EP1857625B1 - Verfahren zur Herstellung eines Hilfszubehörteils für ein Scharnier und mit diesem Verfahren hergestelltes Hilfszubehörteil - Google Patents
Verfahren zur Herstellung eines Hilfszubehörteils für ein Scharnier und mit diesem Verfahren hergestelltes Hilfszubehörteil Download PDFInfo
- Publication number
- EP1857625B1 EP1857625B1 EP07108231A EP07108231A EP1857625B1 EP 1857625 B1 EP1857625 B1 EP 1857625B1 EP 07108231 A EP07108231 A EP 07108231A EP 07108231 A EP07108231 A EP 07108231A EP 1857625 B1 EP1857625 B1 EP 1857625B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- platelet
- hinge
- housing seating
- metal sheet
- support accessory
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000000034 method Methods 0.000 title claims description 23
- 239000002184 metal Substances 0.000 claims abstract description 28
- 239000011345 viscous material Substances 0.000 claims description 4
- 229920003002 synthetic resin Polymers 0.000 claims description 2
- 239000000057 synthetic resin Substances 0.000 claims description 2
- 238000010008 shearing Methods 0.000 claims 2
- 238000003466 welding Methods 0.000 description 7
- 239000011159 matrix material Substances 0.000 description 2
- 239000004677 Nylon Substances 0.000 description 1
- 238000007792 addition Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 238000004513 sizing Methods 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- 239000000271 synthetic detergent Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D22/00—Shaping without cutting, by stamping, spinning, or deep-drawing
- B21D22/20—Deep-drawing
- B21D22/206—Deep-drawing articles from a strip in several steps, the articles being coherent with the strip during the operation
-
- E—FIXED CONSTRUCTIONS
- E05—LOCKS; KEYS; WINDOW OR DOOR FITTINGS; SAFES
- E05D—HINGES OR SUSPENSION DEVICES FOR DOORS, WINDOWS OR WINGS
- E05D5/00—Construction of single parts, e.g. the parts for attachment
- E05D5/02—Parts for attachment, e.g. flaps
-
- E—FIXED CONSTRUCTIONS
- E05—LOCKS; KEYS; WINDOW OR DOOR FITTINGS; SAFES
- E05D—HINGES OR SUSPENSION DEVICES FOR DOORS, WINDOWS OR WINGS
- E05D9/00—Flaps or sleeves specially designed for making from particular material, e.g. hoop-iron, sheet metal, plastics
-
- E—FIXED CONSTRUCTIONS
- E05—LOCKS; KEYS; WINDOW OR DOOR FITTINGS; SAFES
- E05Y—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES E05D AND E05F, RELATING TO CONSTRUCTION ELEMENTS, ELECTRIC CONTROL, POWER SUPPLY, POWER SIGNAL OR TRANSMISSION, USER INTERFACES, MOUNTING OR COUPLING, DETAILS, ACCESSORIES, AUXILIARY OPERATIONS NOT OTHERWISE PROVIDED FOR, APPLICATION THEREOF
- E05Y2600/00—Mounting or coupling arrangements for elements provided for in this subclass
- E05Y2600/60—Mounting or coupling members; Accessories therefor
- E05Y2600/622—Dowels; Pins
Definitions
- the present invention concerns a method to make a support accessory for a hinge to articulate a mobile structure with respect to a fixed structure, and a support accessory thus made.
- the support accessory according to the present invention is provided with a platelet, attachable to one of the structures, for example of a door or window, and a hollow element disposed substantially perpendicular with respect to the platelet, with which the hinge is able to be associated.
- Some through holes are made on the platelet, by means of which the platelet is attached to the wing or the frame, with screws or nails.
- studs are made on the platelet, which allow to attach the known stay to the wing or frame by welding.
- the platelet and the pipe of known support accessories are made in two distinct pieces, which are then joined together by welding.
- connection by welding of the platelet and the pipe does not confer on known stays an adequate mechanical resistance.
- the pipe is threaded inside to allow an attachment shank of the hinge to be screwed in.
