EP1785508A2 - Method of manufacturing a photocatalyst active layer - Google Patents
Method of manufacturing a photocatalyst active layer Download PDFInfo
- Publication number
- EP1785508A2 EP1785508A2 EP06022877A EP06022877A EP1785508A2 EP 1785508 A2 EP1785508 A2 EP 1785508A2 EP 06022877 A EP06022877 A EP 06022877A EP 06022877 A EP06022877 A EP 06022877A EP 1785508 A2 EP1785508 A2 EP 1785508A2
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- EP
- European Patent Office
- Prior art keywords
- metal
- cold gas
- photocatalytically active
- particles
- powder
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C24/00—Coating starting from inorganic powder
- C23C24/02—Coating starting from inorganic powder by application of pressure only
- C23C24/04—Impact or kinetic deposition of particles
Definitions
- the invention relates to a method for the production of metallic objects, such as films, sheets or moldings, with photocatalytically active surface according to the preamble of claim 1.
- the peculiarity of the photocatalytically active components mainly titanium dioxide is to break the bonds in the molecules of pollutants and to decompose the substances in question into harmless, simply structured reaction products.
- the object of the invention is to improve a corresponding process for the production of photocatalytically active layers on metals in such a way that more adhesive, long-term stable layers are produced.
- This object is achieved in that instead of the pure oxide ceramic, a mixture of oxide ceramic and metallic powder is injected.
- the injection of hard ceramic with a metal mixture has the advantage that there are always components that can deform when hitting. Especially the metal parts deform on impact, forming a new matter that penetrates into the existing layer, thus increasing the adhesion and the resistance.
- the metal particles penetrate into the gaps, but also penetrates a metal impinging ceramic particles into the metal and is thereby enclosed by the metal and firmly connected to the metal.
- metals and metal alloys in question are virtually all metals and metal alloys in question, which can be injected without ceramic additive.
- Tuned to the application of the photocatalytic layer are e.g. Metals such as aluminum and copper or their alloys are interesting, which can be easily deformed (flexible tapes). Aluminum and copper are also interesting if the photocatalytically active layer should have good electrical conductivity and good thermal conductivity. In particularly aggressive environments, corrosion resistant nickel alloys or tantalum can be used.
- the size of the particles can be in the range from 3 to 100 ⁇ m, both in the case of the metallic component and in the case of the ceramic component, and preferably in the range of 10 to 50 ⁇ m in the case of the metallic component.
- spraying with a high-pressure system is usually carried out at pressures of 20 to 40 bar and gas temperatures of 100 to 600 ° C.
- spraying with so-called portable devices is operated with pressures up to 10 bar and gas temperature of 300 to 600 ° C.
- Titanium dioxide has proved to be particularly preferred as the ceramic material.
- This powder occurs in different crystal structures, with the photocatalytically active phase anatase (anatase) being metastable. When heated to temperatures in the range 600 to 800 ° C, this phase converts to the thermodynamically more stable phase rutile, which, however, has a significantly lower efficiency than photocatalyst. Such a conversion and impairment of the photocatalytic properties can not be avoided in plasma spraying and HVOF spraying. In the case of the cold gas spraying according to the invention, by contrast, the photocatalytically active phase anatase remains fully preserved since the temperatures of the gas used for spraying are below 600 ° C.
- anatase it is desirable to shift the photocatalytic effectiveness of the material from the UV range into the range of visible light by modifying or doping the titanium dioxide. This would significantly improve the effectiveness as a photocatalyst in daylight.
- the photocatalytic effectiveness of anatase is greater when this material is in the nanocrystalline state, i. a powder or a layer of crystals whose dimensions are well below one micron or below 100 nm. Both developments are contrary to cold gas spraying, since the heating in this process is so low that the modified or doped state is retained and the extremely small crystals do not grow in the injection process.
- an agglomerated (agglomerated) powder may also be used in which each particle consists of many small ceramic oxide and metal particles.
- Small particles in the size of, for example, 0.5 to 2 ⁇ m are agglomerated by the spray-drying method known and practiced in the art into larger particles of 3 to 100 ⁇ m in diameter so that each individual particle then consists of smaller particles of both components. This happens, for example, in that the small particles are provided with an organic binder and the suspension is then dried in a stream of hot air or gas. The binder evaporates and the smaller particles are "glued together" or connected to one another by diffusion processes.
- a powder in which the oxide-ceramic particles are each coated with a metal or a metal alloy. This coated powder is then applied to the metallic or ceramic substrates by cold gas spraying. In this case, the layer is abraded or ground in a second step by mechanical or chemical post-processing in order to expose the titanium dioxide, which is still encased in the shell after spraying, on the layer surface.
