EP1760401A2 - Method and device for monitoring the building of deposits in combustion chambers - Google Patents
Method and device for monitoring the building of deposits in combustion chambers Download PDFInfo
- Publication number
- EP1760401A2 EP1760401A2 EP06017618A EP06017618A EP1760401A2 EP 1760401 A2 EP1760401 A2 EP 1760401A2 EP 06017618 A EP06017618 A EP 06017618A EP 06017618 A EP06017618 A EP 06017618A EP 1760401 A2 EP1760401 A2 EP 1760401A2
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- European Patent Office
- Prior art keywords
- walls
- combustion chamber
- infrared
- infrared camera
- firebox
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F22—STEAM GENERATION
- F22B—METHODS OF STEAM GENERATION; STEAM BOILERS
- F22B37/00—Component parts or details of steam boilers
- F22B37/02—Component parts or details of steam boilers applicable to more than one kind or type of steam boiler
- F22B37/56—Boiler cleaning control devices, e.g. for ascertaining proper duration of boiler blow-down
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23M—CASINGS, LININGS, WALLS OR DOORS SPECIALLY ADAPTED FOR COMBUSTION CHAMBERS, e.g. FIREBRIDGES; DEVICES FOR DEFLECTING AIR, FLAMES OR COMBUSTION PRODUCTS IN COMBUSTION CHAMBERS; SAFETY ARRANGEMENTS SPECIALLY ADAPTED FOR COMBUSTION APPARATUS; DETAILS OF COMBUSTION CHAMBERS, NOT OTHERWISE PROVIDED FOR
- F23M5/00—Casings; Linings; Walls
- F23M5/08—Cooling thereof; Tube walls
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F22—STEAM GENERATION
- F22B—METHODS OF STEAM GENERATION; STEAM BOILERS
- F22B37/00—Component parts or details of steam boilers
- F22B37/02—Component parts or details of steam boilers applicable to more than one kind or type of steam boiler
- F22B37/48—Devices for removing water, salt, or sludge from boilers; Arrangements of cleaning apparatus in boilers; Combinations thereof with boilers
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23J—REMOVAL OR TREATMENT OF COMBUSTION PRODUCTS OR COMBUSTION RESIDUES; FLUES
- F23J3/00—Removing solid residues from passages or chambers beyond the fire, e.g. from flues by soot blowers
- F23J3/02—Cleaning furnace tubes; Cleaning flues or chimneys
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23M—CASINGS, LININGS, WALLS OR DOORS SPECIALLY ADAPTED FOR COMBUSTION CHAMBERS, e.g. FIREBRIDGES; DEVICES FOR DEFLECTING AIR, FLAMES OR COMBUSTION PRODUCTS IN COMBUSTION CHAMBERS; SAFETY ARRANGEMENTS SPECIALLY ADAPTED FOR COMBUSTION APPARATUS; DETAILS OF COMBUSTION CHAMBERS, NOT OTHERWISE PROVIDED FOR
- F23M11/00—Safety arrangements
- F23M11/04—Means for supervising combustion, e.g. windows
Definitions
- the invention relates to a method for monitoring the formation of deposits by deposits of solid particles from a hot, dust-laden flue gas on the flowed through by a cooling medium, made of tightly welded together pipes walls of a rectangular combustion chamber of a boiler with the features of the preamble of claim 1 and a Apparatus for carrying out the method.
- the batches are cleaned by means of high pressure water jets from water or water lance blowers.
- the aim is to clean off the approaches as completely as possible and to avoid the other, to hit clean Walker vom Kunststoff Kunststoffe with the water jet.
- the latter leads to unnecessary material loading of the pipe walls of the heating surfaces due to thermal shock and consequent boiler damage.
- the aim is to clean as often as necessary to avoid power losses through the cleaning process.
- the reduction of the heat transfer of the heating surface is diagnosed and triggered the cleaning process.
- the heating surfaces arranged in the firebox largely belong to the evaporator, which can only be thermally diagnosed as a whole. Thus, the cleaning of the entire evaporator heating surface is always triggered without sparing clean areas.
- the heat flow from the flue gas to the working medium is measured selectively, and the heating surfaces are cleaned section by section on the basis of the measured values. This makes it possible to clean dirty areas and to spare clean areas.
- the installation and maintenance of the heat flow probes are very expensive. Therefore, only a few measuring points are installed, so that each measuring point is assigned several hundred square meters of heating surface. It is thus not ensured that the punctual measurement is representative of the associated Edelocc Anlagen, ie, the vast majority of the area may, for. For example, be clean while the spot meter indicates contamination.
- infrared camera systems for assessing the degree of contamination of heating surfaces and to determine the geometric dimensions of the approaches by computer-aided evaluation of the infrared images ( DE 195 47 269 A1 ).
- the approaches are removed by a shock generator.
- the infrared cameras are arranged in hatches and inspection flaps of the combustion chamber downstream and contacting heating surfaces receiving flue gas.