- the known stay also comprises a stopper, normally made of nylon and hollow inside, which is disposed to close the pipe.
- the function of the stopper is to brake the screwing of the attachment shank in order to keep it clamped in a predefined position.
- a hinge holder having a socket to be installed in the door or door frame with support tubes into which a hinge element is inserted.
- the socket comprises a one-piece sheet metal part shaped with the support tubes and the web connecting the same whereby the support tubes extend on the hinge side beyond the outside edge of the web.
- the socket has in the area of the tubes a clamping device for jamming the hinge element which can be screwed into the connecting web.
- One purpose of the present invention is to perfect a method which allows to make, in a simple and quick manner, a support accessory for a hinge to articulate a mobile structure with respect to a fixed structure.
- Another purpose of the present invention is to make a support accessory which is much more resistant and economical with respect to known support accessories and which allows to brake and clamp an attachment component of the hinge in a determinate position.
- the Applicant has devised, tested and embodied the present invention to overcome the shortcomings of the state of the art and to obtain these and other purposes and advantages.
- a method according to the present invention is able to be used to make a support accessory for a hinge to articulate a mobile structure with respect to a fixed structure.
- the support accessory comprises a platelet, able to be attached to one of the two structures, and a hollow element, substantially tubular, disposed substantially perpendicular with respect to the plane of the platelet, and having a housing seating for an attachment component of the hinge.
- both the platelet and the hollow element, including a closing end thereof, are made in a single piece by means of a sequence of drawing operations or steps, performed starting from a substantially plane metal sheet.
- the method according to the present invention allows to make, simply and quickly and with a limited number of steps, a support accessory for a hinge of a door or window.
- the method comprises at least a first drawing step, in which a portion of metal sheet is subjected to drawing in order to make a shaped element, provided with a first part, substantially plane, and a second part, which is substantially cup-shaped, and which extends perpendicularly with respect to the respective first part.
- the method also comprises at least a second drawing step, in which the shaped element is subjected to further drawing operations in order to reduce the inner diameter and to increase the height of the second part, in which every drawing operation is performed preferably acting directly on the second part.
- the further drawing operations are repeated until the second part reaches predetermined sizes and shape.
- the first part of the shaped element is cut to size to define the platelet of the support accessory.
- the various operations drawing, cutting to size and threading of the hollow element are performed sequentially on different or distinct portions of metal sheet.
- the portions are connected to each other and the metal sheet is made to advance step-wise, so as to subject each of the portions sequentially to the different operations.
- each portion of metal sheet is distinct from the other portions and is subjected to the different operations individually and independently of the other portions.
- the present invention also concerns a support accessory, comprising a platelet and a hollow element.
- the platelet and the hollow element, including a closing end thereof are of metal and made in a single piece.
- the support accessory according to the present invention is much more resistant and much more economical to make compared with known support accessories, since it does not have components that are welded together.
- the hollow element is provided with a closing end, which is made in a single piece with the hollow element.
- the accessory also comprises a viscous substance with a high coefficient of friction, such as for example a synthetic resin, able to be disposed on the threading of the housing seating, in order to facilitate the clamping of the attachment component to the housing seating.
- a viscous substance with a high coefficient of friction such as for example a synthetic resin
- the invention therefore allows both to reduce the number of operations to achieve the closing end too, which is made together with the hollow element, and also to clamp the attachment component to the housing seating simply, economically and efficiently.
- two support accessories or stays 10 are shown, substantially identical, used to attach a hinge 12 to a wing 14 of a door or window and to a fixed frame 16, respectively.
- Each stay 10 comprises ( figs. 1, 2 and 3 ) a platelet 18 and a hollow element 20, made in a single piece with the platelet 18 and disposed substantially perpendicular with respect to the platelet 18.
- Through holes 22 are made on the platelet 18, for example four, by means of which each stay 10 can be attached to the wing 14, or the frame 16, with screws or nails, by inserting the hollow element 20 into the thickness of the wing 14 or the frame 16.
