CN114018982B - Visual monitoring method for dust deposit of air preheater - Google Patents

Visual monitoring method for dust deposit of air preheater Download PDF

Info

Publication number
CN114018982B
CN114018982B CN202111196087.0A CN202111196087A CN114018982B CN 114018982 B CN114018982 B CN 114018982B CN 202111196087 A CN202111196087 A CN 202111196087A CN 114018982 B CN114018982 B CN 114018982B
Authority
CN
China
Prior art keywords
air preheater
area
pixel
state image
running state
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN202111196087.0A
Other languages
Chinese (zh)
Other versions
CN114018982A (en
Inventor
毛梦婷
邓永强
林福海
朱小勇
邱秀婷
皮元丰
谭庆锋
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nanchang Kechen Electric Power Test And Research Co ltd
State Grid Corp of China SGCC
Electric Power Research Institute of State Grid Jiangxi Electric Power Co Ltd
Original Assignee
Nanchang Kechen Electric Power Test And Research Co ltd
State Grid Corp of China SGCC
Electric Power Research Institute of State Grid Jiangxi Electric Power Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nanchang Kechen Electric Power Test And Research Co ltd, State Grid Corp of China SGCC, Electric Power Research Institute of State Grid Jiangxi Electric Power Co Ltd filed Critical Nanchang Kechen Electric Power Test And Research Co ltd
Priority to CN202111196087.0A priority Critical patent/CN114018982B/en
Publication of CN114018982A publication Critical patent/CN114018982A/en
Application granted granted Critical
Publication of CN114018982B publication Critical patent/CN114018982B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N25/00Investigating or analyzing materials by the use of thermal means
    • G01N25/72Investigating presence of flaws
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23JREMOVAL OR TREATMENT OF COMBUSTION PRODUCTS OR COMBUSTION RESIDUES; FLUES 
    • F23J15/00Arrangements of devices for treating smoke or fumes
    • F23J15/06Arrangements of devices for treating smoke or fumes of coolers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23LSUPPLYING AIR OR NON-COMBUSTIBLE LIQUIDS OR GASES TO COMBUSTION APPARATUS IN GENERAL ; VALVES OR DAMPERS SPECIALLY ADAPTED FOR CONTROLLING AIR SUPPLY OR DRAUGHT IN COMBUSTION APPARATUS; INDUCING DRAUGHT IN COMBUSTION APPARATUS; TOPS FOR CHIMNEYS OR VENTILATING SHAFTS; TERMINALS FOR FLUES
    • F23L15/00Heating of air supplied for combustion
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06TIMAGE DATA PROCESSING OR GENERATION, IN GENERAL
    • G06T5/00Image enhancement or restoration
    • G06T5/20Image enhancement or restoration using local operators
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06TIMAGE DATA PROCESSING OR GENERATION, IN GENERAL
    • G06T7/00Image analysis
    • G06T7/10Segmentation; Edge detection
    • G06T7/11Region-based segmentation
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06TIMAGE DATA PROCESSING OR GENERATION, IN GENERAL
    • G06T7/00Image analysis
    • G06T7/10Segmentation; Edge detection
    • G06T7/13Edge detection
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06TIMAGE DATA PROCESSING OR GENERATION, IN GENERAL
    • G06T7/00Image analysis
    • G06T7/10Segmentation; Edge detection
    • G06T7/136Segmentation; Edge detection involving thresholding
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06TIMAGE DATA PROCESSING OR GENERATION, IN GENERAL
    • G06T7/00Image analysis
    • G06T7/10Segmentation; Edge detection
    • G06T7/187Segmentation; Edge detection involving region growing; involving region merging; involving connected component labelling
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06TIMAGE DATA PROCESSING OR GENERATION, IN GENERAL
    • G06T7/00Image analysis
    • G06T7/60Analysis of geometric attributes
    • G06T7/62Analysis of geometric attributes of area, perimeter, diameter or volume
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06TIMAGE DATA PROCESSING OR GENERATION, IN GENERAL
    • G06T2207/00Indexing scheme for image analysis or image enhancement
    • G06T2207/10Image acquisition modality
    • G06T2207/10048Infrared image
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06TIMAGE DATA PROCESSING OR GENERATION, IN GENERAL
    • G06T2207/00Indexing scheme for image analysis or image enhancement
    • G06T2207/20Special algorithmic details
    • G06T2207/20021Dividing image into blocks, subimages or windows
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06TIMAGE DATA PROCESSING OR GENERATION, IN GENERAL
    • G06T2207/00Indexing scheme for image analysis or image enhancement
    • G06T2207/20Special algorithmic details
    • G06T2207/20024Filtering details
    • G06T2207/20032Median filtering
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E20/00Combustion technologies with mitigation potential
    • Y02E20/34Indirect CO2mitigation, i.e. by acting on non CO2directly related matters of the process, e.g. pre-heating or heat recovery

