outer peripheries of the rolls 1, a resultant steel strip 3 being delivered downward from the nip G.
- a twin roll caster using chilled rolls with tapered pistons for correction of roll crown so as to equalize thickness distribution widthwise of the steel strip has been also proposed, the roll crown being corrected on the basis of a measured thickness of the steel strip delivered from the nip 1 (see, for example, Reference 1).
- the invention was made in view of the above and has its object to provide a twin roll caster in which a nip can be properly estimated.
- the invention comprises a pair of chilled rolls with outer peripheries on which molten steel solidifies for delivery of a steel strip from a nip between the rolls, a noncontact type sensor for measuring thickness distribution widthwise of the strip, marking means for making a mark on the strip whenever the rolls make one rotation and mark detection means for sensing the marks on the strip.
- any variation of the nip per rotation of the rolls is estimated on the basis of the thickness distribution widthwise of the strip continuously obtained by the sensor and passing of the marks on the strip sensed by the mark detection means.
- it comprises a pair of chilled rolls with outer peripheries on which molten steel solidifies for delivery of a steel strip from a nip between the rolls and noncontact type sensors each for each roll for measuring distance distribution from a reference position to an outer periphery of the roll axially of the roll.
- any variation of the nip per rotation of the rolls is estimated on the basis of the distance distribution to the outer periphery of each of the rolls axially of the roll obtained by the sensor.
- a twin roll caster of the invention either having a noncontact type sensor for detecting thickness distribution widthwise of a steel strip or having a noncontact type sensor for detecting distance distribution to an outer periphery of each of chilled rolls axially of the roll, can exhibit excellent effects or advantages that any variation of a nip per rotation of the rolls can be properly estimated and that correction of roll crown and/or phase adjustment of the rolls on the basis of the estimation can attain equalization of thickness distribution widthwise of the steel strip.
- FIG. 2 shows a first embodiment of a twin roll caster according to the invention comprising a pair of chilled rolls 1 for casting a steel strip 3, a noncontact type sensor 6 for measuring thickness distribution widthwise of the strip 3, marking means 8 for making a mark 7 on the strip 3 whenever the rolls 1 make a rotation, mark detection means 9 closely adjacent to the sensor 6 and nip estimating means 10.
- roll-shape-correction means such as cylinders (not shown) are adapted to apply horizontal pushing force F to necks of the roll.
- the steel strip 3 delivered downwardly from the nip G between the rolls 1 is guided horizontally by table rolls (not shown) via pinch rolls 11 to a horizontal rolling mill (not shown).
- the noncontact type sensor 6 comprises three or more thickness gauges arranged widthwise of the strip 3 and upstream of the pinch rolls 11 in the direction of movement of the strip 3.
- the marking means 8 is a concave or a convex on an outer periphery of one of the rolls 1 adjacent to its roll edge. Whenever the rolls 1 make a rotation, a concave mark 7 is applied on the strip 3 delivered from the nip G when the means 8 is convex; a concave mark 7 is applied on the strip 3 delivered from the nip G when the means 8 is convex.
- the mark detection means 9 employed may be, for example, of a type where the mark 7 on the strip 3 is detected as variation of distance from reference position to a surface of the strip 3 or of a type where a surface portion on the strip 3 with extreme variations in shape is detected through image processing.
- the nip estimating means 10 calculates any variation of the nip G per rotation of the rolls 1, from thickness distribution information 12 widthwise of the strip 3 obtained by the sensor 6 and from mark passing information 13 transmitted from the mark detection means 9, on the basis of variation in thickness distribution widthwise of the strip 3 between confirmed passing of the mark 7 and confirmed passing of the next mark 7, and stores the same as data.
- the data of the nip estimating means 10 are also indicative of variation of longitudinal thickness distribution of the strip 3, so that elastic deformation of the roll 1 by the roll-shape-correction means on the basis of the data so as to eliminate variation of the nip G due to the rotation of the rolls 1 can uniformize longitudinal and widthwise thickness distributions of the strip 3 delivered hereafter.
- the roll-shape-correction means not only the roll bending type may be applied, but also tapered piston type may be employed so as to correct the roll crown by little and little during a rotation of the rolls 1.
- phase of the rolls 1 may be adjusted on the basis of the data before a next casting so as to suppress variation of the nip G; then elastic deformation of the roll 1 by means of the roll-shape-correction means may be lessened.
