EP1741068B1 - Device for monitoring and controlling or regulating a machine - Google Patents
Device for monitoring and controlling or regulating a machine Download PDFInfo
- Publication number
- EP1741068B1 EP1741068B1 EP05779899A EP05779899A EP1741068B1 EP 1741068 B1 EP1741068 B1 EP 1741068B1 EP 05779899 A EP05779899 A EP 05779899A EP 05779899 A EP05779899 A EP 05779899A EP 1741068 B1 EP1741068 B1 EP 1741068B1
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- EP
- European Patent Office
- Prior art keywords
- sensor
- sensors
- mould
- data
- machine
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
- B28B17/0063—Control arrangements
- B28B17/0081—Process control
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/08—Producing shaped prefabricated articles from the material by vibrating or jolting
- B28B1/087—Producing shaped prefabricated articles from the material by vibrating or jolting by means acting on the mould ; Fixation thereof to the mould
- B28B1/0873—Producing shaped prefabricated articles from the material by vibrating or jolting by means acting on the mould ; Fixation thereof to the mould the mould being placed on vibrating or jolting supports, e.g. moulding tables
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/02—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
- B28B3/022—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form combined with vibrating or jolting
Definitions
- the invention relates to a device for monitoring and control of a machine.
- a method for controlling the effect of vibrations on the shaping and compaction of concrete products made in shock vibration finishers.
- measured values of motion variables are detected which correlate with the degree of compaction and / or the compaction time and are recorded on the vibratory paver.
- the method makes it possible to compare nominal values and actual values recorded at reference points with each other and, if necessary, to detect deviations and, if necessary, to influence the corresponding quantities of motion.
- the detection takes place via acceleration sensors and a measured value processing assigned to them.
- a concrete compacting arrangement which comprises vibrating units, each of which generates a signal corresponding to a vibration generated by the vibration generating means on the tray.
- This signal is passed on to a control or regulation, via which a frequency converter is controlled.
- it is provided to connect the individual controllers to one another via data lines in order to enable a mutual exchange of information, wherein it is additionally proposed to connect to the data line a master computer via which each individual controller can be centrally controlled.
- a device for monitoring and control of a machine with at least two sensors for detecting measured variables and with an electronic control circuit for evaluating the measured variables detected and appropriate control or control of machine components known, by which the measured variables can be influenced, wherein between the sensors and the electronic control circuit data via transmission and / or receiving devices are wirelessly interchangeable.
- the invention has for its object to develop a device for monitoring and control or regulation of a machine which has a suitable for harsh environmental conditions data acquisition and is also insensitive to shocks and freely positionable.
- data can be interchanged wirelessly via a radio link between the sensors and an electronic control loop, which forms an evaluation and control unit or control unit, via transmission and / or reception devices.
- the data include measured variables, such as vibration frequency, vibration amplitude, vibration duration or pressing pressure, with which the upper mold part acts on the lower mold part.
- setting of the batch such as the filling quantity, the moisture content or the proportion of additives, are also recorded as data in a block forming machine. Due to the inventive design of the device, it is possible to dispense with data lines which are highly susceptible to failure under harsh conditions, for example in stone making and their pre-admission is particularly problematic especially to a frequently changing component, for example a molding device.
- sensors designed for radio data transmission is also advantageous in particular with regard to a component which has to be replaced regularly, for example a forming device, since the sensor can also be used outside the forming device for logistical purposes, for example for detecting the storage location of the forming device , Such a sensor can already during production the mold device for production control or production monitoring or manufacturing documentation are used.
- the invention further provides for the sensor to be equipped with its own power supply in order thereby to be able to dispense with the supply of energy and to eliminate another potential source of interference and to simplify handling.
- the invention provides for equipping the sensor with a data memory with which data determined by the respective sensor itself and / or data determined by another sensor can be stored.
- a redundant data storage is possible.
- the sensor it is also provided to equip the sensor with a processor, which carries out the processing of data, which were determined by the respective sensor itself and / or were determined by another sensor.
- a processor which carries out the processing of data, which were determined by the respective sensor itself and / or were determined by another sensor.
- Such equipment of the sensors allows pre-processing of data, for example, to reduce amounts of data that must be forwarded.
- the senor has its own energy source, which is designed in particular as a rechargeable battery.
- a rechargeable battery In such a structure can be made of proven standard components, which have long lifetimes.
- the invention provides to use a working according to the Faradey principle generator, which comprises a free-running in a cylinder piston.
- a Faradey principle generator which comprises a free-running in a cylinder piston.
- the invention provides to align the cylinder with the free-running piston with its longitudinal axis in the prevailing on the sensor main vibration direction. As a result, the available vibration energy can be optimally utilized.
- a particular embodiment of the invention provides for the orientation of the cylinder in space to be carried out automatically and in particular under inertia.
- a sensor with such a generator adapts itself automatically to the ambient conditions at the installation site, so that incorrect installation is impossible.
- the invention provides, the power source, in particular a battery contactless, in particular to load inductively. This makes it possible to load a sensor associated with the shaping device outside a block forming machine, for example in a high-bay warehouse or during transport with a forklift.
- an exchange of data and in particular an exchange of own and third-party data is provided among the sensors. This makes it possible to form one or more radio chains for data forwarding.
- the invention provides for using a sensor which sets its transmission power to one or more of the neighboring sensors achievable with the lowest transmission power in order to load the energy source as little as possible.
- the processor arranged in the sensor, to carry out a check of the data received from a second sensor on the basis of own data and / or on the basis of the data received from a third sensor and to report the result.
- the invention provides for using sensors which enable non-contact measurement on the basis of received or transmitted and received beams or waves.
- the arrangement of a sensor on or in the molding device can be dispensed with, so that it is not necessary to retrofit older molding devices.
