EP1932605B1 - Method and device for manufacturing wide strips made of copper or copper alloys - Google Patents
Method and device for manufacturing wide strips made of copper or copper alloys Download PDFInfo
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- EP1932605B1 EP1932605B1 EP06025918A EP06025918A EP1932605B1 EP 1932605 B1 EP1932605 B1 EP 1932605B1 EP 06025918 A EP06025918 A EP 06025918A EP 06025918 A EP06025918 A EP 06025918A EP 1932605 B1 EP1932605 B1 EP 1932605B1
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- mold
- strip
- flow
- pour nozzle
- discharge
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/06—Continuous casting of metals, i.e. casting in indefinite lengths into moulds with travelling walls, e.g. with rolls, plates, belts, caterpillars
- B22D11/0637—Accessories therefor
- B22D11/064—Accessories therefor for supplying molten metal
- B22D11/0642—Nozzles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/06—Continuous casting of metals, i.e. casting in indefinite lengths into moulds with travelling walls, e.g. with rolls, plates, belts, caterpillars
- B22D11/0637—Accessories therefor
- B22D11/064—Accessories therefor for supplying molten metal
Definitions
- the invention relates to a method for producing wide strips of copper or copper alloys by casting a liquid melt into a circumferential broadband mold and a device suitable for carrying out the method, consisting of a distributor vessel and a pouring nozzle for supplying the liquid molten metal into the strip casting mold.
- the liquid melt located in a tundish is directed into the lower-lying broadband mold by means of one or more pouring tubes or pouring nozzles.
- Devices for feeding a molten metal from a tundish or tundish into a mold are already known in various designs.
- the melt located in the tundish is introduced by means of a pouring tube or several pouring tubes into the melt bath, the pool, the revolving cast strip mold.
- the pouring tube may be arranged vertically or at a defined angle, inclined to the horizontal.
- the casting pipes should ensure a uniform and low-turbulence distribution of the melt in the strip casting mold. A sufficient fill level in the tundish ensures that the pouring tube is completely filled with melt.
- the flow rate of the melt is influenced by the metallostatic pressure of the melt in the tundish, depending on the casting angle of the pouring tube. With increasing acceleration of the melt in the pouring tube, a negative pressure is generated, which leads to turbulence and Badadorschwankept of located in the pool of the strip casting mold melt.
- a variety of the known pouring tubes are dip tubes that dip into the molten bath of the mold and distribute the supplied melt below the bath surface.
- a dip tube for casting molten metal which has a funnel-shaped expanding swirling chamber to reduce the kinetic energy of the melt at the Tauchrohrauslass.
- the calmed melt reaches the pool via side outlet openings.
- the dip tube is arranged vertically and has at the transition from the pipe section to Verwirbelungshunt a spoiler edge.
- the tundish is connected via a right angle bent intermediate tube with the pouring tube. This consists of a horizontally extending and an upwardly bent portion which opens into the mold, wherein the outlet opening is not immersed in the pool.
- the melt stream is diverted several times until it enters the mold due to the shiphon arrangement of tundish, intermediate pipe and pouring pipe.
- a special device for regulating the position of the mold level is provided.
- the invention has for its object to provide a method for producing wide strips of copper or copper alloys by casting a liquid metal melt in a circumferential broadband mold, with which it is possible to achieve a quality-matched cast structure. Furthermore, a device suitable for carrying out the method is to be provided.
- Claim 10 relates to a device suitable for carrying out the method.
- Advantageous embodiments of the device are subject matter of claims 11 to 20.
- the proposed procedure includes the following measures:
- the melt level in the tundish is maintained at a constant level (H), above the point of incorporation of the tuyere into the tundish, in a range of 75 to 90 mm, based on the level of the bath level of the mold.
- the molten metal in the tundish or tundish is passed through an ascending channel from the tundish to the casting nozzle.
- the ascending channel can be arranged in the corresponding side wall of the tundish.
- the channel cross-section is preferably to be designed such that a ratio of flow rate to volume flow of 1: 4 to 1: 3 and at the exit point of 1: 1.5 to 1: 2 is maintained at the entry point.
- the melt flow into the casting nozzle After the melt flow into the casting nozzle, it is distributed symmetrically over a width which corresponds to the width of the strip to be produced.
- the melt is passed within the casting nozzle through at least one first throttle to reduce the kinetic energy of the melt flow. Behind the throttle, a reduced flow rate is established and there is a uniform volume flow extending over the entire width.
- the melt is uniformly thermally stressed. As a result, deformations of the casting nozzle due to material stresses can be avoided.
- the effect of increasing the temperature of the melt has the advantage that continuous casting of the pouring nozzle can be dispensed with during casting.
- the melt is deflected by a further throttle in the direction of Kokillenbadober Structure and divided in the vertical direction over the entire bandwidth of the mold into a plurality of small individual streams, which run as a laminar flow to form a wedge-like outlet profile with an extending direction of the tape Opening angle of 15 to 30 ° to the bath level of the mold is entered into the molten bath of the mold.
- the casting nozzle can be arranged differently with respect to the bath level.
- the discharge openings of the pouring nozzle can be located above the bath level of the mold.
- the distance of the outlet throttle pouring nozzle should be at the smallest point to the bath level depending on the thickness of the tape to be cast in a ratio distance / thickness of 1: 1.5 to 1: 1.1.
- the level difference between discharge strip or outlet throttle and bath mirror surface is ⁇ 10 mm.
- the discharge openings of the pouring nozzle partially submerge in the bath level of the mold.
- the discharge openings may be arranged in the form of a plurality of rows which extend transversely to the direction of strip travel.
- the first throttle is designed such that a ratio of outlet cross-sectional area to volume flow of 1: 8 to 1:12 is maintained, the outlet cross-sectional area resulting from the sum of the individual cross-sectional areas of the passage opening of the throttle. Due to the material thickness of the flow and outlet throttle, the flow path length is determined within the throttle, wherein the flow velocity of the melt can be influenced in a targeted manner by flow paths of different lengths.
- the casting unit of the device intended for carrying out the method is arranged so that a level difference of 70 to 95 mm exists between the bath level of the mold and the level height. This makes it possible to keep the flow rate of the melt at a low level.
- the melt is to flow out of the distribution vessel through a rising pouring channel, the inlet opening of which lies in the immediate vicinity of the bottom of the distribution vessel. This ensures that the liquid level in the distribution vessel can be maintained at a low level, whereby the metallostatic pressure is low, and no air is introduced during the outflow of the melt.
- the rising channel is arranged in the front wall portion of the distribution vessel, which faces towards the mold.
- the pouring nozzle has a distributor portion and a discharge portion, wherein the distributor portion widens progressively in its width, up to the width of the belt to be cast. Between the distributor section and the discharge section there is arranged a first throttle with throughflow openings extending over the entire cross-sectional area. These are preferably arranged in a row, either directly adjacent to the bottom portion or at a small distance from the bottom of the casting nozzle.
- the discharge section has a snout tapering in the direction of the mold, whose lower boundary extends obliquely upward at a defined angle and is equipped as a discharge strip with openings pointing in the direction of the bath surface.
- the discharge strip or outlet throttle is arranged at an opening angle of 15 to 30 ° to the bath level of the mold.
- the lowest point of the Austragsmann is located above the bath surface, at a distance which is 0.9 to 0.5 times the thickness of the pouring Bandes corresponds.
- the distance should be kept small and not greater than 10 mm. Due to the short distance, a special "freezing" of the melt is prevented with special copper alloys. In certain applications, it may also be useful if the lowest point of the Austragsmann is in touching contact with the bath surface or partially immersed in this.
- the discharge openings of the discharge bar can be designed and arranged differently according to the flow velocity to be achieved, such as e.g. in the form of rows with identical or different opening cross-sections.
- Casting nozzle and distribution vessel can also be connected via an intermediate piece with a pouring channel, which runs parallel to the horizontal and continuously increases in width in the flow direction.
- the intermediate piece may also be an integral part of the distribution vessel.
- the intermediary flow path is intended to ensure that the kinetic energy of the flow velocity is already dissipated in this section.
- the flow velocity of the melt emerging from the casting nozzle can thus be adapted to the belt speed.
- the in the FIG. 1 The device shown consists of a broadband mold 1 and a casting unit 8, which are arranged in line.
- the casting unit 8 is in Fig. 2 shown as a single illustration.
- the broadband mold 1 consists of an upper circumferential casting belt 2 and a lower circumferential casting belt 3, which form the upper and lower walls of the mold 1.
