EP1935527B1 - Method and system for manufacturing moulded parts of a geometric shape made of sheet or strip material - Google Patents
Method and system for manufacturing moulded parts of a geometric shape made of sheet or strip material Download PDFInfo
- Publication number
- EP1935527B1 EP1935527B1 EP06077290A EP06077290A EP1935527B1 EP 1935527 B1 EP1935527 B1 EP 1935527B1 EP 06077290 A EP06077290 A EP 06077290A EP 06077290 A EP06077290 A EP 06077290A EP 1935527 B1 EP1935527 B1 EP 1935527B1
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- Prior art keywords
- tool
- cutting
- blank
- blanks
- pile
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- 238000000034 method Methods 0.000 title claims abstract description 20
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 8
- 239000000463 material Substances 0.000 title claims description 32
- 238000005520 cutting process Methods 0.000 claims abstract description 112
- 229910052751 metal Inorganic materials 0.000 claims abstract description 8
- 239000002184 metal Substances 0.000 claims abstract description 8
- 238000012546 transfer Methods 0.000 claims description 34
- 230000001360 synchronised effect Effects 0.000 claims description 3
- 210000000078 claw Anatomy 0.000 claims 6
- 238000010008 shearing Methods 0.000 claims 3
- 238000005304 joining Methods 0.000 abstract 1
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 26
- 230000015556 catabolic process Effects 0.000 description 3
- 239000002699 waste material Substances 0.000 description 3
- 239000000969 carrier Substances 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 230000013011 mating Effects 0.000 description 1
- 229910052697 platinum Inorganic materials 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D45/00—Ejecting or stripping-off devices arranged in machines or tools dealt with in this subclass
- B21D45/003—Ejecting or stripping-off devices arranged in machines or tools dealt with in this subclass in punching machines or punching tools
Definitions
- the invention relates to a method for producing formed parts of sheet metal geometrically arbitrary shape of strip or strip material in a press with two separately driven plungers, in the first boards from the strip or strip material held by a press table, driven by the first plunger cutting tool are cut out in the direction of the cutting plate (die) upwardly moving cutting punch and are passed after opening the cutting tool by a slide from the tool room to a gripper device, which spans the boards in a transfer position and from there by a gripper transfer to a driven by the second plunger of the press Transfer tool for forming in their final geometry synchronously.
- the invention further relates to a system for producing formed parts from sheet metal geometrically arbitrary shape of strip or strip material, comprising a two separately driven ram press comprising at least one driven by the first ram of the press cutting tool for cutting out of blanks, the lower part of the tool substantially a guide plate and a punch contains, and the tool upper part consists essentially of cutting plate, tuning plate and slide, a gripper device for transporting the boards in a transfer station for a gripping transfer, which supplies the boards to a driven by the second ram of the press transfer tool for further processing.
- a device for cutting and positioning of boards in presses which is equipped with a cutting device with up-cutting cutting punch and at the same time driven means for receiving and transferring the boards to a transport system of the press.
- This solution includes presses with several successive stages of production.
- the cutting device consists essentially of a stationary die with a recess in the form and dimensions of the cut-to-size cutout and an up and down moving cutting punch that cuts on the upstroke.
- the cutting device is arranged in a position rotated by an angle relative to the production direction.
- the means for Card receiving and transfer to a transport system comprise a station for rotation of the boards from the given by the arrangement of the cutting angle angular position in the production direction.
- a clock-like, but in opposite directions with the cutting punch up and down moving sinker is rotatably formed.
- the cut-out boards lie obliquely to the longitudinal axis of the strip or strip material, so that the entire width of the material can be utilized.
- the present invention seeks to improve a method and a system for producing sheet metal parts of any geometric shape, in particular circuit boards, of strip or strip material such that material consumption-optimized parts of high precision with a relatively large Ausbring intricate with simply constructed Tool can be provided inexpensively.
- the inventive solution is characterized in that the cut-out boards are already stacked and unstacked in the cutting plate, so that a compact cutting tool is created, which ensures a uniform platinum transport to the subsequent forming tools in the same press and expensive separate removal or destacking can be omitted ,
- the cutting plate breakthrough is designed as a stacking space and provided with means, such as local, vertically cut into the wall of the cutting plate breakthrough webs to hold the stacking block even with the tool open.
- the insert with tuning plate is sprung to compensate for corresponding thickness tolerances of the boards to be stacked and to ensure that the upper board of the stacking block comes to lie completely in the slide after loosening and the slider is free.
- the stacking space is associated with a Abweisschräge, which is arranged either in the slide or on the tuning plate.
- This Abweisschräge succeeds in a simple manner to produce a horizontal thrust, with which it is possible to easily solve the top board from the stacking block.
- the slider picks up the loosened board and moves it out of the tool room. This is done in time with the addition of a new board to the lower board of the stacking block.
- the free selectability of the position of the boards in relation to the longitudinal axis of the belt leads to a broadening or expansion of the applications of fineblanking and forming operations while optimizing the use of materials, even with parts of high precision and complexity.
- the boards can take any position with respect to the longitudinal axis of the strip or strip material, for example, the two boards can be rotated 180 ° to each other or the boards are obliquely, longitudinally or transversely to the longitudinal axis of the strip or strip material equal or equivalent nested aligned.
- Cutting tool and transfer tool within the system according to the invention are coupled together by a transfer station, wherein a programmable gripper device feeds the board to the transfer station, the latter positioned in the desired position and a gripper transfer feeds the transferred appropriately positioned board to the transfer tool.
- a transfer station wherein a programmable gripper device feeds the board to the transfer station, the latter positioned in the desired position and a gripper transfer feeds the transferred appropriately positioned board to the transfer tool.