Landscapes

  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Theoretical Computer Science (AREA)
  • Computer Vision & Pattern Recognition (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Pathology (AREA)
  • Immunology (AREA)
  • General Health & Medical Sciences (AREA)
  • Biochemistry (AREA)
  • Geometry (AREA)
  • Combustion & Propulsion (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Radiation Pyrometers (AREA)

Abstract

The application provides a visual monitoring method for dust accumulation of an air preheater, which comprises the following steps: step S1: two infrared detection imaging devices are respectively arranged at the cold and hot ends of the primary air side of the air preheater; step S2: performing median filtering pretreatment on the air preheater running state image; step S3: dividing the abnormal area of the preprocessed air preheater running state image to obtain a characteristic abnormal area; step S4: establishing a two-dimensional coordinate system XOZ plane; step S5: dividing a plurality of concentric arcs on the air preheater running state image in equal parts according to the proportional relation between the fixed position reference window and the fan-shaped area of the infrared detection imaging device, and determining the coordinates of the characteristic abnormal area based on the proportional relation between the infrared image and the real running of the air preheater. The acquired infrared image is analyzed through median filtering pretreatment and an improved region growing algorithm, and the acquired infrared image is analyzed, so that the real-time dust accumulation condition of the air preheater can be obtained, and the accuracy of dust accumulation monitoring of the air preheater is improved.