- About the education of the infrared cameras and the evaluation of the measurement results is in the DE 195 47 269 A1 nothing else executed.
- an infrared image of the walls of the furnace of a boiler using an infrared camera is recorded.
- the infrared camera used works in the near infrared range at a wavelength of 1.5 to 2.1 ⁇ m.
- the known method can only be used for ash approaches with a high degree of reflection.
- the method also requires a non-cleanable reference area on the furnace wall. The intensity ratio between the area to be cleaned and the reference area is the measure of the contamination of the area to be cleaned. A complete cleaning of the entire wall is not possible.
- the invention has for its object to make the monitoring of the formation of approaches on the walls of fire chambers with the help of infrared cameras easier and universally applicable.
- the heating surface soiling Due to their heat-insulating effect, the heating surface soiling has a higher surface temperature than unpolluted heating surfaces and must therefore be clearly localized in a thermal image and qualitatively evaluated in terms of their thickness.
- the firebox atmosphere which is clouded by solid particles and primarily contains infrared radiation-absorbing constituents such as H 2 O and CO 2 , has its maximum possible transparency, which makes it possible to open the firebox walls detect.
- the combustion chamber of a power plant boiler fired with pulverized coal is delimited by walls 1 in which burner openings 2 for receiving burners and openings 3 for the exit of the secondary air are recessed.
- the walls 1 of the firebox are constructed of tubes which are welded together gas-tight by webs.
- the furnace has a rectangular cross-section and ends in a funnel 4 with an outlet slot 5 for the removal of ash. At the upper end of the furnace is in a flue, not shown on.
- the tubes of the walls 1 of the firebox are connected as evaporators and flows through water and steam as working or cooling medium.
- Part of the solid particles remaining during combustion of the pulverized coal is carried along by the flue gas rising in the combustion chamber.
- more or less large areas of lugs 6 form on the inside of the walls 1 by deposition of solid particles from the flue gas. Since such approaches 6 heat-insulating effect and affect the heat transfer from the flue gas to the flowing in the tubes of the walls 1 cooling medium, the walls 1 are cleaned by means of water or water lances blowers or other cleaning systems and thereby freed from the lugs 6.
- the infrared camera system described below is used.
- an infrared camera 7 In two adjacent, so at right angles to each other arranged walls 1 of the rectangular firebox ever an infrared camera 7 is installed.
- the two infrared cameras 7 are combined to form an assembly.
- the infrared cameras 7 operate in the mid-infrared range with a wavelength of 3 to 5 microns.
- a wavelength of 3.9 microns is selected, because for the infrared radiation with this wavelength, the optimum transparency in the furnace atmosphere is achieved.
- Infrared cameras suitable for use in fire chambers are made of EP 1 347 325 A1 known. They consist of a lens body 8, a reversing system and projecting into the interior of the firebox lens head 9. The lens head 9 is provided with an oblique view 10.
- the objective head 9 and the reversing system each contain a lens system which can have different image angles (wide-angle or normal objective) depending on the place of use and intended use. As indicated in FIG. 1 by the dashed lines, the angle of inclination of the oblique view 10 and / or the angle of view of the lens system are chosen so that the infrared camera 7 can detect the entire width of a wall 1. Depending on the size of the wall 1, several infrared cameras 7 can be installed above or next to one another in a wall 1.
- Each infrared camera 7 is rotatable about its longitudinal axis 11 by 360 °. When the two infrared cameras 7 connected to an assembly are rotated, two opposing walls 1 and therefore the entire inner surfaces of the combustion chamber can be completely detected. The two infrared cameras 7 thus form a composite thermal image of all the walls 1 of the firebox.
- the described infrared camera system works in the following way.
- the infrared cameras 7 are gradually controlled via a connected commercial, not shown central unit and rotated defined. In each position, an infrared film is stored in the connected commercially available, not shown, central unit over a certain period of time.
- the openings 3 for the exit of the secondary air do not pollute the openings 3 and have a known constant temperature. It will be the apparent temperature at the Openings 3 for the exit of the secondary air measured in the thermal image. From the known actual temperature and the temperature measured in the thermal image, the size of the radiation influence of the solid particles contained in the flue gas is determined on the basis of a usual mathematical-physical radiation model of solid particles in the flue gas from the central unit, not shown. On the basis of the mathematical-physical radiation model and the determined parameters, the radiation influence of the solid particles contained in the flue gas is determined for each pixel and eliminated via the central unit, not shown.
- the thermal image obtained is geometrically equalized in the central unit and combined in the coordinate system XY (FIG. 2) in a coordinate-accurate manner to form a jacket of the walls 1 of the firebox.
- the composite thermal image of the Mantelabwicklung is then largely free from the influence of radiation of the solid particles in the flue gas.
- the measured at any point of the inner shell of the wall 1 of the furnace surface temperature is used at a predetermined heat flux density, temperature of flowing in the tubes of the walls 1 of the furnace cooling medium, wall thickness of the pipes and thermal conductivity of the pipe material based on known physical laws to the cooling medium to determine transferred heat flow using the central unit, not shown.
