EP1774180B1 - Radial fan wheel - Google Patents
Radial fan wheel Download PDFInfo
- Publication number
- EP1774180B1 EP1774180B1 EP05768016A EP05768016A EP1774180B1 EP 1774180 B1 EP1774180 B1 EP 1774180B1 EP 05768016 A EP05768016 A EP 05768016A EP 05768016 A EP05768016 A EP 05768016A EP 1774180 B1 EP1774180 B1 EP 1774180B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- blades
- radial
- fan wheel
- region
- hub
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 230000002093 peripheral effect Effects 0.000 claims description 10
- 229920003023 plastic Polymers 0.000 claims description 7
- 239000004033 plastic Substances 0.000 claims description 7
- 230000002787 reinforcement Effects 0.000 claims description 4
- 230000015572 biosynthetic process Effects 0.000 claims description 2
- 230000003068 static effect Effects 0.000 claims description 2
- 230000007704 transition Effects 0.000 claims description 2
- 239000000463 material Substances 0.000 claims 2
- 230000004308 accommodation Effects 0.000 claims 1
- 230000002349 favourable effect Effects 0.000 description 4
- 230000004323 axial length Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000000465 moulding Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 238000001746 injection moulding Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 230000000295 complement effect Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/26—Rotors specially for elastic fluids
- F04D29/28—Rotors specially for elastic fluids for centrifugal or helico-centrifugal pumps for radial-flow or helico-centrifugal pumps
- F04D29/281—Rotors specially for elastic fluids for centrifugal or helico-centrifugal pumps for radial-flow or helico-centrifugal pumps for fans or blowers
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/02—Selection of particular materials
- F04D29/023—Selection of particular materials especially adapted for elastic fluid pumps
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/26—Rotors specially for elastic fluids
- F04D29/28—Rotors specially for elastic fluids for centrifugal or helico-centrifugal pumps for radial-flow or helico-centrifugal pumps
- F04D29/284—Rotors specially for elastic fluids for centrifugal or helico-centrifugal pumps for radial-flow or helico-centrifugal pumps for compressors
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2230/00—Manufacture
- F05D2230/50—Building or constructing in particular ways
- F05D2230/53—Building or constructing in particular ways by integrally manufacturing a component, e.g. by milling from a billet or one piece construction
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2300/00—Materials; Properties thereof
- F05D2300/40—Organic materials
- F05D2300/43—Synthetic polymers, e.g. plastics; Rubber
Definitions
- the present invention relates to a radial impeller, in particular for use in gas blowers with a steep fan characteristic, as defined in the preamble of claim 1.
- the EP 0 410 271 B1 describes such a radial fan for conveying a gaseous medium in a device with high flow resistance, which is in particular a burner in a gas boiler.
- a burner in a gas boiler Such burners have a relatively high flow resistance, which is on the order of 200 Pascal and more.
- the medium to be delivered may be air or a combustible gas-air mixture.
- the blower or its blower wheel must therefore be designed for a steep pressure-volume flow characteristic. This means that pressure changes should be accompanied by only small changes in the volume flow.
- the known fan has for this purpose an impeller whose diameter is more than ten times its flow outlet width.
- first cover plate lower part
- second cover plate circular, flat plate-shaped lid
- the present invention has for its object to provide a Radialgebläserad, which is particularly suitable for a gas burner fan with steep curve in a simple and economical manner to produce.
- the diameter as at least ten times the flow outlet width of the blades, the desired steep characteristic is achieved.
- the blades have on their side facing away from the cover plate side free edges, which lie in an imaginary plane or any curved surface.
- the radial impeller according to the invention is intended for use in a blower housing which has a wall adapted to the free blade side edges or to the imaginary surface shape defined by these, such that only a narrow axial gap is formed between this wall and the impeller blades ,
- the invention provided in each case between two blades shortened intermediate blades have the advantage that on the one hand a relatively large number of blades or vanes can be provided, which is advantageous in terms of flow guidance in the flow channels formed between the blades with regard to air flow, flow separation and vortex formation.
- the problem is avoided that with a correspondingly large number of long, to the inlet area - continuous blades of the intake or inflow would be partially blocked, which would have a negative effect on the delivery volume.
- the radially inner inflow region is kept open in the region of the shorter intermediate vanes.
- annular cover plate which has a width R D , which is measured from the edge of the suction port is smaller than the distance between the edge suction port to outlet port-peripheral edge.
- width is such that it is measured from the intake substantially half a blade length.
- This particular embodiment also allows a manufacture of the impeller as a one-piece molding, which is considered to be particularly favorable a shape in which the support disk is annular and has an annular width which is substantially the dimension outer edge of the cover plate to the outlet opening-Umfangsrand (2-3 ').
- this ring width is substantially half a blade length, guidance can still be given to the airflow in the exit region, so that the shear friction between the rearward housing wall and the flow is restricted to a reduced range
- the two disc rings namely that of the cover disc and that of the support disc, either overlap in the projection in the direction of the axis of rotation as required, form a gap between them or complement each other then to a circular area.