- the invention makes it possible to orient the control of the stone forming machine to the conditions actually prevailing on the molding device and thus optimally treat each stone set in the stone forming machine. This makes it possible, in particular, when starting a stone forming machine or changes in the behavior or the composition of the mixture, a to produce consistent quality. Characteristics such as bending, tension, frequency or acceleration of the shaping device and / or the mixture can be included in the regulation or control of the block making machine, which then cause, for example, a change in the vibration frequency or the vibration duration or the pressure with which the block forming machine acting on the mold device.
- the wireless exchange of measurement and / or control data can eliminate costly and annoying cabling on the block making machine or the forming device.
- the arrangement of a sensor in the molding device makes it possible to attach the sensor protected and unmistakably assigned to a particular mold device. Furthermore, in such housing of the sensor, a mold change is not undesirably complicated.
- the invention provides for the sensor to be arranged on the block forming machine separately from the forming device, wherein the sensor performs a non-contact measurement of the observed characteristic of the forming device. With a device of this kind, it is possible to control the block forming machine based on characteristics of the shaping device even when conventional shaping devices are used. Depending on the number of mold devices used, it is therefore only necessary to retrofit a sensor per block forming machine.
- the invention provides for the use of the device also in vehicles, in particular to monitor the life of safety-related components and / or to document their loads. Since safety-relevant components are often subject to vibration loads and a wiring of safety-related components is also often associated with great difficulties, allows Device according to the invention here an uncomplicated and easy to retrofit control option.
- the spectrum of possible reactions to the evaluation of the measured values ranges from the control of a warning lamp to the controlling intervention in machine components, such as the control engineering avoidance of load peaks.
- at least two sensors are used on different components in order to be able to reliably diagnose incorrect measurements or total failures.
- machine components such as vibrators, hydraulic cylinders, pneumatic cylinders, dosing, mixers, humidifiers for the mixture, dryers for the mixture and the actuators described below are understood.
- FIG. 1 a block making machine 1 of a block making machine park M with a forming device 2 is shown.
- the molding device 2 consists of a mold base 3 and a mold top 4.
- the mold top 4 is divided to illustrate the sequence of movement and shown in two different positions.
- the mold base 3 which may be constructed in several parts, for example from a mold frame and a mold insert held therein according to an embodiment variant, not shown, lies on a mold base 8.
- the mold support 8 in turn is mounted on a vibrating table 9, via which vibrations in the known manner Mold base 3 can be introduced.
- a device V comprises an electronic control device 11 with a transmitting and receiving device 12 for exchanging data with sensors 13 and 14.
- the sensor 13 is arranged in the pressure plate 5 of the upper mold part 4 and the sensor 14 is located in the lower mold part 3. Die von The measured values determined by the sensors 13 and 14 are transmitted by the transmitting and receiving devices 15 or 16 of the sensors 13 and 14 to the electronic control device 11 via the transmitting and receiving device 12.
- a sensor 17 is connected to the electronic control circuit 11, with which, for example, the temperature of the batch 6 and the vibration of the lower mold part 3 can be detected by means of a remote measurement.
- a sensor 14 is shown in a schematic view.
- the sensor 14 is arranged in a housing G and comprises a sensor 18 with which, for example, motion variables such as vibration frequency and vibration amplitude are detected.
- at least one further sensor is provided by which, for example, a temperature is detected.
- the sensor 18 is supplied with power by a power source 19, which the sensor 18 also forwards to a downstream processor 20, a downstream data memory 21 and a downstream transmitting and receiving device 16.
- the components 18, 20, 21 and 16 are also interconnected by means of a data bus D.
- the running as a rechargeable battery 22 Power source 19 is in electrical communication with a generator 23.
- the generator 23 is disposed within the housing G of the sensor 14 and operates on the Faraday principle.
- the generator 23 comprises a coil 24 with a longitudinal axis L, which is designed as a cylinder 25, in which a magnet 26 in the direction of arrows x and x 'to generate electricity back and forth is movable.
- the reciprocation of the magnet 26 is caused by the shaking of the former in which the sensor 14 is installed, for example.
- the vibrations there are also used to generate energy.
- the generator or the generator and the energy source form a separate from the sensor power module with its own housing, which is connectable to the sensor.
- This modular design then also allows the connection of several energy modules with a sensor, provided that it has an increased energy demand or a redundant power supply is desired. Alternatively, the supply of several different or the same sensors is provided by an energy module.
- FIG. 2 schematically illustrates a radio chain 27 constructed with a device V, which is constructed by sensors S1 to S4 to form an electronic control circuit 11 or from the electronic control circuit 11 to the sensors S1 to S4.
- the electronic control circuit 11 sends its information 28 to all sensors S1 to S4, since it has sufficient transmission energy.
- the individual sensors S1 to S4 transmit their information 29 only to the nearest and second closest to the electronic control circuit 11 Sensor.
- the sensor S4 transmits its information only to the sensors S3 and S2 and not to the remote sensor S1 or directly to the electronic control circuit 11. According to the invention, it is provided to either define the neighborhood relationships between the sensors or a dynamic one Allow process which also responds to transient sources of interference.
- a device V which comprises two radio chains 27, which are each constructed of sensors S1 and S2 or S3 and S4 to an electronic control circuit 11.
- FIG. 5 a section of a molding device 2 is shown schematically. From the mold 2, a mold base 3 and a mold top 4 can be seen.
- the two mold parts 3 and 4 show exemplary mounting options for sensors 13 and 14.
- the sensor 13 is poured into a recess 31 in an elastic mass 31.
- the electronic control circuit 11, to which the sensor 13 transmits its data is programmed in such a way that during the evaluation characteristic values which describe the elastic mounting are taken into consideration.
- the sensor 14 is mounted in a recess 32 in the lower mold part 3, wherein the sensor 14 is held for this purpose in a cage 33 by struts 34.