- the thus determined transferred heat flow is set in relation to the heat flow that would be transferred from the wall 6 free of lugs 6 at the same time to the cooling medium.
- the relative to each other set heat flows form the so-called Schuvidtechnischmaschine, which is between zero and one. With the determined Walker vomwertmaschineen the central unit, not shown, allows a cleaning system to clear the lugs 6 on the walls 1 accurately and with an adapted to the strength of the approaches intensity.
- the heat flux density is measured with a known mobile measuring probe at several points of the combustion chamber wall during the commissioning of the infrared camera system. There is an interpolation between the measuring points.
- the determined distribution of Wärznestrom ashamed on the wall 1 of the furnace is stored for each operating state in the evaluation of the central unit, not shown.
- data from the process control system of the boiler is electronically transferred to the evaluation computer.
- the identification of the current operating state takes place.
- the distribution of the heat flow density over the walls 1 of the firebox deposited for the current operating state is used for the determination of the heating surface valences.
- the wall 1 of the firebox are small areas that are not formed by cooling medium flowed pipes, but by uncooled masonry.
- the heat flow passing through the wall 1 of the combustion chamber in the small areas is negligibly small. From when operating the infrared camera system of such Positionally known range by means of infrared camera measured surface temperature can thus be determined on the basis of known physical laws that impinge on this area heat flux density. Interpolation takes place between the small-area uncooled regions serving as measuring points, so that the distribution of the heat flux density across the wall 1 of the firebox is determined directly from the thermal image of the jacket development and used for the determination of the heating surface valences.
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- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Investigating Or Analyzing Materials Using Thermal Means (AREA)
- Radiation Pyrometers (AREA)
- Waste-Gas Treatment And Other Accessory Devices For Furnaces (AREA)
- Incineration Of Waste (AREA)
- Solid-Fuel Combustion (AREA)
Abstract
Description
Die Erfindung betrifft ein Verfahren zur Überwachung der Bildung von Ansätzen durch Ablagerungen von Feststoffpartikeln aus einem heißen, staubbeladenen Rauchgas auf den von einem Kühlmedium durchströmten, aus dicht miteinander verschweißten Rohren gebildeten Wänden eines rechteckigen Feuerraumes eines Kessels mit den Merkmalen des Oberbegriffes des Anspruches 1 sowie eine Vorrichtung zur Durchführung des Verfahrens.The invention relates to a method for monitoring the formation of deposits by deposits of solid particles from a hot, dust-laden flue gas on the flowed through by a cooling medium, made of tightly welded together pipes walls of a rectangular combustion chamber of a boiler with the features of the preamble of
Bei der Befeuerung von Kesseln mit festem Brennstoff kommt es an den Heizflächen rauchgasseitig zur Bildung von Ansätzen durch Ablagerungen von Feststoffpartikeln, wie z. B. Asche. Aufgrund ihrer wärmeisolierenden Wirkung behindern solche Ansätze auf den Heizflächen die Wärmeübertragung vom Rauchgas auf das Arbeitsmedium (Wasser/Wasserdampf) in den Rohrwänden der Heizflächen, so dass der Kessel-Wirkungsgrad sinkt.When firing boilers with solid fuel it comes to the heating surfaces on the flue gas side to the formation of deposits by deposits of solid particles, such. Ashes. Due to their heat-insulating effect such approaches hinder on the heating surfaces, the heat transfer from the flue gas to the working fluid (water / steam) in the tube walls of the heating surfaces, so that the boiler efficiency drops.
Im Bereich des Feuerraumes werden die Ansätze mittels Hochdruck-Wasserstrahlen aus Wasser- oder Wasserlanzenbläsern abgereinigt. Dabei wird angestrebt, die Ansätze zum einen möglichst vollständig abzureinigen und zum anderen zu vermeiden, saubere Heizflächenbereiche mit dem Wasserstrahl zu treffen. Letzteres führt zu einer unnötigen Materialbelastung der Rohrwände der Heizflächen infolge Thermoschock und daraus resultierend zu Kesselschäden. Weiterhin wird angestrebt, zur Vermeidung von Leistungsverlusten durch den Reinigungsvorgang nur so oft wie nötig zu reinigen. Zur Steuerung der Reinigungseinrichtungen in dem Feuerraum kommen nach derzeitigem stand der Technik folgende Verfahren zur Anwendung:In the area of the firebox, the batches are cleaned by means of high pressure water jets from water or water lance blowers. The aim is to clean off the approaches as completely as possible and to avoid the other, to hit clean Heizflächenbereiche with the water jet. The latter leads to unnecessary material loading of the pipe walls of the heating surfaces due to thermal shock and consequent boiler damage. Furthermore, the aim is to clean as often as necessary to avoid power losses through the cleaning process. For controlling the cleaning devices in the furnace, according to the current state of the art, the following methods are used:
Basierend auf Erfahrungswerten wird der gesamte Feuerraum nach Ablauf fester Zeitintervalle gereinigt. Dabei werden weder die gebildeten Ansätze gezielt bekämpft, noch sauber gebliebene Bereiche verschont.Based on empirical values, the entire combustion chamber is cleaned after fixed time intervals. In doing so, neither the targeted approaches are combated, nor areas that have remained clean are spared.