- An advantageous flow course can be achieved in that the hub body has a height that corresponds to measured from the plane of the rear support plate substantially half the wheel depth.
- a cone is formed on the hub body to the flow side, wherein the cover plate (2-9) and the cone of the hub in cross section A-A have a substantially parallel course. As a result, a favorable flow profile is achieved in the input region of the wheel.
- a region is formed on the outer circumference of the cone whose flow surface is essentially parallel to the plane of rotation.
- An advantageous embodiment can be designed so that the blades are axially wider in the intake area than in the outflow area.
- a radial impeller 1 consists of a plurality of circumferentially distributed radial blades 2, which extend in the radial direction from an inner inlet region 4 to an outer outlet region 6.
- Fig. 1 and 3 have the blades 2 radially inner end edges 8, which on an imaginary, the inlet portion 4 enclosing, about cylindrical, but in particular conical and in the axial Inflow direction (see the arrow E in Fig. 1 and 4 to 6 ) seen in the inlet region 4 in the tapered surface lie.
- the blades 2 also have outer end edges 10.
- radial flow channels 12 are formed with a substantially radial outflow direction A.
- the blades 2 extend axially, ie viewed in the direction of a rotation axis 14, between an inlet side 16 and an axially opposite hub side 18 (see the sectional views in FIG 4 to 6 ).
- the blades 2 are furthermore connected only on their inlet side 16 over their radial extent to the outlet region 6 with a cover disk 20, which has a centric inlet opening 22 opening into the inlet region 4.
- a cover disk 20 which has a centric inlet opening 22 opening into the inlet region 4.
- the blades are connected only with their radially inner end regions with a central hub 24, so that the flow channels 12 are formed open on this side in the axial direction.
- the blades 2 thus have free side edges 26 on this side.
- the blades 2 and the cover plate 20 has an outer impeller diameter D, which is at least ten times an existing in the exit region 6, axially measured flow outlet width B of the blades.
- the axially measured inner flow inlet width C of the blades 2 in the inlet region 4 is preferably greater than the outer flow outlet width in the outlet region 6 (cf. Fig. 4 ).
- radially shorter intermediate blades 28 are connected to the cover disk 20 in each area arranged between adjacent blades 2 (see in particular FIG Fig. 1 and 2 ). These intermediate blades 28 extend from the outer circumference of the cover plate 20 only over part of the radial extent of the cover plate 20 and terminate at a radial distance from the hub 24. This can best be seen in Fig. 2 detect. In the example shown is between two each adjacent blades 2 only one intermediate blade 28 is provided, but it can also be provided each two or more intermediate blades 28, which can then be designed with the same or different radial length.
- the radial impeller 1 can be advantageously prepared as a one-piece molding made of plastic, preferably made of a plastic having such antistatic properties that static charges are avoided during operation or derived via a housing, not shown. This contributes to a high degree of application safety, especially with regard to the preferred application for conveying combustible gas-air mixtures, by avoiding ignition by sparking.
- the blades 2 and the intermediate blades 28 are formed in the radial direction with respect to the direction of rotation 30 backward curved.
- the blades are arranged such that their entry angle is approximately between 30 ° and 45 ° and their exit angle is approximately between 45 ° and 90 °. To explain this angle is on the EP 0 410 271 Referenced.
- an embodiment with forward curved or at the exit region 6 radially ending blades 2 and intermediate blades 28 is possible.
- the hub 24 consists of an outer disk portion 32 and a central, to be connected to a shaft not shown bearing portion 34, in particular in the form of a short pipe socket.
- the disc portion 32 is connected at its radially outer periphery with the inner, the inlet portion 4 facing Endbsever the blades.
- the disc portion 32 of the hub 24 is projecting from its outer peripheral region connected to the blades 2 such in the inlet region 4 and in the direction of the inflow opening 22 of the cover plate 20 projecting convexly or cup-shaped, for example, that the hub 24 -. see in particular Fig.
- FIG. 2 shows, (at least) the intermediate blades 28 are connected to the cover plate 20 via a respective transition reinforcement 38 formed in the blade root area. This ensures, despite the connection-free, spaced from the hub 24 embodiment, a sufficient stability of the intermediate blades 28th
- the blades 2 and the intermediate blades 28 are connected in their radially outer and the cover plate 20 axially opposite region for mechanical reinforcement via a circumferential, integrally molded ring member 40.
- the cover disk 20 in the region of the inflow opening 22 has a nozzle-like edge 42 in the flow direction.
- Fig. 7 and 8th is another example not within the scope of this invention. Unlike the reference numerals of the preceding embodiments are described now. Embodiment provided the reference numerals with a numeral 2 and hyphen.
- radial impeller 2-1 has an annular cover plate 2-9, which surrounds the suction 2-7 annular. Usually, a circular suction opening 2-10 is formed on the cover plate 2-9, which is surrounded by a circumferential opening lip 2-10 '.
- the radial impeller 2-1 further includes a hub body 2-2 and a peripheral edge 2-3.
- the hub body 2-2 has on its side facing the suction opening 2-10 a cone 2-2 'on.
