EP1776245B1 - Matrice pour rouleau d'un systeme de revetement en poudre destinee a la finition d'une surface d'un produit et procede associe destine a sa realisation - Google Patents

Matrice pour rouleau d'un systeme de revetement en poudre destinee a la finition d'une surface d'un produit et procede associe destine a sa realisation Download PDF

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Publication number
EP1776245B1
EP1776245B1 EP05773138A EP05773138A EP1776245B1 EP 1776245 B1 EP1776245 B1 EP 1776245B1 EP 05773138 A EP05773138 A EP 05773138A EP 05773138 A EP05773138 A EP 05773138A EP 1776245 B1 EP1776245 B1 EP 1776245B1
Authority
EP
European Patent Office
Prior art keywords
layer
substrate
rolling
rolling matrix
product
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Not-in-force
Application number
EP05773138A
Other languages
German (de)
English (en)
Other versions
EP1776245A2 (fr
Inventor
Silvio Maria Trevisan
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Trevisan Cometal SpA
Original Assignee
Trevisan Cometal SpA
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Trevisan Cometal SpA filed Critical Trevisan Cometal SpA
Publication of EP1776245A2 publication Critical patent/EP1776245A2/fr
Application granted granted Critical
Publication of EP1776245B1 publication Critical patent/EP1776245B1/fr
Not-in-force legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B44—DECORATIVE ARTS
    • B44F—SPECIAL DESIGNS OR PICTURES
    • B44F9/00—Designs imitating natural patterns
    • B44F9/02—Designs imitating natural patterns wood grain effects
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B44—DECORATIVE ARTS
    • B44B—MACHINES, APPARATUS OR TOOLS FOR ARTISTIC WORK, e.g. FOR SCULPTURING, GUILLOCHING, CARVING, BRANDING, INLAYING
    • B44B3/00—Artist's machines or apparatus equipped with tools or work holders moving or able to be controlled substantially two- dimensionally for carving, engraving, or guilloching shallow ornamenting or markings
    • B44B3/007—Artist's machines or apparatus equipped with tools or work holders moving or able to be controlled substantially two- dimensionally for carving, engraving, or guilloching shallow ornamenting or markings in layered material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B44—DECORATIVE ARTS
    • B44B—MACHINES, APPARATUS OR TOOLS FOR ARTISTIC WORK, e.g. FOR SCULPTURING, GUILLOCHING, CARVING, BRANDING, INLAYING
    • B44B3/00—Artist's machines or apparatus equipped with tools or work holders moving or able to be controlled substantially two- dimensionally for carving, engraving, or guilloching shallow ornamenting or markings
    • B44B3/009—Artist's machines or apparatus equipped with tools or work holders moving or able to be controlled substantially two- dimensionally for carving, engraving, or guilloching shallow ornamenting or markings using a computer control means
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B44—DECORATIVE ARTS
    • B44B—MACHINES, APPARATUS OR TOOLS FOR ARTISTIC WORK, e.g. FOR SCULPTURING, GUILLOCHING, CARVING, BRANDING, INLAYING
    • B44B3/00—Artist's machines or apparatus equipped with tools or work holders moving or able to be controlled substantially two- dimensionally for carving, engraving, or guilloching shallow ornamenting or markings
    • B44B3/02—Artist's machines or apparatus equipped with tools or work holders moving or able to be controlled substantially two- dimensionally for carving, engraving, or guilloching shallow ornamenting or markings wherein plane surfaces are worked
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24355—Continuous and nonuniform or irregular surface on layer or component [e.g., roofing, etc.]