Description

Visual monitoring method for dust deposit of air preheater
Technical Field
The application relates to the technical field of air preheater monitoring, in particular to an air preheater dust deposition visual monitoring method.
Background
The air preheater is heat exchange equipment for heating air by utilizing the heat of the exhausted smoke of the boiler, so that the temperature of the exhausted smoke of the boiler can be effectively reduced, and the efficiency of the boiler is improved. At present, rotary air preheaters are widely adopted in all power stations, the air preheaters are easy to generate ash accumulation, and especially in recent years, ammonia bisulfate generated in the denitration process further aggravates the problem along with the completion of the reconstruction of a denitration system of all plants, thereby threatening the safe and economic operation of a unit. At present, a direct monitoring means for the ash accumulation state of the air preheater is lacking, the pressure difference side surface of an inlet and an outlet of the air preheater is often reflected, but the pressure difference is greatly affected by the flow of the flue gas, and when a unit is in a variable working condition operation, the pressure difference has great fluctuation and cannot show the change of the ash accumulation degree of the air preheater.
As the local temperature of the air preheater is abnormal once ash deposition occurs, the real-time monitoring of the overall temperature distribution of the air preheater by the thermal infrared imager is particularly important.
Disclosure of Invention
Therefore, the application mainly aims to solve the problem that the pressure difference has great fluctuation when the unit is in variable working condition operation, and the change of the ash accumulation degree of the air preheater cannot be accurately judged.
The application provides a visual monitoring method for dust accumulation of an air preheater, which comprises the following steps: step S1: two infrared detection imaging devices are respectively arranged at the cold and hot ends of the primary air side of the air preheater, wherein the observation area of the infrared detection imaging devices is the sector area of the primary air side of the air preheater; step S2: responding to the air preheater running state image captured by the infrared detection imaging device in real time, and performing median filtering pretreatment on the air preheater running state image to obtain a pretreated air preheater running state image; step S3: determining an abnormal area of the preprocessed air preheater running state image based on an improved area growth algorithm, and dividing the abnormal area of the preprocessed air preheater running state image to obtain a characteristic abnormal area, wherein the characteristic abnormal area is an air preheater dust accumulation area with abnormal local temperature; step S4: establishing a two-dimensional coordinate system XOZ plane, wherein an X axis is the central line direction of a fan-shaped area of a primary air bin, a Z axis is the central rotating shaft direction of the air preheater, the origin is the midpoint of the central rotating shaft of the air preheater, and a reference point is the installation position of the infrared detection imaging device; step S5: dividing a plurality of concentric arcs on the air preheater running state image in equal parts according to the proportional relation between the fixed position reference window and the fan-shaped area of the infrared detection imaging device, and determining the coordinates of the characteristic abnormal area based on the proportional relation between the infrared image and the real running of the air preheater.
In some embodiments of the present application, the determining the abnormal area of the pre-processed air preheater operation state image based on the improved region growing algorithm includes: traversing all areas of the preprocessed running state image of the air preheater according to an N multiplied by N sliding matrix, calculating the average value of all pixels in the sliding matrix, and selecting the central point of the area with the largest average value as a seed point, wherein the expression for calculating the average value of all pixels in the sliding matrix is as follows:wherein->To->Is the mean value of the matrix of intermediate pixels, < >>For the pixels within the matrix of pixels,for the size of the sliding matrix +.>The coordinates of the middle pixel point in a pixel coordinate system; starting the region growing based on the determined seed points, and judging whether the absolute value of the difference value between the pixel value of a certain pixel point in the growing region and the pixel value T of the grown region is smaller than a first preset threshold value K or not; if the pixel value of a pixel point in the growing area is equal to that of the grown areaIf the absolute value of the difference value of the pixel value T is smaller than a preset threshold value K, continuing to grow, otherwise stopping growing; when the pixel points grow to the image edge, judging whether the pixel gradient amplitude of a certain pixel point at the image edge is larger than a second preset threshold value or not; if the pixel gradient amplitude of the pixel point at the image edge is larger than the second preset threshold value, the pixel point at the image edge is the edge point.
In some embodiments of the present application, in step S1, the infrared detection imaging device includes an intermediate sleeve, one end of the intermediate sleeve passes through a fixing sleeve and is detachably connected with an end of the fixing sleeve, and the other end of the intermediate sleeve is detachably provided with an angle bracket through a bolt, wherein a first cavity is provided in the angle bracket, and the first cavity is communicated with the interior of the fixing sleeve; the sensor is detachably arranged on the angle bracket, a cooling jacket is sleeved on the outer wall of the sensor, the cooling jacket is clamped on the angle bracket, a second cavity is arranged in the cooling jacket, an open slot is formed in the end part of one side, away from the angle bracket, of the cooling jacket, and the open slot is communicated with the first cavity through the second cavity; and the infrared lens is fixedly arranged on the cooling jacket and is positioned between the open groove and the sensor, so that the air flow in the open groove can purge the infrared lens.
In some embodiments of the present application, in step S1, the infrared detection imaging device further includes a protective head cover sleeved on the cooling jacket, the protective head cover being detachably connected to the intermediate sleeve.
In some embodiments of the present application, in step S1, the infrared detection imaging device further includes a sensor lead connected to the sensor, an end of the sensor lead remote from the sensor passing through a wire sleeve disposed in the intermediate sleeve.
