EP1764875B1 - Electrical connector with preloaded contacts blades - Google Patents
Electrical connector with preloaded contacts blades Download PDFInfo
- Publication number
- EP1764875B1 EP1764875B1 EP06119992A EP06119992A EP1764875B1 EP 1764875 B1 EP1764875 B1 EP 1764875B1 EP 06119992 A EP06119992 A EP 06119992A EP 06119992 A EP06119992 A EP 06119992A EP 1764875 B1 EP1764875 B1 EP 1764875B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- contact
- laminates
- spreading element
- plug connector
- contact pin
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Not-in-force
Links
- 230000007480 spreading Effects 0.000 claims abstract description 16
- 238000003892 spreading Methods 0.000 claims abstract description 16
- 238000003780 insertion Methods 0.000 claims abstract description 14
- 230000037431 insertion Effects 0.000 claims abstract description 13
- 241000446313 Lamella Species 0.000 abstract 1
- 210000002414 leg Anatomy 0.000 description 13
- 238000005452 bending Methods 0.000 description 7
- 238000000034 method Methods 0.000 description 7
- 230000008569 process Effects 0.000 description 6
- 230000008901 benefit Effects 0.000 description 4
- 229910000831 Steel Inorganic materials 0.000 description 3
- 238000002788 crimping Methods 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- 238000006073 displacement reaction Methods 0.000 description 2
- 230000013011 mating Effects 0.000 description 2
- 101100390736 Danio rerio fign gene Proteins 0.000 description 1
- 240000003517 Elaeocarpus dentatus Species 0.000 description 1
- 206010022528 Interactions Diseases 0.000 description 1
- 101100390738 Mus musculus Fign gene Proteins 0.000 description 1
- 229910000639 Spring steel Inorganic materials 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000003321 amplification Effects 0.000 description 1
- 238000004873 anchoring Methods 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000005489 elastic deformation Effects 0.000 description 1
- 239000013013 elastic material Substances 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 210000000629 knee joint Anatomy 0.000 description 1
- 239000002655 kraft paper Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000003199 nucleic acid amplification method Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/02—Contact members
- H01R13/193—Means for increasing contact pressure at the end of engagement of coupling part, e.g. zero insertion force or no friction
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/02—Contact members
- H01R13/10—Sockets for co-operation with pins or blades
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/02—Contact members
- H01R13/15—Pins, blades or sockets having separate spring member for producing or increasing contact pressure
- H01R13/18—Pins, blades or sockets having separate spring member for producing or increasing contact pressure with the spring member surrounding the socket
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/02—Contact members
- H01R13/15—Pins, blades or sockets having separate spring member for producing or increasing contact pressure
- H01R13/187—Pins, blades or sockets having separate spring member for producing or increasing contact pressure with spring member in the socket
Definitions
- the invention relates to an electrical connector with a provided for inserting an electrically conductive contact pin plug receptacle according to the preamble of claim 1, such a connector is made EP-0 087 894 known.
- the advantage of a large Kunststoffgaps set in this way is that the high frictional force at the beginning of the plug-in process (Aufschnäbel peak in the insertion force-path diagram) is significantly reduced because the contact blades and the contact pin only immediately meet in front of the parallel region of the contact pin, ie in a region in which the slip angle - based on the friction forces - are cheaper. Furthermore, the probability of back-insertion of the contact blades is reduced by a large contact gap.
- the abutments for the prestressing are rigid elements of the steel coil spring, which limit the spring movement of the contact blades in the inserted state on one side. Due to the tight tolerances of such spring systems there is a risk that the contact force is not fully achieved or that the contact pin is contacted only on one side.
- the connector according to the invention with the features of claim 1 has the advantage that the contact blades can operate in the plugged state over their entire spring range without a reduction in the contact force. Only then, when the contact pin has smoothly covered a path between the spaced-apart contact blades, they engage with him, and there are only sliding friction forces without Aufschnäbel peak effective.
- Such a connector can be manufactured to very close tolerances because it is mainly stamping-bending processes, and the precision of these processes defines the gap dimension.
