EP1793081A2 - Appareil d' équilibrage de la poussée axiale d'un rotor et méthode - Google Patents
Appareil d' équilibrage de la poussée axiale d'un rotor et méthode Download PDFInfo
- Publication number
- EP1793081A2 EP1793081A2 EP06125145A EP06125145A EP1793081A2 EP 1793081 A2 EP1793081 A2 EP 1793081A2 EP 06125145 A EP06125145 A EP 06125145A EP 06125145 A EP06125145 A EP 06125145A EP 1793081 A2 EP1793081 A2 EP 1793081A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- piston cavity
- balance piston
- air
- air flow
- air pressure
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01D—NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
- F01D3/00—Machines or engines with axial-thrust balancing effected by working-fluid
- F01D3/04—Machines or engines with axial-thrust balancing effected by working-fluid axial thrust being compensated by thrust-balancing dummy piston or the like
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2240/00—Components
- F05D2240/50—Bearings
- F05D2240/52—Axial thrust bearings
Definitions
- This invention relates generally to a system for balancing loads on a thrust bearing of a gas turbine engine, and more particularly, to a system for increasing the range of control for rotor thrust balancing.
- Gas turbine engines include a rotor assembly which is rotatable relative to stationary engine structures, including rotor mounting structure.
- the rotor assembly includes a number of rotatable components, such as a central shaft, shaft cones, compressor blades and disks, turbine buckets and wheels, and dynamic air seals. Each component is reacted upon by static and/or dynamic axial pressure forces. The vector sum of these forces is a net axial force or thrust in either the forward or aft direction. This net thrust places axial loads on the stationary mounting structure, and a thrust bearing is employed in order to absorb this load without interfering with the free rotation of the rotor assembly.
- a rotor thrust bearing is a ball bearing encased within a thrust bearing housing.
- a thrust bearing The load on a thrust bearing varies as the pressures on the various rotor parts change. If net axial thrust is excessive, considerable wear and premature failure of the thrust bearing may occur.
- a gas turbine engine rotor generates a high thrust, and a rotor thrust bearing must be able to sustain the axial thrust load.
- a thrust balance system is utilized to limit thrust loads on the bearing.
- cross-over Under certain operating conditions net rotor axial thrust may change direction, a condition known as "cross-over". If cross-over occurs, unloaded ball bearings may allow radial movement of the rotor which may adversely affect seal clearances resulting in deterioration of engine operating characteristics.
- an apparatus for balancing thrust bearing load on a rotor thrust bearing employs a first thrust balance piston cavity for exerting an aft directed thrust balancing force and a second balance piston cavity for exerting an independently controlled forward directed thrust balancing force.
- balancing thrust bearing load on a rotor thrust bearing is accomplished by controlling air pressure in a first balance piston cavity configured to provide an aft directed thrust balancing force to an engine rotor component; and independently controlling air pressure in a second balance piston cavity configured to provide a forward directed thrust balancing force.
- FIG. 1 schematically depicts an aeroderivative gas turbine engine 10.
- Engine 10 comprises in axial alignment in serial flow sequence a low pressure compressor 12, a high pressure compressor 14, a combustor 16, a high pressure turbine 18, and a low pressure turbine 20, disposed concentrically about longitudinal axis 22.
- the standard configuration for engines of this type is a dual concentric shaft arrangement, in which low pressure turbine 20 is drivingly connected to low pressure compressor 12 by low pressure drive shaft 24 and is typically connected to a load (not shown) at its downstream end 29.
- High pressure turbine 18 is similarly drivingly connected to high pressure compressor 14 by high pressure drive shaft 26 disposed external to low pressure drive shaft 24 and concentrically with longitudinal axis 22 and supported from the stator 25.
- air is drawn into engine inlet 28, and compressed through low pressure compressor 12 and high pressure compressor 14.
- Compressed air is delivered to combustor 16 where it is mixed with fuel and ignited to produce air flow through high pressure turbine 18 and low pressure turbine 20, and exits through exhaust nozzle 30.
- thrust forces are produced within gas turbine engine 10 which act axially at different points or portions in the engine. While a compressor driven by a turbine can compensate to some degree for a net force directed axially downstream in the turbine, at least one rotor thrust bearing is normally used to react the net rotor thrust.