The application provides a visual monitoring method for dust accumulation of an air preheater, which adopts four infrared detection imaging devices to be respectively arranged at the cold and hot ends of the primary air side of the air preheater, and two infrared detection imaging devices are respectively arranged at each end, so that the whole fan-shaped area of the primary air side of the cold and hot ends of the air preheater can be monitored. Image data monitored in real time by the thermal infrared imager is transmitted to a computer through an RJ45 twisted pair, the acquired infrared image is analyzed by applying median filtering pretreatment and an improved region growing algorithm on the computer, and the acquired infrared image is analyzed, so that the real-time dust accumulation condition of the air preheater can be obtained, the accuracy of dust accumulation monitoring of the air preheater is effectively improved, and the guarantee is provided for the stable operation of the air preheater.
Drawings
FIG. 1 is a flow chart of a method for visually monitoring dust accumulation of an air preheater according to an embodiment of the present application;
FIG. 2 is a schematic diagram of a thermal infrared imager according to an embodiment of the present application;
FIG. 3 is a flow chart of a method for visually monitoring the soot deposition of an air preheater according to an embodiment of the present application;
fig. 4 is a schematic diagram illustrating the positioning of an ash deposition area of an ash deposition visualization monitoring method of an air preheater according to an embodiment of the application.
FIG. 5 is an overall schematic diagram of an infrared detection imaging device according to an embodiment of the present application;
FIG. 6 is a schematic diagram of a portion of an infrared detection imaging device according to an embodiment of the application;
FIG. 7 is a partial cross-sectional view of an infrared detection imaging device according to an embodiment of the present application;
wherein the above figures include the following reference numerals:
1. an angle bracket; 101. a first cavity; 2. protecting the head cover; 3. a sensor; 4. a fixed sleeve; 5. a wire sleeve; 6. a sensor lead; 7. an intermediate sleeve; 8. a cooling jacket; 801. a second cavity; 802. an open slot; 9. an infrared lens.
Detailed Description
The application is described in further detail below with reference to the drawings and examples. It is to be understood that the specific embodiments described herein are merely illustrative of the application and are not limiting of the application. It should be noted that, for convenience of description, only the portions related to the present application are shown in the drawings. It should be noted that, without conflict, the embodiments of the present application and features of the embodiments may be combined with each other. The application will be described in detail below with reference to the drawings in connection with embodiments.
Referring to fig. 1, a flowchart of a method for visually monitoring dust accumulation in an air preheater according to the present application is shown.
As shown in fig. 1, in step S1, two infrared detection imaging devices are respectively installed at the cold and hot ends of the primary air side of the air preheater, wherein the observation area of the infrared detection imaging devices is the sector area of the primary air side of the air preheater;
in step S2: responding to the air preheater running state image captured by the infrared detection imaging device in real time, and performing median filtering pretreatment on the air preheater running state image to obtain a pretreated air preheater running state image;
in step S3: determining an abnormal area of the preprocessed air preheater running state image based on an improved area growth algorithm, and dividing the abnormal area of the preprocessed air preheater running state image to obtain a characteristic abnormal area, wherein the characteristic abnormal area is an air preheater dust accumulation area with abnormal local temperature;
in step S4: establishing a two-dimensional coordinate system XOZ plane, wherein an X axis is the central line direction of a fan-shaped area of a primary air bin, a Z axis is the central rotating shaft direction of the air preheater, the origin is the midpoint of the central rotating shaft of the air preheater, and a reference point is the installation position of the infrared detection imaging device;
in step S5: dividing a plurality of concentric arcs on the air preheater running state image in equal parts according to the proportional relation between the fixed position reference window and the fan-shaped area of the infrared detection imaging device, and determining the coordinates of the characteristic abnormal area based on the proportional relation between the infrared image and the real running of the air preheater.
In the method of the embodiment, after the seed points are automatically selected, the acquired running state image of the air preheater is segmented to obtain the characteristic abnormal region, so that the real-time dust accumulation condition of the air preheater can be obtained, the accuracy of dust accumulation monitoring of the air preheater is effectively improved, the stable running of the air preheater is ensured, the radial distance and the axial distance of the dust accumulation part from the midpoint of the air preheater are considered, the three-dimensional coordinates are simplified into two-dimensional coordinates, and the coordinates of the dust accumulation region are determined by utilizing the proportional relation between the infrared image and the real running of the air preheater.
In a specific embodiment, the method for visually monitoring the dust accumulation of the air preheater provided by the application comprises the following steps of:
step 1: two infrared detection imaging devices are respectively arranged at the cold and hot ends of the primary air side of the air preheater, and the installation position can be determined according to the field angle, the focal length and the object distance of the thermal imager. The sector area of the primary air side of the air preheater is the area to be observed by the thermal infrared imager, namely the installation position is required to ensure that the observation area meets the requirements (as shown in figure 2).
Step 2: the infrared detection imaging device captures the running state of the air preheater in real time, the shot infrared image is transmitted to the computer through the RJ45 twisted pair, and the input infrared image is processed on the computer by utilizing an image processing algorithm, specifically as follows:
step 2.1: carrying out median filtering pretreatment on an input infrared image, carrying out statistical sequencing on a rectangular window, and taking the median value of gray values of neighbor pixels in the window to replace the pixel value of a window center point, namely:
in the method, in the process of the application,for median filter function, +.>For median filter function, +.>For the pixel value at the (s, t) position +.>Is the center point at (x, y);
for a size ofRectangular graphic window>The pixel points in the array are ordered, and the gray value of the median pixel point is taken to replace the center point +.>Is a pixel value of (a).
Step 2.2: the region with abnormal characteristics in the infrared image is segmented by an image segmentation algorithm based on the region, namely the region reflecting the dust accumulation of the air preheater, because the temperature distribution of the normal operation of the air preheater is continuous, once the dust accumulation occurs, the local temperature is abnormal, and the region can be segmented by utilizing the characteristic of abnormal temperature.