- the inventive method is characterized by short cycle times and high Ausbringt.
- FIG. 1 and 2 a schematic representation of the system according to the invention, with which the inventive method is carried out
- Fig. 3a a sectional view of the cutting tool in the clamped state of horrin- and Tool lower part with free stacking space for boards arranged in the cutting plate opening,
- Fig. 3b a sectional view of the arranged in the wall of the Schneidplatturchbruchs holding means for holding the boards in the stacking space
- Fig. 3c a sectional view of the cutting tool in the clamped state of horrin- and tool base with a arranged in the stacking stack block of n boards,
- Fig. 3d a representation of the slightly wedged boards in a stacking block
- Fig. 3e an illustration of an upper board with force diagram starting against a deflection slope
- Fig. 3f a sectional view of the cutting tool in the clamped state of horrin- and tool base, in which the upper board of the stack block reaches its topmost position
- Fig. 3g a sectional view of the cutting tool in the open state, in which the upper board is detached from the stacking block and detected by the slide opening,
- Fig. 3h a sectional view of the cutting tool in the open state, in which the slide is pushed out with board from the tool room,
- Fig. 4 a variant of the arrangement of the Abweisschräge on the Abstimmplatte in sectional view
- Fig. 5a and 5b an enlarged view of the stacking block of n-boards in the stacking space of the cutting plate breakdown with open and closed tool for measuring the maximum and minimum height of the stacking block as a function of the thickness tolerance of the sheet,
- Fig. 6 a plan view of the cutting tool with representation of the slider in the initial position and in the extended position and the tape running direction and
- Fig. 7 a representation of the kinematic coupling of cutting tool and transfer tool
- Fig. 8 a schematic representation of the gripper module.
- the method according to the invention is intended to produce formed parts 1 from sheet metal, preferably brake lining carriers.
- the method according to the invention is not limited to such parts and the parts may also have other geometric shapes.
- sheet metal blanks 9, 9.1 are first cut out of a strip or strip material 6 , which receive their final geometry in further forming and cutting operations.
- the Fig. 1 and 2 show the system according to the invention, with which the method is carried out.
- the system essentially consists of a press 2 with two separately driven rams 3 and 4, a coil system 5 for the tape material 6, a straightening unit 7 for directing the strip material 6, a tape feeding 7.1, a Cutting tool 8 for cutting boards 9 from the strip material 6, a waste separator 18, a gripper module 12 for receiving and passing the board 9 to a transfer station 11 a gripper transfer 10, which spans the boards 9 in a predetermined position by the transfer tool, and a modular constructed transfer tool 13 for performing blanking and forming operations on the supplied board 9.
- the plunger 3 acting vertically upwards on the, between the plunger 3 and the press table 14 fixed cutting tool 8 and the slide 4 vertically downward onto the fixed to the press bed 14 transfer tool 13.
- the straightening unit 7 also a strip feeder can be provided.
- the course of the method according to the invention is in the Fig. 3a to 3h shown.
- the cutting tool 8 is - as in Fig. 3a shown from a tool upper part 15 and a lower tool part 16 together, wherein the cutting tool 8 is opened by a vertical movement downwards and a vertical movement movement is closed upwards.
- the tool upper part 15 consists essentially of a cutting plate 17, a regrinding plate 18, a tuning plate 19, a slider 20 and an upper pressure plate 23 and the lower tool part 16 of a guide plate 21, a cutting punch 22 and a lower pressure plate 24.
- Cutting plate 17, regrinding plate 19th and tuning plate 19 are sprung.
- the cutting plate 17 and the tuning plate 19, which to compensate for the insert height Regrinding serves, are thereby movable upwards. Between the tuning plate 19 and the upper pressure plate 23 , the slider 20 is guided. During the cutting process, the slider 20 also serves as a support of cutting plate 17 and tuning plate 19.
- the slider 20 has a receiving opening 27 for the positive reception of the cut-out boards 9 and 9.1. In the closed position of the cutting tool 8 , the strip or strip material 6 between the lower tool part 16 and upper die 15 is clamped.
- the cutting tool 8 cuts from the supplied strip or strip material 6 two boards 9 and 9.1 per stroke. It is understood that the cutting tool is also interpretable so that more than two boards per stroke can be cut out.
- the two boards 9 and 9.1 are cut with the bottom punch 22 up in the cutting plate 17 and pushed into the cutting plate opening 25 of the cutting plate 17 .
- the cutting plate 17 is designed so that the cutting plate opening 25 includes a stacking space 26 forms and for a number n of cut boards 9 and 9.1 can accommodate the latter.
- webs 28 are provided which protrude vertically at local locations of the wall of the Schneidplatturchbruchs 25 and form a constriction of the cutting gap 29 , so that the boards of a local clamping effect in the cutting plate opening 25 are subject to and held by them.
- the webs 28 are arranged so that they in a part of the outer contour of the board 9 and 9.1 to lie that either have to be recut or do not have quality requirements (see Fig. 3b ).
- a board 9 or 9.1 is cut out (see Fig. 3f ) and pushed with its feed side ES to the ridge side GS of the previously cut-out board, so that a stacking block 30 of a number n miteinender slightly wedged boards 9 and 9.1 is formed.
- Fig. 3d shows such a stacking block 30 of the boards 9.
- the ridge side GS of the boards 9 is the cutting punch 22 facing, ie below.
- the upper part of the board, ie the feed side ES, is at the top.
- the slide 20 with which the cut-out boards 9 are pushed out of the tool room W with the tool open is provided with a Abweisschräge 31 , which is formed in the inner edge of the receiving opening 27 of the slider 20 so that its upper edge OK against its lower Edge UK includes an opening angle ⁇ of 10 to 15 ° (see Fig. 3h ).