Über eine Messung von Ein- und Austrittsparametern des Arbeitsmediums wird die Verminderung der Wärmeübertragung der Heizfläche diagnostiziert und der Reinigungsvorgang ausgelöst. Die in dem Feuerraum angeordneten Heizflächen gehören zum größten Teil zum Verdampfer, der wärmetechnisch nur als Ganzes zu diagnostizieren ist. Somit wird immer die Reinigung der gesamten verdampferheizfläche ausgelöst, ohne saubere Bereiche zu verschonen.By measuring inlet and outlet parameters of the working medium, the reduction of the heat transfer of the heating surface is diagnosed and triggered the cleaning process. The heating surfaces arranged in the firebox largely belong to the evaporator, which can only be thermally diagnosed as a whole. Thus, the cleaning of the entire evaporator heating surface is always triggered without sparing clean areas.
Der Wärmestrom vom Rauchgas zum Arbeitsmedium wird punktuell gemessen, und die Heizflächen werden abschnittsweise auf der Basis der Messwerte gereinigt. Das ermöglicht, gezielt verschmutzte Bereiche zu reinigen und saubere Bereiche zu verschonen. Die Installation und Wartung der Wärmestromdichtesonden sind sehr aufwendig. Daher werden nur wenige Messstellen installiert, so dass jedem Messpunkt mehrere hundert Quadratmeter Heizfläche zugeordnet sind. Es ist somit nicht sichergestellt, dass die punktuelle Messung repräsentativ für den zugeordneten Heizflächenbereich ist, d. h. der überwiegende Teil des Bereiches kann z. B. sauber sein, während die Punktmessung Verschmutzung anzeigt.The heat flow from the flue gas to the working medium is measured selectively, and the heating surfaces are cleaned section by section on the basis of the measured values. This makes it possible to clean dirty areas and to spare clean areas. The installation and maintenance of the heat flow probes are very expensive. Therefore, only a few measuring points are installed, so that each measuring point is assigned several hundred square meters of heating surface. It is thus not ensured that the punctual measurement is representative of the associated Heizflächenbereich, ie, the vast majority of the area may, for. For example, be clean while the spot meter indicates contamination.
Es ist bekannt, Infrarotkamerasysteme zur Beurteilung des Verschmutzungsgrades von Heizflächen einzusetzen und durch rechnergestützte Auswertung der Infrarotaufnahmen die geometrischen Ausmaße der Ansätze zu ermitteln (
Bei dem aus der
Der Erfindung liegt die Aufgabe zugrunde, die Überwachung der Bildung von Ansätzen auf den Wänden von Feuerräumen mit Hilfe von Infrarotkameras einfacher und universell einsetzbar zu gestalten.The invention has for its object to make the monitoring of the formation of approaches on the walls of fire chambers with the help of infrared cameras easier and universally applicable.
Die Aufgabe wird bei einem gattungsgemäßen Verfahren erfindungsgemäß durch die kennzeichnenden Merkmale des Anspruches 1 gelöst. Eine Vorrichtung zur Durchführung des Verfahrens ist Gegenstand des Anspruches 6. Vorteilhafte Ausgestaltungen der Erfindung sind in den Unteransprüchen angegeben.The object is achieved in a generic method according to the invention by the characterizing features of
Die Heizflächenverschmutzungen weisen aufgrund ihrer wärmeisolierenden Wirkung eine höhere Oberflächentemperatur auf als unverschmutzte Heizflächen und sind daher in einem Wärmebild eindeutig zu lokalisieren und qualitativ in ihrer Mächtigkeit zu bewerten. Bei einer im mittleren Infrarotbereich liegenden bevorzugten Wellenlänge von 3,9 µm weist die Feuerraumatmosphäre, die durch Feststoffpartikel getrübt ist und vor allem Infrarotstrahlung absorbierende Bestandteile wie H2O und CO2 enthält, ihre maximal mögliche Transparenz auf, die es ermöglicht, die Feuerraumwände zu erkennen.Due to their heat-insulating effect, the heating surface soiling has a higher surface temperature than unpolluted heating surfaces and must therefore be clearly localized in a thermal image and qualitatively evaluated in terms of their thickness. With a preferred wavelength of 3.9 μm in the mid-infrared range, the firebox atmosphere, which is clouded by solid particles and primarily contains infrared radiation-absorbing constituents such as H 2 O and CO 2 , has its maximum possible transparency, which makes it possible to open the firebox walls detect.
Ein Ausführungsbeispiel der Erfindung ist in der Zeichnung dargestellt und wird im Folgenden näher erläutert. Es zeigen:
- Fig. 1 schematisch die Seitenansicht eines Feuerraumes und
- Fig. 2 die Abwicklung des Feuerraumes nach Fig. 1.