- the contact force is supported by an additional force of the pressure spring in the inserted state.
- an electrical connector 1 has a main body 3 , which is to be connected at one end by a crimping region 5 to an electrical connection cable 4 .
- a plug-in receptacle 7 is present. Parallel to the drawing plane of the Fig. 1 extending flat side walls 8 of the base body 3.
- a contact pin insert 9 the cross-section either round or, as here preferably provided and is flat.
- the base body 3 is made of sheet metal, in the example steel, and by punching and bending.
- contact blades 11 by 12 wide slits were cut and cut free and formed by bending.
- the contact blades 11 originate approximately halfway along the base body 3 and extend in the direction of the contact pin 9 to be inserted.
- the contact blades 11 define two mutually perpendicular to the side walls 8 extending opposite sides of the plug-in receptacle 7, which are arbitrarily referred to as the top and bottom.
- the connector 1 is expediently delivered by the manufacturer in the initial state, possibly without crimped connecting cable 4.
- an expansion element 13 which is an integral part of a pressure spring 15 in the example.
- the expansion element 13 is essentially a resiliently deformable plate 16, the two contact blades 11 facing end portions are thickened in a central region by a bend 17 and there edges 18 (FIG. Figure 6 ) for engagement with a respective latch 19 ( Fig. 5 ) to have.
- the detents 19 are arranged at the mutually facing inner surfaces of the contact blades 11 at a suitable location (with respect to the spreading force to be exerted and the distance to be generated between the contact points of the contact blades 11); in the example, the detents 19 are approximately one third of the length of the contact blades 11, calculated from the side of the crimping 5 ago, and are formed by bead-like embossments.
- the plate 16 is convexly curved in the example to the socket 7. In addition, in the example, this is a biased state of the plate 16, and in the relaxed state, it is opposite (concave) arched.
- the information regarding the direction of the curvature in the initial state and in the relaxed state are considered advantageous in the exemplary embodiment, but are not mandatory.
- the plate curvature according to Fig. 1 sets first the contact pin 9 impinging on the plate 16 during mating, on the one hand, with a relatively large resistance. It must first be pressed this convex curvature (approximately similar to overcoming the top dead center of a knee joint gear) so that it can be converted into a concave curvature and the plate 16 can get out of the notches 19 out.
- the stronger the convex curvature that is, the smaller the radius of curvature is), the greater is the force to be exerted by the contact pin 9 first.
- the tendency of the plate 16 to assume the relaxed state facilitates the deformation of the plate 16 by the Kunststoffpin 9.
- the pressure spring 15 in addition to the described plate 16 in one piece with this connected leg 22 of elastic material, which further forward, in Fig. 1 to the left, extend.
- the legs 22 have at right angles to the image plane of Fig. 1 a distance from the angled portions 17 and therefore depending on the bending state of the pressure spring 15 at different angles relative to the angled portions 17.
- the legs 22 can ensure without the yet to be described further function that the plate 16 after unlocking not or only limited loose in the body 3 can move.
- the legs 22 have been widely spread when mounting the plug-in device for the first use.
- the pressure spring 15 was stretched very elastic, especially in the area of the plate 16, which is a yoke or a base in the view of Fig.
- the arrangement is such that the contact pin 9 is then prevented by a stop, not shown, to further movement when the webs 27 are located above the contact blades 29 of the contact blades 11; then they cause an amplification of the contact normal force generated by the contact blades 11.
- the webs 27 come after unlocking the plate 16 by the force of the pressure spring 15 automatically to the recessed location outside of the contact blades 11.
- each arm 26 could be in other embodiments by means Press a lateral projection on it on the contact blade 11.
- the arrangement is in any case such that the support and the position of the front end of the contact blades 11 do not inhibit the displacement of the pressure spring 15 undesirable.
- the contact blades 11 and the latch are cut with the yoke of the pressure spring 15; a leg 22 of the pressure spring 15 is in view, partially hidden, visible. Seen in the insertion direction of the contact pins 9, the connector 1 is approximately rectangular.
- the exemplary embodiment shown has, inter alia, the following functions and properties:
- the pressure spring 15 is designed as a wide and U-shaped bent spring steel clip.