- the impeller 2-1 is with itself from the hub body 2-2 to the peripheral edge 2-3 substantially radially extending blades 2-6 equipped.
- the vanes define an intake region 2-7 and an outflow region 2-8.
- the annular cover plate 2-9 has a width R D , which measured from the edge of the suction port (2-10) is half the distance edge-outlet opening circumference 2-3.
- the width R D thus corresponds to substantially half of the blade length measured along the upper peripheral edge of the blade 2-6.
- the foot of such a blade is integrally connected at its radially inner tip with the hub body.
- the support plate 2-11 extending on the back 2-5 is annular and has at its ring a width RT, which, measured from the edge of the suction port 2-10, substantially half of the design edge outlet opening 2-10 - peripheral edge 2-3. This corresponds essentially to half the length of the blade, measured along the back edge of the blade jet between the peripheral edge 2-3 and the base of the blade 2-6 on the cone 2-2 'of the hub 2-2.
- the hub body 2-2 has a height which, measured from the plane of the rear support plate 2-11 substantially equal to half the wheel height. In the example shown, the height of the hub corresponds to half the height of the blades projecting into the intake opening 2-10.
- the surface F K of the cone 2-2 'of the hub 2-2 extends substantially parallel to the inner surface F D cover plate 2-9.
- a region 2-21 is formed, whose surface is substantially parallel to the plane of rotation of the impeller.
- the surface facing the flow, the cone and the rotation-parallel region are rounded.
- intermediate blades 2-16 are arranged substantially in the region of the width of the rear support disk 2-11.
- the number of blades 2-16 may vary depending on the application. Preferably, in the illustrated example, two intermediate blades 2-16 are arranged in pairs between two blades 2-6.
- the radial extent of the intermediate blades 2-16 is dimensioned so that it substantially corresponds to the distance Z-17 between the outer periphery 2-18 of the cover plate 2-9 and the outer periphery 2-19 of the rear support plate 2-11.
- the intermediate blades 2-16 are held exclusively on the rear support plate 2-11, that is, the leading edge of the intermediate blades are free in this example.
- the intermediate blades can also be formed on the cover plate.
- the shape of the intermediate blades essentially corresponds to the corresponding design of the section of the blades 2-6 at the appropriate location.
- the preceding example can advantageously also be produced as a one-piece molded part made of plastic
Abstract
Description
Die vorliegende Erfindung betrifft ein Radialgebläserad, insbesondere zum Einsatz in Gasgebläsen mit steiler Gebläse-Kennlinie, wie im Oberbegriff vom Anspruch 1 definiert.The present invention relates to a radial impeller, in particular for use in gas blowers with a steep fan characteristic, as defined in the preamble of
Die
Auch die Dokumente
Solche geschlossenen, beidseitig gedeckelten Radialgebläseräder sind relativ schwierig und aufwendig in der Herstellung.Such closed, double capped radial impellers are relatively difficult and expensive to manufacture.
Durch die
Der vorliegenden Erfindung liegt die Aufgabe zugrunde, ein Radialgebläserad zu schaffen, welches bei besonderer Eignung für ein Gas-Brennergebläse mit steiler Kennlinie auf einfache und wirtschaftliche Weise herstellbar ist.The present invention has for its object to provide a Radialgebläserad, which is particularly suitable for a gas burner fan with steep curve in a simple and economical manner to produce.
Erfindungsgemäß wird dies durch die Merkmalskombination des Anspruchs 1 erreicht. Bevorzugte Ausgestaltungsmerkmale sind Gegenstand der abhangigen Ansprüche.This is achieved by the feature combination of
Durch die Auslegung des Durchmessers als mindestens das zehnfache der Strömungsaustrittsbreite der Schaufeln wird die angestrebte steile Kennlinie erreicht. Erfindungsgemäß weisen dabei aber die Schaufeln auf ihrer von der Deckscheibe wegweisenden Seite freie Seitenkanten auf, die in einer gedachten ebenen oder beliebig gewölbten Fläche liegen. Durch diese erfindungsgemäß auf dieser Seite offene Ausbildung des Gebläserades kann dieses sehr schnell und wirtschaftlich als einstückiges Formteil im Spritzverfahren aus Kunststoff hergestellt werden, indem ein relativ einfaches Spritzwerkzeug ohne oder mit nur wenigen Schiebern verwendet werden kann, weil durch den.Aufbau des Rades Hinterschneidungen in Entformrichtung vermieden werden können, so dass eine einfach axiale Entformung des Formteiles möglich istBy designing the diameter as at least ten times the flow outlet width of the blades, the desired steep characteristic is achieved. According to the invention, however, the blades have on their side facing away from the cover plate side free edges, which lie in an imaginary plane or any curved surface. By this invention On this page open design of the fan wheel this can be made very quickly and economically as a one-piece molding in the injection molding of plastic by a relatively simple injection tool can be used without or with only a few sliders, because by den.Aufbau the wheel undercuts are avoided in Entformrichtung can, so that a simple axial demolding of the molded part is possible
