EP1849527B1 - Atomiser and appropriate operating method - Google Patents

Atomiser and appropriate operating method Download PDF

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Publication number
EP1849527B1
EP1849527B1 EP07007204.6A EP07007204A EP1849527B1 EP 1849527 B1 EP1849527 B1 EP 1849527B1 EP 07007204 A EP07007204 A EP 07007204A EP 1849527 B1 EP1849527 B1 EP 1849527B1
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EP
European Patent Office
Prior art keywords
atomiser
air
shroud stream
shroud
stream
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EP07007204.6A
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German (de)
French (fr)
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EP1849527A2 (en
EP1849527A3 (en
Inventor
Hans-Jürgen Nolte
Frank Herre
Andreas Fischer
Peter Marquardt
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Duerr Systems AG
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Duerr Systems AG
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Priority to EP19178996.5A priority Critical patent/EP3566779B1/en
Publication of EP1849527A2 publication Critical patent/EP1849527A2/en
Publication of EP1849527A3 publication Critical patent/EP1849527A3/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B5/00Electrostatic spraying apparatus; Spraying apparatus with means for charging the spray electrically; Apparatus for spraying liquids or other fluent materials by other electric means
    • B05B5/025Discharge apparatus, e.g. electrostatic spray guns
    • B05B5/04Discharge apparatus, e.g. electrostatic spray guns characterised by having rotary outlet or deflecting elements, i.e. spraying being also effected by centrifugal forces
    • B05B5/0426Means for supplying shaping gas
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B12/00Arrangements for controlling delivery; Arrangements for controlling the spray area
    • B05B12/16Arrangements for controlling delivery; Arrangements for controlling the spray area for controlling the spray area
    • B05B12/18Arrangements for controlling delivery; Arrangements for controlling the spray area for controlling the spray area using fluids, e.g. gas streams
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B5/00Electrostatic spraying apparatus; Spraying apparatus with means for charging the spray electrically; Apparatus for spraying liquids or other fluent materials by other electric means
    • B05B5/001Electrostatic spraying apparatus; Spraying apparatus with means for charging the spray electrically; Apparatus for spraying liquids or other fluent materials by other electric means incorporating means for heating or cooling, e.g. the material to be sprayed
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B5/00Electrostatic spraying apparatus; Spraying apparatus with means for charging the spray electrically; Apparatus for spraying liquids or other fluent materials by other electric means
    • B05B5/025Discharge apparatus, e.g. electrostatic spray guns
    • B05B5/04Discharge apparatus, e.g. electrostatic spray guns characterised by having rotary outlet or deflecting elements, i.e. spraying being also effected by centrifugal forces
    • B05B5/0403Discharge apparatus, e.g. electrostatic spray guns characterised by having rotary outlet or deflecting elements, i.e. spraying being also effected by centrifugal forces characterised by the rotating member
    • B05B5/0407Discharge apparatus, e.g. electrostatic spray guns characterised by having rotary outlet or deflecting elements, i.e. spraying being also effected by centrifugal forces characterised by the rotating member with a spraying edge, e.g. like a cup or a bell