- Fig. 3 shows a second embodiment of a twin roll caster according to the invention comprising a pair of chilled rolls 1 for casting a steel strip 3, noncontact type sensors 14 each for each roll for measuring distance distribution from a reference position to an outer periphery of the roll 1 axially of the roll and nip estimating means 15.
- parts similar to those in Fig. 2 are represented by the same reference numerals.
- the noncontact type sensor 14 comprises three or more distance gauges arranged in position in parallel with the axis of the roll 1 and peripherally 180° away from the nip G.
- the nip estimating means 15 calculates any variation of the nip G per rotation of the rolls 1, from distance distribution information 16 from a reference position (position of the sensor) to the outer periphery of the roll 1 axially of the roll obtained by each of the noncontact type sensors 14, on the basis of variations in distance distribution from the reference positions to the outer peripheries of the rolls 1 axially of the rolls, respectively, and stores the same as data.
- the data of the nip estimating means 15 are also indicative of variation of longitudinal thickness distribution of the strip 3, so that elastic deformation of the roll 1 by the roll-shape-correction means on the basis of the data so as to eliminate variation of the nip G due to the rotation of the rolls 1 can uniformize longitudinal and widthwise thickness distributions of the strip 3 delivered hereafter.
- the roll-shape-correction means not only the roll bending type may be applied, but also tapered piston type may be employed so as to correct the roll crown by little and little during a rotation of the rolls 1.
- phase of the rolls 1 may be adjusted on the basis of the data before a next casting so as to suppress variation of the nip G; then, elastic deformation of the roll 1 by means of the roll-shape-correction means may be lessened.
- twin roll caster according to the invention is not limited to the above embodiments and that various changes and modifications may be made without departing from the scope of the invention.
- a twin roll caster according to the invention is applicable to production of steel strips with various ratios of components.
Abstract
Description
- The present invention relates to a twin roll caster.
-
Fig. 1 shows an example of a twin roll caster comprising a pair ofchilled rolls 1 arranged horizontally side by side and a pair ofside weirs 2 associated with therolls 1. - The
rolls 1 are constructed such that cooling water passes through interiors of the rolls and that a nip G between the rolls may be adjusted to be increased or decreased depending upon thickness of asteel strip 3 to be produced. - The speed and direction of rotation of the
rolls 1 are set such that the outer peripheries of therespective rolls 1 move from above towards the nip G at the same speed. - One of the side weirs 2 surface-contacts one ends of the
rolls 1 and theother side weir 2, the other ends of therolls 1. - A molten
metal supply nozzle 4 is arranged between the pairedside weirs 2 so as to be positioned just above the nip G. Molten metal is fed from thenozzle 4 into a space defined on all four sides by therolls 1 andside weirs 2 to provide amolten metal pool 5. - More specifically, with the
pool 5 being formed, therolls 1 are rotated while cooled through passing of the cooling water, so that molten steel solidifies on outer peripheries of therolls 1, aresultant steel strip 3 being delivered downward from the nip G. - A twin roll caster using chilled rolls with tapered pistons for correction of roll crown so as to equalize thickness distribution widthwise of the steel strip has been also proposed, the roll crown being corrected on the basis of a measured thickness of the steel strip delivered from the nip 1 (see, for example, Reference 1).
- [Reference 1]
JP60-27458A - However, in the
Reference 1, if thermal deformation develops peripherally non-uniformly on the chilled rolls, the current shape of the nip becomes not reflected on the measured thickness of the steel strip by virtue of the fact that a point of measuring the thickness is away from the nip; as a result, equalization of thickness distribution widthwise of the steel strip becomes difficult to attain. - The invention was made in view of the above and has its object to provide a twin roll caster in which a nip can be properly estimated.
- In order to attain the above object, the invention comprises a pair of chilled rolls with outer peripheries on which molten steel solidifies for delivery of a steel strip from a nip between the rolls, a noncontact type sensor for measuring thickness distribution widthwise of the strip, marking means for making a mark on the strip whenever the rolls make one rotation and mark detection means for sensing the marks on the strip.
- Specifically, any variation of the nip per rotation of the rolls is estimated on the basis of the thickness distribution widthwise of the strip continuously obtained by the sensor and passing of the marks on the strip sensed by the mark detection means.