- At least some known gas turbine engines use compressor bleed air, to pressurize a forward balance piston cavity 32 and an aft balance piston cavity 34, each of which is a defined volume pressurized by air bled from a selected compressor stage.
- a crossover tube 36 connects the balance piston cavities 32, 34 to equalize the pressure in the interiors of balance piston cavities 32, 34 in flow communication to limit the thrust load on thrust bearing 38.
- thrust balance operation essentially equal pressure is maintained inside balance piston cavities 32 and 34, so that the pressure applied to piston area having radius 37 of rotating surface 33 of forward balance piston cavity 32 is essentially identical to the pressure applied to piston area having radius 39 of rotating surface 35 of aft balance piston cavity 34.
- the respective radii 37, 39 of surfaces 33 and 35 are selected as a design feature to establish respective fixed design surface areas to establish a fixed ratio of forces to be applied to the rotor, which have been determined by engine design to be optimal for protecting the thrust bearing 38 during engine operation under anticipated operating conditions.
- the air pressure in the respective balance piston cavities 32, 34 acts to maintain the force ratio to counter anticipated loads acting on the thrust bearing 38 during engine opertion.
- thrust load on rotor thrust bearing 40 is controlled by a thrust balance system which includes a forward balance piston cavity 42 located upstream of the rotor thrust bearing 40 of the engine 10 and an aft balance piston cavity 46 located downstream of the rotor thrust bearing 40.
- Balance piston cavity 46 is a closed volume defined at its aft end by rotatable member 43 connected to the high pressure drive shaft 26 of the rotor and defined at the axially opposite forward end by stationary surface 45 connected to the stator 25, and is pressurized by high pressure compressor discharge air flow via air pressurized volume 72 through seal 41.
- High pressure compressor discharge air from a compressor stage selected to provide the required air pressure and flow rate pressurizes air pressurized volume 72 and air flow through seal 41 flows into and pressurizes the interior of balance piston cavity 46.
- the magnitude of force acting in the axially aft direction represented by arrow 74 which can be supplied by balance piston cavity 46 is determined by the air pressure inside balance piston cavity 46 applied to an annular surface area having radius 51 of rotatable member 43.
- Air pressure relief tube 47 connects the interior of balance piston cavity 46 in flow communication to a control system shown in Figure 5 and described hereinafter.
- balance piston cavity 42 is defined at its axially forward end by the annular plate 53 connected to high pressure drive shaft 26 of the rotor and at its axially aft end by annular plate 55 connected to the stator 25.
- High pressure compressor discharge air from a compressor stage selected to provide the required air pressure and flow rate pressurizes air pressurized volume 70 and air flow through seal 52 flows into and pressurizes the interior of balance piston cavity 42.
- the magnitude of force acting in the axially forward direction represented by arrow 76 which can be supplied by balance piston cavity 42 is determined by the air pressure inside balance piston cavity 42 applied to annular surface area having radius 54 of plate 53.
- Air pressure relief tube 56 connects the balance piston cavity 42 in flow communication to a control system shown in Figure 5 and described hereinafter.
- a thrust balance control system is shown in block diagram form in Figure 5.
- Balance piston cavity 42 pressurized by discharge from high pressure compressor 69 via air pressurized volume 70 through seal 52, is connected via air pressure relief tube 56 to air flow control valve 58 and air exhaust tube 62.
- Balance piston cavity 46 pressurized by discharge from high pressure compressor 69 via air pressurized volume 72 through seal 41, is connected via air pressure relief tube 47 and air flow control valve 59 to air exhaust tube 64.
- Exhaust tubes 62, 64 direct air to a downstream area 66 of the engine, which allows the air to contribute to overall engine efficiency, or alternatively may be exhausted to ambient.
- Control unit 60 receives pressure measurements from respective sensors 82 and 84 in balance piston cavities 42 and 46, respectively.
- Control unit 60 is operatively connected to provide independent control of air flow control valves 58 and 59.
- Control unit 60 may be a manually operated system providing readout of the pressure measurements from sensors 82 and 84, so that an operator may manually activate air flow control valves 58 or 59.
- control unit 60 may be an automatically controlled unit which adjusts settings of air flow control valves 58 or 59 in accordance with a numerical control system
- air flow control valves 58 and 59 may be independently activated by control unit 60 to raise or lower the pressure in each or both of balance piston cavities 42 or 46.