- the cage 33 is intended to be screwed into the recess 32, pressed or glued.
- the struts 34 the sensor 14 is protected from extreme loads. This type of storage can also be taken into account via parameters of the electronic control circuit.
- FIG. 6a is a plan view of a mold base 3 is shown, which has mold cavities 7, in each of which a core 35 is arranged.
- the cores 35 are clamped by four or three wire ropes 36 to sheets 37 of the mold part 3.
- FIG. 6b is the left part of the FIG. 6a shown in a sectional side view.
- an actuator 38 can be seen in detail, which applies over the wire 36 different tensile forces on the core 35.
- the actuator 38 is controlled or regulated by an electronic control unit 11 which, inter alia, receives radio signals from sensors 13 and 14 which are positioned in the mold frame 39 of the mold bottom part 3 and in the core 35 of the mold bottom part 3.
- the electronic control unit 11 carries out an evaluation of the movement quantities transmitted by the sensors 13 and 14, for example, and calculates control or regulating commands for the actuators 38, which are transmitted to the actuators 38 by wire or wireless.
- the clamping forces are generated pneumatically or hydraulically.
- the use of an electric motor with reduction gear is also provided, which is associated with a generator for generating energy from kinetic energy of the lower mold part according to a further embodiment variant.
- the use of tie rods for fixing the core is provided.
- FIG. 7 a detail of a further mold part 3 is shown, which has a mold cavity 7, in which a core 35 is arranged. Between a core holder 40 and a core plate 41 filled with a filler 42 cavity 43 is filled, in which a sensor 13 is embedded.
- the filler 42 which is designed for example as a plastic or as a polymer concrete, protects the sensor 13 effective against environmental influences.
- the sensor 13 is connected to other sensors and / or with an electronic control device, not shown in connection.
- FIG. 8 is a section of a forming device 2 is shown in a sectional side view.
- a mold base 8 On a mold base 8 is a mold base 2, of which a mold cavity 7 is visible.
- a mold top 4 acts with a pressure plate 5 on a mixture not shown, which is located in the mold cavity 7.
- the pressure plate 5 is suspended by a pneumatically or hydraulically actuated bellows 44 movable on a support plate 45, which in turn is welded to a stamp tube 46.
- a sensor 13 is arranged in the lower mold part 3
- a sensor 14 is arranged on the pressure plate 5
- a sensor 17 is arranged on the support plate 45.
- a section of a mold part 3 is shown, which includes a mold frame 47 and a mold insert 48 mounted therein.
- the lower mold part 3 is equipped with at least two sensors 13, 14, which are distributed on the mold frame 47 and the mold insert 48.
- a control or control of an actuator 38 which influences the damping between the mold frame 47 and the mold insert 48, by means of measured variables, which are transmitted by the sensors 13, 14 by radio to an electronic control device, not shown.
- the invention is not limited to illustrated or described embodiments. Rather, it includes developments of the invention within the scope of the patent claims.
- the invention provides also a bidirectional communication between the electronic control device and the sensors.
- the device according to the invention is also intended for use in a machine park, which consists of at least one stone forming machine and at least one stone mold.
- the vibration meters or sensors may be attached to the individual modules of the molding device, such as mold bottom or top mold but also on assemblies of the mold base or mold top such as cores, partitions or mold inserts or stamp plates. Furthermore, the attachment of sensors to components of the stone forming machine is provided, which are adjacent to the molding device. Furthermore, it is provided to regulate at least one setting of the brick forming machine and at least one setting of the batch by means of the electronic control loop.
- the electronic control loop can be formed by one or more special processors or by a computer with special software, wherein the electronic control circuit controls and / or control signals and / or switching signals are passed to corresponding actuators or their associated controls.
- the vibration meter or sensor serves to analyze and evaluate the shaping device in special test setups.
- the vibration meter or sensor serves to detect further values in the stone manufacturing process, such as Number of cycles and cycle times.
- the vibration meter or sensor is used to adapt the Rüttelparameter to the vibration behavior of the molding device to selectively reach the time of vibration overlay of vibrating and forming device and to achieve a maximum of compaction with a minimum of energy introduced.
- the regulation according to the invention makes it possible to avoid uncontrolled oscillations and to selectively control or adapt the amplitude and frequency.
- sensors are provided which allow automated leveling of the components of the molding device or associated machine parts.
- monitoring can relate to the entire block forming machine and in particular to the machine frame, machine foundation and machine components such as bear plate, filling system, vibrating table, etc.
- the measurement of the degree of moisture of the concrete quantity and / or the temperature of the concrete quantity is also provided in order to derive therefrom optimal parameters for vibrating energy and vibrating times.
- vibration sensors or frequency sensors or sensors are grouped together or have each other monitored.
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- Engineering & Computer Science (AREA)
- Automation & Control Theory (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Press-Shaping Or Shaping Using Conveyers (AREA)
- Arrangements For Transmission Of Measured Signals (AREA)
- Control Of Electric Motors In General (AREA)
- Jib Cranes (AREA)
- Lighting Device Outwards From Vehicle And Optical Signal (AREA)
- On-Site Construction Work That Accompanies The Preparation And Application Of Concrete (AREA)
- Testing Of Engines (AREA)
Abstract
Description
Die Erfindung betrifft eine Vorrichtung zur Überwachung und Steuerung bzw. Regelung einer Maschine.The invention relates to a device for monitoring and control of a machine.
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Die aus dem Stand der Technik bekannten Lösungen bieten regelmäßig nur Teillösungen an, welche insbesondere im Hinblick auf die Datenübertragung störanfällig sind.The known from the prior art solutions regularly offer only partial solutions, which are prone to failure in particular with regard to the data transmission.