- the Abweisschräge 31 may also be arranged on the tuning plate 19 .
- the opening angle ⁇ of the Abweisschräge 28 corresponds to the angle of Abweisschräge in the slide 20th
- the lying in the sliding direction edge of the tuning plate 19 is provided with a slope 32 so that the Ridge side of the board 9 or 9.1 is not pending or hooked.
- the horizontal thrust PS counter to the stroke movement and a vertical force component PV.
- the horizontal thrust PS solves the slight wedging of the wedged together boards and allows the dissolved board 9 and 9.1 to move into the receiving opening 27 of the slider 20 (see Fig. 3e ).
- Fig. 3g shows the step after opening the cutting tool 8, in which the tool base 16 moves down and the guide plate 21 has stripped the strip or strip material 6 , the cutting plate 17 springs and the upper board 9 and 9.1 is free and through the slide 20 can be ejected from the tool room W.
- Fig. 3h shows the slider 20 in its fully moved out of the tool room W position.
- the course of the method according to the invention results in principle from the following description.
- the cutting punch 22 moves driven by the plunger 3 of the press from bottom dead center UT toward the top dead center OT.
- the slider 20 is in its rear end position as the Fig. 6 shows.
- the cutting punch 22 and the guide plate 21 lift the strip or strip material 6 and the cutting plate 17 with Tuning plate 19 is pushed up, that is cutting and tuning plate springs.
- the slider 20 is clamped between regrinding plate 18 and upper pressure plate 23 . In this state, cutting begins (see Fig. 3c and 3f ). Once the punch 22 reaches the top dead center TDC , this moves with the plunger 3 and the lower pressure plate 24 downwards, ie in the direction of press table or lower pressure plate 24.
- the guide plate 21 of the cutting punch 22 springs out and touches the tape or Strip material 6 off ( Fig. 3g ).
- the tool is open and the cutting plate 17, the tuning plate 19 and the stacking block 30 also spring out, ie move down.
- the slider 20 is free for pushing out (see Fig. 3h ).
- the height of the cutting plate 17 and tuning plate 19 to be selected depends on the material thickness of the board 9 or 9.1 to be stacked . Thus, the thickness tolerances can be compensated and the slider 20 is free, the cutting plate 17 are sprung with tuning plate 19 .
- Fig. 6 the cutting tool 8 is shown with two cutting dies 22 .
- the slider 20 is in the starting position and the running direction L of the strip or strip material 6 is perpendicular to the slide axis SA of the slider 20.
- the two cutting punch 22 are offset in the direction L of the strip or strip material 6 to each other.
- Each cutting punch 22 is associated with a slide 20 for pushing out the boards 9 and 9.1 from the tool room W , with quite a single slider for both boards is conceivable.
- it is a linear slider, which is moved by a drive, such as stepping gear, servo motor, speed or linear motor and brings the two boards in a takeover position 33 .
- the slider 20 may also be designed as a rotary valve, without departing from the invention.
- the rotary valve has the advantage that no forward and backward movement is necessary and thus the time in which the tool is open, ie the slide 20 is free, can be shorter.
- the gripper module 12 is expediently designed as an XYZC axis module (see Fig. 8 ), whose positions are freely programmable, wherein the axis movements of the module to move the press ram 3, including the gripper transfer run synchronized.
- the gripper module 12 engages the respective board, holds the latter non-positively and positively and positions the board in the desired position on the transfer station 11, from which the board is fed to the transfer tool for further forming.
Abstract
Description
Die Erfindung betrifft ein Verfahren zum Herstellen von Umformteilen aus Blech geometrisch beliebiger Form aus Band- oder Streifenmaterial in einer Presse mit zwei separat angetriebenen Stößeln, bei dem zunächst Platinen aus dem Band- oder Streifenmaterial durch ein vom Pressentisch gehaltenes, vom ersten Stößel angetriebenes Schneidwerkzeug mit in Richtung Schneidplatte (Matrize) aufwärts bewegenden Schneidstempel ausgeschnitten werden und nach dem Öffnen des Schneidwerkzeugs durch einen Schieber aus dem Werkzeugraum an eine Greifereinrichtung übergeben werden, die die Platinen in eine Übergabeposition verbringt und von dort durch einen Greifertransfer an ein vom zweiten Stößel der Presse angetriebenes Transferwerkzeug zur Umformung in ihre Endgeometrie synchron übergeben werden.The invention relates to a method for producing formed parts of sheet metal geometrically arbitrary shape of strip or strip material in a press with two separately driven plungers, in the first boards from the strip or strip material held by a press table, driven by the first plunger cutting tool are cut out in the direction of the cutting plate (die) upwardly moving cutting punch and are passed after opening the cutting tool by a slide from the tool room to a gripper device, which spans the boards in a transfer position and from there by a gripper transfer to a driven by the second plunger of the press Transfer tool for forming in their final geometry synchronously.
Die Erfindung betrifft ferner ein System zum Herstellen von Umformteilen aus Blech geometrisch beliebiger Form aus Band- oder Streifenmaterial, mit einer zwei separat angetriebene Stößel umfassenden Presse, mindestens einem vom ersten Stößel der Presse angetriebenen Schneidwerkzeug zum Ausschneiden von Platinen, dessen Werkzeug-Unterteil im wesentlichen eine Führungsplatte und einen Schneidstempel enthält, und dessen Werkzeug-Oberteil im wesentlichen aus Schneidplatte, Abstimmplatte und Schieber besteht, einer Greifereinrichtung zum Transport der Platinen in eine Übergabestation für ein Greiftransfer, das die Platinen einem vom zweiten Stößel der Presse angetriebenen Transferwerkzeug zur Weiterverarbeitung zuführt.The invention further relates to a system for producing formed parts from sheet metal geometrically arbitrary shape of strip or strip material, comprising a two separately driven ram press comprising at least one driven by the first ram of the press cutting tool for cutting out of blanks, the lower part of the tool substantially a guide plate and a punch contains, and the tool upper part consists essentially of cutting plate, tuning plate and slide, a gripper device for transporting the boards in a transfer station for a gripping transfer, which supplies the boards to a driven by the second ram of the press transfer tool for further processing.