- the pressure in one balance piston cavity may be raised by a certain pressure, while the pressure in the other may be raised an identical amount, a lesser amount, a greater amount or may be lowered by any amount within the pressure range capability of the system.
- control unit 60 may operate air flow control valves 58 and 59 independently to control pressure levels in the respective balance piston cavities 42 and 46.
- Air pressure inside balance piston cavity 46 is controlled via air pressure relief tube 47 by activation of air flow control valve 59.
- air flow control valve 59 When air flow control valve 59 is closed, the pressure inside balance piston cavity 46 is held at essentially the maximum pressure available from the high pressure compressor source 72 output to apply proportional pressure to the annular plate 43 as a generally downstream force, represented by arrow 74 in Figure 3, to balance the load on thrust bearing 40.
- air flow control valve 59 When air flow control valve 59 is fully opened, the pressure inside balance piston cavity 46 drops to approximately the low pressure of downstream area 66 or ambient, and little pressure is applied to annular plate 43.
- Air pressure inside balance piston cavity 42 is controlled via air pressure relief tube 56 by controlling air flow control valve 58.
- air flow control valve 58 When air flow control valve 58 is closed, the pressure inside balance piston cavity 42 is held at essentially the maximum pressure available from the high pressure compressor source 70 output and applies that pressure to the annular plate 53 as a generally upstream force, represented by arrow 76 in Figure 3, to balance the load on thrust bearing 40.
- air flow control valve 58 When air flow control valve 58 is opened the pressure inside balance piston cavity 42 drops to the low pressure of downstream area 66 or ambient, and little pressure is applied to annular plate 53.
- Intermediate valve settings for air flow control valve 58 allow the pressure inside balance piston cavity 46 to be maintained at an intermediate level below the maximum pressure available from high pressure compressor source 70.
- Control unit 60 selectively activates air flow control valve 58 to maintain, raise or lower the pressure inside balance piston cavity 42 and/or selectively activates air flow control valve 59 to maintain, raise or lower the pressure inside balance piston cavity 46.
- Air flow from balance piston cavity 42 via air pressure relief tube 56 is adjustable independently from air flow from balance piston cavity 46 via air pressure relief tube 47, so that the pressure inside one of balance piston cavities 42, 46 may be lowered while pressure inside the other is maintained or raised.
- This independent pressure control allows the ratio of aft and forward forces to be adjusted during engine operation, in contrast to the fixed ratio of the prior art system.
- the separate control of pressure in balance piston cavity 42 from that of balance piston cavity 46 provides considerably higher thrust pressure level control and flexibility in controlling thrust loads on rotor thrust bearing 40.
- control unit 60 If control unit 60 is automatically operated, the pressure control will be determined by an algorithm designed to predict rotor thrust levels during engine operation on the basis of measurements of pressure within the balance piston cavities.
- the control system will selectively adjust the pressure within the respective balance pressure cavities to maintain the proper loads on the thrust bearing 40. As a result, the useful life of a bearing assembly is extended in a highly reliable and cost-effective manner.
- the piston areas By separately controlling the pressure supplied to each of the balance piston cavities, i.e. lowering air pressure in one balance piston cavity while raising the air pressure in the other balance piston cavity by the same amount, the piston areas may be effectively added, so that the thrust balance may handle higher total thrust loads.
- Figure 6 graphically illustrates the bearing load versus horsepower relationship and balance pistoncavity pressure versus horsepower in the upper and lower graphs, respectively, for a gas turbine engine of the type shown in Figure 3.
- the top graph of Figure 6 illustrates a typical relationship, but many factors affecting the bearing load, i.e. net rotor thrust, can cause the bearing load versus horsepower relationship to vary so that the curves may have many shapes.
- the gas turbine engine is designed so that during normal operation the thrust bearing 40 is operating within an acceptable thrust loading range of a nominal design thrust load level relative to horsepower shown at 106 between the maximum acceptable bearing load, shown at 108, and the minimum acceptable load, shown at 110. The difference between maximum load 108 and minimum load 110 at any horsepower setting determines the available range of thrust balancing control.
- the anticipated thrust bearing load increases and balance piston cavities including air relief tubes and valves are sized to accommodate the anticipated load balancing requirement.
- the engine is designed so that nominal valve settings for the air flow control valves 58 and 59 maintain the air pressures within the respective balance piston cavities 42, 46 approximately equal along a curve shown at 100 in the lower graph of Figure 6, within a range between maximum operating pressure, approximately the compressor bleed for a particular horsepower, shown by curve 102, and a minimum pressure of ambient shown by curve 104.