Definitions

  • the invention relates to a painting device with an atomizer, in particular a rotary atomizer, and an associated operating method.
  • the respective coating agent eg filler, basecoat, clearcoat
  • the respective coating agent is usually atomized by atomizers (eg high-rotation air or ultrasonic atomizer) and applied by Lenkluft and electrostatic charging of the coating composition on the component to be coated .
  • atomizers eg high-rotation air or ultrasonic atomizer
  • the wet paint loses in the atomization and during the application especially volatile components, such as solvents in solvent-based paints or water in water-based paints, which evaporate into the ambient air.
  • the percentage solids content of the applied wet paint changes compared to the percentage solids content of the wet paint before the atomization.
  • this increase in the solids content in the application is determined by the application parameters, such as rotational speed of the rotary atomizer, outflow quantity, directing air quantity and painting distance.
  • the increase in the solids content in the application of the ambient conditions is affected, such as humidity, Heiltsink für and air temperature in the spray booth, as these environmental conditions affect the evaporation of the solvent content or the water content.
  • the additional adapter disturbs the otherwise smooth outer contour of the rotary atomizer, whereby the tendency to fouling increases and the cleaning of the rotary atomizer is difficult.
  • the additional adapter obstructs the handling of the rotary atomizer, since the external dimensions and the inertia of the rotary atomizer increase by the additional adapter. For example, due to the larger external dimensions, the rotary atomizer with the additional adapter can no longer be inserted into small openings in order to coat surfaces located there.
  • a further disadvantage of the additional adapter is the relatively large axial distance between the sheath flow nozzles in the adapter and the bell-plate sputtering edge, so that energy and amount of the sheath flow are generally insufficient to achieve truly defined evaporation conditions.
  • WO 2005/110618 A1 discloses a painting device with a bell cup and Lenkluftdüsen to deliver a directing air flow, which directs particles applied by the bell cup to the object to be painted.
  • EP 1 362 640 A1 also discloses a rotary atomizer with shaping air nozzles, which in addition has in a mounted on the outer casing of the atomizer electrode ring a ring of air holes or an annular nozzle-like air gap, from which the air is passed over the surface of the outer casing like a shell.
  • the invention is therefore based on the object to improve the known painting.
  • sheath flow unlike the prior art discussed above, is not delivered by a separate adapter, but by sheath flow nozzles that are structurally integrated into the atomizer.
  • This structural integration of the Hüllstromdüsen in the atomizer has the advantage that the smooth outer contour of the atomizer housing is not disturbed by the enveloping current, so that the tendency to fouling and cleaning ease of the atomizer is not affected.
  • the structural integration of the sheath flow nozzles into the atomizer makes it possible to supply the conditioned air for the sheath flow via the normal connection flange of the atomizer.
  • the separate hoses provided in the prior art for supplying the conditioned air can be dispensed with, eliminating the problem of hose breaks.
  • the invention advantageously allows for a reduction in the axial distance between the sheath flow nozzles and the bell cup spray edge so that the energy and amount of sheath flow are sufficient to produce truly defined flash conditions.
  • Another advantage of the invention integrating the Hüllstromdüsen in the atomizer is the better handling, since the outer dimensions and the inertia of the atomizer according to the invention over a conventional Atomizers without envelope current technology are hardly or not increased at all.
  • the structural integration of the Hüllstromdüsen in the atomizer can be achieved in the invention, for example, characterized in that the Hüllstromdüsen are arranged in the atomizer housing. However, there is also the alternative possibility that the Hüllstromdüsen are arranged in a shaping air ring or other integral component of the atomizer.
  • the invention encompasses the general technical teaching of influencing the evaporation conditions and thus the change in the solids content during application in that a defined microclimate is generated in the surroundings of the coating agent jet so that costly air conditioning of the entire paint booth is less important or even eliminated ,
  • the invention is not limited to those paint shops in which to dispense with a conventional air conditioning of the spray booth, but also includes painting, where in addition to the creation of a defined microclimate in the environment of the coating agent jet air conditioning of the entire spray booth takes place.
  • the invention provides an atomizer which, in addition to an application element (for example a bell cup) for applying a coating agent jet to a component to be coated, has at least one envelope flow nozzle via which a conditioned envelope flow is emitted which at least partially surrounds the coating agent jet and thereby in the environment the coating agent jet a defined Microclimate generated, which provides for predetermined evaporation conditions.
  • the conditioned envelope stream surrounds the coating agent jet in a jacket-like manner over its entire circumference and / or over its entire length between the application element and the component to be coated.
  • the sheath flow is heated, cooled, dried or moistened with respect to the ambient air. Furthermore, there is the possibility of a combination of heating or cooling on the one hand and drying or humidifying the envelope flow on the other hand.
  • the heating of the sheath flow is preferably carried out by an air heater, which is preferably structurally separated from the atomizer.
  • an air heater which is preferably structurally separated from the atomizer.
  • the heating of the enveloping current is preferably carried out for reasons of explosion protection not by electric heating elements in the atomizer, but by the above-mentioned separate air heater.
  • the sheath flow has an outlet temperature of more than + 40 ° C. and / or less than + 100 ° C. directly at the sheath flow nozzle, wherein any intermediate values within this range of values are possible.
  • the outlet temperature of the enveloping stream can here be varied depending on the coating agent used. For example, water as the solvent evaporates less than organic solvents, so that the exit temperature of the enveloping stream can be raised in the application of water-based paint to the application of solvent-based lacquer.
  • the sheath flow preferably has a volume flow of more than 500 l / min and / or less than 2500 l / min, with any intermediate values within this interval being possible.
  • the sheath flow preferably consists of air, which are available anyway in the form of compressed air in paint shops. In the context of the invention, however, it is also possible to use a gas other than air for the sheath flow. Gases with a greater heat capacity, a greater electrical insulation capacity and / or a higher moisture saturation limit than air are particularly suitable for this purpose.
  • the greater heat capacity offers the advantage here that the sheath flow only slightly loses its temperature after exiting the sheath flow nozzle, which ensures defined evaporation conditions.
  • a larger electrical insulation capacity is advantageous in an electrostatic atomizer because the insulating capacity of the sheath current prevents a discharge of the electrostatically charged coating agent particles and thereby provides a high application efficiency.
  • the sheath flow can therefore also consist, for example, of sulfur hexafluoride (SF 6 ) or inert gases (eg carbon dioxide (CO 2 ) and nitrogen).
  • SF 6 sulfur hexafluoride
  • CO 2 carbon dioxide
  • nitrogen nitrogen
  • the atomizer according to the invention preferably has an inner housing and an outer housing, wherein between the inner housing and the outer housing a Hüllstromzutechnisch for passing the air-conditioned envelope flow to the Hüllstromdüse runs.
  • This has the advantage that the sheath flow is only relatively slightly cooled in the passage through the atomizer and therefore still has a sufficiently high temperature at the Hüllstromdüse.
  • the atomiser according to the invention is therefore preferably designed so that the sheath flow within the atomizer in the sheath current supply up to the sheath flow nozzle only by less 140 ° C, 120 ° C, 100 ° C, 90 ° C, 80 ° C, 70 ° C, 60 ° C, 50 ° C, 40 ° C, 30 ° C, 20 °, 10 ° C or less than 5 ° C is cooled.
  • connection flange of the atomizer with the flange connections provided there does not have to be changed.
  • the atomizer according to the invention has shaping air nozzles for the discharge of a shaping air jet, wherein the shaping air jet forms the coating agent jet.
  • the shaping air jet forms the coating agent jet.
  • an inner shaping air jet and an outer shaping air jet are provided, which offers greater flexibility in the shaping of the coating agent jet.
  • the outer shaping air nozzles simultaneously form the sheath flow nozzles.
  • the sheath flow nozzles are provided in addition to the shaping air nozzles and separated from them.
  • the shaping air nozzles are preferably mounted inside, while the sheath flow nozzles are mounted on the outside.
  • This arrangement is advantageous because the jacket-shaped envelope of the coating agent jet is facilitated or made possible by the sheath flow in that the shaping air jet forms the coating agent jet.
  • the number of sheath flow nozzles is preferably greater than 20 and / or less than 60, with any intermediate values within this interval being possible.
  • the sheath flow nozzles preferably each have nozzle openings with a width or with a diameter of more than 1 mm and / or less than 8 mm.
  • the sheath flow nozzles therefore preferably have larger nozzle openings than the shaping air nozzles.
  • the envelope flow nozzle is designed as an annular gap nozzle.
  • the gap nozzle preferably has a gap width in the range of 0.1-1 mm, while the gap diameter is preferably in the range of 50-100 mm.
  • Such slit nozzles are as shaping air nozzles, for example EP 0 092 043 A2 known. The content of this document is therefore attributable to the structural design of the slit nozzle of the present description.
  • the application element mentioned at the outset for application of the coating agent jet may be, for example, a fixed spray nozzle.
  • the term of an application element used in the context of the invention is It also includes, for example, ultrasonic atomisers, airless devices and airmix devices.
  • the application element is a rotatable bell cup having a predetermined bell-shaped edge.
  • an axial distance of more than 5 mm and / or less than 100 mm preferably lies between the Hüllstromdüse and the Glockentellerkante.
  • an application element used in the context of the invention therefore has the meaning that a coating agent (for example wet paint or powder coating) can be applied to a component to be coated (for example a motor vehicle body part) by means of the application element.
  • a coating agent for example wet paint or powder coating
  • the Hüllstromdüsen can be angled in the circumferential direction of the bell cup and thus have a predetermined helix angle, the Hüllstromdüsen can be angled either in the direction of rotation of the bell cup or counter to the direction of rotation of the bell cup.
  • the helix angle of the sheath flow nozzles can in this case be in the range of 0-45 °, wherein in turn any intermediate values are possible.
  • the atomiser according to the invention can optionally be a powder atomizer or a wet paint atomizer.
  • the invention includes not only the above-described atomizer according to the invention as a single component, but also a painting device (eg, a painting robot or a paint shop) with such an atomizer.
  • a painting device eg, a painting robot or a paint shop
  • the painting device preferably has, in addition to the atomizer, an air-conditioning device for conditioning the enveloping flow, the air-conditioning device being connected downstream to the enveloping jet nozzle (s).
  • the air conditioning device may have a conventional air heater to heat the air flow.
  • the air conditioning device may have a cooling device which cools the enveloping flow.
  • the air conditioning device has a dehumidifying device, which dehumidifies the sheath flow.
  • the air conditioning device can therefore be constructed like a conventional air conditioning system.
  • the invention comprises an operating method for an atomizer according to the invention, in which, in addition to the delivery of a coating agent jet, a conditioned envelope stream is dispensed, which at least partially surrounds the coating agent jet.
  • the spatial position of the component surface to be coated is determined and the envelope current is influenced as a function of the determined spatial position.
  • the spatial position of the component surface to be coated and the spatial Location of the atomizer can be determined, since the atomizer is usually performed according to the spatial position of the component surface to be coated.
  • the spatial position of the atomizer can in turn be determined from the position control signals of the robot controller.
  • the temperature, the moisture content and / or the volume flow of the sheath flow can then be influenced.
  • an enveloping flow having a lower moisture content, a greater temperature and / or a larger volume flow is emitted than in the case of a coating of a substantially horizontal component surface.
  • the sheath flow can be adjusted such that the solids content of the coating agent jet increases by more than 5%, 10%, 25% or even 50% between the delivery to the application element and the impingement on the component surface to be coated.
  • FIG. 1 shows in simplified form a rotary atomizer 1, which is constructed largely conventional and can be used for example for painting automotive body panels.
  • the rotary atomizer 1 a conventional bell cup 2, which is rotatably mounted about a bell-plate axis 3 and is driven by a turbine 4. At the bell-shaped edge, the bell-shaped plate 2 emits a coating agent jet 5, wherein the coating agent jet 5 is shown here only schematically.
  • the rotary atomizer 1 has numerous inner shaping air nozzles 6, which are arranged concentrically around the bell-plate axis 3 and emit an inner shaping air jet 7 onto the outer surface of the bell plate 2, wherein the inner shaping air jet 7 forms the coating agent jet 5.
  • the rotary atomizer 1 has a plurality of outer shaping air nozzles 8, via which an outer shaping air jet 9 is dispensed, which additionally forms the coating agent jet 5.
  • the rotary atomizer 1 on numerous Hüllstromdüsen 10 which are also arranged concentrically around the Glockentellerachse 3 and deliver an air-conditioned envelope stream 11, which surrounds the coating agent jet 5 shell-shaped and thereby ensures defined evaporation conditions.
  • the exiting sheath flow 11 tears a side stream 12 of ambient air, wherein the entrained side stream 12 0-50% of the outflowing from the Hüllstromdüsen 10 sheath flow 11 accounts.
  • connection flange 13 The supply of the sheath flow 11, the coating agent and the shaping air takes place through a connection flange 13, to which two separate shaping air lines 14, 15 can be connected.
  • jacket power lines 16, 17, 18 and an optional envelope current line 19 can be connected to the connection flange 13 in order to supply the conditioned envelope current 11 to the rotary atomizer 1.
  • the sheath current lines 16-19 are connected to an air heater 20 and an air flow regulator 21, so that the volume flow and the temperature of the sheath flow 11 can be varied.
  • the supply of the enveloping flow 11 from the connection flange 13 to the enveloping flow nozzles 10 takes place by means of an enveloping flow passage between an inner housing 22 and an outer housing 23 of the rotary atomizer 1.
  • the number of sheath flow nozzles 10 may be in the range of 20 to 60, wherein the individual sheath flow nozzles 10 each have nozzle openings with a width of 1-8 mm.
  • the axial distance between the Hüllstromdüsen 10 and the Bell plate edge of the bell cup 2 can be between 5 and 100 mm.
  • FIG. 2a schematically shows the painting of a vertical component surface 24 by the rotary atomizer 1. Due to the vertical alignment of the component surface 24 is due to the force acting on the applied paint particles gravity g the risk of runners. In order to avoid such runners, the solids content of the coating agent jet 5 impinging on the vertical component surface 24 is purposefully increased, in which the temperature T1 of the sheath flow 11 from the air heater 20 (cf. Fig. 1 ) is specifically increased. As a result, the coating agent jet 5 impinging on the vertical component surface 24 contains less liquid solvent portions and therefore has less tendency to bleed. The stronger evaporation of the solvent components from the coating agent jet 5 into the surrounding enveloping flow 11 is represented here by block arrows.
  • FIG. 2b in contrast, the painting of a horizontal component surface 25 is represented by the rotary atomizer 1. Due to the horizontal alignment of the component surface 25, the risk of a running of the coating agent on the component surface 25 is lower, so that less liquid solvent components from the coating agent jet 5 must evaporate into the sheath flow 11. The sheath flow 11 therefore has a lower temperature T2 ⁇ T1 in the coating of the horizontal component surface 25 than in the coating of the vertical component surface 24.
  • FIG. 3 shows in a highly simplified form a block diagram of a painting device according to the invention with a robot controller 26, which has a multi-axis painting robot 27 with Actuates position control data, wherein the painting robot 27 leads the rotary atomizer 1.
  • the position control data are also passed on by the robot controller 26 to a computing unit 28, which determines therefrom the inclination ⁇ of the component surface to be coated.
  • the inclination ⁇ of the component surface is then passed on to an envelope current controller 29, which influences the envelope current 11 as a function of the inclination ⁇ of the component surface.
  • the sheath flow controller 29 controls a sheath flow dryer 30, a sheath current heater 31 and a sheath flow valve 32.
  • the sheath flow 11 is in this case influenced in dependence on the inclination ⁇ of the component surface to be coated in such a way that bleeding of the coating agent on the component surface is prevented.
  • the coating stream is heated to a greater extent during a coating of vertically aligned component surfaces and dried than when coating horizontally aligned component surfaces.
  • the robot controller 26, the arithmetic unit 28 and the envelope current controller 29 can be integrated in a common electronic control unit 33. In this case, there is also the possibility that the robot controller 26, the arithmetic unit 28 and / or the envelope current controller 29 are implemented as software modules.

Description

Die Erfindung betrifft eine Lackiereinrichtung mit einem Zerstäuber, insbesondere einen Rotationszerstäuber, sowie ein zugehöriges Betriebsverfahren.The invention relates to a painting device with an atomizer, in particular a rotary atomizer, and an associated operating method.