- Fig. 1 shows schematically the side view of a combustion chamber and
- 2 shows the development of the combustion chamber according to FIG. 1.
Der Feuerraum eines mit Kohlenstaub befeuerten Kraftwerkskessels ist durch Wände 1 begrenzt, in denen Brenneröffnungen 2 zur Aufnahme von Brennern sowie Öffnungen 3 für den Austritt der Sekundärluft ausgespart sind. Die Wände 1 des Feuerraumes sind aus Rohre aufgebaut, die durch Stege gasdicht miteinander verschweißt sind. Der Feuerraum weist einen rechteckigen Querschnitt auf und endet in einem Trichter 4 mit einem Austrittsschlitz 5 für den Abzug von Asche. Am oberen Ende geht der Feuerraum in einen nicht gezeigten Rauchgaszug über. Die Rohre der Wände 1 des Feuerraumes sind als Verdampfer geschaltet und von Wasser und Wasserdampf als Arbeits- oder Kühlmedium durchströmt.The combustion chamber of a power plant boiler fired with pulverized coal is delimited by
Ein Teil der bei der Verbrennung des Kohlenstaubes zurückbleibenden Feststoffpartikel wird von dem in dem Feuerraum aufsteigenden Rauchgas mitgeführt. Je nach Menge und Zusammensetzung der Feststoffpartikel bilden sich auf der Innenseite der Wände 1 mehr oder weniger große Flächen von Ansätzen 6 durch Ablagerung von Feststoffpartikeln aus dem Rauchgas. Da solche Ansätze 6 wärmeisolierend wirken und den Wärmeübergang von dem Rauchgas auf das in den Rohren der Wände 1 strömende Kühlmedium beeinträchtigen, werden die Wände 1 mit Hilfe von Wasser- oder Wasserlanzenbläsern oder durch andere Reinigungssysteme abgereinigt und dadurch von den Ansätzen 6 befreit. Um zum Schutz der Wände 1 die Ansätze 6 gezielt zu entfernen, wird das nachfolgend beschriebene Infrarotkamerasystem eingesetzt.Part of the solid particles remaining during combustion of the pulverized coal is carried along by the flue gas rising in the combustion chamber. Depending on the amount and composition of the solid particles, more or less large areas of
In zwei benachbarten, also im rechten Winkel zueinander angeordneten Wänden 1 des rechteckigen Feuerraumes ist je eine Infrarotkamera 7 installiert. Die beiden Infrarotkameras 7 sind zu einer Baugruppe zusammengefasst. Die Infrarotkameras 7 arbeiten im mittleren Infrarotbereich mit einer Wellenlänge von 3 bis 5 µm. Vorzugsweise wird eine Wellenlänge von 3,9 µm gewählt, weil für die Infrarotstrahlung mit dieser Wellenlänge die optimale Transparenz in der Feuerraumatmosphäre erreicht wird.In two adjacent, so at right angles to each other arranged
Für den Einsatz in Feuerräumen geeignete Infrarotkameras sind aus der
Der Objektivkopf 9 und das Umkehrsystem enthalten jeweils ein Linsensystem, das je nach Einsatzort und Verwendungszweck unterschiedliche Bildwinkel (Weitwinkel- oder Normalobjektiv) aufweisen kann. Wie in Fig. 1 durch die gestrichelten Linien angedeutet ist, sind der Neigungswinkel des Schrägausblicks 10 und/oder der Bildwinkel des Linsensystems so gewählt, dass die Infrarotkamera 7 die gesamte Breite einer Wand 1 erfassen kann. Je nach Größe der Wand 1 können auch mehrere Infrarotkameras 7 über- oder nebeneinander in einer Wand 1 installiert sein.The objective head 9 and the reversing system each contain a lens system which can have different image angles (wide-angle or normal objective) depending on the place of use and intended use. As indicated in FIG. 1 by the dashed lines, the angle of inclination of the
Jede Infrarotkamera 7 ist um 360° um ihre Längsachse 11 drehbar. Bei einer Drehung der beiden zu einer Baugruppe verbundenen Infrarotkameras 7 können jeweils zwei gegenüberliegende Wände 1 und damit insgesamt die Innenflächen des Feuerraumes vollständig erfasst werden. Die beiden Infrarotkameras 7 bilden damit im Verbund ein Wärmebild von allen Wänden 1 des Feuerraumes ab.Each
Das beschriebene Infrarotkamerasystem arbeitet auf folgende Weise. Die Infrarotkameras 7 werden schrittweise über eine angeschlossene handelsübliche, nicht dargestellte Zentraleinheit gesteuert und definiert gedreht. In jeder Position wird über einen bestimmten Zeitraum ein Infrarot-Film in der angeschlossenen handelsüblichen, nicht dargestellten Zentraleinheit abgespeichert.The described infrared camera system works in the following way. The
Aus den Infrarot-Filmen wird durch eine übliche elektronische Bildverarbeitung in der nicht dargestellten Zentraleinheit ein Wärmebild mit bestmöglicher Abbildungsqualität der Wände 1 des Feuerraumes gewonnen. Dabei wird der Strahlungseinfluss der im Rauchgas enthaltenen Feststoffpartikel wie folgt eliminiert:From the infrared films is obtained by a conventional electronic image processing in the central unit, not shown, a thermal image with the best possible image quality of the