Das erfindungsgemäße Radialgebläserad ist zum Einsatz in einem Gebläsegehäuse vorgesehen, welches eine an die freien Schaufel-Seitenkanten bzw. an die von diesen definierte, gedachte Flächenform derart angepasste Wandung aufweist, dass zwischen dieser Wandung und den Gebläserad-Schaufeln nur ein schmaler axialer Spalt gebildet ist.The radial impeller according to the invention is intended for use in a blower housing which has a wall adapted to the free blade side edges or to the imaginary surface shape defined by these, such that only a narrow axial gap is formed between this wall and the impeller blades ,
Die erfindungsgemäß jeweils zwischen zwei Schaufeln vorgesehenen verkürzten Zwischenschaufeln haben den Vorteil, dass einerseits insgesamt eine relativ große Anzahl von Schaufeln bzw. Zwischenschaufeln vorgesehen sein kann, was bezüglich der Strömungsführung in den zwischen den Schaufeln gebildeten Strömungskanälen hinsichtlich Luftführung, Strömungsablösungen und Wirbelbildung vorteilhaft ist. Andererseits wird aber das Problem vermieden, dass bei einer entsprechend großen Anzahl von langen, bis zum Einlassbereich - durchgehenden Schaufeln der Ansaug- bzw. Einströmbereich teilweise versperrt wäre, was sich negativ auf das Fördervolumen auswirken würde. Erfindungsgemäß wird demgegenüber im Bereich der kürzeren Zwischenschaufeln der radial innere Einströmbereich offengehalten.The invention provided in each case between two blades shortened intermediate blades have the advantage that on the one hand a relatively large number of blades or vanes can be provided, which is advantageous in terms of flow guidance in the flow channels formed between the blades with regard to air flow, flow separation and vortex formation. On the other hand, however, the problem is avoided that with a correspondingly large number of long, to the inlet area - continuous blades of the intake or inflow would be partially blocked, which would have a negative effect on the delivery volume. In contrast, according to the invention, the radially inner inflow region is kept open in the region of the shorter intermediate vanes.
Bei einer nicht hier mit geschützten Form ist eine ringförmige Deckscheibe vorgesehen, die eine Breite RD aufweist, die vom Rand der Ansaugöffnung gemessen kleiner ist als der Abstand Rand- Ansaugöffnung bis Austrittsöffnung -Umfangsrand.In a not protected here form an annular cover plate is provided, which has a width R D , which is measured from the edge of the suction port is smaller than the distance between the edge suction port to outlet port-peripheral edge.
Dabei ist es von Vorteil, mit die Breite so zu bemessen, dass sie die von der Ansaugöffnung gemessen im wesentlichen eine halbe Schaufellänge beträgt. Diese besondere Ausgestaltung gestattet ebenfalls eine Herstellung des Gebläserads als einstückiges Formteil, wobei als besonders günstig eine Form angesehen wird, bei der die Tragscheibe ringförmig ausgebildet ist und eine Ringbreite aufweist, die im wesentlichen dem Maß Außenrand Deckscheibe bis Austrittsöffnung -Umfangsrand (2-3') beträgt.It is advantageous with the width to be such that it is measured from the intake substantially half a blade length. This particular embodiment also allows a manufacture of the impeller as a one-piece molding, which is considered to be particularly favorable a shape in which the support disk is annular and has an annular width which is substantially the dimension outer edge of the cover plate to the outlet opening-Umfangsrand (2-3 ').
Wenn diese Ringbreite im wesentlichen eine halbe Schaufellänge beträgt kann dem Luftstrom im Austrittsbereich noch eine Führung erteilt werden, so dass die Scherreibung zwischen der rückwärtigen Gehäusewand und der Strömung auf einen reduzierten Bereich beschränkt istIf this ring width is substantially half a blade length, guidance can still be given to the airflow in the exit region, so that the shear friction between the rearward housing wall and the flow is restricted to a reduced range
Dabei kann es günstig sein, dass sich die beiden Scheibenringe, nämlich der der Deckscheibe und derjenige der Tragscheibe, in der Projektion in Richtung Drehachse je nach Anforderung entweder überlappen, zwischen sich einen Spalt bilden oder sich an einander anschließend zu einer Kreisfläche ergänzen. Einen vorteilhaften Strömungsverlauf kann man dadurch erreichen, dass der Nabenkörper eine Höhe aufweist, die gemessen von der Ebene der rückwärtigen Tragscheibe im wesentlichen der halben Radtiefe entspricht. Günstigerweise ist an dem Nabenkörper zur Strömungsseite hin ein Konus ausgebildet, wobei die Deckscheibe (2-9) und der Konus der Nabe im Querschnitt A-A im wesentlichen einen parallelen Verlauf aufweisen. Hierdurch wird ein günstiger Strömungsverlauf im Eingangsbereich des Rads erzielt.It may be favorable that the two disc rings, namely that of the cover disc and that of the support disc, either overlap in the projection in the direction of the axis of rotation as required, form a gap between them or complement each other then to a circular area. An advantageous flow course can be achieved in that the hub body has a height that corresponds to measured from the plane of the rear support plate substantially half the wheel depth. Conveniently, a cone is formed on the hub body to the flow side, wherein the cover plate (2-9) and the cone of the hub in cross section A-A have a substantially parallel course. As a result, a favorable flow profile is achieved in the input region of the wheel.