Bei der Lackierung von Bauteilen (z.B. Kraftfahrzeugkarosserieteilen) wird das jeweilige Beschichtungsmittel (z.B. Füller, Basislack, Klarlack) in der Regel durch Zerstäuber (z.B. Hochrotations- Luft- oder Ultraschallzerstäuber) zerstäubt und mittels Lenkluft und elektrostatischer Aufladung des Beschichtungsmittels auf das zu beschichtende Bauteil aufgetragen. Bei einer Lackierung mit Nasslack verliert der Nasslack bei der Zerstäubung und während der Applikation vor allem leicht flüchtige Bestandteile, wie Lösemittel bei lösemittelbasierten Lacken oder Wasser bei Wasserlacken, die in die Umgebungsluft abdunsten. Dadurch verändert sich der prozentuale Festkörperanteil des applizierten Nasslacks gegenüber dem prozentualen Festkörperanteil des Nasslacks vor der Zerstäubung.In the coating of components (eg motor vehicle body parts), the respective coating agent (eg filler, basecoat, clearcoat) is usually atomized by atomizers (eg high-rotation air or ultrasonic atomizer) and applied by Lenkluft and electrostatic charging of the coating composition on the component to be coated , When applied with wet paint, the wet paint loses in the atomization and during the application especially volatile components, such as solvents in solvent-based paints or water in water-based paints, which evaporate into the ambient air. As a result, the percentage solids content of the applied wet paint changes compared to the percentage solids content of the wet paint before the atomization.

Zum einen wird diese Zunahme des Festkörperanteils bei der Applikation von den Applikationsparametern bestimmt, wie beispielsweise Drehzahl des Rotationszerstäubers, Ausflussmenge, Lenkluftmenge und Lackierabstand.On the one hand, this increase in the solids content in the application is determined by the application parameters, such as rotational speed of the rotary atomizer, outflow quantity, directing air quantity and painting distance.

Zum anderen wird die Zunahme des Festkörperanteils bei der Applikation von den Umgebungsbedingungen beeinflusst, wie beispielsweise Luftfeuchtigkeit, Luftsinkgeschwindigkeit und Lufttemperatur in der Lackierkabine, da diese Umgebungsbedingungen die Abdunstung des Lösemittelanteils bzw. des Wasseranteils beeinflussen.On the other hand, the increase in the solids content in the application of the ambient conditions is affected, such as humidity, Lufttsinkgeschwindigkeit and air temperature in the spray booth, as these environmental conditions affect the evaporation of the solvent content or the water content.

Bei den bekannten Lackieranlagen zur Lackierung von Kraftfahrzeugkarosserieteilen wird deshalb ein großer Aufwand betrieben, um den Lufthaushalt in der Lackierkabine konstant zu halten, damit die Abdunstbedingungen und damit die Zunahme des Festkörperanteils bei der Applikation möglichst konstant bleiben. Nachteilig an den bekannten Lackieranlagen ist also der große apparative Aufwand für die Klimatisierung der Lackierkabine.In the known paint shops for painting vehicle body parts, therefore, a great deal of effort is made to keep the air household in the spray booth constant so that the evaporation conditions and thus the increase in the solids content remain as constant as possible during the application. A disadvantage of the known paint shops so the great equipment cost for the air conditioning of the spray booth.

In der am häufigsten verwendeten Variante zur Klimatisierung der Lackierkabinen erfolgt ein Heizen und Befeuchten mittels Heizregister und Wäscher. Hierbei ist die Abhängigkeit von der Wetterlage nachteilig, aufgrund nicht zu korrigierender Wetterlagen (z.B. Sommer mit feuchter Luft). Bei ungeeigneten Umgebungsbedingungen können deshalb Lackierfehler auftreten, wie z.B. Läufer und stark schwankende Lackierergebnisse. Darüber hinaus erfordert diese Variante der Klimatisierung einen großen Energieeinsatz.In the most frequently used variant for air conditioning of the paint booths, heating and humidifying takes place by means of a heating register and scrubber. In this case, the dependence on the weather is disadvantageous, due to irreversible weather conditions (for example, summer with humid air). In unsuitable environmental conditions, painting defects may therefore occur, e.g. Runners and strongly fluctuating painting results. In addition, this variant of the air conditioning requires a large amount of energy.

In einer anderen Variante der Klimatisierung erfolgt dagegen eine Vollklimatisierung analog üblichen Klimaanlagen mit einer kombinierten Kühlung und Entfeuchtung, wodurch der Energieaufwand allerdings nochmals steigt.In contrast, in another variant of the air conditioning is a full air conditioning analog conventional air conditioning with a combined cooling and dehumidification, whereby the energy consumption, however, increases again.

Aus US 2005/0181142 A1 ist es bekannt, den Beschichtungsmittelstrahl eines Rotationszerstäubers mit einem Hüllstrom von klimatisierter Luft zu umgeben, wobei der Hüllstrom an der Außenseite des Beschichtungsmittelstrahls definierte Abdunstbedingungen herstellt, so dass der Aufwand für die Klimatisierung der gesamten Lackierkabine verringert werden kann. Der Hüllstrom wird hierbei von einem separaten Adapter abgegeben, der ringförmig ausgebildet ist und im Betrieb außen auf dem Zerstäubergehäuse sitzt. Diese bekannte Art der Hüllstromerzeugung weist jedoch zahlreiche Nachteile auf.Out US 2005/0181142 A1 It is known to surround the coating agent jet of a rotary atomizer with an enveloping stream of conditioned air, wherein the enveloping stream produces defined evaporation conditions on the outside of the coating agent jet, so that the expense for the air conditioning of the entire paint booth can be reduced. The sheath flow is delivered by a separate adapter, which is annular and sits in operation on the outside of the atomizer. However, this known type of envelope power generation has numerous disadvantages.

Zum einen stört der zusätzliche Adapter die ansonsten glatte Außenkontur des Rotationszerstäubers, wodurch die Verschmutzungsneigung erhöht und die Reinigung des Rotationszerstäubers erschwert wird.First, the additional adapter disturbs the otherwise smooth outer contour of the rotary atomizer, whereby the tendency to fouling increases and the cleaning of the rotary atomizer is difficult.

Zum anderen muss die Zuleitung der klimatisierten Luft zu dem Adapter über zusätzliche Schläuche erfolgen, die bei häufigen und schnellen Bewegungen des Lackierroboters durch Materialermüdung belastet werden und schließlich abreißen können.On the other hand, the supply of conditioned air to the adapter via additional hoses must be charged in frequent and rapid movements of the painting robot by material fatigue and eventually can tear.

Darüber hinaus behindert der zusätzliche Adapter die Handhabung des Rotationszerstäubers, da die Außenabmessungen und die Massenträgheit des Rotationszerstäubers durch den zusätzlichen Adapter zunehmen. Beispielsweise kann der Rotationszerstäuber mit dem zusätzlichen Adapter aufgrund der größeren Außenabmessungen nicht mehr in kleine Öffnungen eingeführt werden, um dort befindliche Oberflächen zu beschichten.In addition, the additional adapter obstructs the handling of the rotary atomizer, since the external dimensions and the inertia of the rotary atomizer increase by the additional adapter. For example, due to the larger external dimensions, the rotary atomizer with the additional adapter can no longer be inserted into small openings in order to coat surfaces located there.

Ein weiterer Nachteil des zusätzlichen Adapters besteht in dem relativ großen axialen Abstand zwischen den Hüllstromdüsen in dem Adapter und der Glockentellerzerstäubungskante, so dass Energie und Menge des Hüllstroms in der Regel nicht ausreichen, um wirklich definierte Abdunstbedingungen zu erreichen.A further disadvantage of the additional adapter is the relatively large axial distance between the sheath flow nozzles in the adapter and the bell-plate sputtering edge, so that energy and amount of the sheath flow are generally insufficient to achieve truly defined evaporation conditions.

WO 2005/110618 A1 offenbart eine Lackiereinrichtung mit einem Glockenteller und Lenkluftdüsen, um einen Lenkluftstrom abzugeben, der von dem Glockenteller applizierte Partikel zu dem zu lackierenden Objekt lenkt. WO 2005/110618 A1 discloses a painting device with a bell cup and Lenkluftdüsen to deliver a directing air flow, which directs particles applied by the bell cup to the object to be painted.

EP 1 362 640 A1 offenbart ebenfalls einen Rotationszerstäuber mit Lenkluftdüsen, der zusätzlich hierzu in einem auf das Außengehäuse des Zerstäubers aufgesetzten Elektrodenring einen Kranz von Luftbohrungen oder einen kreisringförmigen düsenartigen Luftspalt hat, aus denen die Luft wie eine Hülle über die Oberfläche des Außengehäuses geleitet wird. EP 1 362 640 A1 also discloses a rotary atomizer with shaping air nozzles, which in addition has in a mounted on the outer casing of the atomizer electrode ring a ring of air holes or an annular nozzle-like air gap, from which the air is passed over the surface of the outer casing like a shell.

Ferner ist zum Stand der Technik auf US 2004/81769 A1 , DE 197 49 072 C1 und DE 102 32 863 A1 hinzuweisen.Furthermore, the state of the art US 2004/81769 A1 . DE 197 49 072 C1 and DE 102 32 863 A1 to point.

Der Erfindung liegt deshalb die Aufgabe zugrunde, die bekannten Lackieranlagen zu verbessern.The invention is therefore based on the object to improve the known painting.

Diese Aufgabe wird durch eine Lackiereinrichtung mit einem Zerstäuber und ein entsprechendes Betriebsverfahren gemäß den nebengeordneten Ansprüchen gelöst.This object is achieved by a painting device with an atomizer and a corresponding operating method according to the independent claims.

Im Rahmen der Erfindung wird der Hüllstrom jedoch im Gegensatz zu dem vorstehend diskutierten Stand der Technik nicht durch einen separaten Adapter abgegeben, sondern durch Hüllstromdüsen, die in den Zerstäuber baulich integriert sind.In the context of the invention, however, the sheath flow, unlike the prior art discussed above, is not delivered by a separate adapter, but by sheath flow nozzles that are structurally integrated into the atomizer.

Diese bauliche Integration der Hüllstromdüsen in den Zerstäuber bietet den Vorteil, dass die glatte Außenkontur des Zerstäubergehäuses durch die Hüllstromtechnik nicht gestört wird, so dass die Verschmutzungsneigung und die Reinigungsfreundlichkeit des Zerstäubers nicht beeinträchtigt wird.This structural integration of the Hüllstromdüsen in the atomizer has the advantage that the smooth outer contour of the atomizer housing is not disturbed by the enveloping current, so that the tendency to fouling and cleaning ease of the atomizer is not affected.

