EP1808293A1 - Printing cylinder for flexography - Google Patents
Printing cylinder for flexography Download PDFInfo
- Publication number
- EP1808293A1 EP1808293A1 EP06000667A EP06000667A EP1808293A1 EP 1808293 A1 EP1808293 A1 EP 1808293A1 EP 06000667 A EP06000667 A EP 06000667A EP 06000667 A EP06000667 A EP 06000667A EP 1808293 A1 EP1808293 A1 EP 1808293A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- printing
- cylinder
- layer
- printing cylinder
- cylinder body
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F13/00—Common details of rotary presses or machines
- B41F13/08—Cylinders
- B41F13/10—Forme cylinders
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41N—PRINTING PLATES OR FOILS; MATERIALS FOR SURFACES USED IN PRINTING MACHINES FOR PRINTING, INKING, DAMPING, OR THE LIKE; PREPARING SUCH SURFACES FOR USE AND CONSERVING THEM
- B41N1/00—Printing plates or foils; Materials therefor
- B41N1/16—Curved printing plates, especially cylinders
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41N—PRINTING PLATES OR FOILS; MATERIALS FOR SURFACES USED IN PRINTING MACHINES FOR PRINTING, INKING, DAMPING, OR THE LIKE; PREPARING SUCH SURFACES FOR USE AND CONSERVING THEM
- B41N1/00—Printing plates or foils; Materials therefor
- B41N1/16—Curved printing plates, especially cylinders
- B41N1/22—Curved printing plates, especially cylinders made of other substances
Definitions
- the present invention relates to a printing cylinder for flexographic printing according to the preamble of claim 1.
- the printing cylinder comprises a cylinder body made of a carbon fiber composite material, which forms a self-supporting sleeve, which is supported at its ends by disks on a cylinder core.
- This sleeve carries the clichés that form the printing form and glued to the outer surface of the sleeve or clamped on it.
- a disadvantage of this construction are the abutting edges, which are formed at the places where the edges of the clichés are joined together on the sleeve. During the printing process, the abutting edges lead to disruptions in the concentricity of the printing cylinder, such as the so-called "bouncing", ie a sudden rebound during the start of the abutting edge on the adjoining cylinder.
- Object of the present invention is therefore to provide a printing cylinder of the type mentioned, which has optimal operating characteristics, but at the same time is relatively simple.
- the printing cylinder according to the invention comprises a jacket layer of a polymer which is formed integrally with the cylinder body.
- This cladding layer itself forms the printing form and can be treated for this purpose, for example by means of laser engraving or by a photopolymer process. If one chooses a material with advantageous rebound properties for the cladding layer, vibrations are cushioned during the rotation of the printing cylinder and the running properties are improved.
- adapter sleeves or the like can be completely dispensed with, so that the overall structure is substantially simplified.
- the pressure cylinder 10 shown in Figure 1 comprises a cylinder core 12 made of steel, which is provided at its two ends with upstanding on the end faces 14, 16 of the cylinder core 12 stub axles 18, which serve for storage in a machine frame.
- the printing cylinder 10 comprises a cylinder body 20 which is formed by a cylindrical sleeve made of a carbon fiber composite material, which surrounds the cylinder core 12 coaxially and is spaced therefrom.
- the carbon fiber composite material of the cylinder body 20 may be, for example, a skeleton of diagonal wound Carbon fibers, which are embedded in a matrix of plastic.
- the cylinder body 20 itself is also non-rotatably on its inner surface 22 and free of play connected to the discs 26, so that the cylinder core 12, discs 26 and cylinder body 20 form a rotationally connected unit.
- this structure is made EP 1 025 996 A1 known.
- the cladding layer 36 is made of a polymer and forms the printing forme of the printing cylinder 10.
- the outer circumferential surface 38 of the cladding layer 36 which here forms the outer surface of the printing cylinder 10 is suitably processed, for example by an engraving process such as laser engraving or by a photopolymer method in which a photopolymer forming the cladding layer 36 is exposed and the unexposed areas are chemically dissolved out.
- an engraving process for example rubber is also suitable as a material for forming the cladding layer 36.
- the material of the jacket layer 36 advantageously has a suitable rebound resilience, so that the jacket layer 36 absorbs and absorbs vibrations and shocks transmitted from an adjacent, adjacent to the AuJ3en Structure 38 of the printing cylinder 10 further roller can.
