EP2000582A1 - Maschine zum Bleichen und Farbveränderung von Wolle mithilfe von UV-Licht - Google Patents
Maschine zum Bleichen und Farbveränderung von Wolle mithilfe von UV-Licht Download PDFInfo
- Publication number
- EP2000582A1 EP2000582A1 EP08103803A EP08103803A EP2000582A1 EP 2000582 A1 EP2000582 A1 EP 2000582A1 EP 08103803 A EP08103803 A EP 08103803A EP 08103803 A EP08103803 A EP 08103803A EP 2000582 A1 EP2000582 A1 EP 2000582A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- bleaching
- wool
- machine
- color
- wools
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 238000004061 bleaching Methods 0.000 title claims abstract description 42
- 210000002268 wool Anatomy 0.000 title claims abstract description 31
- 238000000034 method Methods 0.000 claims abstract description 24
- 230000008569 process Effects 0.000 claims abstract description 17
- 239000000835 fiber Substances 0.000 claims abstract description 12
- 239000010985 leather Substances 0.000 claims abstract description 8
- 239000007844 bleaching agent Substances 0.000 claims abstract description 6
- 230000008859 change Effects 0.000 claims abstract description 3
- 230000000694 effects Effects 0.000 claims description 9
- 239000011241 protective layer Substances 0.000 claims description 6
- 238000011282 treatment Methods 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 description 8
- 239000004744 fabric Substances 0.000 description 7
- 238000004043 dyeing Methods 0.000 description 5
- 239000000126 substance Substances 0.000 description 5
- BDAGIHXWWSANSR-UHFFFAOYSA-N methanoic acid Natural products OC=O BDAGIHXWWSANSR-UHFFFAOYSA-N 0.000 description 4
- 150000002978 peroxides Chemical class 0.000 description 4
- CBENFWSGALASAD-UHFFFAOYSA-N Ozone Chemical compound [O-][O+]=O CBENFWSGALASAD-UHFFFAOYSA-N 0.000 description 3
- 239000003086 colorant Substances 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 239000004753 textile Substances 0.000 description 3
- OSWFIVFLDKOXQC-UHFFFAOYSA-N 4-(3-methoxyphenyl)aniline Chemical compound COC1=CC=CC(C=2C=CC(N)=CC=2)=C1 OSWFIVFLDKOXQC-UHFFFAOYSA-N 0.000 description 2
- 239000000975 dye Substances 0.000 description 2
- 235000019253 formic acid Nutrition 0.000 description 2
- 230000005855 radiation Effects 0.000 description 2
- 230000002087 whitening effect Effects 0.000 description 2
- WFUGQJXVXHBTEM-UHFFFAOYSA-N 2-hydroperoxy-2-(2-hydroperoxybutan-2-ylperoxy)butane Chemical compound CCC(C)(OO)OOC(C)(CC)OO WFUGQJXVXHBTEM-UHFFFAOYSA-N 0.000 description 1
- 229920000742 Cotton Polymers 0.000 description 1
- 235000000177 Indigofera tinctoria Nutrition 0.000 description 1
- WMFYOYKPJLRMJI-UHFFFAOYSA-N Lercanidipine hydrochloride Chemical compound Cl.COC(=O)C1=C(C)NC(C)=C(C(=O)OC(C)(C)CN(C)CCC(C=2C=CC=CC=2)C=2C=CC=CC=2)C1C1=CC=CC([N+]([O-])=O)=C1 WMFYOYKPJLRMJI-UHFFFAOYSA-N 0.000 description 1
- 238000003491 array Methods 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000010941 cobalt Substances 0.000 description 1
- 229910017052 cobalt Inorganic materials 0.000 description 1
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 238000009472 formulation Methods 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 231100001261 hazardous Toxicity 0.000 description 1
- 230000005802 health problem Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000005470 impregnation Methods 0.000 description 1
- 229940097275 indigo Drugs 0.000 description 1
- COHYTHOBJLSHDF-UHFFFAOYSA-N indigo powder Natural products N1C2=CC=CC=C2C(=O)C1=C1C(=O)C2=CC=CC=C2N1 COHYTHOBJLSHDF-UHFFFAOYSA-N 0.000 description 1