Definitions

  • the present invention relates to a rolling matrix for a powder coating system roller, for the surface finishing of a product.
  • powder coating has a wide range of applications for example in the field of imitation wood surface decoration on metal sections normally destined for' the production of door and window frames.
  • the reproduction of the decorative pattern can be obtained by means of a roller matrix composed of a layer of elastically deformable facing which can be applied to the side surface of a roller and which has on its surface, a plurality of ridges and depressions adapted to reproduce the decorative pattern, see e.g. US 6173496 .
  • the roller matrix is suitably adapted for application on a flat profile, but does not produce very good results on a curved profile because in this case the ridges are locally subjected to differential deformation that do not permit uniform contact with the profile.
  • roller matrix is generally realised using a die obtained by means of chip removal machining using a cutter.
  • the method for realising the die presents various problems, among which, a lack of clear definition and precision in the execution of the die impression, intrinsic to the type of machining and in particular with the tool employed.
  • the technical task of the present invention is therefore to create a roller matrix for a powder coating system roller for the surface finishing of a product.
  • one aim of the invention is to create a roller matrix for a powder coating system roller for the surface finishing of a product which produces an identical, precise, and high-resolution reproduction of a decorative pattern on the surface of a product.
  • Another aim of the invention is to create a roller matrix for a powder coating system roller for the surface finishing of a product as well as a relative realisation method that permits the identical precise and high-resolution reproduction of a decorative pattern on both flat as well as curved surfaces of a product.
  • a roller matrix for a powder coating system roller characterised in that it comprises at least one elastic layer presenting a plurality of ridges and depressions adapted to reproduce a decorative pattern on the surface of a product, and an elastic substrate supporting said layer, said substrate presenting basically the same elastic deformability as said layer in a direction parallel to their lying plane, and elastic deformability higher than that of said layer in orthogonal direction to their lying plane.
  • a rolling matrix is shown, generally indicated by the numeral 1, which can be wrapped around the roller in a powder coating system.
  • the rolling matrix 1 comprises at least one elastic layer 2, having a plurality of ridges 4 and depressions 6 adapted to reproduce the decorative pattern on the surface of a product.
  • the elastic layer 2 is composed of a silicone material inert to paints and containing no acetate.
  • the elastic layer 2 is supported by an elastic substrate 3, having basically the same elastic deformability as layer 2 in a direction parallel to their lying plane, and elastic deformability higher than that of layer 2 in orthogonal direction to their lying plane.
  • Layer 2 and substrate 3 are united in a homogeneous manner along their contact surface 7, preferably by means of gluing.
  • the substrate 3 has a thickness that is greater than that of layer 2.
  • the rolling matrix 1 also comprises a further stiffening layer 5 united with substrate 3 on the opposite side to elastic layer 2.
  • Substrate 3 and the stiffening layer 5 are united in a homogeneous manner along their whole contact surface 8, preferably by means of gluing.
  • the stiffening layer 5 is preferably composed of a sheet of plastic material.
  • the stiffening layer 5 could also be encased inside substrate 3 instead of united to it.
  • the substrate 3 has a greater elastic deformability than that of layer 2 in orthogonal direction to their lying plane in such a manner, so that during use, when the rolling matrix 1 is engaged with the product to be finished, it is able to absorb most of the counterthrust exercised by the product.
  • substrate 3 basically has the same elastic deformability as layer 2 in a direction parallel to their lying plane so that, during use, when the rolling matrix 1 is engaged with the product to be finished, a uniform contact is ensured between the work surface of layer 2 and the surface of the product to be finished whether the surface is flat or curved or has difference in the surface levels.
  • the thickness of substrate 3 is greater than that of layer 2 in proportion with how deeply layer 2 penetration must be increased according to the difference in the surface levels of the product to be finished.
  • Rolling with the rolling matrix according to the present invention can be performed in the following manner.
  • layer 2 exercises contact pressure against the product surface to be decorated, thus applying a layer of paint from the surface of the ridges 4 and at the same time, paint is accumulated inside the depressions 6.
  • the powder coating accumulated in the depressions 6 creates a plurality of lines in relief on the surface to be decorated.
  • the rolling can be performed by rotation with or without sliding the matrix 1 on the surface of the product.
  • the matrix of the present finding is particularly advantageous because it provides an accurate and precise reproduction of the desired decorative pattern in a simple, economical and highly productive manner.
  • the rolling matrix illustrated in the present invention can be subjected to various changes and modifications while remaining within the context of the present inventive concept, moreover, all details can be replaced by technically equivalent elements. Practically speaking, the materials used, as well as their size, can be of any type according to requirements and state of the art.

Landscapes

  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Wood Science & Technology (AREA)
  • General Engineering & Computer Science (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)
  • Coating Apparatus (AREA)
  • Shaping Of Tube Ends By Bending Or Straightening (AREA)
  • Reduction Rolling/Reduction Stand/Operation Of Reduction Machine (AREA)
  • Printing Plates And Materials Therefor (AREA)

Claims (8)