Aus der
Folgeverbundwerkzeuge nutzende Lösungen erreichen einen geringen Materialabfall durch den Entwurf eines Layouts, in dem die gestanzten Formen auf dem metallischen Band in einer zueinander passenden Lage orientiert sind, so dass die geschnittenen Formen ineinander verschachtelt angeordnet sind (
Ein materialverbrauchsoptimiertes Streifenlayout kann im Folgeverbundwerkzeug zu einem Auseinanderfallen des Streifens führen und darum unter Umständen gar nicht anwendbar, oder erhöht die Störanfälligkeit.Follow-on tooling solutions achieve low material waste by designing a layout in which the stamped shapes are oriented on the metallic strip in a mating position so that the cut shapes are nested (
A material consumption-optimized strip layout can result in the follow-on composite tool falling apart of the strip and therefore may not be applicable, or increases the susceptibility.
Andere bekannte Lösungen (siehe
Bei diesem Stand der Technik liegt der Erfindung die Aufgabe zugrunde, ein Verfahren und ein System zum Herstellen von Blechteilen beliebiger geometrischer Form, insbesondere Platinen, aus Band- oder Streifenmaterial derart zu verbessern, dass materialverbrauchsoptimierte Teile hoher Präzision mit einer vergleichsweise großen Ausbringleistung bei einfach aufgebautem Werkzeug kostengünstig zur Verfügung gestellt werden können.In this prior art, the present invention seeks to improve a method and a system for producing sheet metal parts of any geometric shape, in particular circuit boards, of strip or strip material such that material consumption-optimized parts of high precision with a relatively large Ausbringleistung with simply constructed Tool can be provided inexpensively.
Diese Aufgabe wird durch ein Verfahren der eingangs genannten Gattung mit den kennzeichnenden Merkmalen des Anspruchs 1 und durch ein System mit den kennzeichnenden Merkmalen des Anspruchs 8 gelöst.This object is achieved by a method of the type mentioned above with the characterizing features of
Vorteilhafte Ausgestaltungen des Verfahrens und des Systems sind den Unteransprüchen entnehmbar.Advantageous embodiments of the method and the system can be taken from the subclaims.
Die erfindungsgemäße Lösung zeichnet sich dadurch aus, dass die ausgeschnittenen Platinen bereits in der Schneidplatte gestapelt und entstapelt werden, so dass ein kompaktes Schneidwerkzeug entsteht, welches einen gleichmäßigen Platinentransport zu dem in derselben Presse nachfolgenden Umformwerkzeugen sichert und aufwändige separate Entnahme- bzw. Entstapeleinrichtungen entfallen können.The inventive solution is characterized in that the cut-out boards are already stacked and unstacked in the cutting plate, so that a compact cutting tool is created, which ensures a uniform platinum transport to the subsequent forming tools in the same press and expensive separate removal or destacking can be omitted ,
Von den im Schneidplattendurchbruch der Schneidplatte übereinander zu einem leicht verkeilten Stapelblock gestapelten Platinen wird taktweise eine ausgeschnittene Platine an der Gratseite der unteren Platine des Stapelblocks leicht verkeilend angefügt und eine obere Platine des Stapelblocks vom Stapelblock gelöst und aus dem Schneidplattendurchbruch verschoben, wobei folgende Arbeitschritte zum Lösen und Entnehmen der Platine (n-1) ausgeführt werden:
- a) Anfahren einer Kante der oberen Platine durch die Hubbewegung des Stapelblocks im geklemmten Werkzeug an eine Abweisschräge zum Erzeugen einer in der Ebene der oberen Platine wirkenden horizontalen Schubkraft PS und eine den Stapelblock entgegen der Hubbewegung fixierenden Vertikalkraft PV;
- b) Lösen der oberen Platine aus ihrer Verkeilung vom Stapelblock durch die Schubkraft gemäß Schritt a) und Verschieben der Platine in die Öffnung des Schiebers und Verkeilen der vom Schneidstempel ausgeschnittenen Platine an das untere Ende des Stapelblocks;
- c) Halten des Stapelblocks im Schneidplattendurchbruch und Ausschieben der gelösten Platine mit dem Schieber aus dem geöffneten Werkzeug nach Ausfedern der Schneidplatte und der Abstimmplatte.
- a) approaching an edge of the upper board by the lifting movement of the stacking block in the clamped tool to a Abweisschräge for generating a acting in the plane of the upper board horizontal thrust force PS and the stacking block against the lifting motion fixing vertical force PV;
- b) releasing the upper board from its wedging from the stacking block by the pushing force in step a) and sliding the board into the opening of the slider and wedging the board cut by the cutting punch to the lower end of the stacking block;
- c) holding the stacking block in the cutting plate breakdown and pushing the dissolved board with the slide from the open tool after rebounding of the cutting plate and the tuning plate.