- 230000002427 irreversible effect Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 239000010453 quartz Substances 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- XWGJFPHUCFXLBL-UHFFFAOYSA-M rongalite Chemical compound [Na+].OCS([O-])=O XWGJFPHUCFXLBL-UHFFFAOYSA-M 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- 238000009988 textile finishing Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- CAAIULQYGCAMCD-UHFFFAOYSA-L zinc;hydroxymethanesulfinate Chemical compound [Zn+2].OCS([O-])=O.OCS([O-])=O CAAIULQYGCAMCD-UHFFFAOYSA-L 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M10/00—Physical treatment of fibres, threads, yarns, fabrics, or fibrous goods made from such materials, e.g. ultrasonic, corona discharge, irradiation, electric currents, or magnetic fields; Physical treatment combined with treatment with chemical compounds or elements
- D06M10/001—Treatment with visible light, infrared or ultraviolet, X-rays
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06L—DRY-CLEANING, WASHING OR BLEACHING FIBRES, FILAMENTS, THREADS, YARNS, FABRICS, FEATHERS OR MADE-UP FIBROUS GOODS; BLEACHING LEATHER OR FURS
- D06L4/00—Bleaching fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods; Bleaching leather or furs
Definitions
- the invention relates to the machine used to bleach and change the color of the wools and the fabric fibers located on the raw leather.
- the invention relates in particular to the bleaching and color changing machine, which enables said wools and fibers to be bleached at a lower cost with maximum efficiency.
- the methods employed predominantly for the bleaching processes have included the steam-bleaching method and the bleaching method with peroxide derivatives.
- the bleaching is achieved by the oxidation and disintegration of the pigment molecules as a result of the peroxides releasing oxygen at high pH values.
- the bleaching applied with peroxides which is a difficult to control method, is employed to bleach the cellulosic fibers.
- due to their requirement for high pH and their denaturing effects on the proteinic fibers it is not possible to use said processes in bleaching the wool fibers in an efficient manner.
- the chemical substances applied to the fiber exhibit the bleaching effect upon encountering the steam.
- this method may only be used in bleaching the wools and fibers, which are dyed with dispersed dyes.
- Said process is employed in cases where the product is to be put on the market in a white color. Since the product is released to the market in white color, it is subjected to a very good bleaching process. Such a better bleaching process is achieved via combined bleaching by using a more effective bleaching agent and employing more severe bleaching time and conditions.
- a dyeing or bleaching mechanism which comprises the mobile spool holder shafts for the threads wound around the spools or similar packages, said holder shafts being also removable for the water filtering and drying processes, and a dyeing tank having a circular cross-section suitable for the inlet of a single circular load, being able to run with a lower amount of liquid and also being able to be used for partial capacities according to a fixed impregnation ratio.”
- the fabric which is subjected to a chemical reaction, is dyed and bleached inside the dyeing tank.
- the proposed invention is a machine, which enables the color lightening and bleaching processes performed either as a necessity of production or for decorative purposes on the indigo carmen dyed fabric, also called denim in the textile sector, and on the cloths produced from said fabric, to be carried out in a rapid, economic and environment-friendly manner.
- Our machine allows the use also in the acid- and reactive-dyed products.
- the machine comprises the cylindrical inner and outer cabin, which are arranged one within the other, ozone generator and the control panel. Located on the outer cabin are the ozone gas inlet, air inlet and outlet holes, and the filling and discharge cover.
- the inner cabin is made with a perforated structure, and the part of the shaft that surrounds the cabin which passes through the outer cabin is manufactured in a way that it will not leak the pressurized ozone. Also, there are the vanes inside the inner cabin.”
- the bleaching process may not be used in bleaching the cotton structure on the raw leather.