- the difference between the maximum balance piston cavity pressure 102 and minimum balance piston cavity pressure 104 represents the available range of pressure adjustment at a particular engine horsepower level.
- Air flow control valve 58 may be activated to lower pressure on balance piston cavity 42 while the pressure in balance piston cavity 46 is maintained to effectively lower the force level applied to piston area 54 increasing net bearing load in the aft direction. If further adjustment is needed, the pressure in balance piston cavity 46 can also be raised by closing air flow control valve 59, hence providing larger adjustment.
- the total force level adjustment available is the difference between the pressure 102 and the pressure 104 on piston area 51 and 54.
- either or both of air flow control valves 58 and 59 may be activated to lower pressure in balance piston cavity 46 and/or raise the pressure in balance piston cavity 42 to apply forward axial pressure on balance piston area 54 and/or less force on piston area 51 to relieve the load on rotor thrust bearing 40, depending on level of adjustment needed.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Magnetic Bearings And Hydrostatic Bearings (AREA)
- Structures Of Non-Positive Displacement Pumps (AREA)
- Control Of Non-Positive-Displacement Pumps (AREA)
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US11/290,114 US20070122265A1 (en) | 2005-11-30 | 2005-11-30 | Rotor thrust balancing apparatus and method |
Publications (3)
Publication Number | Publication Date |
---|---|
EP1793081A2 true EP1793081A2 (fr) | 2007-06-06 |
EP1793081A3 EP1793081A3 (fr) | 2007-10-24 |
EP1793081B1 EP1793081B1 (fr) | 2010-04-14 |
Family
ID=37763877
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP06125145A Expired - Fee Related EP1793081B1 (fr) | 2005-11-30 | 2006-11-30 | Appareil d' équilibrage de la poussée axiale d'un rotor et méthode |
Country Status (5)
Country | Link |
---|---|
US (1) | US20070122265A1 (fr) |
EP (1) | EP1793081B1 (fr) |
JP (1) | JP4854484B2 (fr) |
CA (1) | CA2569933A1 (fr) |
DE (1) | DE602006013579D1 (fr) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP2050932A3 (fr) * | 2007-10-20 | 2012-06-13 | Rolls-Royce plc | Système de palier d'arbre de turbine de moteur à turbine à gaz et procédé de fonctionnement d'un tel système |
EP2246528A3 (fr) * | 2009-04-24 | 2014-05-14 | Pratt & Whitney Canada Corp. | Système de distribution de charge pour moteur à turbine à gaz |
Families Citing this family (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP2011963B1 (fr) * | 2007-07-04 | 2018-04-04 | Ansaldo Energia Switzerland AG | Procédé de fonctionnement d'une turbine à gaz à poussée axiale compensée |
US8061970B2 (en) * | 2009-01-16 | 2011-11-22 | Dresser-Rand Company | Compact shaft support device for turbomachines |
NO330015B1 (no) * | 2009-06-22 | 2011-02-07 | Statoil Asa | Et aksialt gasskyvekraftlager for rotorer i roterende maskineri |
US8434994B2 (en) | 2009-08-03 | 2013-05-07 | General Electric Company | System and method for modifying rotor thrust |
US8994237B2 (en) | 2010-12-30 | 2015-03-31 | Dresser-Rand Company | Method for on-line detection of liquid and potential for the occurrence of resistance to ground faults in active magnetic bearing systems |
WO2013109235A2 (fr) | 2010-12-30 | 2013-07-25 | Dresser-Rand Company | Procédé de détection en ligne de défauts de résistance à la masse dans des systèmes de palier magnétique actif |
US9551349B2 (en) | 2011-04-08 | 2017-01-24 | Dresser-Rand Company | Circulating dielectric oil cooling system for canned bearings and canned electronics |
US8876389B2 (en) | 2011-05-27 | 2014-11-04 | Dresser-Rand Company | Segmented coast-down bearing for magnetic bearing systems |
US8851756B2 (en) | 2011-06-29 | 2014-10-07 | Dresser-Rand Company | Whirl inhibiting coast-down bearing for magnetic bearing systems |