- the endless casting belts 2, 3 are guided over deflection rollers, of which in FIG. 1 only the two front pulleys 4 and 5 are indicated by a circular arc.
- the mold space 6 is bounded on its two longitudinal sides by side walls not shown in detail, by which the width of the belt to be cast is determined.
- the mold 1 is at an angle of, for example 9 ° inclined to the horizontal.
- the melt located between the casting belts 2 and 3 is moved in the withdrawal direction and solidified by cooling.
- the level or bath level in the mold 1 is identified by the reference numeral 7.
- the deduction or belt speed of the casting belts 2, 3 depends on the width and
- Thickness of the belt to be cast is the same
- the pouring unit 8 for feeding the melt into the mold 1 ( Fig. 2 ) consists of a distributor vessel 9, an intermediate piece 12 and a pouring nozzle 14.
- the distribution vessel 9 has in the direction of the mold 1 facing wall portion 10 has a centrally disposed, obliquely upwardly extending pouring channel 11 with a rectangular cross-sectional area.
- the intermediate piece 12 is connected, which has a pouring channel 13.
- the pouring channel 13 has the same dimensions as the pouring channel 11 in cross section. Subsequently, the pouring channel 13 widens in its width, as in FIG Fig. 2 you can see.
- the pouring channel 13 runs parallel to the horizontal or to the bath level 7 of the mold 1. Due to the continuous widening of the cross section of the pouring channel 13 in the direction of the pouring nozzle 14, it acts like a diffuser.
- the pouring nozzle 14 is flanged to this.
- the casting nozzle 14 is arranged in a slightly downwardly inclined angle, for example of 9 °, and extends up to the level of the bath level 7 of the mold 1.
- the in the FIGS. 1 . 2 and 9 The pouring nozzle 14 shown is divided into a distributor section 15 and a discharge section 18.
- the manifold section 15 is designed so that the casting nozzle 14 widens in width, up to the width of the belt to be cast.
- the height of the channel in the distributor section 15 remains unchanged and corresponds to the height of the pouring channels 11 and 13.
- the pouring nozzle 14, which is adapted in its width of the bandwidth to be cast, for example, has a length of about 150 to 200 mm.
- the length of the distributor section is about 60% of the length of the pouring nozzle.
- a feed throttle 16 extending over the entire cross section is arranged.
- the flow restrictor 16 has a certain wall thickness, for example 6 to 8 mm, and arranged near the bottom openings 17.
- the individual juxtaposed openings or holes 17 have identical cross-sectional areas and equal distances from each other.
- the sum of the cross-sectional areas of the flow-through openings is e.g. 0.9 to 0.94 times the inlet cross section of the pouring channel 13.
- FIGS. 3 to 5 Different variants of the flow throttle 16 are shown.
- the flow throttle 16 according to Fig. 3 has slots 17a.
- a second embodiment ( Fig. 4 ) is equipped with shortened oblong holes 17b, which extend to the bottom portion 20 of the pouring nozzle 14 and are arranged in the form of a "comb”.
- a third variant ( Fig. 5 ) has circular holes 17c.
- dispensing strip 21 has three rows 22a, 22b, 22c at circular discharge openings 22d.
- the openings within a row are identical.
- the arranged at the lowest point of the Austragsang 21 row 22a has the smallest openings, the subsequent rows 22b and 22c each have larger diameter openings. As the diameter of the openings increases, their number decreases.
- the discharge bar according to Fig. 7 has two rows with identical circular outlet openings 22d, which are arranged offset to one another.
- Austragself has only a number of discharge openings, wherein the identical openings 22 are designed as slots 22e.
- the outlet throttle 21 has a thickness of about 6 to 10 mm and a conical shape extending from the outside to the center to achieve a gradient flow.
- the outlet openings or bores can be arranged inclined at an angle of 12 to 20 ° counter to the direction of the inflow flow.
- a ratio flow rate to volume flow of 1: 4 to 1: 3 and at the exit point A of 1: 1.5 to 1: 2 becomes ( Fig. 2 ).
- the melt After the melt has entered the casting nozzle 14, it is continuously distributed in the distributor section 15 over the entire width of the casting nozzle 14, which corresponds to the width of the strip to be cast. The volume flow is distributed evenly on both sides continuously.
- the melt supply is indicated by an arrow.
- the inlet cross section S of the pouring nozzle 14 is identical to the outlet cross section A of the intermediate piece 12.
- the casting nozzle 14 is at its two longitudinal sides (in the flow direction) by means of Fig. 9 not to be seen side walls closed.
- a flow throttle 16 with openings 17 is arranged at the end of the distributor section 15.
- the kinetic energy of the melt flow is reduced and emerging from the throttle 16 partial flows flow at a reduced flow rate and unite to a over the entire width of the discharge section 18 extending even flow.
- the flow restrictor should be designed so that a ratio of outlet cross-sectional area to volume flow in the range from 1: 8 to 1:12 is complied with.
- the outlet cross-sectional area results from the sum of the individual cross-sectional areas of the passage openings 17, 17 a, 17 b, 17 c of the throttle 16.
- the flow throttle 16 thus also causes a symmetrical distribution of the melt over the entire width of the discharge section 18 of the pouring nozzle 14, wherein a continuous volume flow sets.
- the melt is uniformly thermally stressed.
- the temperature increase of the melt caused by the flow throttle 16 makes it possible to dispense with continuous heating of the casting nozzle 14 during casting.
- the discharge section of the pouring nozzle need not be completely filled with melt, but the degree of filling should be at least 50%.
- the melt is deflected in the direction of the mold bath level.
- melt is divided into small vertical streams, which are evenly distributed over the entire bandwidth as a laminar flow.
- the casting nozzle 14 is arranged so that at least the lowest point of the discharge strip 21 is in direct physical contact with the bath level 7 of the mold 1.
- the opening angle ⁇ of the discharge strip 21 is formed between the discharge strip 21 and the bath level 7 a kind of melt wedge as discharge profile.
- the supplied melt passes as a calm, even flow in the Kokillenbad.
- the flow velocity of the melt after emerging from the openings 22 of the outlet throttle 21 corresponds approximately to the withdrawal speed of the finished strip.
- the flow velocity of the melt can be adapted specifically to the respective production-specific conditions by means of calculations and preliminary tests.
- the melt By introducing the melt as a laminar flow and forming a melt wedge turbulence in the pool of the mold are largely excluded.
- the maximum height of the outlet profile or melting wedge which is determined by the opening angle ⁇ (15 to 30 °) of the discharge strip 21, is dependent on the material thickness of the strip to be cast and should be adjusted so that at the point of the smallest distance to the bath level 7 a ratio distance / band thickness of 1: 1.5 to 1: 1.1 is maintained.
- the proposed method and associated apparatus are particularly suitable for the production of copper strips with a width of 1000 to 1300 mm and a thickness of 30 to 50 mm.
Abstract
Description
Die Erfindung bezieht sich auf ein Verfahren zur Herstellung von breiten Bändern aus Kupfer oder Kupferlegierungen durch Vergießen einer Flüssigschmelze in eine umlaufende Breitbandkokille sowie eine zur Durchführung des Verfahrens geeignete Vorrichtung, bestehend aus einem Verteilergefäß und einer Gießdüse zur Zuführung der flüssigen Metallschmelze in die Bandgießkokille.The invention relates to a method for producing wide strips of copper or copper alloys by casting a liquid melt into a circumferential broadband mold and a device suitable for carrying out the method, consisting of a distributor vessel and a pouring nozzle for supplying the liquid molten metal into the strip casting mold.