Der Erfindung liegt die Aufgabe zugrunde, eine Vorrichtung zur Überwachung und Steuerung bzw. Regelung einer Maschine zu entwickeln, welche über eine für harte Umgebungsbedingungen geeignete Datenerfassung verfügt und die auch unempfindlich gegen Erschütterungen und frei positionierbar ist.The invention has for its object to develop a device for monitoring and control or regulation of a machine which has a suitable for harsh environmental conditions data acquisition and is also insensitive to shocks and freely positionable.
Diese Aufgabe wird in Verbindung mit dem Oberbegriff des Anspruchs 1 erfindungsgemäß durch die kennzeichnenden Merkmale des Anspruchs 1 gelöst. Durch die in den Unteransprüchen genannten Merkmale sind vorteilhafte Ausführungen und Weiterbildungen der Erfindung möglich.This object is achieved in connection with the preamble of claim 1 according to the invention by the characterizing features of claim 1. The features mentioned in the dependent claims advantageous embodiments and modifications of the invention are possible.
Bei der erfindungsgemäßen Vorrichtung sind zwischen den Sensoren und einem elektronischen Regelkreis, welcher eine Auswert- und Regel- bzw. Steuereinheit bildet, Daten über Sende- und/oder Empfangseinrichtungen drahtlos über eine Funkverbindung austauschbar. Die Daten umfassen Messgrößen, wie zum Beispiel Rüttelfrequenz, Rüttelamplitude, Rütteldauer oder Pressdruck, mit welchem das Formoberteil auf das Formunterteil wirkt. Als Daten werden bei einer Steinformmaschine ggf. auch Einstellung des Gemenges, wie beispielsweise die Füllmenge, die Feuchtigkeit oder der Anteil von Zusatzstoffen erfasst. Durch die erfindungsgemäße Ausgestaltung der Vorrichtung ist es möglich, auf Datenleitungen zu verzichten, welche unter rauen Bedingungen, beispielsweise bei der Steinherstellung, höchst störungsanfällig sind und deren Heranführung insbesondere an ein oft zu wechselndes Bauteil, zum Beispiel eine Formeinrichtung, höchst problematisch ist. Die Verwendung von für den Datenfunk konzipierten Sensoren ist insbesondere auch bezüglich eines Bauteils, welches regelmäßig gewechselt werden muss, beispielsweise einer Formeinrichtung, vorteilhaft, da der Sensor auch außerhalb der Formeinrichtung für logistische Zwecke, beispielsweise für die Erfassung des Lagerortes der Formeinrichtung, Verwendung finden kann. Ein derartiger Sensor kann bereits bei der Herstellung der Formeinrichtung zur Fertigungssteuerung bzw. Fertigungsüberwachung bzw. Fertigungsdokumentation eingesetzt werden.In the device according to the invention, data can be interchanged wirelessly via a radio link between the sensors and an electronic control loop, which forms an evaluation and control unit or control unit, via transmission and / or reception devices. The data include measured variables, such as vibration frequency, vibration amplitude, vibration duration or pressing pressure, with which the upper mold part acts on the lower mold part. If necessary, setting of the batch, such as the filling quantity, the moisture content or the proportion of additives, are also recorded as data in a block forming machine. Due to the inventive design of the device, it is possible to dispense with data lines which are highly susceptible to failure under harsh conditions, for example in stone making and their pre-admission is particularly problematic especially to a frequently changing component, for example a molding device. The use of sensors designed for radio data transmission is also advantageous in particular with regard to a component which has to be replaced regularly, for example a forming device, since the sensor can also be used outside the forming device for logistical purposes, for example for detecting the storage location of the forming device , Such a sensor can already during production the mold device for production control or production monitoring or manufacturing documentation are used.
Die Erfindung sieht weiterhin vor, den Sensor mit einer eigenen Energieversorgung auszustatten, um hierdurch auf die Zuleitung von Energie verzichten zu können ud eine weitere potentielle Störungsquelle zu eliminieren und die Handhabung zu vereinfachen.The invention further provides for the sensor to be equipped with its own power supply in order thereby to be able to dispense with the supply of energy and to eliminate another potential source of interference and to simplify handling.
Weiterhin sieht die Erfindung vor, den Sensor mit einem Datenspeicher auszustatten, mit welchem vom jeweiligen Sensor selbst ermittelte Daten und/oder von einem anderen Sensor ermittelte Daten speicherbar sind. Bei der Verwendung mehrerer derartiger Sensoren ist eine redundante Datenhaltung möglich.Furthermore, the invention provides for equipping the sensor with a data memory with which data determined by the respective sensor itself and / or data determined by another sensor can be stored. When using several such sensors, a redundant data storage is possible.
Gemäß der Erfindung ist es auch vorgesehen, den Sensor mit einem Prozessor auszustatten, welcher die Verarbeitung von Daten vornimmt, welche vom jeweiligen Sensor selbst ermittelt wurden und/oder von einem anderen Sensor ermittelt wurden. Eine derartige Ausstattung der Sensoren erlaubt eine Vorverarbeitung von Daten beispielsweise zur Reduzierung von Datenmengen, welche weitergeleitet werden müssen.According to the invention, it is also provided to equip the sensor with a processor, which carries out the processing of data, which were determined by the respective sensor itself and / or were determined by another sensor. Such equipment of the sensors allows pre-processing of data, for example, to reduce amounts of data that must be forwarded.
Erfindungsgemäß verfügt der Sensor über eine eigene Energiequelle, welche insbesondere als aufladbare Batterie ausgebildet ist. Bei einem derartigen Aufbau kann auf bewährte Standardbauteile zurückgegriffen werden, welche lange Lebensdauern aufweisen.According to the invention, the sensor has its own energy source, which is designed in particular as a rechargeable battery. In such a structure can be made of proven standard components, which have long lifetimes.
