EP1953880B1 - Dispositif de sertissage - Google Patents

Dispositif de sertissage Download PDF

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Publication number
EP1953880B1
EP1953880B1 EP08000139.9A EP08000139A EP1953880B1 EP 1953880 B1 EP1953880 B1 EP 1953880B1 EP 08000139 A EP08000139 A EP 08000139A EP 1953880 B1 EP1953880 B1 EP 1953880B1
Authority
EP
European Patent Office
Prior art keywords
crimping
control
tool
crimping device
eccentric drive
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Not-in-force
Application number
EP08000139.9A
Other languages
German (de)
English (en)
Other versions
EP1953880A2 (fr
EP1953880A3 (fr
Inventor
Stefan Neubauer
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Schaefer Werkzeug und Sondermaschinenbau GmbH
Original Assignee
Schaefer Werkzeug und Sondermaschinenbau GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Schaefer Werkzeug und Sondermaschinenbau GmbH filed Critical Schaefer Werkzeug und Sondermaschinenbau GmbH
Priority to PL08000139T priority Critical patent/PL1953880T3/pl
Publication of EP1953880A2 publication Critical patent/EP1953880A2/fr
Publication of EP1953880A3 publication Critical patent/EP1953880A3/fr
Application granted granted Critical
Publication of EP1953880B1 publication Critical patent/EP1953880B1/fr
Not-in-force legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/04Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
    • H01R43/048Crimping apparatus or processes
    • H01R43/0488Crimping apparatus or processes with crimp height adjusting means