Die Öffnungen 3 für den Austritt der Sekundärluft verschmutzen nicht an den Öffnungen 3 und weisen eine bekannte konstante Temperatur auf. Es wird die scheinbare Temperatur an den Öffnungen 3 für den Austritt der Sekundärluft im Wärmebild gemessen. Aus der bekannten tatsächlichen Temperatur und der im Wärmebild gemessenen Temperatur wird die Größe des Strahlungseinflusses der im Rauchgas enthaltenen Feststoffpartikel auf der Grundlage eines üblichen mathematisch-physikalischen Strahlungsmodells von Feststoffpartikeln im Rauchgas von der nicht dargestellten Zentraleinheit ermittelt. Anhand des mathematisch-physikalischen Strahlungsmodells und den ermittelten Parametern wird für jeden Bildpunkt der Strahlungseinfluss der im Rauchgas enthaltenen Feststoffpartikel bestimmt und über die nicht dargestellte Zentraleinheit eleminiert.The openings 3 for the exit of the secondary air do not pollute the openings 3 and have a known constant temperature. It will be the apparent temperature at the Openings 3 for the exit of the secondary air measured in the thermal image. From the known actual temperature and the temperature measured in the thermal image, the size of the radiation influence of the solid particles contained in the flue gas is determined on the basis of a usual mathematical-physical radiation model of solid particles in the flue gas from the central unit, not shown. On the basis of the mathematical-physical radiation model and the determined parameters, the radiation influence of the solid particles contained in the flue gas is determined for each pixel and eliminated via the central unit, not shown.
Das gewonnene Wärmebild wird in der Zentraleinheit geometrisch entzerrt und in dem Koordinatensystem XY (Fig. 2) koordinatengenau zu einer Mantelabwicklung der Wände 1 des Feuerraumes zusammengesetzt. Das zusammengesetzte Wärmebild der Mantelabwicklung ist dann weitgehend frei vom Strahlungseinfluss der Feststoffpartikel im Rauchgas.The thermal image obtained is geometrically equalized in the central unit and combined in the coordinate system XY (FIG. 2) in a coordinate-accurate manner to form a jacket of the
Die Wärmeübertragung zwischen Rauchgas und den Wänden 1 der Heizflächen des Feuerraumes erfolgt durch Wärmestrahlung. Die Wärmestromdichte in Kilowatt pro Quadratmeter ist dabei definiert als die auf eine Fläche der Wand des Feuerraumes auftreffende Halbraumstrahlung. Die Wärmestromdichte hängt von der Temperatur und der Zusammensetzung der Rauchgase ab. Dabei variiert die Wärmestromdichte über die Höhe des Feuerraumes und bei wechselnden Betriebszuständen der Feuerung.The heat transfer between flue gas and the
Das gewonnene Wärmebild der Mantelabwicklung gibt die vorhandene Oberflächentemperatur auf den Wänden 1 des Feuerraumes wieder. Aus der Betriebsweise und der Konstruktion des Feuerraumes sind die Temperatur des in den Rohren der Wände 1 des Feuerraumes strömenden Kühlmediums sowie die Wanddicke der Rohre und die Wärmeleitfähigkeit des Rohrwerkstoffes bekannt. Aus den bekannten vorgegebenen Werten lassen sich bei vorbestimmter Wärmestromdichte in Kilowatt pro Quadratmeter die Oberflächentemperatur und der unter Berücksichtigung des Wärmeüberganges an das Kühlmedium übertragene Wärmestrom einer von Ansätzen 6 freien Wand 1 ermitteln. Die dann an einer beliebigen Stelle auf herkömmliche Weise gemessene Oberflächentemperatur wird mit der ermittelten Oberflächentemperatur einer von Ansätzen 6 freien Wand 1 in der nicht dargestellten Zentraleinheit verglichen. Nach dem erfolgten Vergleich gibt das Wärmebild Auskunft über die Lage der Ansätze 6 auf den Wänden 1 des Feuerraumes und eine qualitative Bewertung der Dicke der festgestellten Ansätze aufgrund von deren wärmeisolierenden Wirkung.The thermal image of the jacket developed gives the existing surface temperature on the