Es ist auch vorgesehen, die Energiequelle durch Schwingungen, welche bei der Steinherstellung von der Steinformmaschine erzeugt werden, aufzuladen und hierzu einen Generator zu verwenden. Auf diese Weise kann im Betrieb der einzelnen Steinformmaschine eine in regelmäßigen Intervallen erfolgende Energieversorgung ermöglicht werden.It is also envisaged to charge the energy source by vibrations generated by the stone-forming machine during stone production and to use a generator for this purpose. In this way, in the Operation of the individual brick forming machine to be made at regular intervals power supply.
Insbesondere sieht die Erfindung vor, einen nach dem Faradey-Prinzip arbeitenden Generator zu verwenden, welcher einen in einem Zylinder freischwingenden Kolben umfasst. Ein derartiger Generator ist robust und einfach in der Herstellung.In particular, the invention provides to use a working according to the Faradey principle generator, which comprises a free-running in a cylinder piston. Such a generator is robust and easy to manufacture.
Weiterhin sieht die Erfindung vor, den Zylinder mit dem freischwingenden Kolben mit seiner Längsachse in die am Sensor vorherrschende Hauptschwingungsrichtung auszurichten. Hierdurch kann die zur Verfügung stehende Vibrationsenergie optimal ausgenutzt werden.Furthermore, the invention provides to align the cylinder with the free-running piston with its longitudinal axis in the prevailing on the sensor main vibration direction. As a result, the available vibration energy can be optimally utilized.
Eine besondere Ausführungsform der Erfindung sieht vor, die Orientierung des Zylinders im Raum automatisch und insbesondere trägheitsgesteuert vorzunehmen. Ein Sensor mit einem derartigern Generator passt sich den Umgebungsbedingungen am Einbauort automatisch an, so dass ein Fehleinbau unmöglich ist.A particular embodiment of the invention provides for the orientation of the cylinder in space to be carried out automatically and in particular under inertia. A sensor with such a generator adapts itself automatically to the ambient conditions at the installation site, so that incorrect installation is impossible.
Weiterhin sieht die Erfindung vor, die Energiequelle, insbesondere eine Batterie berührungslos, insbesondere induktiv zu laden. Hierdurch ist es möglich einen der Formeinrichtung zugeordneten Sensor auch außerhalb einer Steinformmaschine beispielsweise in einem Hochregallager oder während des Transports mit einem Gabelstapler zu laden.Furthermore, the invention provides, the power source, in particular a battery contactless, in particular to load inductively. This makes it possible to load a sensor associated with the shaping device outside a block forming machine, for example in a high-bay warehouse or during transport with a forklift.
Erfindungsgemäß ist unter den Sensoren ein Austausch von Daten und insbesondere ein Austausch eigener und fremder Daten vorgesehen. Hierdurch ist es möglich eine oder mehrere Funkketten zur Datenweiterleitung zu bilden.According to the invention, an exchange of data and in particular an exchange of own and third-party data is provided among the sensors. This makes it possible to form one or more radio chains for data forwarding.
Es ist auch vorgesehen, den elektronischen Regelkreis in die Funkkette zu integrieren und so einen Endpunkt bzw. einen Startpunkt für die Funkketten zu realisieren.It is also envisaged to integrate the electronic control loop into the radio chain and thus to realize an end point or a starting point for the radio chains.
Die Erfindung sieht vor, einen Sensor zu verwenden, welcher seine Sendeleistung auf einen oder mehrere der mit der geringsten Sendeleistung erreichbaren Nachbarsensoren einstellt, um die Energiequelle möglichst wenig zu belasten.The invention provides for using a sensor which sets its transmission power to one or more of the neighboring sensors achievable with the lowest transmission power in order to load the energy source as little as possible.
Erfindungsgemäß ist es auch vorgesehen, mittels des im Sensor angeordneten Prozessors eine Überprüfung der von einem zweiten Sensor empfangenen Daten auf der Grundlage eigener Daten und/oder auf der Grundlage der von einem dritten Sensor empfangenen Daten vorzunehmen und das Ergebnis weiterzumelden. Hierdurch können unabhängig von dem elektronischen Regelkreis Fehljustierungen und Ausfälle einzelner Sensoren erkannt und ggf. kompensiert werden.According to the invention, it is also provided, by means of the processor arranged in the sensor, to carry out a check of the data received from a second sensor on the basis of own data and / or on the basis of the data received from a third sensor and to report the result. As a result, regardless of the electronic control circuit maladjustments and failures of individual sensors can be detected and possibly compensated.
Schließlich sieht die Erfindung vor, Sensoren zu verwenden, welche eine berührungslose Messung anhand von empfangenen oder ausgesendeten und empfangenen Strahlen oder Wellen ermöglichen. Hierdurch kann beispielsweise auf die Anordnung eines Sensors an oder in der Formeinrichtung verzichtet werden, so dass es nicht erforderlich ist ältere Formeinrichtungen nachzurüsten.Finally, the invention provides for using sensors which enable non-contact measurement on the basis of received or transmitted and received beams or waves. As a result, for example, the arrangement of a sensor on or in the molding device can be dispensed with, so that it is not necessary to retrofit older molding devices.