Zur Herstellung von breiten Bändern wird die in einem Verteilergefäß (Tundish) befindliche flüssige Schmelze mittels eines oder mehrerer Gießrohre oder Gießdüsen in die tiefer gelegene Breitbandkokille geleitet. Vorrichtungen zur Zuführung einer Metallschmelze aus einem Verteilergefäß bzw. Tundish in eine Kokille sind bereits in verschiedenen Ausführungen bekannt. Die im Tundish befindliche Schmelze wird mittels eines Gießrohres oder mehrerer Gießrohre in das Schmelzebad, den Pool, der mitlaufenden Bandgießkokille eingeleitet. Das Gießrohr kann vertikal oder in einem definierten Winkel, geneigt zur Horizontalen, angeordnet sein. Die Gießrohre sollen für eine gleichmäßige und turbulenzarme Verteilung der Schmelze in der Bandgießkokille sorgen. Durch eine ausreichende Füllstandshöhe im Tundish wird sichergestellt, dass das Gießrohr vollständig mit Schmelze gefüllt ist. Die Strömungsgeschwindigkeit der Schmelze wird in Abhängigkeit vom Gießwinkel des Gießrohres durch den metallostatischen Druck der im Tundish befindlichen Schmelze beeinflusst. Bei zunehmender Beschleunigung der Schmelze im Gießrohr wird ein Unterdruck erzeugt, der zu Turbulenzen und Badspiegelschwankungen der im Pool der Bandgießkokille befindlichen Schmelze führt.To produce wide strips, the liquid melt located in a tundish is directed into the lower-lying broadband mold by means of one or more pouring tubes or pouring nozzles. Devices for feeding a molten metal from a tundish or tundish into a mold are already known in various designs. The melt located in the tundish is introduced by means of a pouring tube or several pouring tubes into the melt bath, the pool, the revolving cast strip mold. The pouring tube may be arranged vertically or at a defined angle, inclined to the horizontal. The casting pipes should ensure a uniform and low-turbulence distribution of the melt in the strip casting mold. A sufficient fill level in the tundish ensures that the pouring tube is completely filled with melt. The flow rate of the melt is influenced by the metallostatic pressure of the melt in the tundish, depending on the casting angle of the pouring tube. With increasing acceleration of the melt in the pouring tube, a negative pressure is generated, which leads to turbulence and Badspiegelschwankungen of located in the pool of the strip casting mold melt.
Eine Vielzahl der bekannten Gießrohre sind Tauchrohre, die in das Schmelzenbad der Kokille eintauchen und die zugeführte Schmelze unterhalb der Badoberfläche verteilen.A variety of the known pouring tubes are dip tubes that dip into the molten bath of the mold and distribute the supplied melt below the bath surface.
Aus der
Aus der
Die bekannten Vorrichtungen mit geneigt vom Tundish in die tiefer gelegene Kokille verlaufenden Tauchrohre erfordern, dass das Tauchrohr voll mit Schmelze gefüllt ist.The known devices with inclined tundish extending from the tundish into the lower mold die tubes require that the dip tube is fully filled with melt.
Diese verursachen in den herzustellenden Flachprodukten Einschlüsse, die sich negativ auf die Qualität auswirken.These cause inclusions in the flat products to be produced, which have a negative effect on the quality.
Aus der
In der
Bei vertikal angeordneten Tauchrohren ist es bekannt, diese mit mechanischen Drosseln auszurüsten, um durch eine Verringerung der Strömungsgeschwindigkeit, das Füllen des Innenraumes des Gießrohres zu verbessern (
In der Praxis zeigte sich, das zur Herstellung von Bändern mit einer Breite von 800 bis 1500 mm und einer Dicke 20 bis 50 mm durch Gießen einer Kupferschmelze mittels Tauchrohren in eine Breitbandkokille erhebliche Probleme auftreten. Auch bei einer geringen Neigung der Tauchrohre kommt es aufgrund der Strömungsgeschwindigkeit der unterhalb der Badoberfläche zugeführten Schmelze zu Wirbelbildungen im Pool, durch die Gasblasen und oxidische und sonstige Verunreinigungen, die sich an der Oberfläche ansammeln, in die Schmelze eingespült werden. Diese führen zu Lunkern und Rissen im Gussgefüge des Fertigbandes.In practice, it has been found that for the production of strips with a width of 800 to 1500 mm and a thickness of 20 to 50 mm by casting a molten copper by means of dip tubes into a broadband mold significant problems occur. Even with a slight inclination of the dip tubes occurs due to the flow rate of the supplied below the bath surface melt to the formation of vortices in the pool, are flushed through the gas bubbles and oxidic and other impurities that accumulate on the surface in the melt. These lead to voids and cracks in the cast structure of the finished strip.
Beim Vergießen von Kupfer- oder Kupferlegierungen treten aufgrund werkstoffspezifischer Eigenschaften im Vergleich zu anderen Nichteisenmetallen noch besondere Schwierigkeiten auf, bedingt durch eine intermetallische Hochtemperaturkorrosion und hohe Sauerstoffaffinität.Due to material-specific properties, potting of copper or copper alloys poses special difficulties compared to other non-ferrous metals due to high-temperature intermetallic corrosion and high oxygen affinity.
Der Erfindung liegt die Aufgabe zugrunde, ein Verfahren zur Herstellung von breiten Bändern aus Kupfer oder Kupferlegierungen durch Vergießen einer Flüssigmetallschmelze in eine umlaufende Breitbandkokille zu schaffen, mit dem es möglich ist, ein qualitätsgerechteres Gussgefüge zu erreichen. Ferner soll eine zur Durchführung des Verfahrens geeignete Vorrichtung geschaffen werden.The invention has for its object to provide a method for producing wide strips of copper or copper alloys by casting a liquid metal melt in a circumferential broadband mold, with which it is possible to achieve a quality-matched cast structure. Furthermore, a device suitable for carrying out the method is to be provided.
Erfindungsgemäß wird die Aufgabe verfahrenstechnisch durch die im Anspruch 1 angegebenen Merkmale gelöst. Vorteilhafte Ausgestaltungen und Weiterbildungen der Verfahrensweise sind Gegenstand der Ansprüche 2 bis 9. Anspruch 10 bezieht sich auf eine zur Durchführung des Verfahrens geeignete Vorrichtung. Vorteilhafte Ausgestaltungen der Vorrichtung sind Gegen-stand der Ansprüche 11 bis 20.According to the invention, the object is achieved by the technical features of claim 1. Advantageous embodiments and further developments of the procedure are the subject of claims 2 to 9.
Die vorgeschlagene Verfahrensweise umfasst folgende Maßnahmen:The proposed procedure includes the following measures:
Der Schmelzespiegel im Verteilergefäß wird auf einem konstanten Niveau (H), oberhalb der Einbindungsstelle der Gießdüse in das Verteilergefäß, gehalten, in einem Bereich von 75 bis 90 mm, bezogen auf das Niveau des Badspiegels der Kokille. Die im Verteilergefäß bzw. Tundish befindliche flüssige Metallschmelze wird durch einen aufsteigenden Kanal vom Verteilergefäß zur Gießdüse geleitet. Entsprechend der Ausgestaltung des Tundish, kann der aufsteigende Kanal in der entsprechenden Seitenwand des Tundish angeordnet sein. In bestimmten Anwendungsfällen kann es zweckmäßig sein, dass die Schmelze vor dem Eintritt in die Gießdüse noch einen parallel zur Horizontalen verlaufenden Kanal durchströmt, der sich vorzugsweise in Strömungsrichtung in der Breite erweitert. Beim Durchströmen dieses Kanals kann eine Absenkung der Strömungsgeschwindigkeit der Schmelze bewirkt werden.The melt level in the tundish is maintained at a constant level (H), above the point of incorporation of the tuyere into the tundish, in a range of 75 to 90 mm, based on the level of the bath level of the mold. The molten metal in the tundish or tundish is passed through an ascending channel from the tundish to the casting nozzle. According to the configuration of the tundish, the ascending channel can be arranged in the corresponding side wall of the tundish. In certain applications, it may be expedient that the melt flows through a parallel to the horizontal channel extending before entering the casting nozzle, which preferably widens in the flow direction in width. When flowing through this channel, a lowering of the flow velocity of the melt can be effected.
Der Kanalquerschnitt ist vorzugsweise so auszulegen, dass an der Eintrittsstelle ein Verhältnis Strömungsgeschwindigkeit zu Volumenstrom von 1:4 bis 1:3 und an der Austrittsstelle von 1:1,5 bis 1:2 eingehalten wird.The channel cross-section is preferably to be designed such that a ratio of flow rate to volume flow of 1: 4 to 1: 3 and at the exit point of 1: 1.5 to 1: 2 is maintained at the entry point.
Nach Eintritt der Schmelzeströmung in die Gießdüse wird diese symmetrisch über eine Breite verteilt, die der Breite des herzustellenden Bandes entspricht. Die Schmelze wird innerhalb der Gießdüse durch mindestens eine erste Drossel geleitet, um die kinetische Energie der Schmelzeströmung abzubauen. Hinter der Drossel stellt sich eine reduzierte Strömungsgeschwindigkeit ein und es entsteht ein sich über die gesamte Breite erstreckender gleichmäßiger Volumenstrom. Während des Durchströmens der Drossel wird die Schmelze gleichmäßig thermisch belastet. Dadurch können Verformungen der Gießdüse aufgrund von Materialspannungen vermieden werden. Die bewirkte Temperaturerhöhung der Schmelze hat den Vorteil, dass während des Gießens auf eine kontinuierliche Beheizung der Gießdüse verzichtet werden kann.After the melt flow into the casting nozzle, it is distributed symmetrically over a width which corresponds to the width of the strip to be produced. The melt is passed within the casting nozzle through at least one first throttle to reduce the kinetic energy of the melt flow. Behind the throttle, a reduced flow rate is established and there is a uniform volume flow extending over the entire width. During the flow through the throttle, the melt is uniformly thermally stressed. As a result, deformations of the casting nozzle due to material stresses can be avoided. The effect of increasing the temperature of the melt has the advantage that continuous casting of the pouring nozzle can be dispensed with during casting.