Die an einer beliebigen Stelle des Innenmantels der Wand 1 des Feuerraumes gemessene Oberflächentemperatur wird dazu verwendet, bei vorbestimmter Wärmestromdichte, Temperatur des in den Rohren der Wände 1 des Feuerraumes strömenden Kühlmediums, Wanddicke der Rohre und Wärmeleitfähigkeit des Rohrwerkstoffes anhand bekannter physikalischer Gesetze den an das Kühlmedium übertragenen Wärmestrom mit Hilfe der nicht dargestellten Zentraleinheit zu ermitteln. Der so ermittelte übertragene Wärmestrom wird ins Verhältnis gesetzt zu dem Wärmestrom, den die von Ansätzen 6 freie Wand 1 zum selben Zeitpunkt an das Kühlmedium übertragen würde. Die zueinander ins Verhältnis gesetzten Wärmeströme bilden die sogenannte Heizflächenwertigkeit, die zwischen Null und Eins liegt. Mit den ermittelten Heizflächenwertigkeiten ermöglicht die nicht dargestellte Zentraleinheit einem Reinigungssystem, die Ansätze 6 an den Wänden 1 zielgenau und mit einer an die Stärke der Ansätze angepassten Intensität abzureinigen.The measured at any point of the inner shell of the
Für die Ermittlung der Heizflächenwertigkeiten ist die Kenntnis der Wärmestromdichte erforderlich, nämlich die auf eine Fläche der Feuerraumwand auftreffende Halbraumstrahlung in Kilowatt pro Quadratmeter. Die Bestimmung der Wärmestromdichte ist dabei mit zwei unterschiedlichen Verfahren möglich, welche abhängig vom konstruktiven Aufbau des Feuerraumes alternativ oder in Kombination miteinander zur Anwendung kommen.Knowledge of the heat flux density, namely the half-space radiation in kilowatts per square meter impinging on an area of the combustion chamber wall, is required for determining the heating surface valences. The determination of the heat flux density is possible with two different methods, which are used depending on the structural design of the firebox alternatively or in combination with each other.
Für jeden definierten Betriebszustand des Kessels wird die Wärmestromdichte mit einer bekannten mobilen Messsonde an mehreren Punkten der Feuerraumwand im Zuge der Inbetriebnahme des Infrarotkamerasystems gemessen. Zwischen den Messpunkten erfolgt eine Interpolation. Die ermittelte Verteilung der Wärznestromdichte über die Wand 1 des Feuerraumes wird für jeden Betriebszustand im Auswerterechner der nicht dargestellten Zentraleinheit hinterlegt. Beim Betrieb des Infrarotkamerasystems werden Daten aus dem Prozessleitsystem des Kessels elektronisch an den Auswerterechner übertragen. Anhand der übertragenen Betriebsdaten erfolgt die Identifikation des aktuellen Betriebszustandes. Die für den aktuellen Betriebszustand hinterlegte Verteilung der Wärmestromdichte über die Wände 1 des Feuerraumes kommt für die Bestimmung der Heizflächenwertigkeiten zur Anwendung.For each defined operating condition of the boiler, the heat flux density is measured with a known mobile measuring probe at several points of the combustion chamber wall during the commissioning of the infrared camera system. There is an interpolation between the measuring points. The determined distribution of Wärznestromdichte on the
In der Wand 1 des Feuerraumes befinden sich kleinflächige Bereiche, die nicht von kühlmediumdurchströmten Rohren, sondern von ungekühltem Mauerwerk gebildet werden. Der in den kleinflächigen Bereichen durch die Wand 1 des Feuerraumes hindurchtretende Wärmestrom ist vernachlässigbar klein. Aus der beim Betrieb des Infrarotkamerasystems von einem solchen positionsmäßig bekannten Bereich mittels Infrarotkamera gemessenen Oberflächentemperatur lässt sich somit anhand bekannter physikalischer Gesetze die auf diesen Bereich auftreffende Wärmestromdichte ermitteln. Zwischen den kleinflächigen, als Messpunkte dienenden ungekühlten Bereichen erfolgt eine Interpolation, so dass die Verteilung der Wärmestromdichte über die Wand 1 des Feuerraumes direkt aus dem Wärmebild der Mantelabwicklung bestimmt wird und für die Bestimmung der Heizflächenwertigkeiten zur Anwendung kommt.In the
Bei der Bestimmung der Heizflächenwertigkeiten geht der mit nur begrenzter Genauigkeit bekannte und zeitlich veränderliche Emissionsgrad der Ansätze 6 der Wände 1 als Fehlergröße in die Bestimmung der Heizflächenwertigkeiten ein. Da die zur Bestimmung der Wärmestromdichte nach Verfahren 2 herangezogenen ungekühlten Bereiche mit Ansätzen 6 gleicher Art und damit gleichen Emissionsgrades bedeckt sind wie andere Bereiche der Wände 1 des Feuerraumes, kompensiert sich weitestgehend der emissionsgradbedingte Fehler bei der Bestimmung der Wärmestromdichte nach Verfahren 2 mit dem emissionsgradbedingten Fehler bei der Ermittlung der Heizflächenwertigkeiten. Bei Anwendung von Verfahren 2 oder einer Kombination der Verfahren 1 und 2 zur Bestimmung der Wärmestromdichte ist somit der Fehlereinfluss des mit nur begrenzter Genauigkeit bekannten und zeitlich veränderlichen Emissionsgrades der Ansätze 6 der Wände 1 auf die Bestimmung der Heizflächenwertigkeiten sehr gering.When determining the Heizflächenwertigkeiten the known with limited accuracy and time-varying emissivity of the