Um die ausgeschnittenen Platinen im Schneidplattendurchbruch der Schneidplatte stapeln zu können, ist der Schneidplattendurchbruch als Stapelraum ausgelegt und mit Mitteln, beispielsweise lokale, vertikal in die Wand des Schneidplattendurchbruchs geschnittene Stege, zum Halten des Stapelblocks auch bei geöffnetem Werkzeug versehen. Die Schneidplatte mit Abstimmplatte ist gefedert ausgeführt, um entsprechende Dickentoleranzen der zu stapelnden Platinen auszugleichen und sicherzustellen, dass die obere Platine des Stapelblocks nach dem Lösen vollständig in den Schieber zu liegen kommt und der Schieber frei ist.In order to stack the cut-out boards in the cutting plate breakdown of the cutting plate, the cutting plate breakthrough is designed as a stacking space and provided with means, such as local, vertically cut into the wall of the cutting plate breakthrough webs to hold the stacking block even with the tool open. The insert with tuning plate is sprung to compensate for corresponding thickness tolerances of the boards to be stacked and to ensure that the upper board of the stacking block comes to lie completely in the slide after loosening and the slider is free.
Dem Stapelraum ist eine Abweisschräge zugeordnet, die entweder im Schieber oder an der Abstimmplatte angeordnet ist. Mit dieser Abweisschräge gelingt es in einfacher Weise, eine horizontale Schubkraft zu erzeugen, mit der es möglich wird, die oberste Platine vom Stapelblock problemlos zu lösen. Der Schieber nimmt die gelöste Platine auf und bewegt diese aus dem Werkzeugraum. Dies geschieht im Takt mit dem Anfügen einer neuen Platine an die untere Platine des Stapelblocks.The stacking space is associated with a Abweisschräge, which is arranged either in the slide or on the tuning plate. With this Abweisschräge succeeds in a simple manner to produce a horizontal thrust, with which it is possible to easily solve the top board from the stacking block. The slider picks up the loosened board and moves it out of the tool room. This is done in time with the addition of a new board to the lower board of the stacking block.
Die freie Wählbarkeit der Lage der Platinen in Bezug zur Längsachse des Bandes führt zu einer Verbreiterung bzw. Erweiterung der Einsatzmöglichkeiten von Feinschneid- und Umformvorgängen bei gleichzeitiger Optimierung des Materialeinsatzes auch bei Teilen hoher Präzision und Komplexität. Die Platinen können in Bezug auf die Längsachse des Band- oder Streifenmaterials eine beliebige Lage einnehmen, beispielsweise können die beiden Platinen zueinander um 180° gedreht sein oder die Platinen liegen schräg, längs oder quer zur Längsachse des Band- oder Streifenmaterials gleich bzw. gegengleich entsprechend verschachtelt ausgerichtet.The free selectability of the position of the boards in relation to the longitudinal axis of the belt leads to a broadening or expansion of the applications of fineblanking and forming operations while optimizing the use of materials, even with parts of high precision and complexity. The boards can take any position with respect to the longitudinal axis of the strip or strip material, for example, the two boards can be rotated 180 ° to each other or the boards are obliquely, longitudinally or transversely to the longitudinal axis of the strip or strip material equal or equivalent nested aligned.
Schneidwerkzeug und Transferwerkzeug innerhalb des erfindungsgemäßen Systems sind durch eine Übergabestation miteinander gekoppelt, wobei eine programmierbare Greifereinrichtung die Platine der Übergabestation zuführt, letztere in der gewünschten Lage positioniert und ein Greifertransfer die übergebene entsprechend positionierte Platine dem Transferwerkzeug zuführt.
Dies ist mit dem außerordentlichen Vorteil verbunden, dass kurze Transportwege innerhalb des erfindungsgemäßen Systems realisiert werden können. Dies führt in der Konsequenz zu einem kompakten Aufbau des Systems mit hoher Modularität und Wartungsfreundlichkeit, was einen flexibleren Einsatz bei Umrüstung des Systems auf unterschiedliche Teilegeometrien oder -formen ermöglicht. Zweckmäßigerweise lassen sich eine Vielzahl von Komponenten des erfindungsgemäßen Systems, beispielsweise das Schneidwerkzeug, das Transferwerkzeug, die Greifereinrichtung oder der Greifertransfer modular ausführen und als kompaktes Modul einbauen und auswechseln.Cutting tool and transfer tool within the system according to the invention are coupled together by a transfer station, wherein a programmable gripper device feeds the board to the transfer station, the latter positioned in the desired position and a gripper transfer feeds the transferred appropriately positioned board to the transfer tool.
This is associated with the extraordinary advantage that short transport routes within the system according to the invention can be realized. This results in a compact design of the system with high modularity and ease of maintenance, which allows a more flexible use when converting the system to different parts geometries or shapes. Conveniently, a plurality of components of the system according to the invention, such as the cutting tool, the transfer tool, the gripper device or the gripper transfer can be modular and install as a compact module and replace.
Das erfindungsgemäße Verfahren zeichnet sich kurze Taktzeiten und hohe Ausbringleistungen aus.The inventive method is characterized by short cycle times and high Ausbringleistungen.
Weitere Vorteile und Einzelheiten ergeben sich aus der nachfolgenden Beschreibung unter Bezugnahme auf die beigefügten Zeichnungen.Further advantages and details will become apparent from the following description with reference to the accompanying drawings.
Die Erfindung soll nachstehend an einem Ausführungsbeispiel näher erläutert werden.The invention will be explained in more detail below using an exemplary embodiment.