An der Austrittstelle der Gießdüse wird die Schmelze durch eine weitere Drossel in Richtung zur Kokillenbadoberfläche umgelenkt und in vertikaler Richtung über die gesamte Bandbreite der Kokille in eine Vielzahl kleiner Einzelströme aufgeteilt, die als laminare Strömung unter Bildung eines keilartigen Auslaufprofils mit einem in Abzugsrichtung des Bandes verlaufenden Öffnungswinkel von 15 bis 30° zum Badspiegel der Kokille in das Schmelzenbad der Kokille eingetragen wird.At the exit point of the casting nozzle, the melt is deflected by a further throttle in the direction of Kokillenbadoberfläche and divided in the vertical direction over the entire bandwidth of the mold into a plurality of small individual streams, which run as a laminar flow to form a wedge-like outlet profile with an extending direction of the tape Opening angle of 15 to 30 ° to the bath level of the mold is entered into the molten bath of the mold.
Im Ergebnis der vorgenannten Maßnahmen wird nach Austritt der Schmelze aus der Auslaufdrossel eine Strömungsgeschwindigkeit erreicht die annähernd der Bandgeschwindigkeit der Kokille entspricht und unter 0,1 m/s liegt. Die Schmelze gelangt als laminare Strömung unter Bildung eines keilförmigen Auslaufprofils in die Kokille. Dadurch werden Turbulenzen im Pool der Kokille weitestgehend vermieden. Durch das als Schmelzenkeil gebildete Auslaufprofil wird über die gesamte Breite der Kokille ein gleichmäßiger Wärmeeintrag erzielt, der sich vorteilhaft auf die Gussqualität auswirkt. Die Gefahr, dass im Gussgefüge Lunker und Risse entstehen können wird somit erheblich reduziert. Die maximale Dicke des sich über die gesamte Bandbreite erstreckenden Auslaufprofils kann variabel sein, sollte aber mindestens kleiner oder gleich der Dicke des zu gießenden Bandes sein.As a result of the aforementioned measures, after the melt emerges from the outlet throttle, a flow velocity which approximately corresponds to the belt speed of the mold and is below 0.1 m / s is achieved. The melt passes as a laminar flow to form a wedge-shaped outlet profile in the mold. As a result, turbulence in the pool of the mold are largely avoided. Through the outlet profile formed as a melt wedge a uniform heat input is achieved over the entire width of the mold, which has an advantageous effect on the casting quality. The risk of voids and cracks forming in the cast structure is thus considerably reduced. The maximum thickness of the run-out profile extending over the entire width may be variable, but should be at least equal to or less than the thickness of the tape to be cast.
Entsprechend den jeweiligen verfahrenstechnischen Randbedingungen, wie Bandabmessungen, Gießleistung, Zusammensetzung der Gießschmelze, kann die Gießdüse in Bezug auf den Badspiegel unterschiedlich angeordnet werden.Depending on the respective procedural boundary conditions, such as strip dimensions, casting capacity, composition of the casting melt, the casting nozzle can be arranged differently with respect to the bath level.
Die Austragsöffnungen der Gießdüse können sich oberhalb des Badspiegels der Kokille befinden. Der Abstand der Auslaufdrossel Gießdüse sollte an der kleinsten Stelle zum Badspiegel in Abhängigkeit von der Dicke des zu gießenden Bandes in einem Verhältnis Abstand/Dicke von 1:1,5 bis 1:1,1 liegen. Vorzugsweise beträgt die Niveaudifferenz zwischen Austragsleiste bzw. Auslaufdrossel und Badspiegeloberfläche ≤ 10 mm.The discharge openings of the pouring nozzle can be located above the bath level of the mold. The distance of the outlet throttle pouring nozzle should be at the smallest point to the bath level depending on the thickness of the tape to be cast in a ratio distance / thickness of 1: 1.5 to 1: 1.1. Preferably, the level difference between discharge strip or outlet throttle and bath mirror surface is ≤ 10 mm.
Gemäß einer weiteren Ausführungsvariante ist vorgesehen, dass die Austragsöffnungen der Gießdüse teilweise in den Badspiegel der Kokille eintauchen. In diesem Fall befinden sich nur die vorderen Austragsöffnungen der Austragsleiste vollständig oberhalb des Badspiegels. Die Austragsöffnungen können in Form von mehreren Reihen angeordnet sein, die quer zur Bandlaufrichtung verlaufen.According to a further embodiment, it is provided that the discharge openings of the pouring nozzle partially submerge in the bath level of the mold. In this case, only the front discharge openings of the discharge bar are completely above the bath level. The discharge openings may be arranged in the form of a plurality of rows which extend transversely to the direction of strip travel.
Die erste Drossel wird hinsichtlich der Materialdicke und der Querschnittsflächen der Durchtrittsöffnungen so ausgelegt, dass ein Verhältnis von Auslaufquerschnittsfläche zu Volumenstrom von 1:8 bis 1:12 eingehalten wird, wobei sich die Auslaufquerschnittsfläche aus der Summe der Einzelquerschnittsflächen der Durchtrittsöffnung der Drossel ergibt. Durch die Materialdicke von Vorlauf und Auslaufdrossel wird die Strömungsweglänge innerhalb der Drossel festgelegt, wobei durch unterschiedlich lange Strömungswege die Strömungsgeschwindigkeit der Schmelze gezielt beeinflusst werden kann.With regard to the material thickness and the cross-sectional areas of the passage openings, the first throttle is designed such that a ratio of outlet cross-sectional area to volume flow of 1: 8 to 1:12 is maintained, the outlet cross-sectional area resulting from the sum of the individual cross-sectional areas of the passage opening of the throttle. Due to the material thickness of the flow and outlet throttle, the flow path length is determined within the throttle, wherein the flow velocity of the melt can be influenced in a targeted manner by flow paths of different lengths.
Die Gießeinheit der zur Durchführung des Verfahrens bestimmten Vorrichtung ist so angeordnet, dass zwischen dem Badspiegel der Kokille und der Füllstandhöhe eine Niveaudifferenz von 70 bis 95 mm besteht. Dadurch ist es möglich, die Strömungsgeschwindigkeit der Schmelze auf einem niedrigen Niveau zu halten.The casting unit of the device intended for carrying out the method is arranged so that a level difference of 70 to 95 mm exists between the bath level of the mold and the level height. This makes it possible to keep the flow rate of the melt at a low level.
Ausgehend von der Auslegung des Verteilergefäßes soll die Schmelze durch einen ansteigend verlaufenden Gießkanal aus dem Verteilergefäß abströmen, dessen Eintrittsöffnung in unmittelbarer Nähe zum Boden des Verteilergefäßes liegt. Dadurch wird sichergestellt, dass der Flüssigkeitsspiegel im Verteilergefäß auf einem niedrigen Niveau gehalten werden kann, wodurch der metallostatische Druck gering ist, und während des Abfließens der Schmelze keine Luft eingeschleust wird. Der ansteigende Kanal ist im vorderen Wandabschnitt des Verteilergefäßes, der in Richtung zur Kokille zeigt, angeordnet.Based on the design of the distribution vessel, the melt is to flow out of the distribution vessel through a rising pouring channel, the inlet opening of which lies in the immediate vicinity of the bottom of the distribution vessel. This ensures that the liquid level in the distribution vessel can be maintained at a low level, whereby the metallostatic pressure is low, and no air is introduced during the outflow of the melt. The rising channel is arranged in the front wall portion of the distribution vessel, which faces towards the mold.