Darüber hinaus ermöglicht es die bauliche Integration der Hüllstromdüsen in den Zerstäuber, dass die klimatisierte Luft für den Hüllstrom über den normalen Anschlussflansch des Zerstäubers zugeführt wird. Dadurch können die im Stand der Technik vorgesehenen separaten Schläuche zur Zuleitung der klimatisierten Luft entfallen, wodurch das Problem der Schlauchabrisse entfällt.In addition, the structural integration of the sheath flow nozzles into the atomizer makes it possible to supply the conditioned air for the sheath flow via the normal connection flange of the atomizer. As a result, the separate hoses provided in the prior art for supplying the conditioned air can be dispensed with, eliminating the problem of hose breaks.

Darüber hinaus ermöglicht die Erfindung vorteilhaft eine Verringerung des axialen Abstands zwischen den Hüllstromdüsen und der Glockentellerabsprühkante, so dass Energie und Menge des Hüllstroms ausreichen, um wirklich definierte Abdunstbedingungen herzustellen.In addition, the invention advantageously allows for a reduction in the axial distance between the sheath flow nozzles and the bell cup spray edge so that the energy and amount of sheath flow are sufficient to produce truly defined flash conditions.

Ein weiterer Vorteil der erfindungsgemäßen Integration der Hüllstromdüsen in den Zerstäuber besteht in der besseren Handhabung, da die Außenabmessungen und die Massenträgheit des erfindungsgemäßen Zerstäubers gegenüber einem herkömmlichen Zerstäuber ohne Hüllstromtechnik kaum oder gar nicht erhöht sind.Another advantage of the invention integrating the Hüllstromdüsen in the atomizer is the better handling, since the outer dimensions and the inertia of the atomizer according to the invention over a conventional Atomizers without envelope current technology are hardly or not increased at all.

Die bauliche Integration der Hüllstromdüsen in den Zerstäuber kann im Rahmen der Erfindung beispielsweise dadurch erreicht werden, dass die Hüllstromdüsen in dem Zerstäubergehäuse angeordnet sind. Es besteht jedoch alternativ auch die Möglichkeit, dass die Hüllstromdüsen in einem Lenkluftring oder einem sonstigen integralen Bauteil des Zerstäubers angeordnet sind.The structural integration of the Hüllstromdüsen in the atomizer can be achieved in the invention, for example, characterized in that the Hüllstromdüsen are arranged in the atomizer housing. However, there is also the alternative possibility that the Hüllstromdüsen are arranged in a shaping air ring or other integral component of the atomizer.

Die Erfindung umfasst die allgemeine technische Lehre, die Abdunstbedingungen und damit die Veränderung des Festkörperanteils bei der Applikation dadurch zu beeinflussen, dass in der Umgebung des Beschichtungsmittelstrahls ein definiertes Mikroklima erzeugt wird, so dass eine aufwendige Klimatisierung der gesamten Lackierkabine weniger wichtig ist oder sogar entfallen kann.The invention encompasses the general technical teaching of influencing the evaporation conditions and thus the change in the solids content during application in that a defined microclimate is generated in the surroundings of the coating agent jet so that costly air conditioning of the entire paint booth is less important or even eliminated ,

Die Erfindung ist jedoch nicht auf solche Lackieranlagen beschränkt, bei denen auf eine herkömmliche Klimatisierung der Lackierkabine verzichtet wird, sondern umfasst auch Lackieranlagen, bei denen zusätzlich zu der Schaffung eines definierten Mikroklimas in der Umgebung des Beschichtungsmittelstrahls eine Klimatisierung der gesamten Lackierkabine erfolgt.However, the invention is not limited to those paint shops in which to dispense with a conventional air conditioning of the spray booth, but also includes painting, where in addition to the creation of a defined microclimate in the environment of the coating agent jet air conditioning of the entire spray booth takes place.

Die Erfindung sieht einen Zerstäuber vor, der zusätzlich zu einem Applikationselement (z.B. einem Glockenteller) zur Applikation eines Beschichtungsmittelstrahls auf ein zu beschichtendes Bauteil mindestens eine Hüllstromdüse aufweist, über die ein klimatisierter Hüllstrom abgegeben wird, der den Beschichtungsmittelstrahl mindestens teilweise umgibt und dadurch in der Umgebung des Beschichtungsmittelstrahls ein definiertes Mikroklima erzeugt, was für vorgegebene Abdunstbedingungen sorgt. Vorzugsweise umgibt der klimatisierte Hüllstrom den Beschichtungsmittelstrahl mantelförmig auf seinem gesamten Umfang und/oder auf seiner gesamten Länge zwischen dem Applikationselement und dem zu beschichtenden Bauteil.The invention provides an atomizer which, in addition to an application element (for example a bell cup) for applying a coating agent jet to a component to be coated, has at least one envelope flow nozzle via which a conditioned envelope flow is emitted which at least partially surrounds the coating agent jet and thereby in the environment the coating agent jet a defined Microclimate generated, which provides for predetermined evaporation conditions. Preferably, the conditioned envelope stream surrounds the coating agent jet in a jacket-like manner over its entire circumference and / or over its entire length between the application element and the component to be coated.

Im Rahmen der Klimatisierung des Hüllstroms besteht die Möglichkeit, dass der Hüllstrom gegenüber der Umgebungsluft erwärmt, gekühlt, getrocknet oder befeuchtet ist. Weiterhin besteht die Möglichkeit einer Kombination einer Erwärmung bzw. Kühlung einerseits und einer Trocknung bzw. Befeuchtung des Hüllstroms andererseits.In the context of the air conditioning of the sheath flow, there is the possibility that the sheath flow is heated, cooled, dried or moistened with respect to the ambient air. Furthermore, there is the possibility of a combination of heating or cooling on the one hand and drying or humidifying the envelope flow on the other hand.

Die Erwärmung des Hüllstroms erfolgt vorzugsweise durch einen Lufterhitzer, der vorzugsweise von dem Zerstäuber baulich getrennt ist. Alternativ besteht auch die Möglichkeit, den Hüllstrom durch Heizschläuche oder elektrische Heizelemente aufzuheizen, wobei die Heizelemente auch austrittsnah im Bereich der Hüllstromdüse angeordnet sein können, was zu geringen thermischen Verlusten führt. Bei einem elektrostatischen Zerstäuber erfolgt die Erwärmung des Hüllstroms jedoch aus Gründen des Explosionsschutzes vorzugsweise nicht durch elektrische Heizelemente in dem Zerstäuber, sondern durch den vorstehend erwähnten separaten Lufterhitzer.The heating of the sheath flow is preferably carried out by an air heater, which is preferably structurally separated from the atomizer. Alternatively, it is also possible to heat the enveloping flow through heating hoses or electrical heating elements, wherein the heating elements can also be arranged close to the outlet in the region of the sheath flow nozzle, which leads to low thermal losses. However, in the case of an electrostatic atomizer, the heating of the enveloping current is preferably carried out for reasons of explosion protection not by electric heating elements in the atomizer, but by the above-mentioned separate air heater.

Vorzugsweise weist der Hüllstrom unmittelbar an der Hüllstromdüse eine Austrittstemperatur von mehr als +40°C und/oder weniger als +100°C auf, wobei beliebige Zwischenwerte innerhalb dieses Wertebereichs möglich sind.Preferably, the sheath flow has an outlet temperature of more than + 40 ° C. and / or less than + 100 ° C. directly at the sheath flow nozzle, wherein any intermediate values within this range of values are possible.

Die Austrittstemperatur des Hüllstroms kann hierbei in Abhängigkeit von dem verwendeten Beschichtungsmittel variiert werden. Beispielsweise dunstet Wasser als Lösemittel weniger ab als organische Lösemittel, so dass die Austrittstemperatur des Hüllstroms bei der Applikation von Wasserlack gegenüber der Applikation von Lösemittellack angehoben werden kann.The outlet temperature of the enveloping stream can here be varied depending on the coating agent used. For example, water as the solvent evaporates less than organic solvents, so that the exit temperature of the enveloping stream can be raised in the application of water-based paint to the application of solvent-based lacquer.

Vorzugsweise weist der Hüllstrom einen Volumenstrom von mehr als 500 l/min und/oder weniger als 2500 l/min auf, wobei beliebige Zwischenwerte innerhalb dieses Intervalls möglich sind.The sheath flow preferably has a volume flow of more than 500 l / min and / or less than 2500 l / min, with any intermediate values within this interval being possible.

Weiterhin ist zu erwähnen, dass der Hüllstrom vorzugsweise aus Luft besteht, die in Lackieranlagen ohnehin in Form von Druckluft zur Verfügung stehen. Im Rahmen der Erfindung besteht jedoch auch die Möglichkeit, ein anderes Gas als Luft für den Hüllstrom zu verwenden. Hierzu bieten sich besonders Gase an, die eine größere Wärmekapazität, ein größeres elektrisches Isolationsvermögen und/oder eine höhere Feuchtigkeitssättigungsgrenze aufweisen als Luft. Die größere Wärmekapazität bietet hierbei den Vorteil, dass der Hüllstrom nach dem Austreten aus der Hüllstromdüse nur geringfügig an Temperatur verliert, was für definierte Abdunstbedingungen sorgt. Ein größeres elektrisches Isolationsvermögen ist dagegen bei einem elektrostatischen Zerstäuber vorteilhaft, da das Isolationsvermögen des Hüllstroms eine Endladung der elektrostatisch aufgeladenen Beschichtungsmittelteilchen verhindert und dadurch für einen hohen Auftragswirkungsgrad sorgt. Eine hohe Feuchtigkeitssättigungsgrenze des für den Hüllstrom verwendeten Gases ist dagegen vorteilhaft, wenn der Hüllstrom viel Lösemittel aus dem Beschichtungsmittelstrahl aufnehmen soll. Der Hüllstrom kann also beispielsweise auch aus Schwefelhexafluorid (SF6) oder inerten Gasen (z.B. Kohlendioxid (CO2) und Stickstoff) bestehen.It should also be mentioned that the sheath flow preferably consists of air, which are available anyway in the form of compressed air in paint shops. In the context of the invention, however, it is also possible to use a gas other than air for the sheath flow. Gases with a greater heat capacity, a greater electrical insulation capacity and / or a higher moisture saturation limit than air are particularly suitable for this purpose. The greater heat capacity offers the advantage here that the sheath flow only slightly loses its temperature after exiting the sheath flow nozzle, which ensures defined evaporation conditions. On the other hand, a larger electrical insulation capacity is advantageous in an electrostatic atomizer because the insulating capacity of the sheath current prevents a discharge of the electrostatically charged coating agent particles and thereby provides a high application efficiency. On the other hand, a high moisture saturation limit of the gas used for the sheath flow is advantageous if the sheath flow is to absorb a large amount of solvent from the coating agent jet. The sheath flow can therefore also consist, for example, of sulfur hexafluoride (SF 6 ) or inert gases (eg carbon dioxide (CO 2 ) and nitrogen).