Es zeigen dieIt show the
Mit dem erfindungsgemäßen Verfahren sollen Umformteile 1 aus Blech, vorzugsweise Bremsbelagträger, hergestellt werden. Das erfindungsgemäße Verfahren ist jedoch nicht auf solche Teile eingeschränkt und die Teile können auch andere geometrische Formen aufweisen. Zur Herstellung der Umformteile 1 werden zunächst aus einem Band bzw. Streifenmaterial 6 Blechplatinen 9, 9.1 ausgeschnitten, die in weiteren Umform- und Schneidvorgänge ihre Endgeometrie erhalten.The method according to the invention is intended to produce formed
Die
Der Ablauf des erfindungsgemäßen Verfahrens ist in den
Das Schneidwerkzeug 8 setzt sich - wie in
Das Werkzeugoberteil 15 besteht im Wesentlichen aus einer Schneidplatte 17, einer Nachschleifplatte 18, einer Abstimmplatte 19, einem Schieber 20 und einer oberen Druckplatte 23 und das Werkzeugunterteil 16 aus einer Führungsplatte 21, einem Schneidstempel 22 und einer unteren Druckplatte 24. Schneidplatte 17, Nachschleifplatte 19 und Abstimmplatte 19 sind gefedert ausgebildet.The course of the method according to the invention is in the
The
The tool
Die Schneidplatte 17 und die Abstimmplatte 19, welche zur Kompensation der Schneidplattenhöhe beim Nachschleifen dient, sind dadurch nach oben beweglich. Zwischen der Abstimmplatte 19 und der oberen Druckplatte 23 ist der Schieber 20 geführt. Während des Schneidvorganges dient der Schieber 20 zugleich als Abstützung von Schneidplatte 17 und Abstimmplatte 19. Der Schieber 20 besitzt eine Aufnahmeöffnung 27 für die formschlüssige Aufnahme der ausgeschnittenen Platinen 9 bzw. 9.1.
In geschlossener Stellung des Schneidwerkzeugs 8 ist das Streifen- oder Bandmaterial 6 zwischen Werkzeugunterteil 16 und Werkzeugoberteil 15 geklemmt.The cutting
In the closed position of the
Das Schneidwerkzeug 8 schneidet aus dem zugeführten Streifen-oder Bandmaterial 6 jeweils zwei Platinen 9 und 9.1 pro Hub aus. Es versteht sich, dass das Schneidwerkzeug auch so auslegbar ist, dass mehr als zwei Platinen pro Hub ausgeschnitten werden können. Die beiden Platinen 9 bzw. 9.1 werden mit dem unten liegenden Stempel 22 nach oben in die Schneidplatte 17 geschnitten und in den Schneidplattendurchbruch 25 der Schneidplatte 17 geschoben. Die Schneidplatte 17 ist so ausgelegt, dass der Schneidplattendurchbruch 25 einen Stapelraum 26 für eine Anzahl n ausgeschnittener Platinen 9 bzw. 9.1 bildet und letztere aufnehmen kann.The
Zum Halten der in den Schneidplattendurchbruch 25 eingeschobenen Platinen sind Stege 28 vorgesehen, die an lokalen Stellen der Wandung des Schneidplattendurchbruchs 25 vertikal abstehen und eine Verengung des Schneidspalts 29 bilden, so dass die Platinen einer lokalen Klemmwirkung im Schneidplattendurchbruch 25 unterliegen und von diesen gehalten werden. Die Stege 28 sind dabei so angeordnet, dass sie in einem Teil der Außenkontur der Platine 9 bzw. 9.1 zu liegen kommen, die entweder nachgeschnitten werden müssen oder keine Qualitätsanforderungen stellen (siehe
Mit jedem Hub des Schneidstempels 22 wird eine Platine 9 bzw. 9.1 ausgeschnitten (siehe
Der Schieber 20, mit dem die ausgeschnittenen Platinen 9 bei geöffnetem Werkzeug aus dem Werkzeugraum W herausgeschoben werden, ist mit einer Abweisschräge 31 versehen, die in den inneren Rand der Aufnahmeöffnung 27 des Schiebers 20 so eingeformt ist, dass ihre obere Kante OK gegenüber ihrer unteren Kante UK einen Öffnungswinkel α von 10 bis 15° einschließt (siehe
Die Platinen 9 bzw. 9.1 werden so im Schneidplattendurchbruch 25 der Schneidplatte 17 übereinander gestapelt und bilden einen leicht verkeilten Stapelblock 30 aus n-Platinen. Taktweise wird eine ausgeschnittene Platine n+1 an der Gratseite der unteren Platine des Stapelblocks leicht verkeilend angefügt und eine obere Platine n-1 vom Stapelblock gelöst (siehe
- a) Anfahren einer Kante der Platine n-1 durch die Hubbewegung des Stapelblocks im geklemmten Werkzeug an
der Abweisschräge 31 zum Erzeugen einer in der Ebene E der Platine n-1 wirkenden horizontalen Schubkraft PS und eineden Stapelblock 30 entgegen der Hubbewegung fixierenden Vertikalkraft PV; - b) Lösen der Platine n-1 aus ihrer Verkeilung vom Stapelblock 30 durch die Schubkraft PS, Verschieben der gelösten Platine n-1
aus dem Stapelblock 30 inden Schieber 20 und Verkeilen der vom Schneidstempel 22 durchgetrennten Platine n+1 an das untere Ende desStapelblocks 30; - c) Halten des Stapelblocks im Schneidplattendurchbruch und Ausschieben der gelösten Platine n-1 aus dem geöffneten Werkzeug.
- a) approaching an edge of the board n-1 by the lifting movement of the stacking block in the clamped tool on the
Abweisschräge 31 for generating a acting in the plane E of the board n-1 horizontal thrust force PS and the stackingblock 30 against the lifting movement fixing vertical force PV; - b) releasing the board n-1 from its wedging from the stacking
block 30 by the pushing force PS, moving the released board n-1 from the stackingblock 30 into theslider 20 and wedging the severed by the cuttingpunch 22 board n + 1 to the lower end of the Stackingblocks 30; - c) Holding the stacking block in the cutting plate opening and pushing out the dissolved board n-1 from the opened tool.