- the hollow element 20 is tubular and is provided with a closing end 23, which functions as a stopper, disposed at a first end opposite the end that cooperates with the platelet 18.
- the closing end 23 is made in a single piece with the body of the hollow element 20.
- the hollow element 20 defines a housing seating 25, having a threading 27, to which a respective attachment shank 24 of the hinge 12 can be screwed.
- a resin is disposed on the threading 27, for example of the synthetic type.
- Access to the housing seating 25 is allowed by means of a front aperture 26 communicating with the inside of the hollow element 20.
- the stay 10 is made following the steps of the method according to the invention starting from a continuous strip of metal sheet 30 ( fig. 4 ).
- the strip of metal sheet 30 is sheared, so as to obtain a series of disks 32 of metal sheet 30 connected to each other by means of the external edges 34 of the metal sheet 30.
- a first drawing operation is made in order to obtain a first shaped element 36, provided with a first part 36a, substantially plane, and a second part 36b, cup-shaped, in a single piece with the first part 36a and having an inner diameter of about 34 mm and a height of about 12 mm.
- the method provides further drawing steps, which are described in detail hereafter, and in which the shaped element is subjected to drawing in order to reduce the inner diameter and increase the height of the relative second part.
- Each drawing operation is performed by means of a mold, not shown here, provided with a matrix and a relative punch.
- the punch is able to cooperate with the relative matrix in order to clamp between them the disk 32, or the first part of the shaped element, allowing to shape the second part.
- the strip 30 narrows transversely, whereas, after the first drawing operation, the first part of the various shaped elements keeps substantially the same diameter, that is, about 47.6 mm.
- a second drawing operation is made on the first shaped element 36, in order to obtain a second shaped element 38, the second part 38b of which has an inner diameter of about 29 mm and a height slightly more than about 12 mm.
- a third drawing operation is made on the second shaped element 38, in order to obtain a further shaped element, not shown here, the second part of which has an inner diameter of about 24 mm and a height of about 17.5 mm, which is then subjected to a fourth drawing operation to obtain a third shaped element 40, the second part 40b of which has an inner diameter of about 20 mm and a height of about 20 mm.
- a fifth drawing operation is performed on the third shaped element 40, to obtain another shaped element, not shown, the second part of which has an inner diameter of about 16 mm and a height of about 25 mm, which is then subjected to a sixth drawing operation to obtain a fourth shaped element 42, the second part 42b of which has an inner diameter of about 14 mm and a height of about 24.5 mm.
- a fifth step ( figs. 12 and 13 ), two successive drawing operations are made, seventh and eighth, on the fourth shaped element 42, to obtain a shaped element, not shown, the second part of which has an inner diameter of about 10.2 mm and a height of about 28 mm, which is than subjected to a ninth drawing operation to obtain a fifth shaped element 44, the second part 44b of which has an inner diameter of about 9.5 mm and a height of about 30 mm.
- a sixth step ( figs. 14 and 15 ), the fifth shaped element 44 is subjected to sizing, in order to define the sizes accurately.
- the second part 44b of the fifth shaped element 44 is threaded inside so as to obtain the hollow element 20 of the stay 10, thus also provided with the closing end 23.
- the through holes 22 are then made on the first part 44a of the fifth shaped element 44, to thus obtain a sixth shaped element 46.
- the through holes 22 studs are made by welding, for example four.
- a seventh step ( figs. 16 and 17 ), the first part 46a of the sixth shaped element 46 is cut to size, to obtain the platelet 18 of the stay 10.
- the waste consisting of the remaining portion of the first part 46a and of the portion of the outer edges 34, is trimmed off.
- the strip of metal sheet 30 is made to advance step-wise so as to carry out said steps in sequence, simultaneously and continuously on different and consecutive portions of the strip 30.
- the threading on the second part 44b of the fifth shaped element 44 is performed after the eighth step, that is, when the shaped element has been removed from the mold or from the machine that performs said steps.