- the metal content should be between 10% and 90%. Preferably between 30% and 60%.
- the catalytic effect of the metallic surface is already present when the surface is occupied in a monolayer of titanium dioxide particles. This even if the monolayer is not nationwide. Surface coverage ranges from 5%, with 5-100% exhibiting a photocatalytic effect, wherein preferably a surface coverage of between 30 and 80% is set.
- the inventive methods can be used to apply thicker layers, which are then much more loadable, since the metal components used serve as adhesives.
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Catalysts (AREA)
Abstract
Description
Die Erfindung betrifft ein Verfahren zur Herstellung von metallischen Gegenständen, wie Folien, Blechen oder Formteilen, mit photokatalytisch aktiver Oberfläche nach dem Oberbegriff des Anspruchs 1. Die Besonderheit der photokatalytisch aktiven Komponenten (hauptsächlich Titandioxid) besteht darin, die Bindungen in den Molekülen von Schadstoffen aufzubrechen und die betreffenden Substanzen dadurch in ungefährliche, einfach aufgebaute Reaktionsprodukte zu zerlegen.The invention relates to a method for the production of metallic objects, such as films, sheets or moldings, with photocatalytically active surface according to the preamble of claim 1. The peculiarity of the photocatalytically active components (mainly titanium dioxide) is to break the bonds in the molecules of pollutants and to decompose the substances in question into harmless, simply structured reaction products.
Das Auftragen unterschiedlicher Komponenten auf zahlreichen Untergründen durch thermisches Spritzen hat sich aufgrund der hohen Variabilität von verschiedenen Grund- und Schichtwerkstoffen und seiner hohen Flexibilität bewährt.The application of different components on numerous substrates by thermal spraying has proven itself due to the high variability of different base and layer materials and its high flexibility.
Es wurde bereits vorgeschlagen (
Aus der Literaturstelle: Formation of TiO2 photocatalyst through cold spraying von
Aufgabe der Erfindung ist es, ein entsprechendes Verfahren für die Herstellung photokatalytisch aktiver Schichten auf Metallen dahingehend zu verbessern, dass besser haftende, langzeitbeständige Schichten erzeugt werden.The object of the invention is to improve a corresponding process for the production of photocatalytically active layers on metals in such a way that more adhesive, long-term stable layers are produced.
Diese Aufgabe wird dadurch gelöst, dass anstelle der reinen Oxidkeramik ein Gemisch aus Oxidkeramik und metallischem Pulver gespritzt wird. Das Spritzen von harter Keramik mit einem Metallgemisch hat den Vorteil, dass hier immer Komponenten vorhanden sind, die sich beim Auftreffen verformen können. Gerade die Metallanteile verformen sich beim Auftreffen, bilden damit eine in die vorhandene Schicht eindringende neue Materie und erhöhen so die Haftung und die Beständigkeit.This object is achieved in that instead of the pure oxide ceramic, a mixture of oxide ceramic and metallic powder is injected. The injection of hard ceramic with a metal mixture has the advantage that there are always components that can deform when hitting. Especially the metal parts deform on impact, forming a new matter that penetrates into the existing layer, thus increasing the adhesion and the resistance.
Die Metallpartikel dringen in die Lücken ein, aber ebenso dringt auch ein auf Metall auftreffendes Keramikpartikel in das Metall ein und wird dabei von dem Metall umschlossen und mit dem Metall fest verbunden.The metal particles penetrate into the gaps, but also penetrates a metal impinging ceramic particles into the metal and is thereby enclosed by the metal and firmly connected to the metal.
Als Metall bzw. metallische Komponente kommen praktisch alle Metalle und Metalllegierungen in Frage, die sich auch ohne Keramikzusatz spritzen lassen. Abgestimmt auf die Anwendung der photokatalytischen Schicht sind z.B. Metalle wie Aluminium und Kupfer bzw. deren Legierungen interessant, die sich gut verformen lassen (flexible Bänder). Aluminium und Kupfer sind auch interessant, wenn die photokatalytisch aktive Schicht eine gute elektrische Leitfähigkeit und gute Wärmeleitfähigkeit aufweisen soll. In besonders aggressiver Umgebung können korrosionsbeständige Nickellegierungen oder Tantal eingesetzt werden.As a metal or metallic component are virtually all metals and metal alloys in question, which can be injected without ceramic additive. Tuned to the application of the photocatalytic layer are e.g. Metals such as aluminum and copper or their alloys are interesting, which can be easily deformed (flexible tapes). Aluminum and copper are also interesting if the photocatalytically active layer should have good electrical conductivity and good thermal conductivity. In particularly aggressive environments, corrosion resistant nickel alloys or tantalum can be used.