Es kann vorgesehen sein; dass am Außenumfang des Konus ein Bereich ausgebildet ist, dessen Strömungsoberfläche zur Rotationsebene im wesentlichen parallel verläuft. Durch diese Ausbildung erhält die Strömung vor dem Verlassen des Konusbereichs noch eine Änderung im Richtungsgradienten, der ein steiles Auftreffen der Strömung im offenen Bereich des Rads hin reduziert.It can be provided; a region is formed on the outer circumference of the cone whose flow surface is essentially parallel to the plane of rotation. By virtue of this design, the flow still receives a change in the directional gradient before leaving the cone region, which reduces a steep impingement of the flow in the open region of the wheel.
Dieser Effekt kann vorteilhafterweise noch dadurch gesteigert werden, dass die Strömungsoberfläche des Außenumfangsbereichs in einer Ebene angeordnet ist, die bezüglich des Strömungskanals weiter innen liegt als die den Strömungskanal begrenzende Fläche der äußeren Tragscheibe, d. h., es kann die Tragscheibe dünner ausgebildet werden als die Dicke des Außenumfangsbereichs des Konus.This effect can be advantageously further increased by the fact that the flow surface of the outer peripheral portion is arranged in a plane which is located with respect to the flow channel inwardly than the flow channel limiting surface of the outer support disc, ie, it can Support disk are formed thinner than the thickness of the outer peripheral portion of the cone.
Eine vorteilhafte Ausgestaltung kann so gestaltet sein, dass die Schaufeln im Ansaugbereich axial breiter sind als im Abströmbereich.An advantageous embodiment can be designed so that the blades are axially wider in the intake area than in the outflow area.
Günstig kann es auch sein, dass zwischen den SchaufelnIt may also be favorable that between the blades
jeweils zwei Zwischenschaufeln paarweise angeordnet sind.two intermediate blades are arranged in pairs.
Zusammenfassend führt die erfindungsgemäße Merkmalskombination zu folgenden wesentlichen Vorteilen des Radialgebläserads:
- insbesondere im Zusammenwirken mit einem geeignet angepassten Gebläsegehäuse geeignet für die Erzeugung eines hohen Drucks sowie zur Erzeugung einer steilen Kennlinie, bei der eine Änderung des Gegendrucks in der Anlage keine bzw. nur eine geringfügige Änderung des Volumenstromes bewirkt.
- kurze axiale Baulänge
- einteilige Fertigung im Kunststoff-Spritzverfahren mit einfacher Entformbarkeit und in einem einfachen und wirtschaftlichen Formwerkzeug
- dadurch preisgünstig herstellbar.
- in particular in cooperation with a suitably adapted blower housing suitable for generating a high pressure and for generating a steep curve, in which a change in the backpressure in the system causes no or only a slight change in the flow rate.
- short axial length
- one-piece production in the plastic injection molding process with simple demolding and in a simple and economical mold
- thereby inexpensive to produce.
Anhand folgender Zeichnungen soll sowohl der allgemeine Aufbau eines Radialgebläses, als auch die Erfindung genauer erläutert werden. Dabei zeigen:
-
Fig. 1 eine Perspektivansicht eines nicht in den Schutzumfang dieser Erfindung gehörenden Radialgebläses auf die Seite der Deckscheibe, -
Fig. 2 eine Perspektivansicht des Gebläserads gemäßFig. 1 auf die andere, offene Seite der Schaufeln, -
Fig. 3 eine Draufsicht auf die Seite der Deckscheibe, -
Fig. 4 einen Querschnitt in der Ebene A-A gemäßFig. 3 , -
Fig. 5 eine zweite Form eines nicht in den Schutzumfang dieses Erfindung gehörenden Radiaigebläserads im Axialschnitt ähnlichFig. 4 , -
Fig. 6 eine Darstellung analog zuFig. 5 eines Radialgebläses nach der Erfindung, -
Fig. 7 eine Draufsicht auf eines weiteren Radialgebläses mit verkleinerter Deck- und Trägerscheibe und -
Fig. 8 eine Ansicht eines Schnitts entlang der Linie A_A inFig. 7
-
Fig. 1 a perspective view of a not belonging to the scope of this invention radial fan on the side of the cover plate, -
Fig. 2 a perspective view of the impeller according toFig. 1 on the other, open side of the blades, -
Fig. 3 a plan view of the side of the cover plate, -
Fig. 4 a cross section in the plane AA according toFig. 3 . -
Fig. 5 a second form of a Radiaigebläser not belonging to the scope of this invention in axial section similarFig. 4 . -
Fig. 6 a representation analogous toFig. 5 a radial fan according to the invention, -
Fig. 7 a plan view of another radial fan with reduced cover and carrier disk and -
Fig. 8 a view of a section along the line A_A inFig. 7
In den verschiedenen Figuren der Zeichnung sind gleiche Teile stets mit den gleichen Bezugszeichen versehen.In the various figures of the drawing, like parts are always provided with the same reference numerals.