US10815891B2 (en) | 2012-09-28 | 2020-10-27 | Raytheon Technologies Corporation | Inner diffuser case struts for a combustor of a gas turbine engine |
US10830092B2 (en) | 2018-03-07 | 2020-11-10 | General Electric Company | Bearing rotor thrust control |
US11203934B2 (en) | 2019-07-30 | 2021-12-21 | General Electric Company | Gas turbine engine with separable shaft and seal assembly |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4907943A (en) * | 1988-05-25 | 1990-03-13 | United Technologies Corporation | Method and apparatus for assessing thrust loads on engine bearings |
EP1281836A2 (fr) * | 2001-08-03 | 2003-02-05 | Atlas Copco Energas Gmbh | Turbomachine |
Family Cites Families (13)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2647684A (en) * | 1947-03-13 | 1953-08-04 | Rolls Royce | Gas turbine engine |
US3505813A (en) * | 1968-05-31 | 1970-04-14 | Rolls Royce | Turbine engine with axial load balancing means for thrust bearing |
US4306834A (en) * | 1979-06-25 | 1981-12-22 | Westinghouse Electric Corp. | Balance piston and seal for gas turbine engine |
US4697981A (en) * | 1984-12-13 | 1987-10-06 | United Technologies Corporation | Rotor thrust balancing |
US4884942A (en) * | 1986-06-30 | 1989-12-05 | Atlas Copco Aktiebolag | Thrust monitoring and balancing apparatus |
US5167484A (en) * | 1990-10-01 | 1992-12-01 | General Electric Company | Method for thrust balancing and frame heating |
US5248239A (en) * | 1992-03-19 | 1993-09-28 | Acd, Inc. | Thrust control system for fluid handling rotary apparatus |
US5760289A (en) * | 1996-01-02 | 1998-06-02 | General Electric Company | System for balancing loads on a thrust bearing of a gas turbine engine rotor and process for calibrating control therefor |
US5862666A (en) * | 1996-12-23 | 1999-01-26 | Pratt & Whitney Canada Inc. | Turbine engine having improved thrust bearing load control |
US6457933B1 (en) * | 2000-12-22 | 2002-10-01 | General Electric Company | Methods and apparatus for controlling bearing loads within bearing assemblies |
ITMI20022337A1 (it) * | 2002-11-05 | 2004-05-06 | Nuovo Pignone Spa | Assieme di bilanciamento di spinta assiale per un |
US6957945B2 (en) * | 2002-11-27 | 2005-10-25 | General Electric Company | System to control axial thrust loads for steam turbines |
DE10358625A1 (de) * | 2003-12-11 | 2005-07-07 | Rolls-Royce Deutschland Ltd & Co Kg | Anordnung zur Lagerentlastung in einer Gasturbine |
-
2005
- 2005-11-30 US US11/290,114 patent/US20070122265A1/en not_active Abandoned
-
2006
- 2006-11-30 CA CA002569933A patent/CA2569933A1/fr not_active Abandoned
- 2006-11-30 DE DE602006013579T patent/DE602006013579D1/de active Active
- 2006-11-30 JP JP2006324937A patent/JP4854484B2/ja not_active Expired - Fee Related
- 2006-11-30 EP EP06125145A patent/EP1793081B1/fr not_active Expired - Fee Related
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4907943A (en) * | 1988-05-25 | 1990-03-13 | United Technologies Corporation | Method and apparatus for assessing thrust loads on engine bearings |
EP1281836A2 (fr) * | 2001-08-03 | 2003-02-05 | Atlas Copco Energas Gmbh | Turbomachine |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP2050932A3 (fr) * | 2007-10-20 | 2012-06-13 | Rolls-Royce plc | Système de palier d'arbre de turbine de moteur à turbine à gaz et procédé de fonctionnement d'un tel système |
EP2246528A3 (fr) * | 2009-04-24 | 2014-05-14 | Pratt & Whitney Canada Corp. | Système de distribution de charge pour moteur à turbine à gaz |
Also Published As
Publication number | Publication date |
---|---|
JP2007154888A (ja) | 2007-06-21 |
EP1793081A3 (fr) | 2007-10-24 |
US20070122265A1 (en) | 2007-05-31 |
JP4854484B2 (ja) | 2012-01-18 |
EP1793081B1 (fr) | 2010-04-14 |
CA2569933A1 (fr) | 2007-05-30 |
DE602006013579D1 (de) | 2010-05-27 |
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