- the base 16 of the U-shaped pressure spring 15 is made massive; it takes over the spreading function for the contact blades 11 during the insertion phase of the contact pin 9.
- the base 16 takes over the main work of the inward spring action during the contacting.
- the corresponding notches 19 are provided on the inside of the contact blades 11 for the edges 18 of the An horrfederbasis 16.
- the free legs 22 of the U-shaped pressure spring 15 are provided with wide windows 25; through this, the contact blades 11 can penetrate from the outside, so that they are compressed in the Kunststoffierphase from the outer tips (pressure surfaces 23) of the free legs 22 at the level of the contact points or contact blades 29 from the outside. As delivered and during the first phase of the insertion process these pressure surfaces 23 of the free Antikfederschenkel 22 rest on rigid abutments 24 of the Kunststoffmaul Kunststoffes (input opening of the plug-in receptacle), without touching the contact blades 11. Any elastic deformation of the arms 26 is not shown.
- the contact blades 11 and the pressure spring 15 in the delivery condition it is possible to realize for the Clearsteckung so far biased Kunststoffgap that allows a force-free insertion of the contact pins 9 to far between the contact tips 29.
- Fig. 3 shows the end position of the pushed by the contact pin 9 to the rear pressure spring 15th
- Fig. 4a to Fig.4c show one in Fig. 4a across from Fig. 1 until slightly over the contact tips 29 further frictionless advanced contact pin 9.
- Fig. 4b has the contact pin 9
- the plate 16 is deformed from convex to concave and the entire pressure spring 15 so far moved back that the end portions 23 of the arms 26 are resiliently supported on the contact blades 11 outside.
- the contact pin 9 has moved a little further back. In this case, the end portions 23 are slipped to the lowest point of the outside of the contact blades 11 due to spring force and now press exactly in the contact region of the contact tips 29 from the outside to the contact blades 11th
- Fig. 5 shows for illustrative purposes the completely relaxed position of the contact blades 11.
- the contact blades 29 almost touch each other.
- no pressure spring has been installed in the main body 3 for demonstration in a sample.
- Fig. 6 and Fig. 7 show the pressure spring 15 in a non-installed completely relaxed state.
- the end portion 23 of the two webs 27 have a small distance.
- the compression spring is to abut against the support surfaces 24 of the base body 3, it is slightly bent.
Landscapes
- Coupling Device And Connection With Printed Circuit (AREA)
- Details Of Connecting Devices For Male And Female Coupling (AREA)
- Connector Housings Or Holding Contact Members (AREA)
Abstract
Description
Die Erfindung betrifft einen elektrischen Steckverbinder mit einer zum Einführen eines elektrisch leitenden Kontaktpins vorgesehenen Steckaufnahme gemäß den Oberbegriff des Anspruches 1, ein derartiger Steckverbinder ist aus
Derzeit sind im Automotivebereich Kontaktsysteme bekannt, bei denen Kontaktlamellen in einem vorgespannten Zustand für das Zusammenstecken mit dem Kontaktpin bereit stehen. Diese Vorspannung wird dadurch erreicht, dass die Kontaktlamellen bewusst aus einem zunächst überbogenen Zustand zurück gebogen werden und in dieser neuen Lage durch starre Widerlager an einer Stahlüberfeder abgestützt werden. Durch die Vorspannung der Kontaktlamellen soll ein großes Kontaktgap eingestellt werden, ohne die im gesteckten Zustand wirksamen Kontaktnormalkräfte zu senken, die durch den Vorverbiegungszustand der Kontaktlamellen im unbelasteten Zustand definiert werden. Der Vorteil eines auf diese Weise eingestellten großen Kontaktgaps liegt darin, dass die hohe Reibkraft zu Beginn des Steckvorgangs (Aufschnäbel-Peak im Steckkraft-Weg-Diagramm) erheblich reduziert wird, da die Kontaktlamellen und