Die Gießdüse besitzt einen Verteilerabschnitt und einen Austragsabschnitt, wobei sich der Verteilerabschnitt in seiner Breite zunehmend, bis auf die Breite des zu gießenden Bandes erweitert. Zwischen dem Verteilerabschnitt und dem Austragsabschnitt ist eine sich über die gesamte Querschnittsfläche erstreckende erste Drossel mit durchströmbaren Öffnungen angeordnet. Diese sind vorzugsweise in einer Reihe, entweder unmittelbar am Bodenabschnitt angrenzend oder in einem geringen Abstand zum Boden der Gießdüse angeordnet.The pouring nozzle has a distributor portion and a discharge portion, wherein the distributor portion widens progressively in its width, up to the width of the belt to be cast. Between the distributor section and the discharge section there is arranged a first throttle with throughflow openings extending over the entire cross-sectional area. These are preferably arranged in a row, either directly adjacent to the bottom portion or at a small distance from the bottom of the casting nozzle.
Der Austragsabschnitt besitzt eine sich in Richtung zur Kokille verjüngende Schnauze, deren untere Begrenzung in einem definierten Winkel schräg nach oben verläuft und als Austragsleiste mit in Richtung zur Badoberfläche zeigenden Öffnungen ausgerüstet ist. Die Austragsleiste bzw. Auslaufdrossel ist in einem Öffnungswinkel von 15 bis 30° zum Badspiegel der Kokille angeordnet. Vorzugsweise befindet sich die tiefstgelegene Stelle der Austragsleiste oberhalb der Badoberfläche, in einem Abstand, der das 0,9 bis 0,5fache der Dicke des zu gießenden Bandes entspricht. Vorzugsweise sollte der Abstand jedoch klein gehalten werden und nicht größer als 10 mm sein. Durch den geringen Abstand wird bei speziellen Kupferlegierungen ein mögliches "Einfrieren" der Schmelze verhindert. In bestimmten Anwendungsfällen kann es auch zweckmäßig sein, wenn die tiefstgelegene Stelle der Austragsleiste in Berührungskontakt mit der Badoberfläche steht oder teilweise in diese eintaucht.The discharge section has a snout tapering in the direction of the mold, whose lower boundary extends obliquely upward at a defined angle and is equipped as a discharge strip with openings pointing in the direction of the bath surface. The discharge strip or outlet throttle is arranged at an opening angle of 15 to 30 ° to the bath level of the mold. Preferably, the lowest point of the Austragsleiste is located above the bath surface, at a distance which is 0.9 to 0.5 times the thickness of the pouring Bandes corresponds. Preferably, however, the distance should be kept small and not greater than 10 mm. Due to the short distance, a special "freezing" of the melt is prevented with special copper alloys. In certain applications, it may also be useful if the lowest point of the Austragsleiste is in touching contact with the bath surface or partially immersed in this.
Die Austragsöffnungen der Austragsleiste können entsprechend der zu erzielenden Strömungsgeschwindigkeit unterschiedlich ausgebildet und angeordnet sein, wie z.B. in Form von Reihen mit identischen oder unterschiedlichen Öffnungsquerschnitten.The discharge openings of the discharge bar can be designed and arranged differently according to the flow velocity to be achieved, such as e.g. in the form of rows with identical or different opening cross-sections.
Gießdüse und Verteilergefäß können auch über ein Zwischenstück mit einem Gießkanal verbunden sein, der parallel zur Horizontalen verläuft und sich in Strömungsrichtung in seiner Breite kontinuierlich vergrößert. Das Zwischenstück kann auch integrierter Bestandteil des Verteilergefäßes sein. Durch den zwischengeschalteten Strömungsweg soll sichergestellt werden, dass die kinetische Energie der Strömungsgeschwindigkeit bereits in diesem Abschnitt abgebaut wird.Casting nozzle and distribution vessel can also be connected via an intermediate piece with a pouring channel, which runs parallel to the horizontal and continuously increases in width in the flow direction. The intermediate piece may also be an integral part of the distribution vessel. The intermediary flow path is intended to ensure that the kinetic energy of the flow velocity is already dissipated in this section.
Mittels der vorgeschlagenen Maßnahmen kann beispielsweise bei der Herstellung eines endlosen Bandes mit einer Breite von 1290 mm und einer Dicke von 40 mm, entspricht einer Gießleistung von ca. 55 t/h, die am Austritt des Tundish vorliegende Strömungsgeschwindigkeit der flüssigen Metallschmelze um ca. das 10 bis 20fache reduziert werden.By means of the proposed measures, for example, in the production of an endless belt with a width of 1290 mm and a thickness of 40 mm, corresponding to a casting capacity of about 55 t / h, the present at the outlet of the tundish flow rate of liquid molten metal to about the 10 to 20 times reduced.
Die aus der Gießdüse austretende Strömungsgeschwindigkeit der Schmelze kann somit der Bandgeschwindigkeit angepasst werden.The flow velocity of the melt emerging from the casting nozzle can thus be adapted to the belt speed.
Die Erfindung soll nachstehend an einem Ausführungsbeispiel erläutert werden.The invention will be explained below using an exemplary embodiment.
In der zugehörigen Zeichnung zeigen:
- Fig. 1
- die Vorrichtung in vereinfachter schematischer Darstellung als Längsschnitt,
- Fig. 2
- die Gießeinheit als Draufsicht,
- Fig. 3
- eine erste Ausführungsvariante der Vorlaufdrossel als Vorderansicht,
- Fig. 4
- eine zweite Ausführungsvariante der Vorlaufdrossel als Vorderansicht,
- Fig. 5
- eine dritte Ausführungsvariante der Vorlaufdrossel als Vorderansicht,
- Fig. 6
- eine erste Ausführungsvariante der Auslaufdrossel als Draufsicht,
- Fig. 7
- eine zweite Ausführungsvariante der Auslaufdrossel als Draufsicht,
- Fig. 8
- eine dritte Ausführungsvariante der Auslaufdrossel als Draufsicht und
- Fig. 9
- einen Ausschnitt der Gießdüse in perspektivischer Darstellung.
- Fig. 1
- the device in a simplified schematic representation as a longitudinal section,
- Fig. 2
- the pouring unit as a plan view,
- Fig. 3
- a first embodiment of the flow throttle as a front view,
- Fig. 4
- a second embodiment of the flow throttle as a front view,
- Fig. 5
- a third embodiment of the flow throttle as a front view,
- Fig. 6
- a first embodiment of the outlet throttle as a plan view,
- Fig. 7
- a second embodiment of the outlet throttle as a plan view,
- Fig. 8
- a third embodiment of the outlet throttle as a plan view and
- Fig. 9
- a section of the pouring nozzle in a perspective view.
Die in der
Die Abzugs- bzw. Bandgeschwindigkeit der Gießbänder 2, 3 ist abhängig von der Breite undThe deduction or belt speed of the casting belts 2, 3 depends on the width and
Dicke des zu gießenden Bandes.Thickness of the belt to be cast.
Die zur Zuführung der Schmelze in die Kokille 1 bestimmte Gießeinheit 8 (
Das Verteilergefäß 9 besitzt in dem in Richtung zur Kokille 1 zeigenden Wandabschnitt 10 einen mittig angeordneten, schräg nach oben verlaufenden Gießkanal 11 mit einer rechteckförmigen Querschnittsfläche. An das Verteilergefäß 9 ist das Zwischenstück 12 angeschlossen, das einen Gießkanal 13 aufweist. An der Anschlussstelle des Zwischenstückes 12 besitzt der Gießkanal 13 im Querschnitt die gleichen Abmessungen wie der Gießkanal 11. Nachfolgend erweitert sich der Gießkanal 13 in seiner Breite, wie in
Am Ende des Verteilerabschnitts 15 ist eine sich über den gesamten Querschnitt erstreckende Vorlaufdrossel 16 angeordnet. Die Vorlaufdrossel 16 besitzt eine bestimmte Wanddicke, beispielsweise 6 bis 8 mm, und in Bodennähe angeordnete Öffnungen 17. Die einzelnen, nebeneinander angeordneten Öffnungen bzw. Löcher 17 besitzen identische Querschnittsflächen und gleiche Abstände zueinander. Die Summe der Querschnittsflächen der Durchströmöffnungen beträgt z.B. 0,9 bis 0,94fache des Eintrittsquerschnittes des Gießkanals 13.At the end of the
In den
Der sich an den Verteilerabschnitt 15 anschließende Austragsabschnitt 18 besitzt eine sich in Richtung zur Kokille 1 verjüngende Schnauze 19, wie in
Die in
Die Austragsleiste gemäß
Die in
Die Anordnung und Auslegung der Austragsöffnungen der Auslaufdrossel bzw. Austragsleiste wird an hand spezieller Berechnungsmodelle ermittelt, wobei zu berücksichtigen ist, dass die mittlere Ausströmgeschwindigkeit der Schmelze nach Verlassen der Auslaufdrossel unter 0,1 m/s liegen soll. Vorzugsweise besitzt die Auslaufdrossel 21 eine Dicke von ca. 6 bis 10 mm und eine von außen zur Mitte verlaufende konische Form zur Erzielung einer Gefälleströmung. Die Austrittsöffnungen bzw. -bohrungen können entgegen der Richtung der Zuflussströmung in einem Winkel von 12 bis 20° geneigt angeordnet sein.The arrangement and design of the discharge openings of the outlet throttle or Austragsleiste is determined on hand special calculation models, taking into account that the average outflow velocity of the melt after leaving the outlet throttle should be less than 0.1 m / s. Preferably, the
Der Strömungsverlauf der flüssigen Kupferschmelze während des Gießprozesses ist folgender:
- Im Verteilergefäß bzw.