Step 2.3: when the algorithm is executed, firstly, a pixel point is selected from the area to be grown as a seed point for growth, then, the area around the seed point is grown according to a predefined growth standard, some characteristics of adjacent pixels are compared with the seed pixel, if the growth condition is met, the pixels are combined into the area where the seed pixel is located, the new pixel point is used as the seed point for growth, the process is repeatedly executed until no new pixel point meets the condition, and the growth is stopped, so that a growth area is formed (as shown in fig. 3).
When a plurality of abnormal areas are formed, only one pixel point is added to the area to be grown to serve as a growth seed point. Using oneTraversing all interested areas, calculating the average value of all pixels in the sliding matrix, selecting the center point of the area with the largest average value as a seed point, and realizing the automatic selection of the seed point. The area pixel mean value is calculated as follows:
in the method, in the process of the application,to->Is the mean value of the matrix of intermediate pixels, < >>For pixels in the matrix +.>For the size of the sliding matrix +.>The coordinates of the middle pixel point in a pixel coordinate system;
and after the seed points are determined, starting the region growth, and determining the region growth conditions. Let the region of interest of the image be R, the number of pixel points be n, then the calculation formula of the gray average value m is:
pixel points to be judged in the region of interestComparing with the pixel mean value T of the grown region, if the absolute value of the pixel difference value is smaller than the threshold value K, the growth condition is satisfied, < ->Continuing to grow as a new seed point, otherwise, stopping growing:
when the seed point grows to the edge, the gray value of the edge is greatly changed, and if the seed point grows continuously according to the growth condition, over-segmentation or wrong segmentation can be caused. To avoid this, the present application employs a gradient-based edge detection operator to detect edges. Since the edge gray value varies greatly, the gradient amplitude of the pixel at the edge is large, and if the gradient amplitude is larger than a predetermined threshold value, the point is determined as an edge point. The gradient of the pixel points in the image is as follows:
in the method, in the process of the application,is a pixel point in the infrared image, < >>Is the directional derivative in the x direction of the pixel, < >>Is the directional derivative in the y direction of the pixel, < >>、/>The unit vectors in the x, y directions, respectively.
The magnitude of the gradient is defined asThe method comprises the following steps:
the edge point determination condition is:
in the method, in the process of the application,for the gradient magnitude of the current seed point, +.>Gradient magnitude for the previous seed point, +.>Is a threshold value.
After the target area is determined according to the image segmentation algorithm, the accurate position of the target area is determined by using the gray area positioning algorithm (as shown in fig. 4).
Step 3: the abnormal region segmented from the infrared image can be used for establishing a radial and axial two-dimensional coordinate system XOZ plane by using the midpoint of the central rotating shaft of the air preheater as an origin, wherein the radial direction is the X-axis direction, the axial direction is the Z-axis direction, and the central line of the fan-shaped region of the primary air bin is set as the X-axis.
Step 4: and equally dividing a plurality of concentric arcs on the infrared image according to the proportional relation between the reference window at the fixed position of the thermal infrared imager and the fan-shaped area. The concentric arc line is divided and the X and Z axes are determined, so that the gray deposition area can only need to measure the coordinates of the central rotating shaft in the XZ two directions, and the three-dimensional space coordinates are converted into two-dimensional plane coordinates by utilizing the self-rotation characteristic of the air preheater.
Step 5: and determining the coordinates of the dust accumulation area by utilizing the proportional relation between the infrared image and the real operation of the air preheater.
Referring to fig. 5-7, an infrared detection imaging device provided by the present application includes: the middle sleeve 7, one end of the middle sleeve 7 passes through the fixed sleeve 4 to be detachably connected with the end part of the fixed sleeve 4, the other end of the middle sleeve 7 is detachably provided with the angle bracket 1 through a bolt, wherein a first cavity 101 is arranged in the angle bracket 1, and the first cavity 101 is communicated with the inside of the fixed sleeve 4; the sensor 3 is detachably arranged on the angle bracket 1, a cooling jacket 8 is sleeved on the outer wall of the sensor 3, the cooling jacket 8 is clamped on the angle bracket 1, a second cavity 801 is arranged in the cooling jacket 8, an open slot 802 is formed in the end part of one side, away from the angle bracket 1, of the cooling jacket 8, and the open slot 802 is communicated with the first cavity 101 through the second cavity 801; the infrared lens 9 is fixedly arranged on the cooling jacket 8, and the infrared lens 9 is positioned between the open groove 802 and the sensor 3, so that the air flow in the open groove 802 can purge the infrared lens 9.
By applying the technical scheme of the embodiment, the sensor 3 is fixedly arranged on the angle bracket 1, so that the vertical included angle between the sensor 3 and the wall of the air preheater can be reduced, the installation is convenient, and the visual range of the sensor 3 can be adjusted by rotating the middle sleeve 7 arranged in the fixed sleeve 4. And the outside cover at sensor 3 is equipped with cooling jacket 8, and the second cavity 801 in the cooling jacket 8 communicates with the first cavity 101 in the angle support 1 for the air current can flow in from the second cavity 801, from the purpose that realizes cooling sensor 3.
The infrared lens 9 is fixedly installed on the cooling jacket 8, so that the sensor 3 can directly measure the external temperature through the infrared lens 9 and is thoroughly isolated from external air, the infrared lens 9 is positioned between the open slot 802 and the sensor 3, the open slot 802 is extended from the cooling jacket 8, cooling air flows out of the open slot 802 and finally flows to the outside, the air flow in the open slot 802 can continuously blow the infrared lens 9, dust accumulation is avoided, and self cleaning is realized.
In some alternative embodiments, the apparatus further comprises a protective hood 2 fitted over the cooling jacket 8, the protective hood 2 being detachably connected to the intermediate sleeve 7. By providing a protective hood 2, heat flow can be prevented from directly impinging on the sensor 3, reducing the heat transfer rate.
In some alternative embodiments, the device further comprises a sensor lead 6 connected to the sensor 3, the end of the sensor lead 6 remote from the sensor 3 passing through a wire sleeve 5 arranged in an intermediate sleeve 7.
What has been described above is merely some embodiments of the present application. It will be apparent to those skilled in the art that various modifications and improvements can be made without departing from the spirit of the application.