der Kontaktpin erst unmittelbar vor dem parallelen Bereich des Kontaktpins aufeinander treffen, also in einem Bereich, in dem die Gleitwinkel - bezogen auf die Reibkräfte - günstiger sind. Weiterhin wird durch ein großes Kontaktgap die Wahrscheinlichkeit einer Hintersteckung der Kontaktlamellen reduziert. Bei bekannten Kontaktsystemen mit vorgespannten Kontaktlamellen handelt es sich bei den Widerlagern für die Vorspannung um starre Elemente der Stahlüberfeder, die die Federbewegung der Kontaktlamellen auch im gesteckten Zustand einseitig begrenzen. Aufgrund der engen Toleranzen solcher Federsysteme besteht die Gefahr, dass die Kontaktkraft nicht vollständig erreicht wird bzw. dass der Kontaktpin nur einseitig kontaktiert wird.Contact systems are currently known in the automotive industry, in which contact blades are ready in a biased state for mating with the contact pin. This bias is achieved in that the contact blades are deliberately bent back from an initially over-arched state and are supported in this new position by rigid abutment on a Stahlüberfeder. By the bias of the contact blades, a large Kontaktgap to be set without lowering the effective in the mated state contact normal forces, which are defined by the Vorverbiegungszustand the contact blades in the unloaded state. The advantage of a large Kontaktgaps set in this way is that the high frictional force at the beginning of the plug-in process (Aufschnäbel peak in the insertion force-path diagram) is significantly reduced because the contact blades and the contact pin only immediately meet in front of the parallel region of the contact pin, ie in a region in which the slip angle - based on the friction forces - are cheaper. Furthermore, the probability of back-insertion of the contact blades is reduced by a large contact gap. In known contact systems with prestressed contact blades, the abutments for the prestressing are rigid elements of the steel coil spring, which limit the spring movement of the contact blades in the inserted state on one side. Due to the tight tolerances of such spring systems there is a risk that the contact force is not fully achieved or that the contact pin is contacted only on one side.
Der erfindungsgemäße Steckverbinder mit den Merkmalen des Patentanspruchs 1 hat demgegenüber den Vorteil, dass die Kontaktlamellen im aufgesteckten Zustand über ihren gesamten Federbereich ohne eine Verringerung der Kontaktkraft arbeiten können. Erst dann, wenn der Kontaktpin einen Weg zwischen den voneinander beabstandeten Kontaktlamellen reibungslos zurückgelegt hat, kommen diese mit ihm in Eingriff, und es sind nur Gleitreibungskräfte ohne Aufschnäbel-Peak wirksam. Ein solcher Steckverbinder lässt sich in sehr engen Toleranzen fertigen, weil es sich hauptsächlich um Stanz-Biege-Prozesse handelt, und die Präzision dieser Prozesse das Gap-Maß definiert.The connector according to the invention with the features of claim 1 has the advantage that the contact blades can operate in the plugged state over their entire spring range without a reduction in the contact force. Only then, when the contact pin has smoothly covered a path between the spaced-apart contact blades, they engage with him, and there are only sliding friction forces without Aufschnäbel peak effective. Such a connector can be manufactured to very close tolerances because it is mainly stamping-bending processes, and the precision of these processes defines the gap dimension.
Bei der Ausführungsform nach Anspruch 8 wird im gesteckten Zustand die Kontaktkraft durch eine zusätzliche Kraft der Andruckfeder unterstützt.In the embodiment according to
Weitere Vorteile und vorteilhafte Ausgestaltungen des Gegenstands der Erfindung sind der Beschreibung, der Zeichnung und den Ansprüchen entnehmbar.Further advantages and advantageous embodiments of the subject invention are the description, the drawings and claims removed.