Ein Radialgebläserad 1 besteht aus einer Vielzahl von über den Umfang verteilt angeordneten Radial-Schaufeln 2, die in radialer Richtung gesehen von einem inneren Einlassbereich 4 zu einem äußeren Austrittsbereich 6 verlaufen. Gemäß
Weiterhin verlaufen die Schaufeln 2 axial, d.h. in Richtung einer Drehachse 14 gesehen, zwischen einer Einlass-Seite 16 und einer axial gegenüberliegenden Nabenseite 18 (siehe hierzu die Schnittansichten in
Die Schaufeln 2 sind weiterhin nur auf deren Einlass-Seite 16 über ihre radiale Erstreckung hinweg bis zum Austrittsbereich 6 mit einer Deckscheibe 20 verbunden, die eine zentrische, in den Einlassbereich 4 mündende Einströmöffnung 22 aufweist. Auf der gegenüberliegenden Nabenseite 18 sind die Schaufeln jedoch nur mit ihren radial inneren Endbereichen mit einer zentrischen Nabe 24 verbunden, so dass die Strömungskanäle 12 auf dieser Seite in axialer Richtung offen ausgebildet sind. Die Schaufeln 2 weisen somit auf dieser Seite freie Seitenkanten 26 auf.The
Wie sich weiterhin aus
In weiterer Ausgestaltung sind mit der Deckscheibe 20 in jeweils zwischen benachbarten Schaufeln 2 angeordneten Bereichen radial kürzere Zwischenschaufeln 28 verbunden (siehe insbesondere
Durch die beschriebene Ausgestaltung kann das Radialgebläserad 1 vorteilhafterweise als einstückiges Formteil aus Kunststoff hergestellt werden, und zwar vorzugsweise aus einem Kunststoff mit derart antistatischen Eigenschaften, dass im Betrieb statische Aufladungen vermieden bzw. über ein nicht dargestelltes Gehäuse abgeleitet werden. Dies trägt zu einer hohen Anwendungssicherheit speziell im Hinblick auf die bevorzugte Anwendung zum Fördern von brennbaren Gas-Luftgemischen bei, indem Entzündungen durch Funkenbildung vermieden werden.Due to the described embodiment, the
Wie sich aus
Die Nabe 24 besteht aus einem äußeren Scheibenabschnitt 32 und einem zentrischen, mit einer nicht dargestellten Welle zu verbindenden Lagerabschnitt 34 insbesondere in Form eines kurzen Rohransatzes. Dabei ist der Scheibenabschnitt 32 an seinem radial äußeren Umfang mit den inneren, dem Einlassbereich 4 zugekehrten Endbsreichen der Schaufeln verbunden. Bei dem ersten Beispiel gemäß
Wie sich noch aus
In der in, in
Schließlich sei noch erwähnt, dass die Deckscheibe 20 im Bereich der Einströmöffnung 22 einen in Strömungsrichtung düsenartig geformten Rand 42 aufweist.Finally, it should be mentioned that the
In den
Das in
Die ringförmige Deckscheibe 2-9 weist eine Breite RD auf, die vom Rand der Ansaugöffnung (2-10) gemessen die Hälfte des Abstands Rand-Austrittsöffnung -Umfangsrand 2-3 beträgt.
Die Breite RD entspricht somit im wesentlichen der Hälfte der Schaufellänge gemessen entlang der oberen Randkante der Schaufel 2-6.The annular cover plate 2-9 has a width R D , which measured from the edge of the suction port (2-10) is half the distance edge-outlet opening circumference 2-3.
The width R D thus corresponds to substantially half of the blade length measured along the upper peripheral edge of the blade 2-6.
Der Fuß einer solchen Schaufel ist an seiner radial innenliegenden Spitze mit dem Nabenkörper einstückig verbunden. Die sich auf der Rückseite 2-5 erstreckende Tragscheibe 2-11 ist ringförmig ausgebildet und weist an ihrem Ring eine Breite RT auf, die, vom Rand der Ansaugöffnung 2-10 gemessen, im wesentlichen die Hälfte der Bemessung Rand Austrittsöffnung 2-10 - Umfangsrand 2-3 beträgt. Dies entspricht im wesentlichen eine halbe Schaufellänge, gemessen entlang der rückseitigen Kante des Schaufelstrahls zwischen Umfangsrand 2-3 und Fußpunkt der Schaufel 2-6 an dem Konus 2-2' der Nabe 2-2.The foot of such a blade is integrally connected at its radially inner tip with the hub body. The support plate 2-11 extending on the back 2-5 is annular and has at its ring a width RT, which, measured from the edge of the suction port 2-10, substantially half of the design edge outlet opening 2-10 - peripheral edge 2-3. This corresponds essentially to half the length of the blade, measured along the back edge of the blade jet between the peripheral edge 2-3 and the base of the blade 2-6 on the cone 2-2 'of the hub 2-2.