Zur Zuführung des Hüllstroms weist der erfindungsgemäße Zerstäuber vorzugsweise ein Innengehäuse und ein Außengehäuse auf, wobei zwischen dem Innengehäuse und dem Außengehäuse eine Hüllstromzuleitung zur Durchleitung des klimatisierten Hüllstroms zu der Hüllstromdüse verläuft. Dies bietet den Vorteil, dass der Hüllstrom bei der Durchleitung durch den Zerstäuber nur relativ geringfügig abgekühlt wird und deshalb an der Hüllstromdüse noch eine ausreichend hohe Temperatur aufweist. Der erfindungsgemäße Zerstäuber ist deshalb vorzugsweise so ausgelegt, dass der Hüllstrom innerhalb des Zerstäubers in der Hüllstromzuleitung bis zu der Hüllstromdüse nur um weniger 140°C, 120°C, 100°C, 90°C, 80°C, 70°C, 60°C, 50°C, 40°C, 30°C, 20°, 10°C oder weniger als 5°C abgekühlt wird.For supplying the sheath flow, the atomizer according to the invention preferably has an inner housing and an outer housing, wherein between the inner housing and the outer housing a Hüllstromzuleitung for passing the air-conditioned envelope flow to the Hüllstromdüse runs. This has the advantage that the sheath flow is only relatively slightly cooled in the passage through the atomizer and therefore still has a sufficiently high temperature at the Hüllstromdüse. The atomiser according to the invention is therefore preferably designed so that the sheath flow within the atomizer in the sheath current supply up to the sheath flow nozzle only by less 140 ° C, 120 ° C, 100 ° C, 90 ° C, 80 ° C, 70 ° C, 60 ° C, 50 ° C, 40 ° C, 30 ° C, 20 °, 10 ° C or less than 5 ° C is cooled.

Es ist jedoch im Rahmen der Erfindung auch alternativ möglich, den Hüllstrom aus der Lenkluftzuführung zu speisen, so dass der Anschlussflansch des Zerstäubers mit den dort vorgesehenen Flanschanschlüssen nicht verändert werden muss.However, it is also possible within the scope of the invention alternatively to feed the sheath flow from the shaping air supply, so that the connection flange of the atomizer with the flange connections provided there does not have to be changed.

Weiterhin besteht im Rahmen der Erfindung die Möglichkeit, dass der erfindungsgemäße Zerstäuber Lenkluftdüsen zur Abgabe eines Lenkluftstrahls aufweist, wobei der Lenkluftstrahl den Beschichtungsmittelstrahl formt. In einer Variante der Erfindung wird hierbei nur ein einziger Lenkluftstrahl abgegeben. In einer anderen Variante der Erfindung sind dagegen ein innerer Lenkluftstrahl und ein äußerer Lenkluftstrahl vorgesehen, was bei der Formung des Beschichtungsmittelstrahls eine größere Flexibilität bietet. Bei der letzteren Variante besteht die Möglichkeit, dass die äußeren Lenkluftdüsen gleichzeitig die Hüllstromdüsen bilden.Furthermore, there is the possibility within the scope of the invention that the atomizer according to the invention has shaping air nozzles for the discharge of a shaping air jet, wherein the shaping air jet forms the coating agent jet. In a variant of the invention, only a single shaping air jet is emitted in this case. In another variant of the invention, on the other hand, an inner shaping air jet and an outer shaping air jet are provided, which offers greater flexibility in the shaping of the coating agent jet. In the latter variant, there is the possibility that the outer shaping air nozzles simultaneously form the sheath flow nozzles.

Vorzugsweise sind die Hüllstromdüsen jedoch zusätzlich zu den Lenkluftdüsen vorgesehen und von diesen getrennt.Preferably, however, the sheath flow nozzles are provided in addition to the shaping air nozzles and separated from them.

Bei einer solchen Kombination von Hüllstromdüsen und Lenkluftdüsen sind die Lenkluftdüsen vorzugsweise innen angebracht, während die Hüllstromdüsen außen angebracht sind. Dies bedeutet, dass der Hüllstrom nicht nur den Beschichtungsmittelstrahl umhüllt bzw. ummantelt, sondern auch den Lenkluftstrom, so dass der Lenkluftstrom zwischen dem Hüllstrom und dem Beschichtungsmittelstrahl verläuft. Diese Anordnung ist vorteilhaft, weil die mantelförmige Umhüllung des Beschichtungsmittelstrahls durch den Hüllstrom dadurch erleichtert bzw. ermöglicht wird, dass der Lenkluftstrahl den Beschichtungsmittelstrahl formt.With such a combination of sheath flow nozzles and shaping air nozzles, the shaping air nozzles are preferably mounted inside, while the sheath flow nozzles are mounted on the outside. This means that the sheath flow not only sheaths or sheaths the coating agent jet, but also the guide air flow, so that the guide air flow runs between the sheath flow and the coating agent jet. This arrangement is advantageous because the jacket-shaped envelope of the coating agent jet is facilitated or made possible by the sheath flow in that the shaping air jet forms the coating agent jet.

Die Anzahl der Hüllstromdüsen ist vorzugsweise größer als 20 und/oder kleiner als 60, wobei beliebige Zwischenwerte innerhalb dieses Intervalls möglich sind.The number of sheath flow nozzles is preferably greater than 20 and / or less than 60, with any intermediate values within this interval being possible.

Weiterhin weisen die Hüllstromdüsen vorzugsweise jeweils Düsenöffnungen mit einer Breite bzw. mit einem Durchmesser von mehr als 1 mm und/oder weniger als 8 mm auf. Die Hüllstromdüsen weisen also vorzugsweise größere Düsenöffnungen auf als die Lenkluftdüsen.Furthermore, the sheath flow nozzles preferably each have nozzle openings with a width or with a diameter of more than 1 mm and / or less than 8 mm. The sheath flow nozzles therefore preferably have larger nozzle openings than the shaping air nozzles.

In einer Variante der Erfindung ist die Hüllstromdüse als ringförmig umlaufende Spaltdüse ausgebildet. Die Spaltdüse weist hierbei vorzugsweise eine Spaltbreite im Bereich von 0,1-1 mm auf, während der Spaltdurchmesser vorzugsweise im Bereich von 50-100 mm liegt. Derartige Spaltdüsen sind als Lenkluftdüsen beispielsweise aus EP 0 092 043 A2 bekannt. Der Inhalt dieser Druckschrift ist deshalb hinsichtlich der konstruktiven Gestaltung der Spaltdüse der vorliegenden Beschreibung zuzurechnen.In a variant of the invention, the envelope flow nozzle is designed as an annular gap nozzle. The gap nozzle preferably has a gap width in the range of 0.1-1 mm, while the gap diameter is preferably in the range of 50-100 mm. Such slit nozzles are as shaping air nozzles, for example EP 0 092 043 A2 known. The content of this document is therefore attributable to the structural design of the slit nozzle of the present description.

Bei dem eingangs erwähnten Applikationselement zur Applikation des Beschichtungsmittelstrahls kann es sich beispielsweise um eine feststehende Sprühdüse handeln. Der im Rahmen der Erfindung verwendete Begriff eines Applikationselements ist jedoch allgemein zu verstehen und umfasst beispielsweise auch Ultraschallzerstäuber, Airless-Geräte und Airmix-Geräte.The application element mentioned at the outset for application of the coating agent jet may be, for example, a fixed spray nozzle. However, the term of an application element used in the context of the invention is It also includes, for example, ultrasonic atomisers, airless devices and airmix devices.

Vorzugsweise ist das Applikationselement jedoch ein drehbarer Glockenteller, der eine vorgegebene Glockentellerkante aufweist. Hierbei liegt zwischen der Hüllstromdüse und der Glockentellerkante vorzugsweise ein axialer Abstand von mehr als 5 mm und/oder weniger als 100 mm.Preferably, however, the application element is a rotatable bell cup having a predetermined bell-shaped edge. In this case, an axial distance of more than 5 mm and / or less than 100 mm preferably lies between the Hüllstromdüse and the Glockentellerkante.

Der im Rahmen der Erfindung verwendete Begriff eines Applikationselements hat also die Bedeutung, dass mittels des Applikationselements ein Beschichtungsmittel (z.B. Nasslack oder Pulverlack) auf ein zu beschichtendes Bauteil (z.B. ein Kraftfahrzeugkarosserieteil) appliziert werden kann.The term of an application element used in the context of the invention therefore has the meaning that a coating agent (for example wet paint or powder coating) can be applied to a component to be coated (for example a motor vehicle body part) by means of the application element.

Weiterhin können die Hüllstromdüsen in Umfangsrichtung des Glockentellers angewinkelt sein und somit einen vorgegebenen Drallwinkel aufweisen, wobei die Hüllstromdüsen entweder in Drehrichtung des Glockentellers oder entgegen der Drehrichtung des Glockentellers angewinkelt sein können. Der Drallwinkel der Hüllstromdüsen kann hierbei im Bereich von 0-45° liegen, wobei wiederum beliebige Zwischenwerte möglich sind.Furthermore, the Hüllstromdüsen can be angled in the circumferential direction of the bell cup and thus have a predetermined helix angle, the Hüllstromdüsen can be angled either in the direction of rotation of the bell cup or counter to the direction of rotation of the bell cup. The helix angle of the sheath flow nozzles can in this case be in the range of 0-45 °, wherein in turn any intermediate values are possible.