Ein Ausführungsbeispiel des erfindungsgemäßen Steckverbinders ist in der Zeichnung dargestellt und in der nachfolgenden Beschreibung näher erläutert. Es zeigen:
- Fig. 1
- einen Längsschnitt durch den Steckverbinder im Ausgangszustand;
- Fig. 2
- eine Draufsicht in Richtung des Pfeils II in
Fig. 1 ; - Fig. 3
- in einer der
Fig. 2 entsprechenden Ansicht (aber Crimpbereich nicht gezeigt) die Position der Andruckfeder bei vollständig eingeschobenem Kontaktpin; - Fign. 4a-4c
- der
Fig. 1 entsprechende Darstellungen des Steckverbinders bei unterschiedlich weit eingeschobenem Kontaktpin; - Fig. 5
- einen Längsschnitt des Steckverbinders ohne Kontaktpin bei nicht vorhandener Andruckfeder (fiktiv, nur zur Erläuterung);
- Fig. 6
- einen Längsschnitt entsprechend der Linie VI-VI in
Fig. 7 durch eine nicht in einem Steckverbinder eingebaute, entspannte Andruckfeder; und - Fig. 7
- eine Ansicht in Richtung des Pfeils VII in
Fig. 6 .
- Fig. 1
- a longitudinal section through the connector in the initial state;
- Fig. 2
- a plan view in the direction of arrow II in
Fig. 1 ; - Fig. 3
- in one of the
Fig. 2 corresponding view (but not shown crimping) the position of the pressure spring with the contact pin fully inserted; - FIGS. 4a-4c
- of the
Fig. 1 corresponding representations of the connector with differently far inserted contact pin; - Fig. 5
- a longitudinal section of the connector without contact pin with no existing pressure spring (fictitious, for explanation only);
- Fig. 6
- a longitudinal section corresponding to the line VI-VI in
Fig. 7 by a not in a connector built-in, relaxed pressure spring; and - Fig. 7
- a view in the direction of arrow VII in
Fig. 6 ,
In
Der Steckverbinder 1 wird vom Hersteller zweckmäßig im Ausgangszustand ausgeliefert, möglicherweise ohne angecrimptes Anschlusskabel 4. Vor dem Zusammenbiegen des Grundkörpers 3 ist in diesen ein Spreizelement 13 eingesetzt worden, das im Beispiel ein Bestandteil einer Andruckfeder 15 ist. Das Spreizelement 13 ist im Wesentlichen eine federnd verformbare Platte 16, deren den beiden Kontaktlamellen 11 zugewandten Endbereiche in einem mittleren Bereich durch eine Abwinkelung 17 verdickt sind und dort Kanten 18 (
In
Beim Stecken bewegt sich der Kontaktpin 9 zunächst ohne jeden Kontaktreibungswiderstand zwischen den genügend weit geöffneten Kontaktlamellen 11 und deren zur Anlage am Kontaktpin 9 bestimmten Kontaktkuppen 29 ins Innere der Steckaufnahme 7. Dann trifft er auf die konvex gekrümmte Platte 16, und spätestens dann, wenn diese ihre Krümmungsrichtung geändert hat, bewegt der Kontaktpin 9 die Andruckfeder 15 insgesamt nach hinten. Dabei kommt der noch durch die Stützflächen 24 abgestützte Steg 27 der Schenkel 22 über die freien Enden der Kontaktlamellen 11. Wenn der Steg 27 von den Stützflächen 24 frei gekommen ist, wird die Andruckfeder 15 daher nicht mehr in ihrer gespreizten Stellung gehalten. Dann werden die Stege 27 durch die Vorspannung der Andruckfeder 15 gegen die Kontaktlamellen 11 im Sinn eines Andrückens an den Kontaktpin 9 gepresst. Die Anordnung ist so, dass der Kontaktpin 9 dann durch einen nicht gezeigten Anschlag an einer weiteren Bewegung gehindert wird, wenn die Stege 27 sich oberhalb der Kontaktkuppen 29 der Kontaktlamellen 11 befinden; dann bewirken sie eine Verstärkung der von den Kontaktlamellen 11 erzeugten Kontaktnormalkraft. Im Beispiel kommen die Stege 27 nach dem Entrasten der Platte 16 durch die Kraft der Andruckfeder 15 selbsttätig an die vertiefte Stelle außen an den Kontaktlamellen 11. Dort befinden sich innen die Kontaktkuppen 29. Anstatt mittels des Stegs 27 könnte jeder Arm 26 bei anderen Ausführungsformen mittels eines seitlichen an ihm vorhandenen Vorsprungs auf die Kontaktlamelle 11 drücken. Die Anordnung ist in jedem Fall so, dass die Abstützung und die Lage des vorderen Endes der Kontaktlamellen 11 das Verschieben der Andruckfeder 15 nicht unerwünscht hemmen. In
