EP1820952B1 - Piston pour moteurs à combustion interne et procédé de fabrication d'un piston pour moteurs à combustion interne - Google Patents
Piston pour moteurs à combustion interne et procédé de fabrication d'un piston pour moteurs à combustion interne Download PDFInfo
- Publication number
- EP1820952B1 EP1820952B1 EP07002394.0A EP07002394A EP1820952B1 EP 1820952 B1 EP1820952 B1 EP 1820952B1 EP 07002394 A EP07002394 A EP 07002394A EP 1820952 B1 EP1820952 B1 EP 1820952B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- piston
- mass
- aluminum
- iron
- chromium alloy
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Not-in-force
Links
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02F—CYLINDERS, PISTONS OR CASINGS, FOR COMBUSTION ENGINES; ARRANGEMENTS OF SEALINGS IN COMBUSTION ENGINES
- F02F3/00—Pistons
- F02F3/0084—Pistons the pistons being constructed from specific materials
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/06—Ferrous alloys, e.g. steel alloys containing aluminium
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05C—INDEXING SCHEME RELATING TO MATERIALS, MATERIAL PROPERTIES OR MATERIAL CHARACTERISTICS FOR MACHINES, ENGINES OR PUMPS OTHER THAN NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES
- F05C2201/00—Metals
- F05C2201/02—Light metals
- F05C2201/021—Aluminium
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05C—INDEXING SCHEME RELATING TO MATERIALS, MATERIAL PROPERTIES OR MATERIAL CHARACTERISTICS FOR MACHINES, ENGINES OR PUMPS OTHER THAN NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES
- F05C2201/00—Metals
- F05C2201/04—Heavy metals
- F05C2201/0403—Refractory metals, e.g. V, W
- F05C2201/0406—Chromium
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05C—INDEXING SCHEME RELATING TO MATERIALS, MATERIAL PROPERTIES OR MATERIAL CHARACTERISTICS FOR MACHINES, ENGINES OR PUMPS OTHER THAN NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES
- F05C2201/00—Metals
- F05C2201/04—Heavy metals
- F05C2201/0433—Iron group; Ferrous alloys, e.g. steel
Definitions
- the present invention relates to a piston for internal combustion engines and a method for producing a piston for internal combustion engines.
- steels are used for the production of pistons for internal combustion engines, which have a significant decrease in strength at temperatures of more than 500 ° C.
- examples of such steels are so-called tempering steels (eg 42CrMo4) or AFP steels (eg 38MnVS6).
- the DE 35 18 058 A1 discloses a piston for internal combustion engines, wherein the piston consists at least partially of an iron-aluminum-chromium alloy having the following composition: 12 mass% Al, 10 mass% Cr and a balance (mainly Fe).
- the EP 1 132 490 A1 shows a metal-matrix composite consisting of a light metal alloy and reinforcing components in the form of metallic fibers.
- the reinforcing components in turn consist of an alloy containing mainly iron and 5 to 30% chromium and aluminum and / or silicon.
- the present invention has for its object to provide a piston for internal combustion engines, which has particularly advantageous rheological properties, in particular with regard to the strength at higher temperatures.
- the invention has for its object to provide a method for producing such a piston.
- the object underlying the present invention is achieved by a piston having the features of claim 1.
- the object underlying the present invention is achieved by a method having the features of claim 6.
- the subclaims relate to advantageous developments of the invention.
- the alloy may contain up to 5% by mass, in particular 3% by mass and particularly advantageously only 1.5% by mass impurities. It has been found that such a piston has a particularly high strength at temperatures of more than 500 ° C and thus has significantly better high temperature properties than conventional steels, which are commonly used for the production of pistons for internal combustion engines.
- the piston according to the invention can be, for example, a piston for a diesel engine, in particular for a direct-injection diesel engine. It has been found that the use of the piston according to the invention in direct-injection diesel engines is particularly advantageous because the piston has particularly advantageous strength properties, in particular in the temperature range of about 500-600 ° C.
- the iron-aluminum-chromium alloy has a density between about 6 g / cm 3 and about 7.5 g / cm 3 . This results in a significant reduction in the mass of the piston compared to that of the Prior art known pistons, which are made of conventional steels.