  1. Matrice (1) pour un rouleau d'un système de revêtement par pulvérisation caractérisée par le fait qu'elle comprend au moins une couche élastique (2) comportant une multitude d'arêtes (4) et de creux (6) aptes à reproduire un motif décoratif sur la surface d'un produit, et un substrat de support élastique (3) pour ladite couche, ledit substrat possédant fondamentalement la même déformabilité élastique que ladite couche dans une direction parallèle à leur plan de disposition, et une déformabilité supérieure à celle de ladite couche dans la direction orthogonale à leur plan de disposition.
  2. Matrice selon la revendication 1, caractérisée par le fait que ledit substrat possède une épaisseur supérieure à celle de ladite couche.
  3. Matrice selon une ou plusieurs des revendications précédentes, caractérisée par le fait que ladite couche se compose de matériau en silicone sans acétate.
  4. Matrice selon une ou plusieurs des revendications précédentes, caractérisée par le fait que ladite couche et ledit substrat sont unis de manière homogène le long de toute leur surface de contact par encollage.
  5. Matrice selon une ou plusieurs des revendications précédentes, caractérisée par le fait que ledit substrat comporte, du côté opposé à ladite couche, une couche de raidissement supplémentaire prévue pour conformer ladite matrice audit rouleau.
  6. Matrice selon une ou plusieurs des revendications précédentes, caractérisée par le fait que ladite couche supplémentaire se compose d'une feuille de matériau plastique.
  7. Matrice selon une ou plusieurs des revendications précédentes, caractérisée par le fait que ladite couche de raidissement et ledit substrat sont unis de manière homogène le long de leur surface de contact par encollage.
  8. Matrice selon une ou plusieurs des revendications précédentes, caractérisée par le fait que ladite multitude d'arêtes et ladite multitude de creux sont créés par gravure au laser.
EP05773138A 2004-07-07 2005-07-05 Matrice pour rouleau d'un systeme de revetement en poudre destinee a la finition d'une surface d'un produit et procede associe destine a sa realisation Not-in-force EP1776245B1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
IT001351A ITMI20041351A1 (it) 2004-07-07 2004-07-07 Matrice di rullatura per un rullo di un impianto di verniciatura in polvere per la nobilitazione superficiale di un manufatto e relativo procedimento di realizzazione
PCT/EP2005/007218 WO2006002974A2 (fr) 2004-07-07 2005-07-05 Matrice pour rouleau d'un systeme de revetement en poudre destinee a la finition d'une surface d'un produit et procede associe destine a sa realisation

Publications (2)

Publication Number Publication Date
EP1776245A2 EP1776245A2 (fr) 2007-04-25
EP1776245B1 true EP1776245B1 (fr) 2009-07-29

Family

ID=35517459

Family Applications (1)

Application Number Title Priority Date Filing Date
EP05773138A Not-in-force EP1776245B1 (fr) 2004-07-07 2005-07-05 Matrice pour rouleau d'un systeme de revetement en poudre destinee a la finition d'une surface d'un produit et procede associe destine a sa realisation

Country Status (8)

Country Link
US (1) US20090004432A1 (fr)
EP (1) EP1776245B1 (fr)
CN (1) CN101001761B (fr)
AT (1) ATE437761T1 (fr)
DE (1) DE602005015722D1 (fr)
ES (1) ES2333447T3 (fr)
IT (1) ITMI20041351A1 (fr)
WO (1) WO2006002974A2 (fr)

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1808729B1 (fr) * 2006-01-17 2009-04-22 Leica Camera AG Objectif interchangeable pourvu d'une identification lisible optiquement
USD758618S1 (en) * 2015-01-12 2016-06-07 James Hardie Technology Limited Textured trim
USD758619S1 (en) * 2015-01-16 2016-06-07 James Hardie Technology Limited Textured trim

Family Cites Families (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB293884A (en) * 1927-02-09 1928-07-09 John William Hickman Improvements relating to appliances adapted for graining wood or other suitable surfaces
US1934751A (en) * 1931-06-19 1933-11-14 Oxford Varnish Corp Impression transferring apparatus
DE1932320C3 (de) * 1969-06-26 1975-01-23 Stahlgruber Otto Gruber & Co, 8000 Muenchen Verfahren zum Herstellen eines schlauchförmigen GummHiberzuges für eine FörderbandroHe
US3839514A (en) * 1970-08-20 1974-10-01 Rowland Dev Corp Method of embossing thermoplastic sheet using a roll having a surface of varying hardness
DE3884331T2 (de) * 1987-10-20 1994-01-20 Sumitomo Electric Industries Elastische Fixierwalze und Verfahren zu ihrer Herstellung.
US6832547B2 (en) * 1996-10-16 2004-12-21 Fort James Corporation Embossing system including sleeved rolls
CN1390650A (zh) * 2002-05-21 2003-01-15 钟烈侯 金属材料表面涂层处理及花纹图案的制作方法

Also Published As

Publication number Publication date
CN101001761A (zh) 2007-07-18
ES2333447T3 (es) 2010-02-22
EP1776245A2 (fr) 2007-04-25
ITMI20041351A1 (it) 2004-10-07
WO2006002974A2 (fr) 2006-01-12
DE602005015722D1 (de) 2009-09-10
ATE437761T1 (de) 2009-08-15
US20090004432A1 (en) 2009-01-01
WO2006002974A3 (fr) 2006-06-08
CN101001761B (zh) 2010-06-23

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