Tundish 9 befindet sich die flüssige Schmelze mit einer definierten Füllstandhöhe H. Dabei ist wesentlich, dass während des kontinuierlichen Gießprozesses dieSchmelze im Verteilergefäß 9 auf einem konstanten Niveau H gehalten wird,wobei Gießeinheit 8 und Bandkokille 1 so anzuordnen sind, dass zwischen dem Badspiegel 7 der Kokille 1 und - der Füllstandshöhe
H im Verteilergefäß 9 eine Niveaudifferenz N von 75 bis 90 mm eingehalten wird (Fig. 1 ). Die FüllstandshöheH im Verteilergefäß 9 liegt demzufolge mindestens in Höhe der Obergrenze des Gießkanals 11 an derAustrittsstelle des Verteilergefäßes 9. Dadurch ist einerseits sichergestellt, dassim Verteilergefäß 9 keine Luft in die Schmelze eingeschleust werden kann. Andererseits wird durch diese Niveaudifferenz eine für den Gießprozess vorteilhafte, nicht zu hohe, Strömungsgeschwindigkeit der Schmelze gewährleistet. Die Strömungsgeschwindigkeit der Schmelze ist direkt proportional der Niveaudifferenz N. Die Schmelze strömt aufgrund des metallostatischen Druckesim Verteilergefäß 9 aufsteigenddurch den Gießkanal 11. Dieser ist während des Gießprozesses ständig voll mit Schmelze gefüllt.Die Gießdüse 14 kann auch direktam Verteilergefäß 9 angeschlossen sein. Bei der inFig. 1 gezeigten Ausführung des Verteilergefäßes 9 ist es jedoch zweckmäßig,ein Zwischenstück 12zwischen Tundish 9 und Gießdüse 14 anzuordnen.Wird ein Zwischenstück 12 angeordnet, so ist es vorteilhaft,wenn der Gießkanal 13 in diesem parallel zur Horizontalen verläuft. Der Volumenstrom der Schmelze ist abhängig von den Abmessungen des herzustellenden Bandes, das durch die vorgegebene Gießleistung bestimmt wird.Im vorgesehenen Zwischenstück 12 wird der strangförmige Volumenstrom aufgrund des sich in der Breite erweiternden Gießkanals 13 gleichmäßig verteilt, wobei sich dessen Höhe verringert.
- In the distribution vessel or
tundish 9 is the liquid melt with a defined level height H. It is essential that during the continuous casting process, the melt in thedistribution vessel 9 is kept at a constant level H, castingunit 8 and coil mold 1 are to be arranged so that between the bath level 7 of the mold 1 and - the level height H in the distribution vessel 9 a level difference N of 75 to 90 mm is maintained (
Fig. 1 ). Consequently, on the one hand, it is ensured that no air can be introduced into the melt in thedistributor vessel 9. The fill level H in thedistribution vessel 9 is therefore at least equal to the upper limit of the pouringchannel 11 at the exit point of thedistribution vessel 9. On the other hand, an advantageous, not too high, flow rate of the melt is ensured by this level difference for the casting process. The flow rate of the melt is directly proportional to the level difference N. The melt flows due to the metallostatic pressure in thedistribution vessel 9 ascending through the pouringchannel 11. This is constantly filled with melt during the casting process. The pouringnozzle 14 may also be connected directly to thedistribution vessel 9. At the inFig. 1 shown embodiment of thedistribution vessel 9, however, it is expedient to arrange anintermediate piece 12 betweentundish 9 and pouringnozzle 14. If anintermediate piece 12 is arranged, then it is advantageous if the pouringchannel 13 runs parallel to the horizontal in this. The volume flow of the melt is dependent on the dimensions of the strip to be produced, the determined by the predetermined casting performance. In the intendedintermediate piece 12 of the strand-shaped volume flow is evenly distributed due to the widening inwidth casting channel 13, wherein the height is reduced.
In Abhängigkeit von der Gießleistung sollte der Gießkanal 13 so ausgelegt werden, dass an der Eintrittsstelle E des Gießkanals 13 ein Verhältnis Strömungsgeschwindigkeit zu Volumenstrom von 1:4 bis 1:3 und an der Austrittsstelle A von 1:1,5 bis 1:2 eingehalten wird (
Nach Eintritt der Schmelze in die Gießdüse14 wird diese im Verteilerabschnitt 15 kontinuierlich über die gesamte Breite der Gießdüse 14 verteilt, die der Breite des zu gießenden Bandes entspricht. Dabei verteilt sich der Volumenstrom gleichmäßig nach beiden Seiten kontinuierlich. In
Am Ende des Verteilerabschnittes 15 ist eine Vorlaufdrossel 16 mit Öffnungen 17 angeordnet. Beim Durchströmen der Öffnungen 17 wird die kinetische Energie der Schmelzeströmung abgebaut und die aus der Drossel 16 austretenden Teilströme fließen mit reduzierter Strömungsgeschwindigkeit und vereinigen sich zu einem sich über die gesamte Breite des Austragsabschnittes 18 erstreckenden gleichmäßigen Volumenstrom.At the end of the
Hinsichtlich der Materialdicke bzw. Tiefe der Vorlaufdrossel 16, durch die die Strömungsweglänge innerhalb der Drossel festgelegt wird, und der Größe der Querschnittsflächen der Durchtrittsöffnungen 17, 17a, 17b, 17c sollte die Vorlaufdrossel so ausgelegt sein, dass ein Verhältnis von Auslaufquerschnittsfläche zu Volumenstrom im Bereich von 1:8 bis 1:12 eingehalten wird. Die Auslaufquerschnittsfläche ergibt sich aus der Summe der Einzelquerschnittsflächen der Durchtrittsöffnungen 17, 17a, 17b, 17c der Drossel 16.With regard to the material thickness or depth of the
Die Vorlaufdrossel 16 bewirkt somit auch eine symmetrische Verteilung der Schmelze über die gesamte Breite des Austragsabschnittes 18 der Gießdüse 14, wobei sich ein kontinuierlicher Volumenstrom einstellt. Beim Durchströmen der Vorlaufdrossel 16 wird die Schmelze gleichmäßig thermisch belastet. Dadurch werden Verformungen der Gießdüse 14 aufgrund von Materialspannungen nahezu ausgeschlossen. Die durch die Vorlaufdrossel 16 bewirkte Temperaturerhöhung der Schmelze ermöglicht es, dass während des Gießens auf eine kontinuierliche Beheizung der Gießdüse 14 verzichtet werden kann. Während des Gießens muss der Austragsabschnitt der Gießdüse nicht vollständig mit Schmelze gefüllt sein, der Füllgrad sollte jedoch mindestens 50% betragen.The
Durch die im Austragsabschnitt 18 geneigt angeordnete Austragsleiste 21 mit den Austragsöffnungen 22 wird die Schmelze in Richtung Kokillenbadspiegel umgelenkt. Durch die Ausströmöffnungen 22 wird Schmelze in kleine vertikale Einzelströme aufgeteilt, die über die gesamte Bandbreite gleichmäßig als laminare Strömung verteilt werden. Durch die Austragsleiste wird zugleich eine weitere Reduzierung der Strömungsgeschwindigkeit bewirkt. Die Gießdüse 14 ist so angeordnet, dass sich mindestens die tiefstgelegene Stelle der Austragsleiste 21 in unmittelbarem Berührungskontakt mit dem Badspiegel 7 der Kokille 1 befindet. Durch den Öffnungswinkel α der Austragsleiste 21 bildet sich zwischen der Austragsleiste 21 und dem Badspiegel 7 ein Art Schmelzenkeil als Austragsprofil aus. Die zugeführte Schmelze gelangt als beruhigte, gleichmäßige Strömung in das Kokillenbad. Die Strömungsgeschwindigkeit der Schmelze nach Austritt aus den Öffnungen 22 der Auslaufdrossel 21 entspricht in etwa der Abzugsgeschwindigkeit des Fertigbandes.By means of the
Durch Veränderungen in der Materialdicke bzw. Tiefe von Vorlauf-16 und Auslaufdrossel 21 kann an Hand von Berechnungen und Vorversuchen die Strömungsgeschwindigkeit der Schmelze gezielt an die jeweiligen produktionsspezifischen Bedingungen angepasst werden. Durch den Eintrag der Schmelze als laminare Strömung und unter Bildung eines Schmelzenkeiles werden Turbulenzen im Pool der Kokille weitestgehend ausgeschlossen. Durch das als Schmelzenkeil gebildete Auslaufprofil über die gesamte Breite der Kokille wird ein gleichmäßiger Wärmeeintrag erzielt, so dass die Flüssigmetalleinleitung in den Pool keine nachteilige Auswirkungen auf die Gussqualität hat. Aufgrund der Verringerung der Strömungsgeschwindigkeit der flüssigen Metallschmelze und die Ausbildung eines keilförmigen Auslaufprofils wird die Gefahr, dass im Pool der Kokille Verwirbelungen entstehen, nahezu ausgeschlossen. Die Maximale Höhe des Auslaufprofils bzw. Schmelzenkeiles, die durch den Öffnungswinkel α (15 bis 30°) der Austragsleiste 21 bestimmt wird, ist abhängig von der Materialdicke des zu gießenden Bandes und sollte so eingestellt werden, dass an der Stelle des kleinsten Abstandes zum Badspiegel 7 ein Verhältnis Abstand/Banddicke von 1:1,5 bis 1:1,1 eingehalten wird.Due to changes in the material thickness or depth of
Die vorgeschlagene Verfahrensweise und zugehörige Vorrichtung sind insbesondere zur Herstellung von Kupferbändern mit einer Breite von 1000 bis 1300 mm und einer Dicke von 30 bis 50 mm geeignet. Mittels der vorgeschlagenen Maßnahmen können somit Bänder aus Kupfer oder Kupferlegierungen hergestellt werden, die keine die Qualität beeinträchtigende Lunker oder Rissbildungen aufweisen.The proposed method and associated apparatus are particularly suitable for the production of copper strips with a width of 1000 to 1300 mm and a thickness of 30 to 50 mm. By means of the proposed measures, it is therefore possible to produce strips of copper or copper alloys which have no voids or cracks which impair the quality.