- the conventional steels have a density of the order of about 7.8 g / cm 3 .
- the piston may consist of at least two parts.
- a first of the at least two parts of the piston consists of aluminum and that a second of the at least two parts of the piston consists of the iron-aluminum-chromium alloy.
- the part of the piston facing the combustion chamber due to the advantageous high-temperature properties, may in particular be the second part of the piston made of the iron-aluminum-chromium alloy.
- the iron-aluminum-chromium alloy preferably has an aluminum content of about 16% by mass.
- the aluminum-chromium alloy has a chromium content of about 5.5 mass%.
- the piston is made of at least two parts.
- a first of the at least two parts of the piston is made of aluminum and that a second of the at least two parts of the piston made of the iron-aluminum-chromium alloy.
- the thermal expansion coefficient of the second part of the piston substantially corresponds to the thermal expansion coefficient of the first part of the piston, which consists of aluminum.
- the piston is produced by casting.
- the piston is produced thermomechanically. Due to the simultaneous thermal treatment and plastic deformation, the rheological properties of the piston can be specifically adapted.
- An inventive piston for internal combustion engines consists at least partially of the above-mentioned iron-aluminum-chromium alloy.
- the piston can be produced, for example, by casting or thermomechanically.
- the iron-aluminum-chromium alloy has a lower strength at low temperatures than the tempering steel (42CrMo4) and the AFP steel (38MnVS6).
- the strength of the iron-aluminum-chromium alloy decreases in contrast to the rest in Fig. 1 almost never seen over wide temperature ranges. It can be seen that in a temperature range of about 500 - 600 ° C, the yield strengths of the iron-aluminum-chromium alloy are considerably larger than in the conventional tempered steel or AFP steel.
- the iron-aluminum-chromium alloy has a substantially constant yield strength of more than 400 MPa, whereas the yield strengths of the other steels decrease drastically in this temperature range.
- the density of the iron-aluminum-chromium alloy from which the piston is made wholly or partly in the range of about 6 g / cm 3 to about 7.5 g / cm 3 , compared to conventional steel alloys have a density of the order of 7.8 / cm 3 , significant weight reductions can be achieved.
- the piston may be made in one or two parts, in the latter embodiment, for example, a first part of the piston of aluminum and a second part of the piston of the iron-aluminum-chromium alloy having an aluminum content of about 15 to about 17% by mass, preferably with an aluminum content of about 16% by weight and with a chromium content of about 4 to about 6% by mass, preferably with a chromium content of about 5.5% by mass. It has been shown that with this aluminum and chromium content both parts of the piston have substantially identical coefficients of thermal expansion, so that thermal stresses can be largely avoided.
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Combustion & Propulsion (AREA)
- General Engineering & Computer Science (AREA)
- Pistons, Piston Rings, And Cylinders (AREA)
Claims (10)
- Piston pour moteurs à combustion interne, caractérisé en ce que le piston se compose au moins en partie d'un alliage fer-aluminium-chrome présentant la composition suivante:70 - 95 % en masse de Fe;15 - 17 % en masse d'Al;4 - 6 % en masse de Cr;C, Ti, Si, V, Nb, Zr, B en une teneur pouvant atteindre 10 % en masse au total.
- Piston selon la revendication 1, caractérisé en ce que l'alliage fer-aluminium-chrome présente une densité comprise entre environ 6g/cm3 et environ 7,5 g/cm3.
- Piston selon la revendication 1 ou 2, caractérisé en ce que le piston se compose d'au moins deux parties.
- Piston selon la revendication 3, caractérisé en ce qu'une première desdites au moins deux parties du piston se compose d'aluminium et en ce qu'une deuxième desdites au moins deux parties du piston se compose de l'alliage fer-aluminium-chrome.
- Piston selon l'une quelconque des revendications 1 à 4, caractérisé en ce que l'alliage fer-aluminium-chrome présente une teneur en aluminium d'environ 16 % en masse.
- Procédé de fabrication d'un piston pour moteurs à combustion interne, caractérisé en ce que l'on fabrique le piston au moins en partie en un alliage fer-aluminium-chrome présentant la composition suivante:70 - 95 % en masse de Fe;15 - 17 % en masse d'Al;4 - 6 % en masse de Cr;C, Ti, Si, V, Nb, Zr, B en une teneur pouvant atteindre 10 % en masse au total.