Ferner ist zu erwähnen, dass es sich bei dem erfindungsgemäßen Zerstäuber wahlweise um einen Pulverzerstäuber oder einen Nasslackzerstäuber handeln kann.It should also be mentioned that the atomiser according to the invention can optionally be a powder atomizer or a wet paint atomizer.

Darüber hinaus umfasst die Erfindung nicht nur den vorstehend beschriebenen erfindungsgemäßen Zerstäuber als einzelnes Bauteil, sondern auch eine Lackiereinrichtung (z.B. einen Lackierroboter oder eine Lackieranlage) mit einem derartigen Zerstäuber.In addition, the invention includes not only the above-described atomizer according to the invention as a single component, but also a painting device (eg, a painting robot or a paint shop) with such an atomizer.

Die erfindungsgemäße Lackiereinrichtung weist zusätzlich zu dem Zerstäuber vorzugsweise eine Klimatisierungseinrichtung zur Klimatisierung des Hüllstroms auf, wobei die Klimatisierungseinrichtung stromabwärts mit der bzw. den Hüllstromdüsen verbunden ist. Beispielsweise kann die Klimatisierungseinrichtung einen herkömmlichen Lufterhitzer aufweisen, um den Luftstrom zu erwärmen. Weiterhin kann die Klimatisierungseinrichtung eine Kühleinrichtung aufweisen, die den Hüllstrom kühlt. Darüber hinaus besteht auch die Möglichkeit, dass die Klimatisierungseinrichtung eine Entfeuchtungseinrichtung aufweist, welche den Hüllstrom entfeuchtet. Die Klimatisierungseinrichtung kann also wie eine herkömmliche Klimaanlage aufgebaut sein.The painting device according to the invention preferably has, in addition to the atomizer, an air-conditioning device for conditioning the enveloping flow, the air-conditioning device being connected downstream to the enveloping jet nozzle (s). For example, the air conditioning device may have a conventional air heater to heat the air flow. Furthermore, the air conditioning device may have a cooling device which cools the enveloping flow. In addition, there is also the possibility that the air conditioning device has a dehumidifying device, which dehumidifies the sheath flow. The air conditioning device can therefore be constructed like a conventional air conditioning system.

Weiterhin umfasst die Erfindung ein Betriebsverfahren für einen erfindungsgemäßen Zerstäuber, bei dem zusätzlich zu der Abgabe eines Beschichtungsmittelstrahls ein klimatisierter Hüllstrom abgegeben wird, der den Beschichtungsmittelstrahl mindestens teilweise umgibt.Furthermore, the invention comprises an operating method for an atomizer according to the invention, in which, in addition to the delivery of a coating agent jet, a conditioned envelope stream is dispensed, which at least partially surrounds the coating agent jet.

Im Rahmen des erfindungsgemäßen Betriebsverfahrens besteht die Möglichkeit, den Hüllstrom in Abhängigkeit von der räumlichen Lage der zu beschichtenden Bauteiloberfläche zu beeinflussen. So kann der applizierte Lack bei der Lackierung von vertikalen Bauteiloberflächen leichter verlaufen als bei der Lackierung von waagerechten Bauteiloberflächen, so dass der Festkörperanteil bei der Lackierung von vertikalen Bauteiloberflächen gegenüber der Lackierung von waagerechten Bauteiloberflächen erhöht werden sollte. Im Rahmen des erfindungsgemäßen Betriebsverfahrens wird deshalb vorzugsweise die räumliche Lage der zu beschichtenden Bauteiloberfläche ermittelt und der Hüllstrom in Abhängigkeit von der ermittelten räumlichen Lage beeinflusst. Anstelle der räumlichen Lage der zu beschichtenden Bauteiloberfläche kann auch die räumliche Lage des Zerstäubers ermittelt werden, da der Zerstäuber in der Regel entsprechend der räumlichen Lage der zu beschichtenden Bauteiloberfläche geführt wird.In the context of the operating method according to the invention, it is possible to influence the enveloping current as a function of the spatial position of the component surface to be coated. Thus, the applied paint during the painting of vertical component surfaces easier to run than in the painting of horizontal component surfaces, so that the solids content should be increased when painting vertical component surfaces over the paint of horizontal component surfaces. In the context of the operating method according to the invention, therefore, preferably the spatial position of the component surface to be coated is determined and the envelope current is influenced as a function of the determined spatial position. Instead of the spatial position of the component surface to be coated and the spatial Location of the atomizer can be determined, since the atomizer is usually performed according to the spatial position of the component surface to be coated.

Bei einer Verwendung eines mehrachsigen Lackierroboters kann die räumliche Lage des Zerstäubers wiederum aus den Positions-Steuersignalen der Robotersteuerung ermittelt werden.When using a multi-axis painting robot, the spatial position of the atomizer can in turn be determined from the position control signals of the robot controller.

In Abhängigkeit von der räumlichen Lage der zu beschichtenden Bauteiloberfläche und/oder des Zerstäubers kann dann die Temperatur, der Feuchtigkeitsgehalt und/oder der Volumenstrom des Hüllstroms beeinflusst werden.Depending on the spatial position of the component surface to be coated and / or the atomizer, the temperature, the moisture content and / or the volume flow of the sheath flow can then be influenced.

Vorzugsweise wird hierbei bei einer Beschichtung einer im Wesentlichen vertikalen Bauteiloberfläche ein Hüllstrom mit einem geringeren Feuchtigkeitsgehalt, einer größeren Temperatur und/oder einem größeren Volumenstrom abgegeben als bei einer Beschichtung einer im Wesentlichen waagerechten Bauteiloberfläche.Preferably, in the case of a coating of a substantially vertical component surface, an enveloping flow having a lower moisture content, a greater temperature and / or a larger volume flow is emitted than in the case of a coating of a substantially horizontal component surface.

Der Hüllstrom kann hierbei so eingestellt werden, dass der Festkörperanteil des Beschichtungsmittelstrahls zwischen der Abgabe an dem Applikationselement und dem Auftreffen auf der zu beschichtenden Bauteiloberfläche um mehr als 5%, 10%, 25% oder gar 50% zunimmt.In this case, the sheath flow can be adjusted such that the solids content of the coating agent jet increases by more than 5%, 10%, 25% or even 50% between the delivery to the application element and the impingement on the component surface to be coated.

Andere vorteilhafte Weiterbildungen der Erfindung sind in den Unteransprüchen gekennzeichnet oder werden nachstehend zusammen mit der Beschreibung des bevorzugten Ausführungsbeispiels der Erfindung anhand der Figuren näher erläutert. Es zeigen:

Figur 1
eine schematische Darstellung eines erfindungsgemäßen Rotationszerstäubers mit zahlreichen Hüllstromdüsen,
Figuren 2a und 2b
schematische Darstellungen zur Variation des Hüllstroms bei einer Lackierung von vertikalen und waagerechten Bauteiloberflächen, sowie
Figur 3
ein stark vereinfachtes Blockschaltbild einer erfindungsgemäßen Lackiereinrichtung.
Other advantageous developments of the invention are characterized in the subclaims or are explained in more detail below together with the description of the preferred embodiment of the invention with reference to the figures. Show it:
FIG. 1
a schematic representation of a rotary atomizer according to the invention with numerous sheath flow nozzles,
FIGS. 2a and 2b
schematic representations for the variation of the sheath flow in a painting of vertical and horizontal component surfaces, as well
FIG. 3
a highly simplified block diagram of a coating device according to the invention.

Figur 1 zeigt in vereinfachter Form einen Rotationszerstäuber 1, der weitgehend herkömmlich aufgebaut ist und beispielsweise zur Lackierung von Kraftfahrzeugkarosserieteilen eingesetzt werden kann. FIG. 1 shows in simplified form a rotary atomizer 1, which is constructed largely conventional and can be used for example for painting automotive body panels.

Als Applikationselement weist der Rotationszerstäuber 1 einen herkömmlichen Glockenteller 2 auf, der um eine Glockentellerachse 3 drehbar gelagert ist und von einer Turbine 4 angetrieben wird. An der Glockentellerkante gibt der Glockenteller 2 einen Beschichtungsmittelstrahl 5 ab, wobei der Beschichtungsmittelstrahl 5 hier nur schematisch dargestellt ist.As an application element, the rotary atomizer 1 a conventional bell cup 2, which is rotatably mounted about a bell-plate axis 3 and is driven by a turbine 4. At the bell-shaped edge, the bell-shaped plate 2 emits a coating agent jet 5, wherein the coating agent jet 5 is shown here only schematically.

Weiterhin weist der Rotationszerstäuber 1 zahlreiche innere Lenkluftdüsen 6 auf, die konzentrisch um die Glockentellerachse 3 angeordnet sind und einen inneren Lenkluftstrahl 7 auf die äußere Mantelfläche des Glockentellers 2 abgeben, wobei der innere Lenkluftstrahl 7 den Beschichtungsmittelstrahl 5 formt.Furthermore, the rotary atomizer 1 has numerous inner shaping air nozzles 6, which are arranged concentrically around the bell-plate axis 3 and emit an inner shaping air jet 7 onto the outer surface of the bell plate 2, wherein the inner shaping air jet 7 forms the coating agent jet 5.

Darüber hinaus weist der Rotationszerstäuber 1 mehrere äußere Lenkluftdüsen 8 auf, über die ein äußerer Lenkluftstrahl 9 abgegeben wird, der den Beschichtungsmittelstrahl 5 zusätzlich formt.In addition, the rotary atomizer 1 has a plurality of outer shaping air nozzles 8, via which an outer shaping air jet 9 is dispensed, which additionally forms the coating agent jet 5.

Weiterhin weist der Rotationszerstäuber 1 zahlreiche Hüllstromdüsen 10 auf, die ebenfalls konzentrisch um die Glockentellerachse 3 angeordnet sind und einen klimatisierten Hüllstrom 11 abgeben, der den Beschichtungsmittelstrahl 5 mantelförmig umgibt und dadurch für definierte Abdunstbedingungen sorgt.Furthermore, the rotary atomizer 1 on numerous Hüllstromdüsen 10, which are also arranged concentrically around the Glockentellerachse 3 and deliver an air-conditioned envelope stream 11, which surrounds the coating agent jet 5 shell-shaped and thereby ensures defined evaporation conditions.