Definitions

  • the invention relates to a crimping apparatus comprising a crimping tool movable by an eccentric drive from an initial position to a crimping position, the eccentric drive being driven by a motor provided with a control, an encoder for detecting the rotations of the eccentric drive being electrically conductive the controller is connected and wherein the control of the respective initial and the crimping positions of the eccentric drive can be adjusted.
  • Such a crimping device is from the EP 1202404 A1 known.
  • the start and the crimping position must be selected for commissioning, which requires some consideration in order to achieve a defined crimping stroke.
  • the invention is based on the object, a crimping apparatus of the type mentioned in such a way that simplifies the application.
  • control allows only an isolated setting of the crimping position and the initial position is rigidly coupled by a rigidly predetermined movement sequence of the crimping tool to the respective crimping position of the crimping tool, whereby it can only be adjusted together with the respective crimping position.
  • the invention is based on the recognition that the initial position of the crimping tool is completely indifferent with respect to the crimping result achieved thereby and does not require the separate adjustment. It is therefore not freely selectable in the crimping apparatus according to the invention but rigidly coupled by the rigid predetermined movement sequence to the Crimppositions.
  • the resulting angle of rotation can be set rigidly to a value A of sufficient size and, regardless of the size of the respective lifting movement, always remains the same size.
  • the fineness of the crimping tool can be made almost arbitrary.
  • the crimping position of the crimping tool can be adjusted in 1/1000 mm increments.
  • the Crimpposition is adjustable by secondary signals, for example by secondary signals indicating the operating temperature of the crimping and / or the wear of the crimping tool.
  • the secondary signals, as well as the signals indicating the crimp height, can be converted directly into mm data, for example on the basis of empirical values, in order to facilitate the adjustment and a possible readjustment. The latter can also be done automatically by means of the controller.
  • a coarse adjustability for the crimping position is provided in addition to the finely adjustable Crimpposition, which provides a Umstellêtkeit for a crimping tool with a 30 - or 40 mm - Hub includes.
  • These two heights of crimping tools are covered by industry-standard standardization and usually both are present in the cable confectioners. They can also be easily used by simply switching by simply adjusting the crimping position to the stroke of the tool being used.
  • the rigid predetermined sequence of movements of the crimping tool can be designed in any desired to achieve a particularly good Crimptex and to protect the machine, for example, at least one acceleration and / or braking phase, but if necessary, also zones in which the crimping tool is driven at a reduced speed. This applies especially to the forward movement of the crimping tool. In contrast, with respect to the backward movement can always be driven with the highest possible speed, which is sufficiently tool-friendly and accurate. Forward and backward movement thus need not be driven with the same velocity profile.
  • a data carrier can be formed by a readable by the controller bank card.
  • the crimping apparatus shown schematically comprises a crimping tool 4 which can be moved by an eccentric drive 1 from an initial position 2 into a selectable crimping position 3, the eccentric drive 1 being driven by a motor 6 provided with a control 5 and an encoder 7 being provided for detecting relative rotations of the eccentric drive 1 is that is signal-conducting connected to the controller 5.
  • the control allows only an isolated setting of the crimping position 3, such that the initial position 2 is rigidly coupled by a rigidly predetermined movement sequence of the crimping tool 4 to the respective crimping position 3 of the crimping tool and can only be adjusted together with the respective crimping position 3, eg in 1/1000 mm increments.
  • the motor is a servomotor that allows it to stop or start at a precisely predetermined position of the rotation angle.
  • FIG. 1 reproduced sequence of movements shows an initial position 2, which is before the top dead center 8 and a crimping position 3 before the bottom dead center 9 is located.
  • the starting in the initial position working stroke H thus exceeds the top dead center 8, which initially leads to the fact that the crimping tool 3 away from the anvil 10 instead of moving directly towards this.
  • This is without any significant disadvantage in that the movement takes place without load and can be used to reach the maximum speed very quickly and to overcome the top dead center 8 at high speed. This also applies to the return stroke in the direction of the arrow shown.
  • the crimping tools In the crimping position 3 shown, the crimping tools have a nominal distance S from one another, which allows the crimping tool 4 to be further approached or stopped at a slightly greater distance from the anvil 10 as a function of the respective crimping result.
  • the Crimptex can be determined, for example, by a final measurement of the pull-out force, which is obtained when you load the connection of a crimped to a cable contact element to train. If the pull-out force is too low, this requires a reduction of the nominal distance S, in the other case an increase of the nominal distance S. Such changes are entered directly into the control, with the result that the crimping tool 4 moves further downwards or downwards accordingly.
  • the angle A between the initial and the Crimpposition always remains the same size.
  • the work area of the eccentric shaft 12 which is thereby overwritten is hatched for reasons of clarity.
  • FIG. 2 reproduced movement sequence of the crimp after Fig. 1 shows an initial position 2, which is located behind the top dead center 8 and a crimping position 3, which also lies before the bottom dead center 9.
  • the starting in the initial position working stroke H thus does not exceed the top dead center 8.
  • the crimping tool 3 is thus moved directly to the Ambos 10 out. Otherwise, the above description applies. Also with this Setting remains the size of the angle A between the starting and the Crimpposition 2, 3 always maintained during readjustment.
  • the crimping position 3 of the crimping tool can also be designed to be adjustable by secondary signals which are generated by the operating temperature and / or the wear of the crimping tool.
  • Fig. 3 shows a temperature sensor 11, which is attached to this purpose on the machine frame of the crimping device and signal conductively connected to the controller. The strains occurring during an operational heating of the crimping device are thereby taken into account in the control, in which the distance S between the crimping tool and the anvil in the crimping position is restored to the optimum value.
  • the predetermined by the angle A rigid movement sequence of the crimping tool 4 can be designed arbitrarily with respect to the applied in the individual sub-ranges rotational speeds of the eccentric shaft 12. But it should at least include an acceleration and / or braking phase, which follow the initial position 2 and the crimping position 3. The movement becomes softer. It also offers the advantage of improving the durability of the crimping apparatus and the noise level u.U. is lowered considerably.
  • Such a data carrier can be formed by a credit card readable by the controller 5, which is easy to handle and can be inserted into the controller.
  • the method according to the invention for setting a crimping device is particularly easy to handle. It can be easily applied without any special effort even with crimping devices that have a high degree of robustness. Due to the simplified handling a faster conversion of crimping devices than previously possible. Nevertheless, the method offers the advantage of an extremely high working accuracy in connection with the possibility of readjustments of the crimping tool to optimize the nominal distance S either automatically or manually directly by means of a servo motor by directly setting the control digitally. Empirically determined values can be used to quickly achieve the optimum crimping result.