- Procédé selon la revendication 6, caractérisé en ce que l'on fabrique le piston en au moins deux parties.
- Procédé selon l'une des revendications 6 ou 7, caractérisé en ce que l'on fabrique une première desdites au moins deux parties du piston en aluminium et en ce que l'on fabrique une deuxième desdites au moins deux parties du piston en l'alliage fer-aluminium-chrome.
- Procédé selon l'une quelconque des revendications 6 à 8, caractérisé en ce que l'on fabrique le piston par une technique de coulée.
- Procédé selon l'une quelconque des revendications 6 à 8, caractérisé en ce que l'on fabrique le piston par voie thermomécanique.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE200610007148 DE102006007148A1 (de) | 2006-02-16 | 2006-02-16 | Kolben für Verbrennungsmotoren und Verfahren zur Herstellung eines Kolbens für Verbrennungsmotoren |
Publications (3)
Publication Number | Publication Date |
---|---|
EP1820952A2 EP1820952A2 (fr) | 2007-08-22 |
EP1820952A3 EP1820952A3 (fr) | 2008-06-18 |
EP1820952B1 true EP1820952B1 (fr) | 2015-12-23 |
Family
ID=37998423
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP07002394.0A Not-in-force EP1820952B1 (fr) | 2006-02-16 | 2007-02-05 | Piston pour moteurs à combustion interne et procédé de fabrication d'un piston pour moteurs à combustion interne |
Country Status (2)
Country | Link |
---|---|
EP (1) | EP1820952B1 (fr) |
DE (1) | DE102006007148A1 (fr) |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102012002642B4 (de) * | 2012-02-08 | 2013-08-14 | Salzgitter Flachstahl Gmbh | Warmband zur Herstellung eines Elektroblechs und Verfahren hierzu |
FI126955B (en) * | 2013-12-11 | 2017-08-31 | Waertsilae Finland Oy | FE-based composition, precursor component and process for producing precursor component |
DE102014201337A1 (de) | 2014-01-24 | 2015-07-30 | Volkswagen Aktiengesellschaft | Kolben für eine Kolbenmaschine |
DE102014219970A1 (de) * | 2014-10-01 | 2016-04-07 | Volkswagen Aktiengesellschaft | Kolben, Kolbenmaschine mit einem solchen sowie Kraftfahrzeug mit einer solchen Kolbenmaschine |
Family Cites Families (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
SE444032B (sv) * | 1984-06-01 | 1986-03-17 | Kanthal Ab | Sett att tillverka kolv till forbrenningsmotor |
DE3719569C2 (de) * | 1986-07-05 | 1988-06-23 | Thyssen Edelstahlwerke Ag | Mikrolegierte Stähle. |
AT402224B (de) * | 1994-11-04 | 1997-03-25 | Boehler Edelstahl | Verwendung einer eisenbasislegierung sowie plungerkolben und kolbenring |
DE19712624C2 (de) * | 1997-03-26 | 1999-11-04 | Vaw Motor Gmbh | Aluminiummatrix-Verbundwerkstoff und Verfahren zu seiner Herstellung |
WO2001012871A1 (fr) * | 1999-08-10 | 2001-02-22 | Nhk Spring Co., Ltd. | Materiau composite a matrice metallique et son utilisation dans un piston |
FR2801935B1 (fr) * | 1999-12-02 | 2002-04-19 | Peugeot Citroen Automobiles Sa | Procede de renforcement d'un piston de moteur a combustion interne, et piston renforce selon le procede |
DE10029810A1 (de) | 2000-06-16 | 2001-12-20 | Mahle Gmbh | Kolben für Dieselmotoren |
-
2006
- 2006-02-16 DE DE200610007148 patent/DE102006007148A1/de not_active Withdrawn
-
2007
- 2007-02-05 EP EP07002394.0A patent/EP1820952B1/fr not_active Not-in-force
Also Published As
Publication number | Publication date |
---|---|
DE102006007148A1 (de) | 2007-08-30 |
EP1820952A2 (fr) | 2007-08-22 |
EP1820952A3 (fr) | 2008-06-18 |
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