Es ist vorgesehen, die vorgespannte und verschiebliche Andruckfeder 15 in den Steckverbinder 1 mit nach innen vorgebogenen Kontaktlamellen 11 so einzufügen, dass die Kontaktlamellen 11 durch Kanten 18 der Andruckfeder 15 zunächst aufgespreizt werden. In das auf diese Weise aufgespreizte große Kontaktgap kann der Kontaktpin 9 kräftefrei bis weit zwischen die Kontaktkuppen 29 geschoben werden. Der einlaufende Kontaktpin 9 drückt in der Fortführung seiner Bewegung die Andruckfeder 15 vor sich her in das Innere des Kontaktes oder Grundkörpers 3. So werden die Kontaktlamellen 11 freigegeben und können gegen die Oberfläche des Kontaktpins 9 kontaktieren. Gleichzeitig rutschen die freien Schenkel 22 der Andruckfeder 15 aus ihrer Vorraststellung in ihre Arbeitsposition hinter die Kontaktkuppen 29, wo sie die Kontaktnormalkräfte der Kontaktlamellen 11 verstärken.It is envisaged to insert the preloaded and
Vorzugsweise wird die Andruckfeder 15 als breite und U-förmig gebogene Federstahlklammer ausgeführt. Die Basis 16 der U-förmigen Andruckfeder 15 ist dabei massiv ausgeführt; sie übernimmt die Spreizfunktion für die Kontaktlamellen 11 während der Einsteckphase des Kontaktpins 9. Außerdem übernimmt die Basis 16 die Hauptarbeit der nach innen gerichteten Federwirkung während der Kontaktierphase. Für die Fixierung der Andruckfeder 15 in der Spreizposition sind die entsprechenden Rasten 19 an der Innenseite der Kontaktlamellen 11 für die Ränder 18 der Andruckfederbasis 16 vorgesehen. Die freien Schenkel 22 der U-förmigen Andruckfeder 15 sind mit breiten Fenstern 25 versehen; durch diese können die Kontaktlamellen 11 von außen hindurchtauchen, so dass sie in der Kontaktierphase von den äußeren Spitzen (Druckflächen 23) der freien Schenkel 22 in Höhe der Kontaktpunkte oder Kontaktkuppen 29 von außen zusammengedrückt werden. Im Anlieferungszustand und während der ersten Phase des Einsteckvorganges ruhen diese Druckflächen 23 der freien Andruckfederschenkel 22 auf starren Widerlagern 24 des Kontaktmaulbereiches (Eingangsöffnung der Steckaufnahme), ohne die Kontaktlamellen 11 zu berühren. Eine etwaige elastische Verformung der Arme 26 ist nicht dargestellt.Preferably, the
Durch diese Anordnung der Kontaktlamellen 11 und der Andruckfeder 15 im Anlieferzustand ist es möglich, für die Erststeckung ein derart weit vorgespanntes Kontaktgap zu realisieren, das ein kräftefreies Einstecken des Kontaktpins 9 bis weit zwischen die Kontaktkuppen 29 ermöglicht. Durch die geschickte Auslegung der Rasten 19 in den Kontaktlamellen 11 ist es möglich, die für die Verschiebung der Andruckfeder 15 notwendige Kraft in Steckrichtung auf ein Niveau zu senken, das weit unter dem Aufschnäbel-Peak eines geometrisch vergleichbaren, jedoch nicht aufgespreizten Kontaktsystems liegt.By this arrangement, the
Die in dieser Art ausgeführten Kontaktlamellensysteme können
- a) durch die sehr genaue Art der Kontaktlamellenaufspreizung den bei herkömmlichen Kontakten vorhandenen Aufschnäbel-Peak (erhöhte Kraft zum Auseinanderdrängen der Kontaktlamellen) vollständig vermeiden;
- b) sich darüber hinaus in Kontaktsystemen implementieren lassen, deren vorderer Kontaktierbereich schwingungstechnisch von dem Crimpbereich (für den Anschluss einer elektrischen Leitung) und der Stahlüberfeder entkoppelt ist, da Wechselwirkungen mit den umgebenden Elementen des Kontaktes bei diesem System nicht notwendig sind;
- c) in sehr engen Toleranzen gefertigt werden, da es sich hier ausschließlich um Stanz-Biege-Prozesse eines Teiles handelt und die Präzision des Stanz-Biege-Prozesses an dieser Stelle das Gapmaß definiert.