- the printing cylinder 10 according to the invention thus combines the advantages of a comparatively simple structure with good running characteristics. It is also possible, unlike the structure shown in Figure 1, for example, to use a solid cylinder body and to dispense with the inner structure shown in Figure 1 with a cylinder core 12 and discs 26 as a spacer.
- Figure 2 shows the cylinder body 20 with the coated thereon shell layer 36 in cross-section, omitting the internal construction of the printing cylinder 10, ie without cylinder core 12 and discs 26.
- intermediate layers may be arranged, as in cross section of the printing cylinder 40 is shown in Figure 3.
- the intermediate layer 42 shown there also consists of a polymer which, however, is softer than the polymer of the cladding layer 36. In this way, the running properties of the printing cylinder 10 can be further optimized.
- a thin protective layer 44 is applied, which protects the printing form of the cladding layer 36 from damage, but does not affect the surface shape and properties during printing.
- the cladding layer 36 and possibly other existing layers 42, 44 are removed from the cylinder body 20 by rotation, so that the peripheral surface 34 is exposed again and a new cladding layer 36 can be applied, the in the gravure or photopolymer method to a new printing form is processed.
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- Health & Medical Sciences (AREA)
- General Health & Medical Sciences (AREA)
- Toxicology (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Printing Plates And Materials Therefor (AREA)
- Manufacture Or Reproduction Of Printing Formes (AREA)
Abstract
Description
Die vorliegende Erfindung betrifft einen Druckzylinder für Flexodruck gemäß dem Oberbegriff des Anspruchs 1.The present invention relates to a printing cylinder for flexographic printing according to the preamble of claim 1.
Zum Einsatz im Flexodruckverfahren sind verschiedene Arten von Druckzylindern bekannt. Gemäß
Es wurde daher vorgeschlagen, die Druckform unmittelbar auf einem Sleeve auszubilden, das auf den Druckzylinder aufgezogen und drehfest mit diesem verbunden wird. Sleeves, wie sie beispielsweise in
Aufgabe der vorliegenden Erfindung ist es daher, einen Druckzylinder der eingangs genannten Art zu schaffen, der optimale Laufeigenschaften aufweist, gleichzeitig jedoch vergleichsweise einfach aufgebaut ist.Object of the present invention is therefore to provide a printing cylinder of the type mentioned, which has optimal operating characteristics, but at the same time is relatively simple.
Diese Aufgabe wird erfindungsgemäß durch einen Druckzylinder mit den Merkmalen des Anspruchs 1 gelöst.This object is achieved by a pressure cylinder with the features of claim 1.
Der erfindungsgemäße Druckzylinder umfaßt eine Mantelschicht aus einem Polymer, die einstückig mit dem Zylinderkörper ausgebildet ist. Diese Mantelschicht bildet selbst die Druckform und kann zu diesem Zweck beispielsweise mittels Lasergravur oder durch ein Photopolymer-Verfahren behandelt werden. Wählt man für die Mantelschicht ein Material mit vorteilhaften Rückpralleigenschaften, werden Vibrationen bei der Rotation des Druckzylinders abgefedert und die Laufeigenschaften verbessert. Auf die Verwendung von Sleeves mit aufwendigem Schichtaufbau, Adapterhülsen oder dergleichen kann vollständig verzichtet werden, so daß der der Gesamtaufbau wesentlich vereinfacht wird.The printing cylinder according to the invention comprises a jacket layer of a polymer which is formed integrally with the cylinder body. This cladding layer itself forms the printing form and can be treated for this purpose, for example by means of laser engraving or by a photopolymer process. If one chooses a material with advantageous rebound properties for the cladding layer, vibrations are cushioned during the rotation of the printing cylinder and the running properties are improved. On the use of sleeves with complex layer structure, adapter sleeves or the like can be completely dispensed with, so that the overall structure is substantially simplified.
Vorteilhafte Ausgestaltungen der Erfindung ergeben sich aus den Unteransprüchen.Advantageous embodiments of the invention will become apparent from the dependent claims.
Im folgenden wird ein bevorzugtes Ausführungsbeispiel der Erfindung anhand der Zeichnung näher erläutert.