- Alternatively, it comprises a pair of chilled rolls with outer peripheries on which molten steel solidifies for delivery of a steel strip from a nip between the rolls and noncontact type sensors each for each roll for measuring distance distribution from a reference position to an outer periphery of the roll axially of the roll.
- Specifically, any variation of the nip per rotation of the rolls is estimated on the basis of the distance distribution to the outer periphery of each of the rolls axially of the roll obtained by the sensor.
- According to a twin roll caster of the invention, either having a noncontact type sensor for detecting thickness distribution widthwise of a steel strip or having a noncontact type sensor for detecting distance distribution to an outer periphery of each of chilled rolls axially of the roll, can exhibit excellent effects or advantages that any variation of a nip per rotation of the rolls can be properly estimated and that correction of roll crown and/or phase adjustment of the rolls on the basis of the estimation can attain equalization of thickness distribution widthwise of the steel strip.
-
-
Fig. 1 is a schematic view showing an example of a conventional twin roll caster; -
Fig. 2 is a schematic view showing a first embodiment of a twin roll caster according to the invention; and -
Fig. 3 is a schematic view showing a second embodiment of a twin roll caster according to the invention. -
- 1
- chilled roll
- 3
- steel strip
- 6
- noncontact type sensor
- 7
- mark
- 8
- marking means
- 9
- mark detection means
- 14
- noncontact type sensor
- G
- nip
- Embodiments of the invention will be described in conjunction with the drawings.
Fig. 2 shows a first embodiment of a twin roll caster according to the invention comprising a pair ofchilled rolls 1 for casting asteel strip 3, anoncontact type sensor 6 for measuring thickness distribution widthwise of thestrip 3, marking means 8 for making amark 7 on thestrip 3 whenever therolls 1 make a rotation, mark detection means 9 closely adjacent to thesensor 6 and nip estimating means 10. - Side weirs and a molten metal supply nozzle (not shown) are associated with the
rolls 1, amolten metal pool 5 being formed between therolls 1. - In order to resiliently deform one of the
rolls 1, roll-shape-correction means such as cylinders (not shown) are adapted to apply horizontal pushing force F to necks of the roll. - The
steel strip 3 delivered downwardly from the nip G between therolls 1 is guided horizontally by table rolls (not shown) viapinch rolls 11 to a horizontal rolling mill (not shown). - The
noncontact type sensor 6 comprises three or more thickness gauges arranged widthwise of thestrip 3 and upstream of thepinch rolls 11 in the direction of movement of thestrip 3. - The marking means 8 is a concave or a convex on an outer periphery of one of the
rolls 1 adjacent to its roll edge. Whenever therolls 1 make a rotation, aconcave mark 7 is applied on thestrip 3 delivered from the nip G when themeans 8 is convex; aconcave mark 7 is applied on thestrip 3 delivered from the nip G when themeans 8 is convex. - The mark detection means 9 employed may be, for example, of a type where the
mark 7 on thestrip 3 is detected as variation of distance from reference position to a surface of thestrip 3 or of a type where a surface portion on thestrip 3 with extreme variations in shape is detected through image processing. - The nip estimating means 10 calculates any variation of the nip G per rotation of the
rolls 1, fromthickness distribution information 12 widthwise of thestrip 3 obtained by thesensor 6 and frommark passing information 13 transmitted from the mark detection means 9, on the basis of variation in thickness distribution widthwise of thestrip 3 between confirmed passing of themark 7 and confirmed passing of thenext mark 7, and stores the same as data. - The data of the nip estimating means 10 are also indicative of variation of longitudinal thickness distribution of the