Wie
Die in Schieberichtung liegende Kante der Abstimmplatte 19 ist mit einer Schräge 32 versehen, damit die Gratseite der Platine 9 bzw. 9.1 nicht ansteht bzw. sich verhakt.The lying in the sliding direction edge of the
Sobald die obere Platine 9 bzw. 9.1 infolge der Hubbewegung des Stapelblocks 30 die Abweisschräge 31 erreicht, wird in der Ebene E der oberen Platine des Stapelblocks 30 die horizontale Schubkraft PS und entgegen der Hubbewegung eine vertikale Kraftkomponente PV erzeugt. Die horizontale Schubkraft PS löst die leichte Verkeilung der miteinander verkeilten Platinen und ermöglicht es, die gelöste Platine 9 bzw. 9.1 in die Aufnahmeöffnung 27 des Schiebers 20 zu bewegen (siehe
Der Ablauf des erfindungsgemäßen Verfahrens ergibt sich im Grundsätzlichen aus der nachfolgenden Beschreibung. Der Schneidstempel 22 bewegt sich angetrieben durch den Stößel 3 der Presse vom unteren Totpunkt UT in Richtung zum oberen Totpunkt OT. Der Schieber 20 befindet sich in seiner hinteren Endlage wie die
In den
Unter Berücksichtigung der Blechdickentoleranz muss die Maximal- und Minimalhöhe des Stapelblocks folgenden Bedingungen genügen.
worin bedeuten:
- n Anzahl der Platinen im Stapelblock,
- Smax maximale Blechdickentoleranz,
- Smin minimale Blechdickentoleranz,
- b Höhe des Schneidplattendurchbruchs plus Höhe der Abstimmplatte,
- a Höhe der unteren Kante der Schräge 32 ab Unterkante Schneidplatte,
- z Federweg von Schneid- und Abstimmplatte.
Taking into account the sheet thickness tolerance, the maximum and minimum height of the stack block must satisfy the following conditions.
in which mean:
- n number of boards in stacking block,
- S max maximum sheet thickness tolerance,
- S min minimum sheet thickness tolerance,
- b Height of the cutting plate breakthrough plus height of the tuning plate,
- a height of the lower edge of the
bevel 32 from the lower edge of the insert, - z Spring travel of cutting and tuning plate.
Die Höhe der zu wählenden Schneidplatte 17 und Abstimmplatte 19 ist abhängig von der Materialdicke der zu stapelnden Platine 9 bzw. 9.1. Damit die Dickentoleranzen ausgeglichen werden können und der Schieber 20 frei wird, sind die Schneidplatte 17 mit Abstimmplatte 19 gefedert.The height of the cutting
In
Jedem Schneidstempel 22 ist ein Schieber 20 zum Ausschieben der Platinen 9 bzw. 9.1 aus dem Werkzeugraum W zugeordnet, wobei durchaus ein einzelner Schieber für beide Platinen denkbar ist. In diesem Beispiel handelt es sich um einen Linearschieber, der durch einen Antrieb, beispielsweise Schrittschaltgetriebe, Servomotor, Drehzahl- oder Linearmotor bewegt wird und die beiden Platinen in eine Übernahmeposition 33 bringt. Es versteht sich, dass der Schieber 20 auch als Drehschieber ausgeführt sein kann, ohne die Erfindung zu verlassen. Der Drehschieber hat den Vorteil, dass keine Vor- und Rückbewegung nötig ist und somit die Zeit, in der das Werkzeug geöffnet ist, d.h. der Schieber 20 frei ist, kürzer sein kann.Each cutting
Für jeden Schieber 20 ist ein an den Bewegungsablauf des Schiebers entsprechend angepasst gesteuerter Ausstosser 34 vorgesehen, der die beiden Platinen 9 bzw. 9.1 in die Greifereinrichtung 12 schiebt (siehe
Das Greifermodul 12 ist zweckmäßigerweise als ein X-Y-Z-C-Achsmodul (siehe
Das Greifermodul 12 greift die jeweilige Platine, hält letztere kraft- und formschlüssig und positioniert die Platine in der gewünschten Lage auf der Übergabestation 11, von der die Platine dem Transferwerkzeug zur weiteren Umformung zugeführt wird.The
The
Bezugszeichenliste
Claims (15)
- Method for the production of sheet metal forming parts of any geometrical shape from strip material in a press with two separately driven rams, wherein at first blanks are cut out of the strip material by a driven by the first ram cutting tool with a shearing punch moving upwards in the direction of the cutting die (die plate) and after the cutting tool opened by a slide are transferred out of the tool to a claw device which brings the blanks to a transfer station and from there by a claw transfer they are synchronous fed to a transfer tool driven by the second ram of the press for forming their final geometry, characterized in that the blanks (9, 9.1) are piled up in the opening (25) of the cutting die one over the other to a slightly wedged pile block (30) of n blanks to which according to the working cycle is added slightly wedging a cut out blank (n + 1) at the raw edge of the lower blank of the pile block and an upper blank (n - 1) is detached from the pile block and shifted from the opening of the cutting die, wherein the following working steps are carried out to detach and remove the blank (n - 1):a) Moving one edge of the blank (n - 1) to a guiding bevel (31) by the lifting movement of the pile block in the clamped tool for creating a horizontal sliding force (PS) effective in the plane (E) of blank (n - 1) and a vertical force (PV) fixing the pile block against the lifting movement;b) Detaching the blank (n - 1) from its wedging with the pile block by the sliding force (PS) according to step a), sliding blank (n - 1) out of the pile block into the slide and wedging the cut out by the shearing punch blank (n + 1) to the lower end of the pile block;c) Holding the pile block in the opening of the cutting die and sliding the detached blank (n - 1) out of the opened tool.