Die Größe der Partikel kann sowohl bei der metallischen als auch bei der keramischen Komponente im Bereich von 3 bis 100 µm liegen, bei der metallischen Komponente vorzugsweise im Bereich 10 bis 50 µm. Beim Spritzen mit einem Hochdrucksystem arbeitet man üblicherweise bei Drücken von 20 bis 40 bar und Gastemperaturen von 100 bis 600 °C. Beim Spritzen mit sog. tragbaren Geräten wird mit Drücken bis 10 bar und Gastemperatur von 300 bis 600 °C gearbeitet.The size of the particles can be in the range from 3 to 100 μm, both in the case of the metallic component and in the case of the ceramic component, and preferably in the range of 10 to 50 μm in the case of the metallic component. When spraying with a high-pressure system is usually carried out at pressures of 20 to 40 bar and gas temperatures of 100 to 600 ° C. When spraying with so-called portable devices is operated with pressures up to 10 bar and gas temperature of 300 to 600 ° C.
Als besonders bevorzugt hat sich als Keramikwerkstoff Titandioxid erwiesen. Dieses Pulver kommt in verschiedenen Kristallstrukturen vor, wobei die photokatalytisch besonders aktive Phase Anatas (Anatase) metastabil ist. Bei Erwärmung auf Temperaturen im Bereich 600 bis 800 °C wandelt diese Phase sich in die thermodynamisch stabilere Phase Rutil um, die jedoch eine deutlich geringere Wirksamkeit als Photokatalysator besitzt. Eine solche Umwandlung und Beeinträchtigung der photokatalytischen Eigenschaften lässt sich beim Plasmaspritzen und beim HVOF-Spritzen nicht vermeiden. Beim erfindungsgemäßen Kaltgasspritzen bleibt dagegen die photokatalytisch aktive Phase Anatas voll erhalten, da die Temperaturen des zum Spritzen verwendeten Gases unter 600 °C liegen.Titanium dioxide has proved to be particularly preferred as the ceramic material. This powder occurs in different crystal structures, with the photocatalytically active phase anatase (anatase) being metastable. When heated to temperatures in the range 600 to 800 ° C, this phase converts to the thermodynamically more stable phase rutile, which, however, has a significantly lower efficiency than photocatalyst. Such a conversion and impairment of the photocatalytic properties can not be avoided in plasma spraying and HVOF spraying. In the case of the cold gas spraying according to the invention, by contrast, the photocatalytically active phase anatase remains fully preserved since the temperatures of the gas used for spraying are below 600 ° C.
Möglich ist auch, die photokatalytischen Eigenschaften von Anatas zu verbessern. Man ist derzeit bestrebt, durch eine Modifikation bzw. Dotierung des Titandioxids die photokatalytische Wirksamkeit des Materials vom UV-Bereich in den Bereich des sichtbaren Lichts zu verschieben. Das würde die Wirksamkeit als Photokatalysator bei Tageslicht bedeutend verbessern. Zum Anderen hat man bereits festgestellt, dass die photokatalytische Wirksamkeit von Anatas größer ist, wenn dieses Material im nanokristallinen Zustand vorliegt, d.h. ein Pulver oder eine Schicht aus Kristallen besteht, deren Abmessungen deutlich unter einem Mikrometer bzw. unter 100 nm liegt. Beide Entwicklungen kommen dem Kaltgasspritzen entgegen, da die Erwärmung bei diesem Verfahren so gering ist, dass auch der modifizierte oder dotierte Zustand erhalten bleibt und die extrem kleinen Kristalle im Spritzprozess nicht wachsen.It is also possible to improve the photocatalytic properties of anatase. At present, it is desirable to shift the photocatalytic effectiveness of the material from the UV range into the range of visible light by modifying or doping the titanium dioxide. This would significantly improve the effectiveness as a photocatalyst in daylight. On the other hand, it has already been found that the photocatalytic effectiveness of anatase is greater when this material is in the nanocrystalline state, i. a powder or a layer of crystals whose dimensions are well below one micron or below 100 nm. Both developments are contrary to cold gas spraying, since the heating in this process is so low that the modified or doped state is retained and the extremely small crystals do not grow in the injection process.