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Manufacturing Of Electrical Connectors (AREA)

Claims (9)

  1. Dispositif de sertissage, qui comprend un outil de sertissage (4) pouvant être déplacé d'une position de départ (2) dans une position de sertissage (3) par un mécanisme d'entraînement à excentrique (1), dans lequel le mécanisme d'entraînement à excentrique (1) est entraîné par un moteur (6) pourvu d'une commande (5), dans lequel un encodeur (7) est prévu aux fins de la détection des rotations du mécanisme d'entraînement à excentrique (1), lequel encodeur est relié électriquement à la commande (5), et dans lequel les positions respectives de départ et de sertissage (3) du mécanisme d'entraînement à excentrique (1) peuvent être réglées au niveau de la commande, caractérisé en ce que la commande autorise uniquement un réglage isolé de la position de sertissage (3), et en ce que la position de départ (2) est couplée de manière rigide à la position de sertissage (3) respective par une séquence de mouvements, prédéfinie de manière fixe, de l'outil de sertissage (4) et ne peut être ajustée que conjointement avec la position de sertissage (3) respective.
  2. Dispositif de sertissage selon la revendication 1, caractérisé en ce que la position de sertissage (3) peut être ajustée au niveau de la commande par étapes de 1/1000 mm.
  3. Dispositif de sertissage selon la revendication 1 ou 2, caractérisé en ce que la position de sertissage (3) peut être ajustée par des signaux secondaires.
  4. Dispositif de sertissage selon la revendication 3, caractérisé en ce que les signaux secondaires sont générés par la température de fonctionnement et/ou par l'usure de l'outil de sertissage (4).
  5. Dispositif de sertissage selon l'une quelconque des revendications 1 à 4, caractérisé en ce qu'en plus il est possible d'ajuster la position de sertissage (3) de manière sommaire.
  6. Dispositif de sertissage selon la revendication 5, caractérisé en ce que la possibilité d'ajustage de manière sommaire englobe une possibilité de permuter de manière sommaire un outil de sertissage (4) présentant une course de 30 mm ou une course de 40 mm.
  7. Dispositif de sertissage selon l'une quelconque des revendications 1 à 6, caractérisé en ce que la séquence de mouvements, prédéfinie de manière fixe, de l'outil de sertissage (4) comprend au moins une phase d'accélération et/ou une phase de freinage.
  8. Dispositif de sertissage selon l'une quelconque des revendications 1 à 7, caractérisé en ce que la séquence de mouvements de l'outil de sertissage (4) peut être mémorisée sur un support de données et être saisie dans la commande (5) au moyen du support de données.
  9. Dispositif de sertissage selon la revendication 7, caractérisé en ce que le support de données est formé par une carte de crédit lisible par la commande (5).
EP08000139.9A 2007-02-03 2008-01-05 Dispositif de sertissage Not-in-force EP1953880B1 (fr)

Priority Applications (1)

Application Number Priority Date Filing Date Title
PL08000139T PL1953880T3 (pl) 2007-02-03 2008-01-05 Urządzenie do zaciskania

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE102007005447 2007-02-03

Publications (3)

Publication Number Publication Date
EP1953880A2 EP1953880A2 (fr) 2008-08-06
EP1953880A3 EP1953880A3 (fr) 2012-12-05
EP1953880B1 true EP1953880B1 (fr) 2014-01-01

Family

ID=39361244

Family Applications (1)

Application Number Title Priority Date Filing Date
EP08000139.9A Not-in-force EP1953880B1 (fr) 2007-02-03 2008-01-05 Dispositif de sertissage

Country Status (3)

Country Link
EP (1) EP1953880B1 (fr)
ES (1) ES2453376T3 (fr)
PL (1) PL1953880T3 (fr)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103414084A (zh) * 2013-07-24 2013-11-27 昆山迈致治具科技有限公司 一种导线压线治具

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP3156841B2 (ja) * 1996-06-12 2001-04-16 矢崎総業株式会社 端子圧着装置の制御方法
EP0884811B1 (fr) * 1997-06-12 2003-01-22 komax Holding AG Procédé et dispositif pour la réalisation de connexions de sertissage
EP1202404B1 (fr) * 2000-10-30 2011-05-18 Komax Holding AG Méthode et machine à sertir

Also Published As

Publication number Publication date
PL1953880T3 (pl) 2014-05-30
ES2453376T3 (es) 2014-04-07
EP1953880A2 (fr) 2008-08-06
EP1953880A3 (fr) 2012-12-05

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