- a) by the very precise nature of the Kontaktlamellenaufspreizung completely avoid the existing in conventional contacts Aufschnäbel peak (increased force to push apart the contact blades);
- b) can also be implemented in contact systems whose front Kontaktierbereich is vibrationally decoupled from the crimp (for the connection of an electrical line) and the steel coil over, since interactions with the surrounding elements of the contact in this system are not necessary;
- c) are manufactured to very tight tolerances, since it is all about stamping-bending processes of a part and the precision of the stamping-bending process at this point defines the Gapmaß.
Claims (9)
- Electrical plug connector (1) having a plug receptacle (7) which is provided for insertion of an electrically conductive contact pin (9) and has contact laminates (11) which can be prestressed in the direction towards one another, extend from a base body (3) in the opposite direction to the insertion direction of the contact pin (9) and between them bound an upper face and an opposite lower face of the plug receptacle (7) in an initial, ready for insertion, state of the plug connector (1), characterized by an elastic spreading element (13) which, in the initial state, is supported by at least one catch against movement in the insertion direction of the contact pin (9), and holds the contact laminates (11) in an elastically stressed open position, wherein the at least one catch can be detached by insertion of the contact pin (9) beyond the point of contact with the spreading element (13), such that the spreading element (13) releases the contact laminates (11) for making contact with the contact pin (9).
- Plug connector according to Claim 1, characterized in that the spreading element (13) is arranged at about 1/3 of the length of the contact laminates (11) from their fixed end.
- Plug connector according to Claim 1 or 2, characterized in that the spreading element (13) is a yoke of a contact spring (15) which is bent approximately in a U-shape, is arranged, in the initial state, generally symmetrically with respect to a centre plane between said upper face and the lower face and has two limbs (22) which are connected by the spreading element (13), which is located in the path of the contact pin (9), wherein the limbs (22) extend in the same direction as the contact laminates (11), and the free end areas of the limbs (22) are supported on the base body (3), with the contact spring (15) being deformed elastically, and the contact laminates (11) are held by the spreading element (13) in a state bent in the opposite direction to that prestressing.
- Plug connector according to Claim 3, characterized in that the free end areas of the limbs (22) are supported such that the limbs (22) release the latching of the contact laminates (11) by the contact spring (15) being moved by means of the contact pin (9).
- Plug connector according to Claim 3 or 4, characterized in that the limbs (22) are subdivided by in each case one cutout (25) which runs in the longitudinal direction, into two arms (26) which run on both sides in the viewing direction at right angles to said centre plane alongside the contact laminates (11), and their end area facing away from the spreading element (13) is supported on the base body (3).
- Plug connector according to one of Claims 3 to 5, characterized in that the limbs (22) project further forward than the contact laminates (11).
- Plug connector according to one of Claims 3 to 6, characterized in that the front ends of the contact laminates (11) are arranged such that they enter an area on the outer face of the contact laminates (11) when the contact spring (15) is moved by the contact pin (9).
- Plug connector according to one of Claims 3 to 7, characterized in that the limbs (22) load the contact laminates (11) in their closing direction after the spreading element (13) has been unlatched.
- Plug connector according to one of the preceding claims, characterized in that, in the initial state, the spreading element (13) is held in an interlocking manner in depressions (catches 19) in the contact laminates (11), wherein the spreading element (13) is deformed in an elastically convex shape, in the opposite direction to the insertion direction of the contact pin (9), in the initial state, and in that the spreading element (13) can be changed to a concave-curved shape by the contact pin (9).