Statt eines Gemisches von zwei Pulvern kann auch ein agglomeriertes (zusammengeballtes) Pulver verwendet werden, bei dem jedes Partikel aus vielen kleinen Keramikoxid- und Metallpartikeln besteht. Kleine Partikel in der Größe von z.B. 0,5 bis 2 µm werden durch das in der Technik bekannte und praktizierte Verfahren des Sprühtrocknens zu größeren Partikeln mit 3 bis 100 µm Durchmesser agglomeriert, so dass dann jedes einzelne Partikel aus kleineren Partikeln beider Komponenten besteht. Dies geschieht z.B. dadurch, dass die kleinen Partikel mit einem organischen Binder versehen werden und die Suspension dann in einem heißen Luft- bzw. Gasstrom getrocknet wird. Dabei verdampft der Binder und die kleineren Partikel werden miteinander "verklebt" bzw. durch Diffusionsprozesse miteinander verbunden.Instead of a mixture of two powders, an agglomerated (agglomerated) powder may also be used in which each particle consists of many small ceramic oxide and metal particles. Small particles in the size of, for example, 0.5 to 2 μm are agglomerated by the spray-drying method known and practiced in the art into larger particles of 3 to 100 μm in diameter so that each individual particle then consists of smaller particles of both components. This happens, for example, in that the small particles are provided with an organic binder and the suspension is then dried in a stream of hot air or gas. The binder evaporates and the smaller particles are "glued together" or connected to one another by diffusion processes.
In einer Ausführung der Erfindung kann statt des Gemisches Metall und Oxidkeramik ein Pulver verwendet werden, bei dem die Oxidkeramik-Partikel je mit einem Metall oder einer Metalllegierung ummantelt sind. Dieses ummantelte Pulver wird dann durch Kaltgasspritzen auf die metallische oder keramische Trägermaterialien aufgetragen. In diesem Fall wird die Schicht in einem zweiten Arbeitsschritt durch mechanische oder chemische Nachbearbeitung auf- oder angeschliffen, um das nach dem Spritzen noch in Ummantelung eingeschlossene Titandioxid an der Schichtoberfläche freizulegen.In one embodiment of the invention, instead of the mixture of metal and oxide ceramics, a powder can be used in which the oxide-ceramic particles are each coated with a metal or a metal alloy. This coated powder is then applied to the metallic or ceramic substrates by cold gas spraying. In this case, the layer is abraded or ground in a second step by mechanical or chemical post-processing in order to expose the titanium dioxide, which is still encased in the shell after spraying, on the layer surface.
Versuche haben ergeben, dass der Metallanteil zwischen 10 % und 90 % liegen sollte. Bevorzugt zwischen 30 % und 60 %.Tests have shown that the metal content should be between 10% and 90%. Preferably between 30% and 60%.
Die katalytische Wirkung der metallischen Oberfläche ist schon dann gegeben, wenn die Oberfläche in einer Monolage von Titandioxidpartikeln belegt ist. Dies auch dann, wenn die Monolage nicht flächendeckend ist. Es reichen Flächenbelegungen ab 5 %, wobei 5-100 % eine photokatalytische Wirkung zeigen, wobei vorzugsweise eine Flächenbelegung zwischen 30 und 80 % eingestellt wird. Mit den erfindungsgemäßen Verfahren können neben Monolagen auch dickere Schichten aufgetragen werden, die dann wesentlich belastbarer sind, da die verwendeten Metallanteile als Haftmittel dienen.The catalytic effect of the metallic surface is already present when the surface is occupied in a monolayer of titanium dioxide particles. This even if the monolayer is not nationwide. Surface coverage ranges from 5%, with 5-100% exhibiting a photocatalytic effect, wherein preferably a surface coverage of between 30 and 80% is set. In addition to monolayers, the inventive methods can be used to apply thicker layers, which are then much more loadable, since the metal components used serve as adhesives.