Claims (8)
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DE102005041004A DE102005041004A1 (en) | 2005-08-29 | 2005-08-29 | Monitoring procedure for formation of deposits in combustion chamber, involves comparing predetermined surface temperature and thickness of combustion chamber walls with wall surface temperature and thickness measured using infrared cameras |
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US (1) | US7607825B2 (en) |
EP (1) | EP1760401B1 (en) |
KR (1) | KR20070026066A (en) |
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PL2669651T3 (en) * | 2007-06-13 | 2021-10-25 | Oy Halton Group, Ltd. | Fouling detector for detecting grease fouling in a duct |
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JP5804255B2 (en) * | 2011-07-13 | 2015-11-04 | 東京電力株式会社 | Transparent member |
FI124057B (en) * | 2012-12-05 | 2014-02-28 | Metso Power Oy | Arrangements in a thermal process and method for measuring the thickness of a soil layer |
CN103217221B (en) * | 2013-03-22 | 2015-03-11 | 北京航空航天大学 | Air-cooling condenser radiating surface temperature field measuring method based on image stitching |
US10060688B2 (en) | 2014-07-25 | 2018-08-28 | Integrated Test & Measurement (ITM) | System and methods for detecting, monitoring, and removing deposits on boiler heat exchanger surfaces using vibrational analysis |
US9927231B2 (en) * | 2014-07-25 | 2018-03-27 | Integrated Test & Measurement (ITM), LLC | System and methods for detecting, monitoring, and removing deposits on boiler heat exchanger surfaces using vibrational analysis |
WO2016097723A1 (en) * | 2014-12-16 | 2016-06-23 | Isis Innovation Limited | Detecting composition of a sample based on thermal properties |
CN105927996B (en) * | 2016-05-24 | 2018-11-20 | 广州特种承压设备检测研究院 | Intelligent ash blowing method and system based on 3-dimensional reconstruction |
DE102016214854B4 (en) | 2016-08-10 | 2020-02-13 | Technische Universität Dresden | Method and device for characterizing deposits |
US20210108917A1 (en) * | 2018-04-17 | 2021-04-15 | National University Corporation Tokyo University Of Marine Science And Technology | Scale thickness estimation system, scale thickness estimation method, and scale thickness estimation program |
CN109028562B (en) * | 2018-07-03 | 2021-06-11 | 朱国琴 | Take flame to survey oil fired boiler of function |
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US11650173B2 (en) * | 2019-11-01 | 2023-05-16 | Caterpillar Inc. | Grading a piston with deposits using thermal scan data |
US11386530B2 (en) * | 2020-02-26 | 2022-07-12 | Flir Systems Ab | Digital filter for turbulence reduction and gas detection in thermal images |
JP7401874B2 (en) * | 2020-03-31 | 2023-12-20 | 横河電機株式会社 | Estimation system, estimation device and estimation method |
KR102415318B1 (en) * | 2021-06-30 | 2022-06-30 | 삼회산업 (주) | Angle view lens tube that can view images with a lens tube with an angle through the clinker of the boiler tube even at high temperature inside the boiler |
CN113357657A (en) * | 2021-07-07 | 2021-09-07 | 烟台龙源电力技术股份有限公司 | Boiler heating surface soot blowing control system and control method |
CN114018982B (en) * | 2021-10-14 | 2023-11-07 | 国网江西省电力有限公司电力科学研究院 | Visual monitoring method for dust deposit of air preheater |
CN115452646B (en) * | 2022-08-24 | 2023-05-30 | 淮南矿业(集团)有限责任公司顾桥煤矿 | Quick detection device and method for ash content of coal |
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- 2005-08-29 DE DE102005041004A patent/DE102005041004A1/en not_active Withdrawn
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2006
- 2006-08-24 EP EP06017618A patent/EP1760401B1/en not_active Not-in-force
- 2006-08-24 PL PL06017618T patent/PL1760401T3/en unknown
- 2006-08-24 AT AT06017618T patent/ATE519075T1/en active
- 2006-08-24 ES ES06017618T patent/ES2369276T3/en active Active
- 2006-08-28 KR KR1020060081735A patent/KR20070026066A/en not_active Application Discontinuation
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PL1760401T3 (en) | 2011-12-30 |
ATE519075T1 (en) | 2011-08-15 |
DE102005041004A1 (en) | 2007-03-01 |
KR20070026066A (en) | 2007-03-08 |
EP1760401A3 (en) | 2009-03-04 |
US7607825B2 (en) | 2009-10-27 |
US20080298426A1 (en) | 2008-12-04 |
ES2369276T3 (en) | 2011-11-29 |
EP1760401B1 (en) | 2011-08-03 |
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