- Figur 1
- zeigt einen Längsschnitt durch eine Ausführungsform des erfindungsgemäßen Druckzylinders;
- Figur 2
- zeigt den Druckzylinder aus Figur 1 im Querschnitt; und
- Figur 3
- zeigt einen Querschnitt durch eine weitere Ausführungsform des erfindungsgemäßen Druckzylinders.
- FIG. 1
- shows a longitudinal section through an embodiment of the printing cylinder according to the invention;
- FIG. 2
- shows the pressure cylinder of Figure 1 in cross section; and
- FIG. 3
- shows a cross section through a further embodiment of the printing cylinder according to the invention.
Der in Figur 1 gezeigte Druckzylinder 10 umfaßt einen Zylinderkern 12 aus Stahl, der an seinen beiden Enden mit auf den Stirnflächen 14, 16 des Zylinderkerns 12 aufragenden Achsstummeln 18 versehen ist, die zur Lagerung in einem Maschinengestell dienen. Ferner umfaßt der Druckzylinder 10 einen Zylinderkörper 20, der durch eine zylindrische Hülse aus einem Kohlefaser-Verbundmaterial gebildet wird, die den Zylinderkern 12 koaxial umgibt und von diesem beabstandet ist. Bei dem Kohlefaser-Verbundmaterial des Zylinderkörpers 20 kann es sich beispielsweise um ein Gerüst aus diagonal gewikkelten Kohlefasern handeln, die in eine Matrix aus Kunststoff eingebettet sind.The
Die Beabstandung der Innenfläche 22 des Zylinderkörpers 20 von der Umfangsoberfläche 24 des Zylinderkerns 12 erfolgt durch flache Scheiben 26, die an den Enden des Zylinderkerns 12 auf diesen aufgesteckt und drehfest und spielfrei auf diesen aufgespannt sind. Diese lösbare Befestigung erfolgt durch hydraulisch aufweitbare Hülsen oder Buchsen 28 auf dem Zylinderkern 12, wie sie beispielsweise in
Der Zylinderkörper 20 selbst ist an seiner Innenfläche 22 ebenfalls drehfest und spielfrei mit den Scheiben 26 verbunden, so daß Zylinderkern 12, Scheiben 26 und Zylinderkörper 20 eine drehfest verbundene Einheit bilden. Im wesentlichen ist dieser Aufbau aus
Auf seiner äußeren Umfangsoberfläche 34 trägt der Zylinderkörper 20 eine radial äußere Mantelschicht 36, die einstückig mit dem Zylinderkörper 20 ausgebildet ist, also durch ein geeignetes Verfahren auf dessen Umfangsoberfläche 34 aufgeformt sein kann, so daß der Zylinderkörper 20 und die Mantelschicht 36 eine unlösbare Einheit bilden. Die Mantelschicht 36 besteht aus einem Polymer und bildet die Druckform des Druckzylinders 10. Zu diesem Zweck ist die äußere Umfangsoberfläche 38 der Mantelschicht 36, die hier die Außenfläche des Druckzylinders 10 bildet, in geeigneter Weise bearbeitet, beispielsweise durch ein Gravurverfahren wie etwa Lasergravur oder durch ein Photopolymer-Verfahren, bei welchem ein Photopolymer, das die Mantelschicht 36 bildet, belichtet und die unbelichteten Stellen chemisch herausgelöst werden. Beim Einsatz eines Gravurverfahrens eignet sich beispielsweise auch Gummi als Material zur Bildung der Mantelschicht 36.On its outer
Zur Erreichung guter Laufeigenschaften des Druckzylinders 10 weist das Material der Mantelschicht 36 vorteilhafterweise eine geeignete Rückprallelastizität auf, so daß die Mantelschicht 36 Vibrationen und Stöße, die von einer benachbarten, an der AuJ3enfläche 38 des Druckzylinders 10 anliegenden weiteren Walze übertragen werden, gut aufnehmen und abfedern kann. Der erfindungsgemäße Druckzylinder 10 vereinigt somit die Vorteile eines vergleichsweise einfachen Aufbaus mit guten Laufeigenschaften. Es ist ferner möglich, abweichend von dem in Figur 1 dargestellten Aufbau beispielsweise einen massiven Zylinderkörper zu verwenden und auf die in Figur 1 dargestellte Innenkonstruktion mit einem Zylinderkern 12 und Scheiben 26 als Abstandshalter zu verzichten.To achieve good running properties of the