Claims (20)
- Method for the production of wide strips of copper or copper alloys by pouring a molten liquid into a revolving wide strip mold (1), with the molten metal guided from the distribution container (9) into the lower wide strip mold (1) by a pour nozzle (14) inclined at an angle in which the surface of molten metal in the distribution container (9) is maintained at a constant level (H) above the place where the pour nozzle (14) is fixed in the distribution container (9) in the range of 75 mm to 90 mm with respect to the level of the bath surface (7) of the mold (1), the molten metal is guided by an ascending channel (11) from the distribution container (9) to the pour nozzle (14) and is distributed within the pour nozzle (14) symmetrically over a width which corresponds to the width of the strip to be produced, with the molten metal within the pour nozzle (14) being guided through at least one first flow restrictor (16) and redirected at the exit point of the pour nozzle (14) through another flow restrictor (21) in the direction of the mold bath surface (7) and separated into numerous small individual flows in a vertical direction over the entire strip width of the mold (1), the individual flows being carried into the molten metal bath of the mold (1) as a laminar flow which forms a wedge-type outflow profile with an opening angle (α), running in the direction of discharge of the strip, of between 15° to 30° to the bath surface (7) of the mold (1).
- Method according to claim 1, characterized in that the outlets (22, 22d, 22e) of the pour nozzle (14) are located above the bath surface (7) of the mold (1), with the distance of the pour nozzle (14) from the bath surface (7) at the smallest point set at a ratio of distance/thickness of 1:1.5 to 1:1.1, dependent on the thickness of the strip to be poured.
- Method according to claim1, characterized in that the outlets (22, 22d, 22e) of the pour nozzle (14) are partly immersed in the bath surface (7) of the mold (1).
- Method according to one of the claims 1 to 3, characterized in that before entering the pour nozzle (14) the molten metal flows through a channel (13) running parallel to the horizontal, which extends in width in the direction of flow.
- Method according to one of the claims 1 to 4, characterized in that the molten metal in the form of individual flows arranged in the form of rows (22a, 22b, 22c) is discharged from the pour nozzle (14).
- Method according to one of the claims 1 to 5, characterized in that a ratio of flow rate to volume flow of 1:4 to 1:3 and of 1:1.5 to 12 is maintained at the entry point (E) of the channel (13) and at the exit point (A) of the channel respectively.
- Method according to one of the claims 1 to 6, characterized in that the first flow restrictor (16) is designed in such a manner as regards the material thickness and the cross sectional areas of the openings (17, 17a, 17b, 17c) that a ratio of outlet cross sectional area to volume flow of 1:8 to 1:12 is maintained, with the outlet cross sectional areas being derived from the sum of the individual cross sectional areas of the openings (17, 17a, 17b, 17c) of the flow restrictor (16).
- Method according to one of the claims 1 to 7, characterized in that the flow rate of the molten metal is selectively influenced by flow paths of different lengths within the flow restrictors (16, 21).
- Method according to one of the claims 1 to 8, characterized in that the flow rate of the molten metal after discharging from the pour nozzle (14) is reduced to a value that corresponds approximately to the discharge speed of the mold (1) or is close to it.
- Device for carrying out the Method according to at least one of the previous claims, consisting of a distribution container (9) filled with a liquid molten metal and a pour nozzle (14), which form a pouring unit (8), and a revolving wide strip mold (1), with the pour nozzle (14) running diagonally downwards at a defined angle of inclination in which the pouring unit (8) is arranged in such a manner that there can be a difference in level of 70 to 95 mm between the bath surface (7) of the mold (1) and the filling height (H), an ascending outlet channel (11) is arranged in the distribution container (9) and the pour nozzle (14) has a distribution section (15) and a discharge section (18), with the distribution section (15) increasing in width up to the width of the strip to be poured, a first flow restrictor (16) extending over the entire cross sectional area with through-flowable openings (17, 17a, 17b, 17c) arranged between the distribution section (15) and the discharge section (18), the discharge section (18) having a spout (19) tapering in the direction of the mold (1), and the lower limit of said spout running diagonally upwards at a defined angle and fitted as a discharge strip (21) with openings (22, 22d, 22e) pointing in the direction of the bath surface (7).
- Device in accordance with claim 10, characterized in that the discharge strip (21) is arranged at an opening angle (α) of 15 to 30° to the bath surface (7) of the mold (1).
- Device in accordance with one of the claims 10 or 11, characterized in that the lowest point of the discharge strip (21) is above the bath surface (7), at a distance from the bath surface corresponding to 0.9 to 0.5 times the thickness of the strip to be poured.
- Device in accordance with one of the claims 10 or 11, characterized in that the lowest part of the discharge strip (21) is in contact with the bath surface (7).
- Device in accordance with one of the claims 10 or 11, characterized in that the discharge strip (21) is partly immersed in the bath surface (7).
- Device in accordance with one of the claims 10 to 14, characterized in that the openings (22, 22d, 22e) of the discharge strip (21) are arranged in a row, with the openings within a row (22a, 22b, 22c) being of identical design.
- Device in accordance with one of the claims 10 to 15, characterized in that the openings (22, 22d, 22e) have different cross sectional areas.
- Device in accordance with one of the claims 10 to 16, characterized in that the openings (17, 17a, 17c) of the first flow restrictor (16) are arranged in a row and in the immediate vicinity of the base section (20) of the pour nozzle (14).
- Device in accordance with one of the claims 10 to 16, characterized in that the openings (17b) of the first flow restrictor (16) are arranged in a row and limited by the base section (20) of the pour nozzle (14).
- Device in accordance with one of the claims 10 to 18, characterized in that a connecting piece (12) with pouring channel (13) is arranged between the distribution container (9) and pour nozzle (14).
- Device in accordance with one of the claims 10 to 19, characterized in that the pouring channel (13) arranged in the connecting piece (12) runs parallel to the horizontal and continues to increase in width in the direction of flow.