- the sizes of the shaped element, in the various working steps, and of the stay 10, may be different from those indicated.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Pivots And Pivotal Connections (AREA)
- Pens And Brushes (AREA)
- Connection Of Plates (AREA)
- Supports Or Holders For Household Use (AREA)
- Adornments (AREA)
Claims (10)
- Verfahren zum Herstellen eines Trage-Zubehörteils für ein Scharnier (12) zum gelenkigen Lagern einer beweglichen Struktur (14) in Bezug auf eine unbewegliche Struktur (16), wobei das Trage-Zubehörteil ein Plättchen (18), das an einer der Strukturen (14, 16) angebracht werden kann, sowie ein hohles Element (20) umfasst, das im Wesentlichen röhrenförmig ist und im Wesentlichen senkrecht in Bezug auf die Ebene des Plättchens (18) angeordnet ist und das eine Aufnahme (25) für eine Anbringungskomponente (24) des Scharniers (12) aufweist, wobei das hohle Element (20) ein verschließendes Ende (23) umfasst und das Plättchen (18), das hohle Element (20) und das verschließende Ende (23) mittels einer Abfolge von Ziehvorgängen bzw. -schritten, die von einem im Wesentlichen planen Blech (30) ausgehend durchgeführt werden, aus einem Stück hergestellt werden, und in einem ersten Ziehschritt ein Abschnitt (32) des Blechs (30) einem ersten Ziehvorgang unterzogen wird, um ein geformtes Element herzustellen, das einen ersten Teil, der im Wesentlichen plan ist, und einen zweiten Teil umfasst, der im Wesentlichen schalenförmig ist und der sich senkrecht in Bezug auf den ersten Teil erstreckt, und in einem zweiten Ziehschritt das geformte Element weiteren Ziehvorgängen unterzogen wird, um den Innendurchmesser zu verringern und die Höhe des zweiten Teils zu vergrößern, wobei die weiteren Ziehvorgänge wiederholt werden, bis der zweite Teil vorgegebene Größen und Form erreicht, dadurch gekennzeichnet, dass nach den Ziehvorgängen ein Gewindeschneidvorgang durchgeführt wird, um ein Gewinde (27) im Inneren der Aufnahme (25) zu schaffen.
- Verfahren nach Anspruch 1, dadurch gekennzeichnet, dass es des Weiteren wenigstens einen Scherschritt umfasst, bei dem das Blech (30) so geschert wird, dass eine Reihe von Abschnitten (32) entsteht, die miteinander über äußere Ränder (34) des Blechs (30) verbunden sind.
- Verfahren nach Anspruch 1, dadurch gekennzeichnet, dass jeder der weiteren Ziehvorgänge durchgeführt wird, indem direkt auf den zweiten Teil eingewirkt wird.
- Verfahren nach Anspruch 1, dadurch gekennzeichnet, dass nach den Ziehvorgängen der erste Teil zugeschnitten wird, um das Plättchen (18) auszubilden.
- Verfahren nach Anspruch 1, dadurch gekennzeichnet, dass eine viskose Substanz mit hohem Reibungskoeffizienten an dem Gewinde (27) im Inneren der Aufnahme (25) angeordnet wird, um das Festklemmen der Anbringungskomponente (24) in der Aufnahme (25) zu ermöglichen.
- Verfahren nach einem der Ansprüche von 2 bis 5, dadurch gekennzeichnet, dass die Schritte des Scherens, Ziehens, Zuschneidens und/oder Gewindeschneidens nacheinander an jeweiligen verschiedenen und aufeinanderfolgenden Abschnitten des Blechs (30) durchgeführt werden.
- Verfahren nach Anspruch 6, dadurch gekennzeichnet, dass das Blech (30) schrittweise weiterbewegt wird, um jeden der Abschnitte (32) nacheinander den verschiedenen Vorgängen zu unterziehen.