Claims (5)

1. The visual monitoring method for the dust deposit of the air preheater is characterized by comprising the following steps of:
step S1: two infrared detection imaging devices are respectively arranged at the cold and hot ends of the primary air side of the air preheater, wherein the observation area of the infrared detection imaging devices is the sector area of the primary air side of the air preheater;
step S2: responding to the air preheater running state image captured by the infrared detection imaging device in real time, and performing median filtering pretreatment on the air preheater running state image to obtain a pretreated air preheater running state image;
step S3: determining an abnormal area of the preprocessed air preheater running state image based on an improved area growth algorithm, and dividing the abnormal area of the preprocessed air preheater running state image to obtain a characteristic abnormal area, wherein the characteristic abnormal area is an air preheater dust accumulation area with abnormal local temperature;
step S4: establishing a two-dimensional coordinate system XOZ plane, wherein an X axis is the central line direction of a fan-shaped area of a primary air bin, a Z axis is the central rotating shaft direction of the air preheater, the origin is the midpoint of the central rotating shaft of the air preheater, and a reference point is the installation position of the infrared detection imaging device;
step S5: dividing a plurality of concentric arcs on the air preheater running state image in equal parts according to the proportional relation between the fixed position reference window and the fan-shaped area of the infrared detection imaging device, and determining the coordinates of the characteristic abnormal area based on the proportional relation between the infrared image and the real running of the air preheater.
2. The method for visually monitoring soot deposition of an air preheater according to claim 1, wherein the determining an abnormal area of the preprocessed air preheater operation state image based on the improved region growing algorithm comprises:
traversing all areas of the preprocessed running state image of the air preheater according to an N multiplied by N sliding matrix, calculating the average value of all pixels in the sliding matrix, and selecting the central point of the area with the largest average value as a seed point, wherein the expression for calculating the average value of all pixels in the sliding matrix is as follows:
in the method, in the process of the application,to->Is the mean value of the matrix of intermediate pixels, < >>For pixels in the matrix +.>For the size of the sliding matrix +.>The coordinates of the middle pixel point in a pixel coordinate system;
starting the region growing based on the determined seed points, and judging whether the absolute value of the difference value between the pixel value of a certain pixel point in the growing region and the pixel value T of the grown region is smaller than a first preset threshold value K or not;
if the absolute value of the difference value between the pixel value of a certain pixel point in the growing area and the pixel value T of the grown area is smaller than a preset threshold value K, continuing growing, otherwise stopping growing;
when the pixel points grow to the image edge, judging whether the pixel gradient amplitude of a certain pixel point at the image edge is larger than a second preset threshold value or not;
if the pixel gradient amplitude of the pixel point at the image edge is larger than the second preset threshold value, the pixel point at the image edge is the edge point.
3. The visual monitoring method of the dust accumulation of the air preheater according to claim 1, wherein in the step S1, the infrared detection imaging device comprises an intermediate sleeve (7), one end of the intermediate sleeve (7) penetrates through a fixed sleeve (4) to be detachably connected with the end part of the fixed sleeve (4), the other end of the intermediate sleeve (7) is detachably provided with an angle bracket (1) through a bolt, wherein a first cavity (101) is arranged inside the angle bracket (1), and the first cavity (101) is communicated with the inside of the fixed sleeve (4);
the sensor (3) is detachably arranged on the angle bracket (1), a cooling jacket (8) is sleeved on the outer wall of the sensor (3), the cooling jacket (8) is clamped on the angle bracket (1), a second cavity (801) is arranged in the cooling jacket (8), an open slot (802) is formed in the end part, away from one side of the angle bracket (1), of the cooling jacket (8), and the open slot (802) is communicated with the first cavity (101) through the second cavity (801); and
an infrared lens (9) fixedly mounted on the cooling jacket (8), wherein the infrared lens (9) is positioned between the open groove (802) and the sensor (3), so that the air flow in the open groove (802) can purge the infrared lens (9).
4. A method of visual monitoring of soot deposition on an air preheater according to claim 3, wherein in step S1, the infrared detection imaging device further comprises a protective head cover (2) fitted over the cooling jacket (8), the protective head cover (2) being detachably connected to the intermediate sleeve (7).
5. A method according to claim 3, characterized in that in step S1 the infrared detection imaging device further comprises a sensor lead (6) connected to the sensor (3), the end of the sensor lead (6) remote from the sensor (3) passing through a wire sleeve (5) arranged in the intermediate sleeve (7).
CN202111196087.0A 2021-10-14 2021-10-14 Visual monitoring method for dust deposit of air preheater Active CN114018982B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202111196087.0A CN114018982B (en) 2021-10-14 2021-10-14 Visual monitoring method for dust deposit of air preheater