Beim Austreten aus den Hüllstromdüsen 10 reißt der austretenden Hüllstrom 11 einen Nebenstrom 12 von Umgebungsluft mit, wobei der mitgerissene Nebenstrom 12 0-50% des aus den Hüllstromdüsen 10 austretenden Hüllstroms 11 ausmacht.Upon exiting the Hüllstromdüsen 10, the exiting sheath flow 11 tears a side stream 12 of ambient air, wherein the entrained side stream 12 0-50% of the outflowing from the Hüllstromdüsen 10 sheath flow 11 accounts.

Die Zuführung des Hüllstroms 11, des Beschichtungsmittels und der Lenkluft erfolgt durch einen Anschlussflansch 13, an den zwei getrennte Lenkluftleitungen 14, 15 angeschlossen werden können. Darüber hinaus können an den Anschlussflansch 13 Hüllstromleitungen 16, 17, 18 und eine optionale Hüllstromleitung 19 angeschlossen werden, um den klimatisierten Hüllstrom 11 dem Rotationszerstäuber 1 zuzuführen. Die Hüllstromleitungen 16-19 sind hierzu mit einem Lufterhitzer 20 und einem Luftmengenregler 21 verbunden, so dass der Volumenstrom und die Temperatur des Hüllstroms 11 variiert werden kann.The supply of the sheath flow 11, the coating agent and the shaping air takes place through a connection flange 13, to which two separate shaping air lines 14, 15 can be connected. In addition, jacket power lines 16, 17, 18 and an optional envelope current line 19 can be connected to the connection flange 13 in order to supply the conditioned envelope current 11 to the rotary atomizer 1. For this purpose, the sheath current lines 16-19 are connected to an air heater 20 and an air flow regulator 21, so that the volume flow and the temperature of the sheath flow 11 can be varied.

Die Zuführung des Hüllstroms 11 von dem Anschlussflansch 13 zu den Hüllstromdüsen 10 erfolgt durch eine Hüllstromdurchleitung zwischen einem Innengehäuse 22 und einem Außengehäuse 23 des Rotationszerstäubers 1.The supply of the enveloping flow 11 from the connection flange 13 to the enveloping flow nozzles 10 takes place by means of an enveloping flow passage between an inner housing 22 and an outer housing 23 of the rotary atomizer 1.

In diesem Ausführungsbeispiel kann die Anzahl der Hüllstromdüsen 10 im Bereich von 20 bis 60 liegen, wobei die einzelnen Hüllstromdüsen 10 jeweils Düsenöffnungen mit einer Breite von 1-8 mm aufweisen.In this embodiment, the number of sheath flow nozzles 10 may be in the range of 20 to 60, wherein the individual sheath flow nozzles 10 each have nozzle openings with a width of 1-8 mm.

Weiterhin ist zu erwähnen, dass der axiale Abstand zwischen den Hüllstromdüsen 10 und der Glockentellerkante des Glockentellers 2 zwischen 5 und 100 mm liegen kann.Furthermore, it should be mentioned that the axial distance between the Hüllstromdüsen 10 and the Bell plate edge of the bell cup 2 can be between 5 and 100 mm.

Figur 2a zeigt schematisch die Lackierung einer vertikalen Bauteiloberfläche 24 durch den Rotationszerstäuber 1. Aufgrund der vertikalen Ausrichtung der Bauteiloberfläche 24 besteht aufgrund der auf die aufgebrachten Lackteilchen wirkenden Schwerkraft g die Gefahr von Läufern. Zur Vermeidung derartiger Läufer wird der Festkörperanteil des auf die vertikale Bauteiloberfläche 24 auftreffenden Beschichtungsmittelstrahls 5 gezielt erhöht, in dem die Temperatur T1 des Hüllstroms 11 von dem Lufterhitzer 20 (vgl. Fig. 1) gezielt erhöht wird. Dadurch enthält der auf die vertikale Bauteiloberfläche 24 auftreffende Beschichtungsmittelstrahl 5 weniger flüssige Lösemittelanteile und neigt deshalb weniger zum Verlaufen. Die stärkere Abdunstung der Lösemittelanteile aus dem Beschichtungsmittelstrahl 5 in den umgebenden Hüllstrom 11 ist hierbei durch Blockpfeile dargestellt. FIG. 2a schematically shows the painting of a vertical component surface 24 by the rotary atomizer 1. Due to the vertical alignment of the component surface 24 is due to the force acting on the applied paint particles gravity g the risk of runners. In order to avoid such runners, the solids content of the coating agent jet 5 impinging on the vertical component surface 24 is purposefully increased, in which the temperature T1 of the sheath flow 11 from the air heater 20 (cf. Fig. 1 ) is specifically increased. As a result, the coating agent jet 5 impinging on the vertical component surface 24 contains less liquid solvent portions and therefore has less tendency to bleed. The stronger evaporation of the solvent components from the coating agent jet 5 into the surrounding enveloping flow 11 is represented here by block arrows.

In Figur 2b ist dagegen die Lackierung einer waagerechten Bauteiloberfläche 25 durch den Rotationszerstäuber 1 dargestellt. Aufgrund der waagerechten Ausrichtung der Bauteiloberfläche 25 ist die Gefahr eines Verlaufens des Beschichtungsmittels auf der Bauteiloberfläche 25 geringer, so dass weniger flüssige Lösemittelanteile aus dem Beschichtungsmittelstrahl 5 in den Hüllstrom 11 abdunsten müssen. Der Hüllstrom 11 weist deshalb bei der Lackierung der waagerechten Bauteiloberfläche 25 eine kleinere Temperatur T2<T1 als bei der Lackierung der vertikalen Bauteiloberfläche 24 auf.In FIG. 2b in contrast, the painting of a horizontal component surface 25 is represented by the rotary atomizer 1. Due to the horizontal alignment of the component surface 25, the risk of a running of the coating agent on the component surface 25 is lower, so that less liquid solvent components from the coating agent jet 5 must evaporate into the sheath flow 11. The sheath flow 11 therefore has a lower temperature T2 <T1 in the coating of the horizontal component surface 25 than in the coating of the vertical component surface 24.

Figur 3 zeigt in stark vereinfachter Form ein Blockschaltbild einer erfindungsgemäßen Lackiereinrichtung mit einer Robotersteuerung 26, die einen mehrachsigen Lackierroboter 27 mit Positions-Steuerdaten ansteuert, wobei der Lackierroboter 27 den Rotationszerstäuber 1 führt. FIG. 3 shows in a highly simplified form a block diagram of a painting device according to the invention with a robot controller 26, which has a multi-axis painting robot 27 with Actuates position control data, wherein the painting robot 27 leads the rotary atomizer 1.

Die Positions-Steuerdaten werden von der Robotersteuerung 26 auch an eine Recheneinheit 28 weiter gegeben, die daraus die Neigung α der zu beschichtenden Bauteiloberfläche ermittelt.The position control data are also passed on by the robot controller 26 to a computing unit 28, which determines therefrom the inclination α of the component surface to be coated.

Die Neigung α der Bauteiloberfläche wird dann an eine Hüllstromsteuerung 29 weiter gegeben, die den Hüllstrom 11 in Abhängigkeit von der Neigung α der Bauteiloberfläche beeinflusst. Hierzu steuert die Hüllstromsteuerung 29 einen Hüllstromtrockner 30, einen Hüllstromerhitzer 31 und ein Hüllstromventil 32 an. Der Hüllstrom 11 wird hierbei in Abhängigkeit von der Neigung α der zu beschichtenden Bauteiloberfläche so beeinflusst, dass ein Verlaufen des Beschichtungsmittels auf der Bauteiloberfläche verhindert wird. Hierzu wird der Hüllstrom bei einer Beschichtung von vertikal ausgerichteten Bauteiloberflächen stärker erwärmt und getrocknet als bei einer Beschichtung von waagerecht ausgerichteten Bauteiloberflächen.The inclination α of the component surface is then passed on to an envelope current controller 29, which influences the envelope current 11 as a function of the inclination α of the component surface. For this purpose, the sheath flow controller 29 controls a sheath flow dryer 30, a sheath current heater 31 and a sheath flow valve 32. The sheath flow 11 is in this case influenced in dependence on the inclination α of the component surface to be coated in such a way that bleeding of the coating agent on the component surface is prevented. For this purpose, the coating stream is heated to a greater extent during a coating of vertically aligned component surfaces and dried than when coating horizontally aligned component surfaces.

Hierbei ist zu erwähnen, dass die Robotersteuerung 26, die Recheneinheit 28 und die Hüllstromsteuerung 29 in eine gemeinsame elektronische Steuereinheit 33 integriert sein können. Hierbei besteht auch die Möglichkeit, dass die Robotersteuerung 26, die Recheneinheit 28 und/oder die Hüllstromsteuerung 29 als Software-Module implementiert sind.It should be mentioned here that the robot controller 26, the arithmetic unit 28 and the envelope current controller 29 can be integrated in a common electronic control unit 33. In this case, there is also the possibility that the robot controller 26, the arithmetic unit 28 and / or the envelope current controller 29 are implemented as software modules.

Die Erfindung ist nicht auf die vorstehend beschriebenen bevorzugten Ausführungsbeispiele beschränkt. Vielmehr ist eine Vielzahl von Varianten und Abwandlungen möglich, die ebenfalls von dem Erfindungsgedanken Gebrauch machen und deshalb in den Schutzbereich fallen.The invention is not limited to the preferred embodiments described above. Rather, a variety of variants and modifications is possible, which also make use of the inventive idea and therefore fall within the scope.