Figur 2 zeigt den Zylinderkörper 20 mit der darauf aufgetragenen Mantelschicht 36 im Querschnitt unter Weglassung der Innenkonstruktion des Druckzylinders 10, also ohne Zylinderkern 12 und Scheiben 26. Zwischen der Umfangsoberfläche 34 des Zylinderkörpers 20 und der Mantelschicht 36 können Zwischenschichten angeordnet sein, wie es im Querschnitt des Druckzylinders 40 in Figur 3 dargestellt ist. Die dort gezeigte Zwischenschicht 42 besteht ebenfalls aus einem Polymer, das jedoch weicher ist als das Polymer der Mantelschicht 36. Hierdurch können die Laufeigenschaften des Druckzylinders 10 weiter optimiert werden. Ferner ist auf der Umfangsoberfläche 38 der Mantelschicht 36 eine dünne Schutzschicht 44 aufgetragen, die die Druckform der Mantelschicht 36 vor Beschädigungen schützt, deren Oberflächenform und Eigenschaften beim Druck jedoch nicht beeinträchtigt.Figure 2 shows the
Soll die Druckform gewechselt werden, kann die Mantelschicht 36 sowie gegebenenfalls weitere vorhandene Schichten 42, 44 vom Zylinderkörper 20 durch Drehen abgetragen werden, so daß dessen Umfangsoberfläche 34 wieder frei liegt und eine neue Mantelschicht 36 aufgetragen werden kann, die im Gravur- oder Photopolymerverfahren zu einer neuen Druckform verarbeitet wird.If the printing form to be changed, the
Claims (8)
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP06000667A EP1808293A1 (en) | 2006-01-13 | 2006-01-13 | Printing cylinder for flexography |
US11/622,151 US20070163456A1 (en) | 2006-01-13 | 2007-01-11 | Flexographic printing cylinder |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP06000667A EP1808293A1 (en) | 2006-01-13 | 2006-01-13 | Printing cylinder for flexography |
Publications (1)
Publication Number | Publication Date |
---|---|
EP1808293A1 true EP1808293A1 (en) | 2007-07-18 |
Family
ID=36588837
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP06000667A Withdrawn EP1808293A1 (en) | 2006-01-13 | 2006-01-13 | Printing cylinder for flexography |
Country Status (2)
Country | Link |
---|---|
US (1) | US20070163456A1 (en) |
EP (1) | EP1808293A1 (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP2357084A1 (en) * | 2010-02-11 | 2011-08-17 | IdeON LLC | Printing system having a raised image printing cylinder |
EP2566693A4 (en) * | 2010-05-07 | 2015-08-26 | Tetra Laval Holdings & Finance | A plate cylinder |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
ES2386932T3 (en) * | 2009-07-13 | 2012-09-06 | Texmag Gmbh Vertriebsgesellschaft | Easy March Roller |
WO2017072072A1 (en) * | 2015-10-29 | 2017-05-04 | Tetra Laval Holdings & Finance S.A. | Arrangement and method for processing a web of packaging material, and a packaging material |
PL426518A1 (en) * | 2018-07-31 | 2020-02-10 | Frydrych Krzysztof P.P.H.U. Polimerpro Spółka Cywilna | Method of producing flexographic photopolymer forms |
JP6926276B1 (en) * | 2020-05-12 | 2021-08-25 | 株式会社村田製作所 | Manufacturing method for gravure printing plate rolls, gravure printing equipment, and multilayer ceramic capacitors |
Citations (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE3309815A1 (en) | 1983-03-18 | 1984-09-20 | Mosstype Corp., Waldwick, N.J. | Mounting mandrel unit for impression cylinders |
DE4109438A1 (en) * | 1991-03-22 | 1992-09-24 | Planeta Druckmaschinenwerk Ag | Ink applying roller for rotary printing machine - is made from carbon fibre reinforced plastics to minimise weight |
EP0787597A2 (en) | 1996-01-31 | 1997-08-06 | POLYWEST KUNSTSTOFFTECHNIK Saueressig & Partner GmbH & Co. KG | Sleeve for an intaglio printing cylinder, fabrication process therefore and working procedure of the manufacturing machine |