Bei einer derartigen Bemessung sind, wie in
Der Nabenkörper 2-2 weist eine Höhe auf, die, gemessen von der Ebene von der rückwärtigen Tragscheibe 2-11 im wesentlichen der halben Radhöhe entspricht. Im dargestellten Beispiel entspricht die Höhe der Nabe der Hälfte der Höhe der in die Ansaugöffnung 2-10 hineinragenden Schaufeln.The hub body 2-2 has a height which, measured from the plane of the rear support plate 2-11 substantially equal to half the wheel height. In the example shown, the height of the hub corresponds to half the height of the blades projecting into the intake opening 2-10.
Die Oberfläche FK des Konus 2-2' der Nabe 2-2 verläuft im wesentlichen parallel zur inneren Fläche FD Deckscheibe 2-9. Im Bereich des Fußes 2-14 des Konus, d.h. an seinem Außenumfang, ist ein Bereich 2-21 ausgebildet, dessen Oberfläche zur Rotationsebene des Gebläserads im wesentlichen parallel verläuft. Die der Strömung zugewandte Oberfläche das Konus und der rotationsparallele Bereich sind dabei ausgerundet. Zwischen den sich vom Rand der Ansaugöffnung 2-10 bis zum Umfangsrand 2-3 des Gebläserads 2-1 ersteckenden Schaufeln 2-6 sind im wesentlichen im Bereich der Breite der rückseitigen Tragscheibe 2-11 Zwischenschaufeln 2-16 angeordnet. Die Anzahl der Zwischenschaufeln 2-16 kann je nach Einsatzgebiet variieren. Vorzugsweise sind bei dem dargestellten Beispiel zwei Zwischenschaufeln 2-16 paarweise zwischen zwei Schaufeln 2-6 angeordnet. Die radiale Erstreckung der Zwischenschaufeln 2-16 ist so bemessen, dass sie im wesentlichen dem Abstand Z-17 zwischen dem Außenumfang 2-18 der Deckscheibe 2-9 und dem Außenumfang 2-19 der rückseitigen Tragscheibe 2-11 entspricht. Bei dem dargestellten Beispiel sind die Zwischenschaufeln 2-16 ausschließlich an der rückseitigen Tragscheibe 2-11 gehalten, d. h., die vordere Kante der Zwischenschaufeln sind bei diesem Beispiel frei. Je nach oben beschriebener Anordnung der Deck- und der Tragscheibe können die Zwischenschaufeln jedoch auch an der Deckscheibe angeformt sein. Die Gestalt der Zwlschenschaufeln entspricht In Ihrem Verlauf im wesentlichen der entsprechenden Gestaltung des Abschnitts der Schaufeln 2-6 an entsprechender Stelle.The surface F K of the cone 2-2 'of the hub 2-2 extends substantially parallel to the inner surface F D cover plate 2-9. In the area of the foot 2-14 of the Cone, ie on its outer circumference, a region 2-21 is formed, whose surface is substantially parallel to the plane of rotation of the impeller. The surface facing the flow, the cone and the rotation-parallel region are rounded. Between the blades 2-6 extending from the edge of the suction opening 2-10 to the peripheral edge 2-3 of the fan wheel 2-1, intermediate blades 2-16 are arranged substantially in the region of the width of the rear support disk 2-11. The number of blades 2-16 may vary depending on the application. Preferably, in the illustrated example, two intermediate blades 2-16 are arranged in pairs between two blades 2-6. The radial extent of the intermediate blades 2-16 is dimensioned so that it substantially corresponds to the distance Z-17 between the outer periphery 2-18 of the cover plate 2-9 and the outer periphery 2-19 of the rear support plate 2-11. In the illustrated example, the intermediate blades 2-16 are held exclusively on the rear support plate 2-11, that is, the leading edge of the intermediate blades are free in this example. Depending on the above-described arrangement of the cover and the support disk but the intermediate blades can also be formed on the cover plate. In its course, the shape of the intermediate blades essentially corresponds to the corresponding design of the section of the blades 2-6 at the appropriate location.
Wie bereits das erste Beispiel, so kann auch das vorangehende Beispiel vorteilhafterweise als einstückiges Formteil aus Kunststoff hergestellt werdenAs in the first example, the preceding example can advantageously also be produced as a one-piece molded part made of plastic
Claims (10)
- Radial fan wheel (1), In particular for using In gas fans having a steep fan characteristic curve, having the following features:having a plurality of blades (2) distributed over the periphery;viewed in the radial direction, the blades (2) extend from an inner inlet region (4) to an outer discharge region (6);the blades (2) extend axially, i.e. viewed In the direction of a rotation axis (14), between an inlet side (16) and an axially opposite hub side (18);on the inlet side (16) the blades (2) are connected over their radial extension as far as the discharge region (6) to a covering disc (20) which has a central inflow opening (22) out Into the Inlet region (4);the blades (2) and the covering disc (20) define an outer fan wheel diameter (D) which is at least ten times an axially measured flow discharge width (B) of the blades (2) provided In the discharge region (6),characterised in that on the hub side (18) the blades (2) are only connected by their radial inner end regions to a central hub (24),radially shorter intermediary blades (28) are provided, which are connected to the covering disc (20) In regions respectively disposed between adjacent blades (2), and which extend from the outer circumference of the covering disc (20) over just one portion of the radial extension of the covering disc (20), and end a radial distance from the hub (24), andin their radially outer region which lies axially opposite the covering disc (20), the blades (2) and the intermediary blades (28) are connected by means of a circumferential annular element (40) In order to provide reinforcement.