- Trage-Zubehörteil (10) für ein Scharnier (12) zum gelenkigen Lagern einer beweglichen Struktur (14) in Bezug auf eine unbewegliche Struktur (16), die ein Plättchen (18), das an einer der Strukturen (14, 16) angebracht werden kann, und ein hohles Element (20) umfasst, das im Wesentlichen röhrenförmig und im Wesentlichen senkrecht in Bezug auf die Ebene des Plättchens (18) angeordnet ist, und das eine Aufnahme (25) für eine Anbringungskomponente (24) des Scharniers (12) aufweist, wobei das Plättchen (18) und das hohle Element (20) einschließlich eines verschließenden Endes (23) desselben aus Metall bestehen und mit dem Verfahren nach Anspruch 1 aus einem Stück hergestellt werden, dadurch gekennzeichnet, dass im Inneren der Aufnahme (25) ein Gewinde (27) für die Anbringungskomponente (24) hergestellt wird.
- Trage-Zubehörteil nach Anspruch 8, dadurch gekennzeichnet, dass es des Weiteren eine viskose Substanz mit einem hohen Reibungskoeffizienten umfasst, die an dem Gewinde (27) im Inneren der Aufnahme (25) angeordnet werden kann, um das Festklemmen der Anbringungskomponente (24) in der Aufnahme (25) zu ermöglichen.
- Trage-Zubehörteil nach Anspruch 9, dadurch gekennzeichnet, dass die viskose Substanz Kunstharz umfasst.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
IT000125A ITUD20060125A1 (it) | 2006-05-17 | 2006-05-17 | Procedimento per realizzare un accesssorio di supporto per una cerniera, ed accessorio di supporto cosi' realizzato |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1857625A1 EP1857625A1 (de) | 2007-11-21 |
EP1857625B1 true EP1857625B1 (de) | 2010-02-17 |
Family
ID=37594982
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP07108231A Active EP1857625B1 (de) | 2006-05-17 | 2007-05-15 | Verfahren zur Herstellung eines Hilfszubehörteils für ein Scharnier und mit diesem Verfahren hergestelltes Hilfszubehörteil |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP1857625B1 (de) |
AT (1) | ATE458113T1 (de) |
DE (1) | DE602007004764D1 (de) |
IT (1) | ITUD20060125A1 (de) |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP2134486B1 (de) | 2007-03-03 | 2010-11-03 | Faurecia Autositze GmbH | Lagerbolzen-bauteil und fahrzeugsitz mit einem lagerbolzen-bauteil |
DE102007010373C5 (de) | 2007-03-03 | 2011-01-20 | Faurecia Autositze Gmbh | Lagerbolzen-Bauteil und Fahrzeugsitz mit einem Lagerbolzen-Bauteil |
CN101585063B (zh) * | 2009-06-19 | 2011-06-15 | 嘉兴优佳金属制品有限公司 | 一种连续冲压拉伸成型的工艺 |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
BE652306A (de) * | ||||
IT1251869B (it) * | 1991-09-25 | 1995-05-26 | Gi Emme S R L Di | Procedimento per la tranciatura da nastro metallico di uno sbozzato |
US5908664A (en) * | 1997-04-25 | 1999-06-01 | Nagayama Electronic Industry Co., Ltd. | Method of working metal member |
DE19939495C2 (de) * | 1999-08-20 | 2003-04-03 | Sfs Intec Holding Ag Heerbrugg | Halterung für einen Montageteil eines Scharniers an einem Rahmen |
EP1134342A2 (de) * | 2000-03-15 | 2001-09-19 | Charmag S.A. | Scharnierhalter für Türen und Türrahmen oder ähnliche Einrichtungen |
-
2006
- 2006-05-17 IT IT000125A patent/ITUD20060125A1/it unknown
-
2007
- 2007-05-15 EP EP07108231A patent/EP1857625B1/de active Active
- 2007-05-15 DE DE602007004764T patent/DE602007004764D1/de active Active
- 2007-05-15 AT AT07108231T patent/ATE458113T1/de not_active IP Right Cessation
Also Published As
Publication number | Publication date |
---|---|
ITUD20060125A1 (it) | 2007-11-18 |
ATE458113T1 (de) | 2010-03-15 |
DE602007004764D1 (de) | 2010-04-01 |
EP1857625A1 (de) | 2007-11-21 |
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