Priority Applications (15)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP06025918A EP1932605B1 (en) | 2006-12-14 | 2006-12-14 | Method and device for manufacturing wide strips made of copper or copper alloys |
ES06025918T ES2343581T3 (en) | 2006-12-14 | 2006-12-14 | PROCEDURE AND DEVICE FOR THE MANUFACTURE OF COPPER WIDE BANDS OR COPPER ALLOYS. |
AT06025918T ATE462512T1 (en) | 2006-12-14 | 2006-12-14 | METHOD AND DEVICE FOR PRODUCING WIDE STRIPS MADE OF COPPER OR COPPER ALLOYS |
PT06025918T PT1932605E (en) | 2006-12-14 | 2006-12-14 | Method and device for manufacturing wide strips made of copper or copper alloys |
PL06025918T PL1932605T3 (en) | 2006-12-14 | 2006-12-14 | Method and device for manufacturing wide strips made of copper or copper alloys |
DE502006006597T DE502006006597D1 (en) | 2006-12-14 | 2006-12-14 | Method and device for producing wide strips of copper or copper alloys |
US12/519,173 US7905272B2 (en) | 2006-12-14 | 2007-12-08 | Method and device for the production of wide strips of copper or copper alloys |
CA002672501A CA2672501A1 (en) | 2006-12-14 | 2007-12-08 | Method and device for the production of wide strips of copper or copper alloys |
PCT/EP2007/010695 WO2008071357A1 (en) | 2006-12-14 | 2007-12-08 | Method and device for the production of wide strips of copper or copper alloys |
UAA200907120A UA94782C2 (en) | 2006-12-14 | 2007-12-08 | Method and device for production of wide strips of copper or copper alloys |
CN200780046424XA CN101616759B (en) | 2006-12-14 | 2007-12-08 | Method and device for the production of wide strips of copper or copper alloys |
RU2009125713/02A RU2444414C2 (en) | 2006-12-14 | 2007-12-08 | Method and device for production of wide strips from copper or copper alloys |
PE2007001768A PE20081109A1 (en) | 2006-12-14 | 2007-12-12 | PROCEDURE AND DEVICE FOR THE MANUFACTURE OF BROADBANDS OF COPPER OR COPPER ALLOYS |
CL200703638A CL2007003638A1 (en) | 2006-12-14 | 2007-12-14 | PROCEDURE FOR THE MANUFACTURE OF COPPER WIDE BANDS OR COPPER ALLOYS BY MEASURING A LIQUID CASTED MATERIAL IN A WIDE CIRCULATION BAND LINGOTERA; AND DEVICE FOR THE PERFORMANCE OF THIS PROCEDURE. |
NO20092561A NO20092561L (en) | 2006-12-14 | 2009-07-07 | Method and apparatus for producing wide bands of copper and copper alloys |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP06025918A EP1932605B1 (en) | 2006-12-14 | 2006-12-14 | Method and device for manufacturing wide strips made of copper or copper alloys |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1932605A1 EP1932605A1 (en) | 2008-06-18 |
EP1932605B1 true EP1932605B1 (en) | 2010-03-31 |
Family
ID=37907754
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP06025918A Active EP1932605B1 (en) | 2006-12-14 | 2006-12-14 | Method and device for manufacturing wide strips made of copper or copper alloys |
Country Status (15)
Country | Link |
---|---|
US (1) | US7905272B2 (en) |
EP (1) | EP1932605B1 (en) |
CN (1) | CN101616759B (en) |
AT (1) | ATE462512T1 (en) |
CA (1) | CA2672501A1 (en) |
CL (1) | CL2007003638A1 (en) |
DE (1) | DE502006006597D1 (en) |
ES (1) | ES2343581T3 (en) |
NO (1) | NO20092561L (en) |
PE (1) | PE20081109A1 (en) |
PL (1) | PL1932605T3 (en) |
PT (1) | PT1932605E (en) |
RU (1) | RU2444414C2 (en) |
UA (1) | UA94782C2 (en) |
WO (1) | WO2008071357A1 (en) |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102007055346A1 (en) * | 2007-11-19 | 2009-05-20 | Sms Demag Ag | Casting machine with a device for application to a casting belt |
DE102009054218A1 (en) * | 2009-10-21 | 2011-05-19 | Sms Siemag Ag | Method and device for lateral flow guidance of a molten metal during strip casting |
CN105170926A (en) * | 2015-08-07 | 2015-12-23 | 辽宁科技大学 | Three-segment vertical type magnesium alloy cast-rolling flow distributing device |
US20170355014A1 (en) * | 2016-06-13 | 2017-12-14 | Golden Aluminum, Inc. | System and method for replacing and adjusting continuous casting components |
Family Cites Families (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4475583A (en) * | 1980-05-09 | 1984-10-09 | Allegheny Ludlum Steel Corporation | Strip casting nozzle |
US4526223A (en) * | 1984-04-09 | 1985-07-02 | Aluminum Company Of America | Roll caster apparatus having converging tip assembly |
EP0194327A1 (en) * | 1985-03-09 | 1986-09-17 | Fried. Krupp Gesellschaft mit beschränkter Haftung | Apparatus for regulating the position of the liquid metal level within a double belt continuous casting mould |
US4915270A (en) * | 1988-07-13 | 1990-04-10 | Usx Corporation | Low-head feeding system for thin section castings |
US4972900A (en) * | 1989-10-24 | 1990-11-27 | Hazelett Strip-Casting Corporation | Permeable nozzle method and apparatus for closed feeding of molten metal into twin-belt continuous casting machines |
DE59406910D1 (en) * | 1993-05-18 | 1998-10-22 | Pechiney Rhenalu | Belt casting machine for metals |
US5613547A (en) * | 1996-01-11 | 1997-03-25 | Larex A.G. | Nozzle with a baffle for a caster and an associated method of casting molten metal |
CN2272343Y (en) * | 1996-10-10 | 1998-01-14 | 张友富 | Continuous casting mould machine |
WO1999022892A1 (en) * | 1997-10-31 | 1999-05-14 | Fata Hunter, Inc. | Adjustable molten metal feed system |
FR2777485B1 (en) * | 1998-04-16 | 2000-05-19 | Usinor | NOZZLE FOR INTRODUCING LIQUID METAL INTO A CONTINUOUS CASTING LINGOTIERE OF METALS |
US20060191664A1 (en) * | 2005-02-25 | 2006-08-31 | John Sulzer | Method of and molten metal feeder for continuous casting |
-
2006
- 2006-12-14 DE DE502006006597T patent/DE502006006597D1/en active Active
- 2006-12-14 PT PT06025918T patent/PT1932605E/en unknown
- 2006-12-14 EP EP06025918A patent/EP1932605B1/en active Active
- 2006-12-14 PL PL06025918T patent/PL1932605T3/en unknown
- 2006-12-14 ES ES06025918T patent/ES2343581T3/en active Active
- 2006-12-14 AT AT06025918T patent/ATE462512T1/en active
-
2007
- 2007-12-08 CA CA002672501A patent/CA2672501A1/en not_active Abandoned
- 2007-12-08 CN CN200780046424XA patent/CN101616759B/en active Active
- 2007-12-08 US US12/519,173 patent/US7905272B2/en active Active
- 2007-12-08 RU RU2009125713/02A patent/RU2444414C2/en active
- 2007-12-08 UA UAA200907120A patent/UA94782C2/en unknown
- 2007-12-08 WO PCT/EP2007/010695 patent/WO2008071357A1/en active Application Filing
- 2007-12-12 PE PE2007001768A patent/PE20081109A1/en not_active Application Discontinuation
- 2007-12-14 CL CL200703638A patent/CL2007003638A1/en unknown
-
2009
- 2009-07-07 NO NO20092561A patent/NO20092561L/en not_active Application Discontinuation
Also Published As
Publication number | Publication date |
---|---|
CN101616759A (en) | 2009-12-30 |
ES2343581T3 (en) | 2010-08-04 |
ATE462512T1 (en) | 2010-04-15 |
CA2672501A1 (en) | 2008-06-19 |
PE20081109A1 (en) | 2008-10-15 |
WO2008071357A1 (en) | 2008-06-19 |
US7905272B2 (en) | 2011-03-15 |
NO20092561L (en) | 2009-07-07 |
UA94782C2 (en) | 2011-06-10 |
US20100101749A1 (en) | 2010-04-29 |
RU2444414C2 (en) | 2012-03-10 |
PT1932605E (en) | 2010-07-06 |
CL2007003638A1 (en) | 2008-06-20 |
RU2009125713A (en) | 2011-01-20 |
EP1932605A1 (en) | 2008-06-18 |
PL1932605T3 (en) | 2010-08-31 |
CN101616759B (en) | 2012-05-23 |
DE502006006597D1 (en) | 2010-05-12 |
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