strip 3, so that elastic deformation of theroll 1 by the roll-shape-correction means on the basis of the data so as to eliminate variation of the nip G due to the rotation of therolls 1 can uniformize longitudinal and widthwise thickness distributions of thestrip 3 delivered hereafter. - As the roll-shape-correction means, not only the roll bending type may be applied, but also tapered piston type may be employed so as to correct the roll crown by little and little during a rotation of the
rolls 1. - When periodic variation is continuously seen in longitudinal thickness distribution of the
strip 3, phase of therolls 1 may be adjusted on the basis of the data before a next casting so as to suppress variation of the nip G; then elastic deformation of theroll 1 by means of the roll-shape-correction means may be lessened. -
Fig. 3 shows a second embodiment of a twin roll caster according to the invention comprising a pair ofchilled rolls 1 for casting asteel strip 3,noncontact type sensors 14 each for each roll for measuring distance distribution from a reference position to an outer periphery of theroll 1 axially of the roll and nip estimating means 15. In the figure, parts similar to those inFig. 2 are represented by the same reference numerals. - The
noncontact type sensor 14 comprises three or more distance gauges arranged in position in parallel with the axis of theroll 1 and peripherally 180° away from the nip G. - The nip estimating means 15 calculates any variation of the nip G per rotation of the
rolls 1, fromdistance distribution information 16 from a reference position (position of the sensor) to the outer periphery of theroll 1 axially of the roll obtained by each of thenoncontact type sensors 14, on the basis of variations in distance distribution from the reference positions to the outer peripheries of therolls 1 axially of the rolls, respectively, and stores the same as data. - The data of the nip estimating means 15 are also indicative of variation of longitudinal thickness distribution of the
strip 3, so that elastic deformation of theroll 1 by the roll-shape-correction means on the basis of the data so as to eliminate variation of the nip G due to the rotation of therolls 1 can uniformize longitudinal and widthwise thickness distributions of thestrip 3 delivered hereafter. - As the roll-shape-correction means, not only the roll bending type may be applied, but also tapered piston type may be employed so as to correct the roll crown by little and little during a rotation of the
rolls 1. - When periodic variation is continuously seen in distance distributions from the reference positions to the outer peripheries of the
rolls 1 axially of the rolls, respectively, phase of therolls 1 may be adjusted on the basis of the data before a next casting so as to suppress variation of the nip G; then, elastic deformation of theroll 1 by means of the roll-shape-correction means may be lessened. - It is to be understood that a twin roll caster according to the invention is not limited to the above embodiments and that various changes and modifications may be made without departing from the scope of the invention.
- A twin roll caster according to the invention is applicable to production of steel strips with various ratios of components.
Claims (4)
- A twin roll caster, comprising a pair of chilled rolls (1) with outer peripheries on which molten steel solidifies for delivery of a steel strip (3) from a nip (G) between the rolls (1), a noncontact type sensor (14) for measuring thickness distribution of the strip widthwise of the strip (3), marking means (8) for making a mark (7) on the strip (3) whenever the rolls (1) make one rotation and mark detection means (9) for sensing the marks (7) on the strip (3).
- A twin roll caster as claimed in claim 1, wherein the outer periphery of the roll (1) is provided with the marking means (8) which is concave or convex.
- A twin roll caster comprising a pair of chilled rolls (1) with outer peripheries on which molten steel solidifies for delivery of a steel strip (3) from a nip (G) between the rolls (1) and noncontact type sensors (6) each for each roll (1) for measuring distance distribution from a reference position to an outer periphery of the roll (1) axially of the roll (1).
- A twin roll caster as claimed in any one of claims 1 to 3, further comprising roll-shape-correction means for elastically deforming the roll (1).