Die Erfindung ermöglicht es, die Reglung der Steinformmaschine an den tatsächlich an der Formeinrichtung vorherrschenden Gegebenheiten zu orientieren und somit jeden Steinsatz in der Steinformmaschine optimal zu behandeln. Hierdurch ist es insbesondere möglich, beim Anfahren einer Steinformmaschine oder bei Veränderungen im Verhalten oder der Zusammensetzung des Gemenges, eine gleichbleibende Qualität zu produzieren. In die Regelung bzw. Steuerung der Steinformmaschine können Kenngrößen wie zum Beispiel Biegung, Spannung, Frequenz oder Beschleunigung der Formeinrichtung und/oder des Gemenges Eingang finden, wobei diese dann beispielsweise eine Änderung der Rüttelfrequenz oder der Rütteldauer oder des Drucks bewirken, mit welchem die Steinformmaschine auf die Formeinrichtung einwirkt. Durch den drahtlosen Austausch von Mess- und/oder Steuerdaten können aufwendige und störende Verkabelungen an der Steinformmaschine bzw. der Formeinrichtung entfallen. Die Anordnung eines Sensors in der Formeinrichtung ermöglich es, den Sensor geschützt anzubringen und unverwechselbar einer bestimmten Formeinrichtung zuzuordnen. Weiterhin wird bei einer derartigen Unterbringung des Sensors ein Formenwechsel nicht unerwünscht kompliziert. Gemäß einer besonderen Ausführungsform sieht die Erfindung es vor, den Sensor getrennt von der Formeinrichtung an der Steinformmaschine anzuordnen, wobei der Sensor eine berührungslose Messung der zu beobachteten Kenngröße der Formeinrichtung durchführt. Mit einer derartigen Einrichtung ist eine an Kenngrößen der Formeinrichtung orientierte Regelung der Steinformmaschine auch dann möglich, wenn herkömmliche Formeinrichtungen Verwendung finden. Je Steinformmaschine ist somit unabhängig von der Zahl der verwendeten Formeinrichtungen nur die Nachrüstung eines Sensors erforderlich.The invention makes it possible to orient the control of the stone forming machine to the conditions actually prevailing on the molding device and thus optimally treat each stone set in the stone forming machine. This makes it possible, in particular, when starting a stone forming machine or changes in the behavior or the composition of the mixture, a to produce consistent quality. Characteristics such as bending, tension, frequency or acceleration of the shaping device and / or the mixture can be included in the regulation or control of the block making machine, which then cause, for example, a change in the vibration frequency or the vibration duration or the pressure with which the block forming machine acting on the mold device. The wireless exchange of measurement and / or control data can eliminate costly and annoying cabling on the block making machine or the forming device. The arrangement of a sensor in the molding device makes it possible to attach the sensor protected and unmistakably assigned to a particular mold device. Furthermore, in such housing of the sensor, a mold change is not undesirably complicated. According to a particular embodiment, the invention provides for the sensor to be arranged on the block forming machine separately from the forming device, wherein the sensor performs a non-contact measurement of the observed characteristic of the forming device. With a device of this kind, it is possible to control the block forming machine based on characteristics of the shaping device even when conventional shaping devices are used. Depending on the number of mold devices used, it is therefore only necessary to retrofit a sensor per block forming machine.
Schließlich sieht die Erfindung die Verwendung der Vorrichtung auch in Fahrzeugen vor, um insbesondere die Lebensdauer sicherheitsrelevanter Bauteile zu überwachen und/oder deren Belastungen zu dokumentieren. Da sicherheitsrelevante Bauteile oftmals Schwingungsbelastungen unterliegen und eine Verkabelung sicherheitsrelevanter Bauteile ebenfalls oftmals mit großen Schwierigkeiten verbunden ist, erlaubt die erfindungsgemäße Vorrichtung hier eine unkomplizierte und auch leicht nachrüstbare Kontrollmöglichkeit. Das Spektrum der möglichen Reaktionen auf die Auswertung der Messwerte reicht von der Ansteuerung einer Warnlampe bis zum regelnden Eingriff an Maschinenkomponenten, wie zum Beispiel der regelungstechnischen Vermeidung von Belastungsspitzen. Erfindungsgemäß finden wenigstens zwei Sensoren an unterschiedlichen Bauteilen Verwendung, um zuverlässig Fehlmessungen bzw. Totalausfälle diagnostizieren zu können.Finally, the invention provides for the use of the device also in vehicles, in particular to monitor the life of safety-related components and / or to document their loads. Since safety-relevant components are often subject to vibration loads and a wiring of safety-related components is also often associated with great difficulties, allows Device according to the invention here an uncomplicated and easy to retrofit control option. The spectrum of possible reactions to the evaluation of the measured values ranges from the control of a warning lamp to the controlling intervention in machine components, such as the control engineering avoidance of load peaks. According to the invention, at least two sensors are used on different components in order to be able to reliably diagnose incorrect measurements or total failures.
Als regel- bzw. steuerbare Maschinenkomponenten im Sinne der Erfindung werden Maschinenkomponenten wie zum Beispiel Rüttler, Hydraulikzylinder, Pneumatikzylinder, Dosierer, Mischer, Befeuchter für das Gemenge, Trockner für das Gemenge und die unten beschriebenen Aktoren verstanden.As a controllable or machine components according to the invention machine components such as vibrators, hydraulic cylinders, pneumatic cylinders, dosing, mixers, humidifiers for the mixture, dryers for the mixture and the actuators described below are understood.
Weitere Einzelheiten der Erfindung werden in der Zeichnung anhand von schematisch dargestellten Ausführungsbeispielen beschrieben.Further details of the invention are described in the drawing with reference to schematically illustrated embodiments.
Hierbei zeigen:
- Figur 1
- eine schematische Darstellung einer Steinformmaschine mit einer Formeinrichtung und verschiednen Sensoren;
Figur 2- einen Sensor;
Figur 3- eine erste Funkkette;
Figur 4- zwei Funkketten;
Figur 5- schematische Detaildarstellung einer Formeinrichtung;
- Figur 6a
- ein Formunterteil mit Drahtseilverspannung und Sensoren;
- Figur 6b
- eine geschnittene Seitenansicht der
Figur 6a ; Figur 7- einen in einem Formkern angeordneten Sensor, welcher eingeschäumt ist;
Figur 8- drei an einer Formeinrichtung angeordnete Frequenzaufnehmer und
Figur 9- eine mittels Sensoren gesteuerte aktive Dämpfungseinheit.