Bezugszeichenliste:LIST OF REFERENCE NUMBERS

11
Rotationszerstäuberrotary atomizers
22
GlockentellerA bell plate
33
GlockentellerachseA bell plate axis
44
Turbineturbine
55
BeschichtungsmittelstrahlCoating midstream
66
Innere LenkluftdüsenInner shaping air nozzles
77
Innerer LenkluftstrahlInner shaping air jet
88th
Äußere LenkluftdüsenExternal shaping air nozzles
99
Äußerer LenkluftstrahlOuter direct air jet
1010
HüllstromdüsenHüllstromdüsen
1111
Hüllstromsheath flow
1212
Nebenstromsidestream
1313
Anschlussflanschflange
1414
LenkluftleitungSteering air line
1515
LenkluftleitungSteering air line
16-1916-19
Hüllstromleitungenenveloping flow
2020
LufterhitzerAir heaters
2121
LuftmengenreglerAir volume regulator
2222
Innengehäuseinner housing
2323
Außengehäuseouter casing
2424
Vertikale BauteiloberflächeVertical component surface
2525
Waagerechte BauteiloberHorizontal component top
2626
Robotersteuerungrobot control
2727
LackierroboterPainting robots
2828
Recheneinheitcomputer unit
2929
HüllstromsteuerungHüllstromsteuerung
3030
HüllstromtrocknerHüllstromtrockner
3131
HüllstromerhitzerHüllstromerhitzer
3232
HüllstromventilHüllstromventil
3333
Steuereinheitcontrol unit

Claims (28)

  1. Painting device comprising an atomiser (1), in particular a rotary atomiser, with
    a) an application element (2) for application of a coating medium spray (5) onto a component (24, 25) to be coated,
    b) an atomiser housing,
    c) shaping air nozzles (6) for dispensing a shaping air jet (7) for shaping the coating medium spray (5),
    d) at least one shroud stream nozzle (10), provided in addition to the shaping air nozzles (6) and arranged in the atomiser housing, for dispensing a conditioned shroud stream (11), which surrounds the coating medium spray (5) in form of a jacket on its entire circumference, wherein
    e) the at least one shroud stream nozzle (10) is supplied by a shroud stream supply line running within the atomiser housing between an inner housing (22) and an outer housing (23), and
    f) for conditioning the shroud stream (11), a conditioning device (20, 21, 30 - 32) with an air heater in connected downstream to the at least one shroud stream nozzle (10),
    g) and with a connecting flange (13) provided for mounting the atomiser (1) on a robot, through which the coating medium and the shaping air are supplied to the atomiser,
    h) wherein the conditioned shroud stream (11) is also supplied to the atomiser (1) through the connecting flange (13) thereof.
  2. Painting device comprising an atomizer (1) according to claim 1, characterised in that the shroud stream (11) is, with respect to the ambient air,
    a) heated,
    b) cooled,
    c) dried or
    d) humidified.
  3. Painting device comprising an atomiser (1) according to claim 1 or 2, characterised in that shroud stream lines (16 - 19) are connected to an air amount regulator (21).
  4. Painting device comprising an atomiser (1) according to one of the preceding claims characterised by external shaping air nozzles (8) to dispense an external shaping air jet (9) for shaping the coating medium spray (5).
  5. Painting device comprising an atomiser (1) according to claim 4,
    characterised in that the external shaping air nozzles form the shroud stream nozzles.
  6. Painting device comprising an atomiser (1) according to claim 4,
    characterised in that the shroud stream nozzles (10) are provided in addition to the external shaping air nozzles (8).
  7. Painting device comprising an atomiser (1) according to one of the preceding claims,
    characterised in that the application element is
    a) a fixed spray nozzle,
    b) an ultrasonic atomiser,
    c) an airless device or
    d) an air mix device.
  8. Painting device comprising an atomiser (1) according to one of claims 1 to 6,
    characterised in that the application element (2) is a rotatable bell cup having a given bell cup edge.
  9. Painting device comprising an atomiser (1) according to claim 8,
    characterised in that there is an axial space between the shroud stream nozzle (10) and the bell cup edge of
    - more than 2, 5, 10, 15 mm and/or
    - less than 150, 100, 75 or 50 mm.
  10. Painting device comprising an atomiser (1) according to one of claims 8 to 9,
    characterised in that the shroud stream nozzles (10) are positioned in an angled orientation in the circumferential direction and have a predetermined twist angle.
  11. Painting device comprising an atomiser (1) according to claim 10,
    characterised in that the shroud stream nozzles (10) are angled either
    a) in the rotational direction of the bell cup (2) or
    b) opposite to the rotational direction of the bell cup (2).
  12. Painting device comprising an atomiser (1) according to claim 10 or 11,
    characterised in that the twist angle of the shroud stream nozzles (10) is in the range of 0 - 45°.
  13. Painting device comprising an atomiser (1) according to one of the preceding claims, characterised in that each of the shroud stream nozzles (10) has a nozzle opening with a width of
    - more than 1, 2 or 5 mm and/or
    - less than 15, 10, 8 or 6 mm.
  14. Painting device comprising an atomiser (1) according to one of the preceding claims, characterised in that the number of shroud stream nozzles (10) is
    - more than 5, 10, 20, 30 and/or
    - less than 100, 60, 50 or 40.
  15. Painting device comprising an atomiser (1) according to one of the preceding claims, characterised in that the shroud stream nozzle is an annular circumferential slot nozzle.
  16. Painting device comprising an atomiser (1) according to one of the preceding claims, characterised in that the shroud stream (11) consists at least partially of one of the following gases:
    a) air,
    b) a gas other than air having a higher heat capacity than air,
    c) a gas other than air having a higher electrical insulating capacity than air,
    d) a gas other than air having a higher humidity saturation limit than air.
  17. Painting device comprising an atomiser (1) according to one of the preceding claims, characterised in that the shroud stream (11) has an outlet temperature immediately at the shroud stream nozzle (10) of
    - more than +30 °C, +40 °C or +60 °C and/or
    - less than +200 °C, +150 °C, +100 °C or +75 °C.
  18. Painting device comprising an atomiser (1) according to one of the preceding claims, characterised in that shroud stream (11) comprises a volumetric flow of
    - more than 250 l/min, 500 l/min, 750 l/min and/or
    - less than 2.500 l/min, 2.000 l/min, 1.500 l/min or 1.000 l/min.
  19. Painting device comprising an atomiser (1) according to one of the preceding claims, characterised in that the atomiser housing (23) has a smooth outer contour.
  20. Operation method for an atomiser (1), in particular for a rotary atomiser, comprising the following steps:
    a) Dispensing a coating medium spray (5) onto a component (24, 25) to be coated and
    b) dispensing a shaping air jet (7) for shaping the coating medium spray (5)
    c) additionally and simultaneously dispensing a conditioned shroud stream (11) through at least one shroud stream nozzle (10), which is arranged in an atomiser housing and which is supplied by a shroud stream line running within the atomiser housing between an inner housing (22) and an outer housing (23),
    d) wherein, for conditioning the shroud stream (11), a conditioning device (20, 21, 30 - 32) with an air heater (20) is connected downstream to the at least one shroud stream nozzle (10),
    e) the shroud stream (11) surrounds the coating medium spray (5) in form of a jacket on its entire circumference,
    f) the coating medium and the shaping air are supplied to the atomiser (1) through a connecting flange (13) of the atomiser (1), which is provided for mounting the atomiser (1) on a robot, and
    g) the conditioned shroud stream (11) is also supplied to the atomiser (1) through the connecting flange (13) thereof.
  21. Operation method according to claim 20, characterised in that the shroud stream (11) is, in the context of the conditioning,
    a) heated or
    b) cooled and/or
    c) dried or
    d) humidified.
  22. Operation method according to claim 20 or 21, characterised by following steps:
    a) Determining a process parameter which affects the coating process,
    b) affecting the shroud stream (11) as a function of the process parameter.
  23. Operation method according to claim 22, characterised in that the process parameter is one of the following parameters:
    a) The spatial location (α) of the component surface (24, 25) to be coated,
    b) the type of the component (24, 25) to be coated,
    c) the type of the coating medium to be applied,
    d) the solids content of the coating medium to be applied and/or
    e) the solvent content of the coating medium to be applied and/or
    f) the spatial location of the atomiser (1).
  24. Operation method according to claim 22 or 23, characterised in that, as function of the process parameter,
    a) the temperature and/or
    b) the humidity content and/or
    c) the volumetric flow
    of the shroud stream (11) is affected.
  25. Operation method according to one of claims 20 to 24,
    characterised by following steps:
    a) Guiding the atomiser (1) by means of a painting robot (27),
    b) controlling the painting robot (27) by means of position control signals from a robot control (26) in order to define the position and the spatial location of the atomiser (1),
    c) determining the spatial location (α) of the atomiser (1) on the basis of the position control signals of the robot control (26).
  26. Operation control according to one of claims 20 to 25,
    characterised in that, when coating a substantially vertical component surface (24), a shroud stream (11) with
    a) a lower humidity content and/or
    b) a higher temperature and/or
    c) a greater volumetric flow
    is dispensed than when coating a substantially horizontal component surface (25).
  27. Operation method according to one of claims 20 to 26,
    characterised in that the coating medium spray (5) has a solids content and a solvent content, wherein the solids content of the coating medium spray (5) increases between the dispensing at the application element (2) and the impact on the component surface (24, 25) to be coated by partial evaporation of the solvent content from the coating medium spray (5) into the shroud stream (11).
  28. Operation method according to claim 27, characterised in that the solids content increases by more than 5 %, 10 %, 25 % or 50 % by the partial evaporation of the solvent content into the shroud stream (11).
EP07007204.6A 2006-04-28 2007-04-05 Atomiser and appropriate operating method Active EP1849527B1 (en)

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US20070262170A1 (en) 2007-11-15
DE102006019890A1 (en) 2007-11-15
EP3566779A1 (en) 2019-11-13
JP5548330B2 (en) 2014-07-16
EP1849527A2 (en) 2007-10-31
ES2857835T3 (en) 2021-09-29
EP3566779B1 (en) 2020-12-02
EP1849527A3 (en) 2010-05-05
US7971805B2 (en) 2011-07-05
DE102006019890B4 (en) 2008-10-16
ES2744815T3 (en) 2020-02-26
JP2007296520A (en) 2007-11-15

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