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PCT/JP2006/308708 WO2007129373A1 (en) | 2006-04-26 | 2006-04-26 | Twin-roll casting machine |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2011590A1 true EP2011590A1 (en) | 2009-01-07 |
EP2011590A4 EP2011590A4 (en) | 2009-11-11 |
Family
ID=38667494
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP06745686A Withdrawn EP2011590A4 (en) | 2006-04-26 | 2006-04-26 | Twin-roll casting machine |
Country Status (5)
Country | Link |
---|---|
US (1) | US20090294089A1 (en) |
EP (1) | EP2011590A4 (en) |
CN (1) | CN101426604B (en) |
BR (1) | BRPI0621612A2 (en) |
WO (1) | WO2007129373A1 (en) |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US8607847B2 (en) * | 2008-08-05 | 2013-12-17 | Nucor Corporation | Method for casting metal strip with dynamic crown control |
CN111344088B (en) * | 2017-09-22 | 2022-04-26 | 纽科尔公司 | Iterative learning control for periodic disturbances in twin roll strip casting with measurement delay |
TW202023709A (en) * | 2018-10-22 | 2020-07-01 | 日商日本製鐵股份有限公司 | Method of casting cast piece |
CN111872333B (en) * | 2020-06-30 | 2021-12-21 | 太原理工大学 | Thermal deformation monitoring device for planar casting cooling roller and axial thermal convexity control method |
Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS6027458A (en) * | 1983-07-22 | 1985-02-12 | Ishikawajima Harima Heavy Ind Co Ltd | Continuous casting machine |
JPS6083746A (en) * | 1983-10-12 | 1985-05-13 | Ishikawajima Harima Heavy Ind Co Ltd | Rotary casting device |
US4565240A (en) * | 1982-10-12 | 1986-01-21 | Kawasaki Seitetsu Kabushiki Kaisha | Method and apparatus for continuous casting of metal sheet |
JPH05285607A (en) * | 1992-04-14 | 1993-11-02 | Mitsubishi Heavy Ind Ltd | Device for controlling roll shape in twin roll type continuous caster |
JPH06134554A (en) * | 1992-10-27 | 1994-05-17 | Nippon Steel Corp | Detection of position of cast strip in trip continuous caster and continuous caster providing cast strip positional detectioning function |
JPH0740008A (en) * | 1993-07-27 | 1995-02-10 | Nippon Steel Corp | Method for measuring thickness of thin cast slab in continuous casting |
JPH0788599A (en) * | 1993-09-27 | 1995-04-04 | Nippon Steel Corp | Method for controlling shape of casing roll in twin roll type continuous casting machine |
US5787967A (en) * | 1995-04-07 | 1998-08-04 | Usinor Sacilor | Process and device for adjusting the crown of the rolls of metal strip casting plant |
JP2002066704A (en) * | 2000-08-22 | 2002-03-05 | Nkk Corp | Method for detecting and controlling fully solidified position of continuously cast slab |
-
2006
- 2006-04-26 CN CN2006800543849A patent/CN101426604B/en not_active Expired - Fee Related
- 2006-04-26 EP EP06745686A patent/EP2011590A4/en not_active Withdrawn
- 2006-04-26 BR BRPI0621612-9A patent/BRPI0621612A2/en not_active Application Discontinuation
- 2006-04-26 US US12/295,332 patent/US20090294089A1/en not_active Abandoned
- 2006-04-26 WO PCT/JP2006/308708 patent/WO2007129373A1/en active Application Filing
Patent Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4565240A (en) * | 1982-10-12 | 1986-01-21 | Kawasaki Seitetsu Kabushiki Kaisha | Method and apparatus for continuous casting of metal sheet |
JPS6027458A (en) * | 1983-07-22 | 1985-02-12 | Ishikawajima Harima Heavy Ind Co Ltd | Continuous casting machine |
JPS6083746A (en) * | 1983-10-12 | 1985-05-13 | Ishikawajima Harima Heavy Ind Co Ltd | Rotary casting device |
JPH05285607A (en) * | 1992-04-14 | 1993-11-02 | Mitsubishi Heavy Ind Ltd | Device for controlling roll shape in twin roll type continuous caster |
JPH06134554A (en) * | 1992-10-27 | 1994-05-17 | Nippon Steel Corp | Detection of position of cast strip in trip continuous caster and continuous caster providing cast strip positional detectioning function |
JPH0740008A (en) * | 1993-07-27 | 1995-02-10 | Nippon Steel Corp | Method for measuring thickness of thin cast slab in continuous casting |
JPH0788599A (en) * | 1993-09-27 | 1995-04-04 | Nippon Steel Corp | Method for controlling shape of casing roll in twin roll type continuous casting machine |
US5787967A (en) * | 1995-04-07 | 1998-08-04 | Usinor Sacilor | Process and device for adjusting the crown of the rolls of metal strip casting plant |
JP2002066704A (en) * | 2000-08-22 | 2002-03-05 | Nkk Corp | Method for detecting and controlling fully solidified position of continuously cast slab |
Non-Patent Citations (1)
Title |
---|
See also references of WO2007129373A1 * |
Also Published As
Publication number | Publication date |
---|---|
US20090294089A1 (en) | 2009-12-03 |
EP2011590A4 (en) | 2009-11-11 |
BRPI0621612A2 (en) | 2011-12-13 |
WO2007129373A1 (en) | 2007-11-15 |
CN101426604A (en) | 2009-05-06 |
CN101426604B (en) | 2012-07-11 |
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