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202111196087.0A CN114018982B (en) 2021-10-14 2021-10-14 Visual monitoring method for dust deposit of air preheater

Publications (2)

Publication Number Publication Date
CN114018982A CN114018982A (en) 2022-02-08
CN114018982B true CN114018982B (en) 2023-11-07

Family

ID=80056120

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202111196087.0A Active CN114018982B (en) 2021-10-14 2021-10-14 Visual monitoring method for dust deposit of air preheater

Country Status (1)

Country Link
CN (1) CN114018982B (en)

Citations (15)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH1054532A (en) * 1996-08-12 1998-02-24 Kubota Corp Combustion control method of refuse incinerator
JP2002079228A (en) * 2000-06-21 2002-03-19 Eighteen Partners:Kk Waste treatment system and method for carbonizing waste
WO2005031323A1 (en) * 2003-09-29 2005-04-07 Commonwealth Scientific And Industrial Research Organisation An infrared detection apparatus
WO2014173012A1 (en) * 2013-04-24 2014-10-30 广州广电运通金融电子股份有限公司 Ash deposition detection method and system in financial paper recognition module
CN107505546A (en) * 2017-08-25 2017-12-22 国家电网公司 A kind of method that corona discharge is monitored using ultraviolet imager
CN108875719A (en) * 2018-09-25 2018-11-23 浙江浙能兴源节能科技有限公司 Air cooler dust stratification state perception system and calculation method based on deep learning and infrared image identification
JP6446733B1 (en) * 2018-05-30 2019-01-09 三菱重工環境・化学エンジニアリング株式会社 Gas swirl state determination system and gasification melting furnace
KR20190004074A (en) * 2017-07-03 2019-01-11 엘지전자 주식회사 air conditioner and operating method thereof
CN109442469A (en) * 2018-11-06 2019-03-08 国网江西省电力有限公司电力科学研究院 A kind of thermal power plant's air preheater visualization status monitoring device and method
JP2019134316A (en) * 2018-01-31 2019-08-08 三菱日立パワーシステムズ株式会社 Control device, boiler, monitoring image acquisition method of boiler and monitoring image acquisition program of boiler
CN110595973A (en) * 2019-10-22 2019-12-20 中国矿业大学(北京) Mine dust monitoring method based on image
JP2020042468A (en) * 2018-09-10 2020-03-19 三菱重工業株式会社 Image feature extraction method and image feature extraction device
CN111402249A (en) * 2020-03-24 2020-07-10 东方电气集团东方锅炉股份有限公司 Image evolution analysis method based on deep learning
CN112101365A (en) * 2020-09-10 2020-12-18 国网辽宁省电力有限公司电力科学研究院 Power equipment key feature extraction method and system based on infrared thermal image processing
CN112288761A (en) * 2020-07-07 2021-01-29 国网江苏省电力有限公司常州供电分公司 Abnormal heating power equipment detection method and device and readable storage medium

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102005041004A1 (en) * 2005-08-29 2007-03-01 Cmv Systems Gmbh & Co.Kg Monitoring procedure for formation of deposits in combustion chamber, involves comparing predetermined surface temperature and thickness of combustion chamber walls with wall surface temperature and thickness measured using infrared cameras
CN104200566B (en) * 2014-09-11 2018-04-20 广州广电运通金融电子股份有限公司 Banknote recognition methods and cleaning-sorting machine under the conditions of a kind of dust stratification based on cleaning-sorting machine