- the object of the invention is to enable the wools and the fibers to be bleached by means of electrical energy, without the need for steam energy.
- Another object of the invention is to provide a much more efficient bleaching.
- Another object of the invention is to avoid the health problems encountered both in the workers and the users as a result of the chemicals used for bleaching said wools and fibers.
- Another object of the invention is to minimize the costs, owing to the fact that bleaching process is performed without the use of chemicals and the steam.
- Another object of the invention is to provide the whitening for all kinds of fabric owing to the bleaching process performed with UV rays.
- Another object of the invention is to enable also the wools dyed with non-dispersed dyes to be clearly whitened owing to the application of UV.
- Another object of the invention is to enable the recovery of an enormous economical value and to make it possible to obtain the effects, which have not been possible so far in the textile and leather sectors.
- Said UV bleaching machine consists of the protective layer (1), height adjustment apparatus (2), conveyor and/or fixed platform (3), reflector (4) and UV lamp (5).
- UV which is normally used at a distance of e.g. 1 m
- the UV (bronzer) is provided in a more intensive manner by way of reflection with the aid of the reflector (4) from a close distance, it enables a rapid whitening or lightening in the shades of the colors applied with different dyeing processes.
- Said protective layer (1) is positioned at the lower and/or upper parts of the machine, in order to protect the employees from the hazardous effects of the UV radiation emitted from said UV bleaching machine.
- the height adjustment apparatus (2) is positioned below said top protective layer (1), in order to adjust the distance of UV light to the application surface. Owing to said height adjustment apparatus (2), it is possible to carry out applications at different heights. Different effects and results may be obtained by virtue of the application at different heights. Consequently, it becomes possible to carry out a more flexible and diversified production.
- the reflectors (4) positioned below said height adjustment apparatus (2) are used to direct the UV light onto the application surface in a homogeneous manner.
- the reflectors (4) may be used in a state coated with different reflective materials and bent according to different shapes, in an effort to benefit from the UV light to the maximum possible extent.
- Conveyor (3) is used as the carrying means for a continuous feed of the surface, where the application is to be made, into the machine, according to the industrial-scale production.
- Said conveyor (3) is used as the fixed platform (3) in the trial machines and/or for the trials per lot.
- the UV lamp (5) positioned as the lamp that provides the UV radiation, is connected onto said conveyor and/or fixed platform (3).
- said UV lamp (5) may be arranged as a single unit or a plurality of units placed side by side depending on the machine size, the width of the application and the desired production capacity, and the units may be used in a single array or as many rows of arrays arranged successively, depending on the desired width of application and the desired production capacity.
- the raw leather on which the wool desired to be bleached is located is placed on said conveyor and/or fixed platform (3) such that the wool will be at the top.
- the height adjustment is made by means of the height adjustment apparatus (2), depending on the amount of wool, duration of treatment and the desired effect.
- the UV rays emitted from the UV lamp (5) are reflected by the reflectors (4) to hit said surface. Said wools are bleached by means of the influence of the UV rays on the wool.
- the effects like color lightening, etc. may be obtained in the dyed wools to which formic acid and zinc formaldehyde sulfoxylate are applied.