- FIG. 1
- a schematic representation of a block making machine with a molding device and various sensors;
- FIG. 2
- a sensor;
- FIG. 3
- a first radio chain;
- FIG. 4
- two radio chains;
- FIG. 5
- schematic detail representation of a shaping device;
- FIG. 6a
- a mold base with wire rope bracing and sensors;
- FIG. 6b
- a sectional side view of
FIG. 6a ; - FIG. 7
- a arranged in a mold core sensor which is foamed;
- FIG. 8
- three arranged on a forming device frequency sensor and
- FIG. 9
- a controlled by sensors active damping unit.
In der
In der
In der
In der
In der
In der
In der
In der
In der
Die Erfindung ist nicht auf dargestellte oder beschriebene Ausführungsbeispiele beschränkt. Sie umfasst vielmehr Weiterbildungen der Erfindung im Rahmen der Schutzrechtsansprüche. Insbesondere sieht die Erfindung auch eine bidirektionale Kommunikation zwischen der elektronischen Regeleinrichtung und den Sensoren vor. Die erfindungsgemäße Vorrichtung ist auch zur Verwendung in einem Maschinenpark vorgesehen, welcher aus wenigstens einer Steinformmaschine und wenigstens einer Steinform besteht.The invention is not limited to illustrated or described embodiments. Rather, it includes developments of the invention within the scope of the patent claims. In particular, the invention provides also a bidirectional communication between the electronic control device and the sensors. The device according to the invention is also intended for use in a machine park, which consists of at least one stone forming machine and at least one stone mold.
Weiterhin sieht die Erfindung eine Verwirklichung der nachfolgend beschriebenen Ausführungen vor. Die folgenden Ausführungen sind nicht auf die Verwendung von Schwingungsmessern beschränkt, sondern beziehen sich auf die Verwendung jeglicher Art von Sensoren.Furthermore, the invention provides an implementation of the embodiments described below. The following statements are not limited to the use of vibration meters, but refer to the use of any type of sensors.
Es ist vorgesehen, mehrere Schwingungsmesser bzw. Sensoren an der Formeinrichtung anzubringen.It is intended to attach a plurality of vibration meters or sensors to the molding device.
Die Schwingungsmesser bzw. Sensoren können an den einzelnen Baugruppen der Formeinrichtung, wie z.B. Formunterteil oder Formoberteil aber auch an Baugruppen des Formunterteils oder Formoberteils wie z.B. Kernen, Zwischenwänden oder Formeinsätzen oder Stempelplatten angebracht sein. Weiterhin ist die Anbringung von Sensoren an Bauteilen der Steinformmaschine vorgesehen, welche zur Formeinrichtung benachbart sind. Weiterhin ist es vorgesehen wenigstens eine Einstellung der Steinformmaschine und wenigstens eine Einstellung des Gemenges mittels des elektronischen Regelkreises zu regeln. Grundsätzlich kann der elektronische Regelkreis durch einen oder mehrere spezielle Prozessoren oder durch einen Rechner mit einer speziellen Software gebildet sein, wobei vom elektronischen Regelkreis Steuersignale und/oder Regelsignale und/oder Schaltsignale an entsprechende Aktoren bzw. diesen zugeordnete Steuerungen geleitet werden.The vibration meters or sensors may be attached to the individual modules of the molding device, such as mold bottom or top mold but also on assemblies of the mold base or mold top such as cores, partitions or mold inserts or stamp plates. Furthermore, the attachment of sensors to components of the stone forming machine is provided, which are adjacent to the molding device. Furthermore, it is provided to regulate at least one setting of the brick forming machine and at least one setting of the batch by means of the electronic control loop. In principle, the electronic control loop can be formed by one or more special processors or by a computer with special software, wherein the electronic control circuit controls and / or control signals and / or switching signals are passed to corresponding actuators or their associated controls.
Durch den Schwingungsmesser bzw. Sensor erfolgt eine Beurteilung der Gefügestruktur der Formeinrichtung, um ein Versagen der Form vorhersehbar zu machen.By means of the vibration meter or sensor, an assessment of the microstructure of the molding device takes place in order to make predictable a failure of the mold.
Der Schwingungsmesser bzw. Sensor dient zur Analyse und Bewertung der Formeinrichtung in speziellen Testaufbauten.The vibration meter or sensor serves to analyze and evaluate the shaping device in special test setups.
Der Schwingungsmesser bzw. Sensor dient zur Erfassung weiterer Werte im Steinherstellungsprozess wie z.B. Taktzahl und Taktzeiten.The vibration meter or sensor serves to detect further values in the stone manufacturing process, such as Number of cycles and cycle times.
Der Schwingungsmesser bzw. Sensor dient zur Anpassung der Rüttelparameter an das Schwingungsverhalten der Formeinrichtung, um gezielt zum Zeitpunkt einer Schwingungsüberlagerung von Rütteltisch und Formeinrichtung zu gelangen und mit einem Minimum an eingeleiteter Energie ein Maximum an Verdichtung zu erzielen.The vibration meter or sensor is used to adapt the Rüttelparameter to the vibration behavior of the molding device to selectively reach the time of vibration overlay of vibrating and forming device and to achieve a maximum of compaction with a minimum of energy introduced.
Durch die erfindungsgemäße Reglung lassen sich unkontrollierte Schwingungen vermeiden und Amplitude und Frequenz gezielt kontrollieren bzw. anpassen.The regulation according to the invention makes it possible to avoid uncontrolled oscillations and to selectively control or adapt the amplitude and frequency.
Insgesamt führt die erfindungsgemäße Regelung zu einer Reduzierung der Taktzeiten und zu einer verbesserten Ausnutzung der Rüttelenergie.Overall, the regulation according to the invention leads to a reduction of the cycle times and to an improved utilization of the shaking energy.