Patent Citations (15)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH1054532A (en) * 1996-08-12 1998-02-24 Kubota Corp Combustion control method of refuse incinerator
JP2002079228A (en) * 2000-06-21 2002-03-19 Eighteen Partners:Kk Waste treatment system and method for carbonizing waste
WO2005031323A1 (en) * 2003-09-29 2005-04-07 Commonwealth Scientific And Industrial Research Organisation An infrared detection apparatus
WO2014173012A1 (en) * 2013-04-24 2014-10-30 广州广电运通金融电子股份有限公司 Ash deposition detection method and system in financial paper recognition module
KR20190004074A (en) * 2017-07-03 2019-01-11 엘지전자 주식회사 air conditioner and operating method thereof
CN107505546A (en) * 2017-08-25 2017-12-22 国家电网公司 A kind of method that corona discharge is monitored using ultraviolet imager
JP2019134316A (en) * 2018-01-31 2019-08-08 三菱日立パワーシステムズ株式会社 Control device, boiler, monitoring image acquisition method of boiler and monitoring image acquisition program of boiler
JP6446733B1 (en) * 2018-05-30 2019-01-09 三菱重工環境・化学エンジニアリング株式会社 Gas swirl state determination system and gasification melting furnace
JP2020042468A (en) * 2018-09-10 2020-03-19 三菱重工業株式会社 Image feature extraction method and image feature extraction device
CN108875719A (en) * 2018-09-25 2018-11-23 浙江浙能兴源节能科技有限公司 Air cooler dust stratification state perception system and calculation method based on deep learning and infrared image identification
CN109442469A (en) * 2018-11-06 2019-03-08 国网江西省电力有限公司电力科学研究院 A kind of thermal power plant's air preheater visualization status monitoring device and method
CN110595973A (en) * 2019-10-22 2019-12-20 中国矿业大学(北京) Mine dust monitoring method based on image
CN111402249A (en) * 2020-03-24 2020-07-10 东方电气集团东方锅炉股份有限公司 Image evolution analysis method based on deep learning
CN112288761A (en) * 2020-07-07 2021-01-29 国网江苏省电力有限公司常州供电分公司 Abnormal heating power equipment detection method and device and readable storage medium
CN112101365A (en) * 2020-09-10 2020-12-18 国网辽宁省电力有限公司电力科学研究院 Power equipment key feature extraction method and system based on infrared thermal image processing

Non-Patent Citations (5)

* Cited by examiner, † Cited by third party
Title
Zhilong Cheng,et al .Improvement of heat pattern and sinter strength at high charcoal proportion by applying ultra-lean gaseous fuel injection in iron ore sintering process.《Journal of Cleaner Production》.2017,第161卷1374-1384. *
基于区域生长的蜂窝积冰红外图像检测;李宝磊等;《智能计算机与应用》;第10卷(第4期);186-189 *
基于温度场分布图的空预器热点检测系统研究;李兵;《信息科技》(第2期);全文 *
基于红外图像的空气预热器运行状态监控与分析系统;卞栋栋等;《浙江省电力学会2009年度优秀论文集》;181-185 *
空气预热器灰污监测模型的计算机仿真;谢婷;《合肥学院学报(自然科学版)》;第24卷(第2期);32-36 *

Also Published As

Publication number Publication date
CN114018982A (en) 2022-02-08

Similar Documents

Publication Publication Date Title
US20080101683A1 (en) System and method of evaluating uncoated turbine engine components
CN109632103B (en) High-altitude building temperature distribution and surface crack remote monitoring system and monitoring method
CA2799869C (en) System and method for determining location data for pipes in a steam generator
CN112595244B (en) Pipeline quality detection device and method based on laser and industrial camera
US10254193B2 (en) Systems and methods for optical scanning of fluid transport pipelines
US7607825B2 (en) Method and apparatus for monitoring the formation of deposits in furnaces
CN114018982B (en) Visual monitoring method for dust deposit of air preheater
CN205603619U (en) Blast furnace charge level radar scan 3D image device and monitored control system thereof
CN101441119B (en) High temperature solid surface long term accurate temperature measuring system in complicated environment
CN110568014A (en) Intelligent accumulated dust sampling device and method for online measurement of effective thermal conductivity of accumulated dust
US9832396B2 (en) Composite image processing for LWIR images using geometric features
CN108256166A (en) A kind of data processing method for thermo-mapping technique
CN109932282A (en) The online visual monitoring system and method for high-temperature slag
US10126175B2 (en) Long wave infrared sensing for turbomachine
CN111120988A (en) Boiler heating surface pipe wall overtemperature early warning method based on hearth temperature field distribution
CN101664794A (en) Continuous casting two cold closed chamber casting blank surface temperature field measuring device
CN107356200B (en) Method and system for measuring slag falling in pulverized coal boiler based on slag block track
WO2015195055A1 (en) Apparatus and method for non-contact temperature measurement with a visible light camera
CN112964368B (en) Turbine blade radiation temperature measurement correction method
CN2634449Y (en) Temperature detector
CN212207082U (en) Front-end imaging unit and multispectral monitoring system
CN115234845A (en) Oil-gas pipeline inner wall defect image visual detection method based on projection model
Schausberger et al. Vision-based material tracking in heavy-plate rolling
CN207763832U (en) A kind of infrared remote sensing temperature monitoring and analytical equipment
CN113409256B (en) Method for detecting axial dimension of pipeline corrugated compensator

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
GR01 Patent grant
GR01 Patent grant