- Method according to claim 1, characterized in that the sliding force (PS) is created by a guiding bevel of 10° to 15°.
- Method according to claims 1 and 2, characterized in that the sliding force (PS) for detaching the blank (n - 1) from the pile block is created by the slide (20) provided with the guiding bevel (31).
- Method according to claims 1 and 2, characterized in that the sliding force (PS) for detaching the blank (n - 1) from the pile block is created by an adjusting plate provided with the guiding bevel (31) belonging to the cutting tool.
- Method according to claims 1 to 4, characterized in that as slides are used linear or rotary slides.
- Method according to claim 1, characterized in that the pile block is clamped and hold in the opening of the cutting die.
- Method according to claim 1, characterized in that the blanks are cut out of the strip in the same direction or in the diametrically opposed direction with regard to the orientation towards the longitudinal axis of the strip.
- System for the production of sheet metal forming parts of any geometrical shape from strip material realizing the method according to claim 1 with a press (2) comprising two separately driven rams (3, 4), at least one driven by the first ram (3) of the press cutting tool (8) for cutting blanks (9, 9.1) out of the strip material, the lower tool part (16) of which essentially contains a pressure pad (21) and a shearing punch (22) and the upper tool part (15) of which essentially consists of cutting die (17), adjusting plate (19) and slide (20), a claw device (12) for transferring the blanks into a transfer station (11) for a claw transfer (10), which feeds the blanks to a driven by the second ram (4) of the press transfer tool (13) for forming the blank into the final geometry of the forming part, characterized in that the cutting die (17) of the cutting tool (8) within its cutting die opening (25) has a pile space (26) for receiving a pile block (30) consisting of a number (n) of cut out slightly wedged with each other blanks, wherein the pile space (26) is allocated a provided at slide (20) and/or at the adjusting plate (19) guiding bevel (31) for detaching a blank (n-1) from the pile block (30), and that the cutting die opening (25) is provided with means (28) to hold the pile block (30) in the pile space (26) when the cutting tool is open.
- System according to claim 8, characterized in that the guiding bevel (31) is formed at the receiving opening (27) of the slide (20) .
- System according to claims 8 and 9, characterized in that the guiding bevel (31) has an angle (α) von 10° to 15°.
- System according to claim 8, characterized in that the adjusting plate (19) has a bevel (32) for the adjacent bur of the blanks.
- System according to claim 8, characterized in that as slide (20) is provided a linear or rotary slide.
- System according to claim 8, characterized in that the means for holding the pile block (30) in the pile space (26) of cutting die (17) are brackets (28) vertically projecting from the wall of cutting die opening (25).
- System according to claim 8, characterized in that in the cutting tool (8) at least two blanks are cut out per stroke, which with regard to the orientation towards the feeding direction (L) of the strip (6) are arranged in the strip in the same direction or in the diametrically opposed direction.
- System according to claim 8, characterized in that the cutting tool (8) and the transfer tool (13) are kinematicly coupled by a freely programmable claw module (12) and a claw transfer (10) synchronized with the ram (3, 4).
Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AT06077290T ATE442216T1 (en) | 2006-12-21 | 2006-12-21 | METHOD AND SYSTEM FOR PRODUCING FORMING PARTS OF ANY GEOMETRIC SHAPE FROM TAPE OR STRIP MATERIAL |
EP06077290A EP1935527B1 (en) | 2006-12-21 | 2006-12-21 | Method and system for manufacturing moulded parts of a geometric shape made of sheet or strip material |
DE502006004819T DE502006004819D1 (en) | 2006-12-21 | 2006-12-21 | Method and system for producing formed parts of geometrically arbitrary shape from strip or strip material |
PCT/IB2007/004451 WO2008078199A2 (en) | 2006-12-21 | 2007-12-19 | Method and system for producing formed parts having arbitrary geometric shapes made of tape and strip material |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP06077290A EP1935527B1 (en) | 2006-12-21 | 2006-12-21 | Method and system for manufacturing moulded parts of a geometric shape made of sheet or strip material |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1935527A1 EP1935527A1 (en) | 2008-06-25 |
EP1935527B1 true EP1935527B1 (en) | 2009-09-09 |
Family
ID=38016780
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP06077290A Active EP1935527B1 (en) | 2006-12-21 | 2006-12-21 | Method and system for manufacturing moulded parts of a geometric shape made of sheet or strip material |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP1935527B1 (en) |
AT (1) | ATE442216T1 (en) |
DE (1) | DE502006004819D1 (en) |
WO (1) | WO2008078199A2 (en) |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE2412260A1 (en) * | 1974-03-14 | 1975-09-18 | Guenter Zierpka | Cutting press for thin sections - has suction rotation and discharge mechanism |
-
2006
- 2006-12-21 DE DE502006004819T patent/DE502006004819D1/en active Active
- 2006-12-21 EP EP06077290A patent/EP1935527B1/en active Active
- 2006-12-21 AT AT06077290T patent/ATE442216T1/en not_active IP Right Cessation
-
2007
- 2007-12-19 WO PCT/IB2007/004451 patent/WO2008078199A2/en active Application Filing
Also Published As
Publication number | Publication date |
---|---|
WO2008078199A2 (en) | 2008-07-03 |
WO2008078199A3 (en) | 2008-09-12 |
EP1935527A1 (en) | 2008-06-25 |
ATE442216T1 (en) | 2009-09-15 |
DE502006004819D1 (en) | 2009-10-22 |
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