Claims (6)
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102005053263A DE102005053263A1 (en) | 2005-11-08 | 2005-11-08 | Process to manufacture metallic objects e.g. foil, sheet metal components or formed components bearing a photo-catalytic active surface |
Publications (3)
Publication Number | Publication Date |
---|---|
EP1785508A2 true EP1785508A2 (en) | 2007-05-16 |
EP1785508A3 EP1785508A3 (en) | 2007-08-22 |
EP1785508B1 EP1785508B1 (en) | 2009-04-08 |
Family
ID=37667250
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP06022877A Not-in-force EP1785508B1 (en) | 2005-11-08 | 2006-11-02 | Method of manufacturing a photocatalytic active layer |
Country Status (4)
Country | Link |
---|---|
US (1) | US20070148363A1 (en) |
EP (1) | EP1785508B1 (en) |
AT (1) | ATE428007T1 (en) |
DE (2) | DE102005053263A1 (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2009118335A1 (en) | 2008-03-28 | 2009-10-01 | Siemens Aktiengesellschaft | Method for producing a coating through cold gas spraying |
DE102012001361A1 (en) | 2012-01-24 | 2013-07-25 | Linde Aktiengesellschaft | Method for cold gas spraying |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102009043319A1 (en) | 2009-09-28 | 2011-07-07 | Helmut-Schmidt-Universität Universität der Bundeswehr Hamburg, 22043 | Photocatalytically active coatings of titanium dioxide |
DE102011083054A1 (en) | 2011-09-20 | 2013-03-21 | Hamburg Innovation Gmbh | Process for the photocatalytically active coating of surfaces |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1176227A1 (en) * | 2000-07-26 | 2002-01-30 | DaimlerChrysler AG | Process for forming a superficial layer |
DE102004038795A1 (en) * | 2004-08-09 | 2006-03-02 | Ballhorn, Reinhard, Dr. | Production of photocatalytically active polymer surfaces of variable composition comprises cold gas spraying them with oxide powder to produce adherent photocatalytic layer |
Family Cites Families (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4578114A (en) * | 1984-04-05 | 1986-03-25 | Metco Inc. | Aluminum and yttrium oxide coated thermal spray powder |
DE10224780A1 (en) * | 2002-06-04 | 2003-12-18 | Linde Ag | High-velocity cold gas particle-spraying process for forming coating on workpiece, is carried out below atmospheric pressure |
-
2005
- 2005-11-08 DE DE102005053263A patent/DE102005053263A1/en not_active Withdrawn
-
2006
- 2006-11-02 AT AT06022877T patent/ATE428007T1/en not_active IP Right Cessation
- 2006-11-02 DE DE502006003370T patent/DE502006003370D1/en active Active
- 2006-11-02 EP EP06022877A patent/EP1785508B1/en not_active Not-in-force
- 2006-11-08 US US11/595,368 patent/US20070148363A1/en not_active Abandoned
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1176227A1 (en) * | 2000-07-26 | 2002-01-30 | DaimlerChrysler AG | Process for forming a superficial layer |
DE102004038795A1 (en) * | 2004-08-09 | 2006-03-02 | Ballhorn, Reinhard, Dr. | Production of photocatalytically active polymer surfaces of variable composition comprises cold gas spraying them with oxide powder to produce adherent photocatalytic layer |
Non-Patent Citations (2)
Title |
---|
C-J LI ET AL: "Formation of TiO2 photocatalyst through cold spraying" IEEE CONFERENCE ON INTELLIGENT TRANSPORTATION. ITSC PROCEEDINGS, XX, XX, 10. Mai 2004 (2004-05-10), Seiten 1-5, XP008081175 * |
MORIMOTO J ET AL: "Improvement of solid cold sprayed TiO2-Zn coating with direct diode laser" VACUUM, PERGAMON PRESS, GB, Bd. 73, Nr. 3-4, 19. April 2004 (2004-04-19), Seiten 527-532, XP002373228 ISSN: 0042-207X * |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2009118335A1 (en) | 2008-03-28 | 2009-10-01 | Siemens Aktiengesellschaft | Method for producing a coating through cold gas spraying |
US8241702B2 (en) | 2008-03-28 | 2012-08-14 | Siemens Aktiengesellschsft | Method for producing a coating through cold gas spraying |
CN101978098B (en) * | 2008-03-28 | 2013-02-13 | 西门子公司 | Method for producing a coating through cold gas spraying |
DE102012001361A1 (en) | 2012-01-24 | 2013-07-25 | Linde Aktiengesellschaft | Method for cold gas spraying |
EP2620525A1 (en) | 2012-01-24 | 2013-07-31 | Linde Aktiengesellschaft | Method for cold gas spraying |
WO2013110441A1 (en) | 2012-01-24 | 2013-08-01 | Linde Aktiengesellschaft | Method for cold gas spraying |
Also Published As
Publication number | Publication date |
---|---|
EP1785508A3 (en) | 2007-08-22 |
EP1785508B1 (en) | 2009-04-08 |
DE502006003370D1 (en) | 2009-05-20 |
DE102005053263A1 (en) | 2007-05-10 |
US20070148363A1 (en) | 2007-06-28 |
ATE428007T1 (en) | 2009-04-15 |
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