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102005043694A DE102005043694A1 (en) | 2005-09-14 | 2005-09-14 | Electrical plug connector has plug holder for inserting contact pin with contact lamellas biased towards each other extending from base against plug-in direction to enclose plug holder in initial state in which they are ready for insertion |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1764875A1 EP1764875A1 (en) | 2007-03-21 |
EP1764875B1 true EP1764875B1 (en) | 2010-05-19 |
Family
ID=37564437
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP06119992A Not-in-force EP1764875B1 (en) | 2005-09-14 | 2006-09-01 | Electrical connector with preloaded contacts blades |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP1764875B1 (en) |
AT (1) | ATE468633T1 (en) |
DE (2) | DE102005043694A1 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE202014010441U1 (en) | 2014-04-23 | 2015-08-03 | Wago Verwaltungsgesellschaft Mbh | Plug contact arrangement and socket contact this |
Families Citing this family (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102008002592A1 (en) * | 2008-06-24 | 2009-12-31 | Robert Bosch Gmbh | Electrical plug device |
DE102010023841A1 (en) | 2010-06-09 | 2011-12-15 | Pfisterer Kontaktsysteme Gmbh | Electrical connector |
DE102011078093A1 (en) | 2011-06-27 | 2012-12-27 | Robert Bosch Gmbh | Connector with strand protection element |
DE102011111581B4 (en) * | 2011-08-20 | 2023-06-07 | Volkswagen Aktiengesellschaft | Method for producing an electrical plug-in contact connection, connector device and connector pair |
DE102012101709B4 (en) * | 2012-03-01 | 2015-05-28 | Phoenix Contact Gmbh & Co. Kg | Connectors |
DE102012015568B4 (en) * | 2012-08-08 | 2018-12-20 | Auto-Kabel Management Gmbh | Connectors |
DE102013226781B4 (en) * | 2013-12-19 | 2015-10-08 | Robert Bosch Gmbh | Contact socket for an electrical connection device |
DE102019210695B3 (en) * | 2019-07-19 | 2020-10-08 | Robert Bosch Gmbh | Contact element |
JP7314012B2 (en) * | 2019-10-07 | 2023-07-25 | 日本航空電子工業株式会社 | Socket contacts and connectors |
DE102020113061B3 (en) | 2020-05-14 | 2021-11-04 | Lisa Dräxlmaier GmbH | ELECTRIC CONNECTOR AND CONNECTOR WITH SUCH ELECTRIC CONNECTOR |
Family Cites Families (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
AT182150B (en) * | 1952-11-11 | 1955-05-25 | Rudolf Bogenschuetz Gmbh Elekt | Arrangement at blade contacts of fuses |
MX153258A (en) * | 1982-02-24 | 1986-09-02 | Amp Inc | IMPROVEMENTS IN ELECTRICAL CONTACT MEMBER |
US6629865B2 (en) * | 2001-12-07 | 2003-10-07 | Delphi Technologies, Inc. | Zero terminal insertion force electrical connection assembly |
DE10352069B9 (en) * | 2002-11-22 | 2013-05-29 | Tyco Electronics Amp Gmbh | Plug contact arrangement |
-
2005
- 2005-09-14 DE DE102005043694A patent/DE102005043694A1/en not_active Withdrawn
-
2006
- 2006-09-01 EP EP06119992A patent/EP1764875B1/en not_active Not-in-force
- 2006-09-01 AT AT06119992T patent/ATE468633T1/en active
- 2006-09-01 DE DE502006006966T patent/DE502006006966D1/en active Active
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE202014010441U1 (en) | 2014-04-23 | 2015-08-03 | Wago Verwaltungsgesellschaft Mbh | Plug contact arrangement and socket contact this |
Also Published As
Publication number | Publication date |
---|---|
DE102005043694A1 (en) | 2007-03-15 |
EP1764875A1 (en) | 2007-03-21 |
DE502006006966D1 (en) | 2010-07-01 |
ATE468633T1 (en) | 2010-06-15 |
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