US5860360A (en) * | 1996-12-04 | 1999-01-19 | Day International, Inc. | Replaceable printing sleeve |
EP1025996A1 (en) | 1999-02-01 | 2000-08-09 | Fischer & Krecke Gmbh & Co. | Forme cylinder |
WO2001088615A1 (en) * | 2000-05-17 | 2001-11-22 | E.I. Dupont De Nemours And Company | Process for preparing a flexographic printing plate |
US6377772B1 (en) * | 2000-10-04 | 2002-04-23 | Nexpress Solutions Llc | Double-sleeved electrostatographic roller and method of using |
US6402673B1 (en) * | 1999-07-22 | 2002-06-11 | Felix Böttcher Gmbh & Co. | Roller consisting of a metal core and a soft elastomeric coating |
US20030054153A1 (en) * | 1999-12-31 | 2003-03-20 | Jerzy Kuczynski | Compressible plate for flexopgraphic printing and method for obtaining same |
US20040241583A1 (en) * | 2002-03-25 | 2004-12-02 | Kanga Rustom Sam | Processless digitally imaged photopolymer elements using microspheres |
Family Cites Families (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5036766A (en) * | 1989-09-08 | 1991-08-06 | Luminite Products Corporation | Mounting construction for a printing cylinder |
US5259311A (en) * | 1992-07-15 | 1993-11-09 | Mark/Trece Inc. | Laser engraving of photopolymer printing plates |
DE4230431C2 (en) * | 1992-09-11 | 1996-09-26 | Roland Man Druckmasch | Offset blanket sleeve |
DE19524707C2 (en) * | 1995-07-10 | 2001-03-01 | Polywest Kunststofftechnik | Process for producing a seamless printing sleeve, in particular for a flexographic printing cylinder |
-
2006
- 2006-01-13 EP EP06000667A patent/EP1808293A1/en not_active Withdrawn
-
2007
- 2007-01-11 US US11/622,151 patent/US20070163456A1/en not_active Abandoned
Patent Citations (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE3309815A1 (en) | 1983-03-18 | 1984-09-20 | Mosstype Corp., Waldwick, N.J. | Mounting mandrel unit for impression cylinders |
DE4109438A1 (en) * | 1991-03-22 | 1992-09-24 | Planeta Druckmaschinenwerk Ag | Ink applying roller for rotary printing machine - is made from carbon fibre reinforced plastics to minimise weight |
EP0787597A2 (en) | 1996-01-31 | 1997-08-06 | POLYWEST KUNSTSTOFFTECHNIK Saueressig & Partner GmbH & Co. KG | Sleeve for an intaglio printing cylinder, fabrication process therefore and working procedure of the manufacturing machine |
US5860360A (en) * | 1996-12-04 | 1999-01-19 | Day International, Inc. | Replaceable printing sleeve |
EP1025996A1 (en) | 1999-02-01 | 2000-08-09 | Fischer & Krecke Gmbh & Co. | Forme cylinder |
US6402673B1 (en) * | 1999-07-22 | 2002-06-11 | Felix Böttcher Gmbh & Co. | Roller consisting of a metal core and a soft elastomeric coating |
US20030054153A1 (en) * | 1999-12-31 | 2003-03-20 | Jerzy Kuczynski | Compressible plate for flexopgraphic printing and method for obtaining same |
WO2001088615A1 (en) * | 2000-05-17 | 2001-11-22 | E.I. Dupont De Nemours And Company | Process for preparing a flexographic printing plate |
US6377772B1 (en) * | 2000-10-04 | 2002-04-23 | Nexpress Solutions Llc | Double-sleeved electrostatographic roller and method of using |
US20040241583A1 (en) * | 2002-03-25 | 2004-12-02 | Kanga Rustom Sam | Processless digitally imaged photopolymer elements using microspheres |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP2357084A1 (en) * | 2010-02-11 | 2011-08-17 | IdeON LLC | Printing system having a raised image printing cylinder |
EP2566693A4 (en) * | 2010-05-07 | 2015-08-26 | Tetra Laval Holdings & Finance | A plate cylinder |
Also Published As
Publication number | Publication date |
---|---|
US20070163456A1 (en) | 2007-07-19 |
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