- Radial fan wheel according to claim 1,
characterised by a formation as a one-piece moulded part made of plastics material. - Radial fan wheel according to claim 1,
characterised in that the moulded part is made of a plastics material having anti-static properties such that during operation static charges are avoided or dissipated. - Radial fan wheel according to any one of claims 1 to 2,
characterised In that the blades (2) and/or the intermediary blades (28), in the radial direction based on the direction of rotation (30), extend bent backwards or bent forwards. - Radial fan wheel according to any one of claims 1 to 3,
characterised in that the blades (2) and/or the intermediary blades (28) extend ending radially at the discharge region (6). - Radial fan wheel according to any one of claims 1 to 4,
characterised in that the hub (24) consists of a disc portion (32) connected at Its radially outer circumference to the inner end regions, facing the Inlet region (4), of the blades (2) and a central mounting portion (34) to be connected to a shaft. - Radial fan wheel according to claim 6,
characterised In that the disc portion (32) of the hub (24), starting from Its outer peripheral region connected to the blades (2), Is formed into the inlet region (4) and towards the inflow opening (22) of the covering disc (20) such that the hub (24), on Its side facing away from the inflow opening (22) forms an accommodation space (36) for certain fan function elements such as bearing elements, motor and rotor parts and/or the like. - Radial fan wheel according to any one of claims 1 to 6,
characterised In that at least the intermediary blades (28) are connected to the covering disc (20) by means of a respective transition reinforcement (38). - Radial fan wheel according to any one of claims 1 to 8,
characterised In that In the region of the inflow opening (22) the covering disc (20) has an edge (42) In the form of a nozzle In the direction of flow. - Radial fan wheel according to any one of claims 1 to 8,
characterised In that an inner flow inlet width (C) of the blades (2) is greater than the outer flow discharge width (B).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP10157619.7A EP2196679B1 (en) | 2004-07-31 | 2005-07-29 | Impeller for a radial fan |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE202004012015U DE202004012015U1 (en) | 2004-07-31 | 2004-07-31 | radial impeller |
PCT/EP2005/008250 WO2006013067A2 (en) | 2004-07-31 | 2005-07-29 | Radial fan wheel |
Related Child Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP10157619.7A Division EP2196679B1 (en) | 2004-07-31 | 2005-07-29 | Impeller for a radial fan |
EP10157619.7 Division-Into | 2010-03-24 |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1774180A2 EP1774180A2 (en) | 2007-04-18 |
EP1774180B1 true EP1774180B1 (en) | 2012-02-08 |
Family
ID=35453467
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP05768016A Active EP1774180B1 (en) | 2004-07-31 | 2005-07-29 | Radial fan wheel |
EP10157619.7A Active EP2196679B1 (en) | 2004-07-31 | 2005-07-29 | Impeller for a radial fan |
Family Applications After (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP10157619.7A Active EP2196679B1 (en) | 2004-07-31 | 2005-07-29 | Impeller for a radial fan |
Country Status (5)
Country | Link |
---|---|
US (2) | US7794206B2 (en) |
EP (2) | EP1774180B1 (en) |
AT (1) | ATE544953T1 (en) |
DE (1) | DE202004012015U1 (en) |
WO (1) | WO2006013067A2 (en) |
Cited By (1)
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DE102022003842A1 (en) | 2021-10-19 | 2023-04-20 | Truma Gerätetechnik GmbH & Co. KG | impeller |
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-
2005
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- 2005-07-29 US US11/658,906 patent/US7794206B2/en active Active
- 2005-07-29 AT AT05768016T patent/ATE544953T1/en active
- 2005-07-29 EP EP05768016A patent/EP1774180B1/en active Active
- 2005-07-29 EP EP10157619.7A patent/EP2196679B1/en active Active
-
2009
- 2009-12-23 US US12/646,032 patent/US8109731B2/en active Active
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102022003842A1 (en) | 2021-10-19 | 2023-04-20 | Truma Gerätetechnik GmbH & Co. KG | impeller |
Also Published As
Publication number | Publication date |
---|---|
US7794206B2 (en) | 2010-09-14 |
US20100098544A1 (en) | 2010-04-22 |
DE202004012015U1 (en) | 2005-12-22 |
EP2196679B1 (en) | 2015-11-25 |
US20080292464A1 (en) | 2008-11-27 |
EP2196679A2 (en) | 2010-06-16 |
US8109731B2 (en) | 2012-02-07 |
WO2006013067A3 (en) | 2006-12-28 |
ATE544953T1 (en) | 2012-02-15 |
EP2196679A3 (en) | 2013-12-18 |
EP1774180A2 (en) | 2007-04-18 |
WO2006013067A2 (en) | 2006-02-09 |
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