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical Or Physical Treatment Of Fibers (AREA)
- Coloring (AREA)
- Treatment Of Fiber Materials (AREA)
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
TR2007/03953A TR200703953A2 (tr) | 2007-06-07 | 2007-06-07 | UV ışığı kullanılarak yünde ağartma ve renk değiştirme makinası |
Publications (1)
Publication Number | Publication Date |
---|---|
EP2000582A1 true EP2000582A1 (de) | 2008-12-10 |
Family
ID=39713736
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP08103803A Withdrawn EP2000582A1 (de) | 2007-06-07 | 2008-05-01 | Maschine zum Bleichen und Farbveränderung von Wolle mithilfe von UV-Licht |
Country Status (2)
Country | Link |
---|---|
EP (1) | EP2000582A1 (de) |
TR (1) | TR200703953A2 (de) |
Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB811702A (en) * | 1954-07-08 | 1959-04-08 | Harrison & Company Finishers L | Improvements in or relating to the dyeing of textile material of wool or hair |
WO1992015744A1 (en) * | 1991-03-05 | 1992-09-17 | Lappage, James | Photobleaching process for natural fibres |
US5407446A (en) * | 1992-11-20 | 1995-04-18 | Sando Iron Works Co., Ltd. | Method and apparatus for the pretreatment of a cloth |
US5766266A (en) * | 1996-05-03 | 1998-06-16 | Ripley; William G. | Method of laser cleaning and bleaching a fiber web |
EP1390574A1 (de) | 2001-05-25 | 2004-02-25 | MASTER s.a.s. di Ronchi Francesco & C. | Vorrichtung zum färben oder bleichen von garnspulen oder dergleichen |
TR200501322U (tr) | 2005-04-12 | 2005-06-21 | Ceyi̇şakar Ati̇lla | Tekstil ürünlerinin renklerini açma makinası. |
EP1584736A2 (de) * | 2004-03-24 | 2005-10-12 | National Institute of Advanced Industrial Science and Technology | Verfahren zum Bleichen von Fasergut |
TR200503686U (tr) | 2005-09-14 | 2006-01-23 | Azi̇meks Teksti̇l Sanayi̇ Ve Diş Ti̇caret Li̇mi̇ted Şi̇rketi̇ | Tekstil terbiye sektörüne mahsus aşındırma ve ağartma aparatı. |
-
2007
- 2007-06-07 TR TR2007/03953A patent/TR200703953A2/xx unknown
-
2008
- 2008-05-01 EP EP08103803A patent/EP2000582A1/de not_active Withdrawn
Patent Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB811702A (en) * | 1954-07-08 | 1959-04-08 | Harrison & Company Finishers L | Improvements in or relating to the dyeing of textile material of wool or hair |
WO1992015744A1 (en) * | 1991-03-05 | 1992-09-17 | Lappage, James | Photobleaching process for natural fibres |
US5407446A (en) * | 1992-11-20 | 1995-04-18 | Sando Iron Works Co., Ltd. | Method and apparatus for the pretreatment of a cloth |
US5766266A (en) * | 1996-05-03 | 1998-06-16 | Ripley; William G. | Method of laser cleaning and bleaching a fiber web |
EP1390574A1 (de) | 2001-05-25 | 2004-02-25 | MASTER s.a.s. di Ronchi Francesco & C. | Vorrichtung zum färben oder bleichen von garnspulen oder dergleichen |
EP1584736A2 (de) * | 2004-03-24 | 2005-10-12 | National Institute of Advanced Industrial Science and Technology | Verfahren zum Bleichen von Fasergut |
TR200501322U (tr) | 2005-04-12 | 2005-06-21 | Ceyi̇şakar Ati̇lla | Tekstil ürünlerinin renklerini açma makinası. |
TR200503686U (tr) | 2005-09-14 | 2006-01-23 | Azi̇meks Teksti̇l Sanayi̇ Ve Diş Ti̇caret Li̇mi̇ted Şi̇rketi̇ | Tekstil terbiye sektörüne mahsus aşındırma ve ağartma aparatı. |
Also Published As
Publication number | Publication date |
---|---|
TR200703953A2 (tr) | 2008-12-22 |
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PUAI | Public reference made under article 153(3) epc to a published international application that has entered the european phase |
Free format text: ORIGINAL CODE: 0009012 |
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AK | Designated contracting states |
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AX | Request for extension of the european patent |
Extension state: AL BA MK RS |
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AKX | Designation fees paid |
Designated state(s): AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HR HU IE IS IT LI LT LU LV MC MT NL NO PL PT RO SE SI SK TR |
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STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: THE APPLICATION IS DEEMED TO BE WITHDRAWN |
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18D | Application deemed to be withdrawn |
Effective date: 20090611 |