Weiterhin sind Sensoren vorgesehen, welche eine automatisierte Nivellierung der Bestandteile der Formeinrichtung bzw. zugeordneter Maschinenteile erlauben. Eine derartige Überwachung kann sich erfindungsgemäß auf die gesamte Steinformmaschine und insbesondere auf Maschinengestell, Maschinenfundament und Maschinenkomponenten wie z.B. Bärplatte, Füllsystem, Rütteltisch usw. beziehen.Furthermore, sensors are provided which allow automated leveling of the components of the molding device or associated machine parts. According to the invention, such monitoring can relate to the entire block forming machine and in particular to the machine frame, machine foundation and machine components such as bear plate, filling system, vibrating table, etc.
Mit erfindungsgemäßen Sensoren ist auch das Messen des Feuchtigkeitsgrades des Betongemenges und/oder der Temperatur des Betongemenges vorgesehen, um hieraus optimale Parameter für Rüttelenergie und Rüttelzeiten abzuleiten.With sensors according to the invention, the measurement of the degree of moisture of the concrete quantity and / or the temperature of the concrete quantity is also provided in order to derive therefrom optimal parameters for vibrating energy and vibrating times.
Weiterhin ist es vorgesehen, die Schwingungsaufnehmer bzw. Frequenzaufnehmer bzw. Sensoren in Gruppen zusammen zu fassen bzw. sich gegenseitig überwachen zu lassen.Furthermore, it is provided that the vibration sensors or frequency sensors or sensors are grouped together or have each other monitored.
Weiterhin ist es vorgesehen, den Sensor mittels eines Haftmagnets an der Formeinrichtung zu befestigen.Furthermore, it is provided to fasten the sensor by means of a magnet to the molding device.
- 11
- SteinformmaschineBlock making machine
- 22
- Formeinrichtungforming device
- 33
- FormunterteilMold part
- 44
- FormoberteilMold top
- 55
- Druckplatteprinting plate
- 66
- Gemengemixture
- 77
- Formnestcavity
- 88th
- FormunterlageMold base
- 99
- Rütteltischshaking table
- 1010
- Maschinenrahmenmachine frame
- 1111
- elektronischer Regelkreiselectronic control circuit
- 1212
- Sende- und EmpfangseinrichtungTransmitting and receiving device
- 1313
- Sensorsensor
- 1414
- Sensorsensor
- 1515
- Sende- und Empfangseinrichtung von 13Transmitting and receiving device of 13
- 1616
- Sende- und Empfangseinrichtung von 14Transmitting and receiving device of 14
- 1717
- Sensorsensor
- 1818
- Fühlersensor
- 1919
- Energiequelleenergy
- 2020
- Prozessorprocessor
- 2121
- Datenspeicherdata storage
- 2222
- Batteriebattery
- 2323
- Generatorgenerator
- 2424
- SpuleKitchen sink
- 2525
- Zylindercylinder
- 2626
- Magnetmagnet
- 2727
- Funkketteradio chain
- 2828
- Information von 11 an S1 bis S4Information from 11 to S1 to S4
- 2929
- Information von S1 bis S4 an 11Information from S1 to S4 at 11
- 3030
- Ausnehmungrecess
- 3131
- Elastische MasseElastic mass
- 3232
- Ausnehmungrecess
- 3333
- KäfigCage
- 3434
- Strebestrut
- 3535
- Kerncore
- 3636
- DrahtseilWire rope
- 3737
- Blechsheet
- 3838
- Aktoractuator
- 3939
- Formrahmenmold frame
- 4040
- Kernhaltercore holder
- 4141
- Kernblechcore sheet
- 4242
- Füllstofffiller
- 4343
- Hohlraumcavity
- 4444
- Balgbellows
- 4545
- Tragplattesupport plate
- 4646
- Stempelrohrplunger tube
- 4747
- Formrahmenmold frame
- 4848
- Formeinsatzmold insert
- GG
- Gehäuse des SensorsHousing of the sensor
- LL
- Längsachse von 24Longitudinal axis of 24
- MM
- SteinformmaschinenparkBlock making machinery
- S1-S4S1-S4
- Sensorsensor
- VV
- Vorrichtungcontraption
- x, x'x, x '
- Bewegungsrichtung von 26Movement direction of 26
Claims (35)
- Device (V) for monitoring, controlling and regulating a machine (1) with at least two sensors (13, 14, 17, S1-S4) for determining measurable variables and with an electronic control circuit (11) for evaluating the determined measurable variables and the corresponding regulation or control of machine components, by means of which the measurable variables can be influenced, whereby between the sensors (13,14, 17, S1-S4) and the electronic control circuit (11) data (28, 29) about transmission and/or receiving devices (12 or 15, 16) can be exchanged wirelessly, characterised in that the sensor (13, 14, 17, S1-S4) is in the form of an autonomous energy sensor (14), wherein the sensor (13, 14, 17, S1-S4) has its own power source (19) and wherein the energy source (19) is fed by a generator (23) which converts motion energy into electrical energy.
- Device according to claim 1, characterised in that the motion variables can be determined.
- Device according to one of the preceding claims, characterised in that the sensor (13, 14, 17, S1-S4) comprises a data memory (21) for self-determined data (29) and/or externally determined data (29).
- Device according to one of the preceding claims, characterised in that the sensor (13, 14, 17, S1-S4) comprises a processor (20) for processing self-determined data (29) and/or externally determined data (29).
- Device according to one of the preceding claims, characterised in that the power source (19) of the sensor (13, 14, 17, S1-S4) is in the form of a rechargeable battery (22).
- Device according to one of the preceding claims, characterised in that the generator (23) operates in particular according to the Faraday principle.
- Device according to one of the preceding claims, characterised in that the generator (23) comprises a magnet (26) swinging freely in a coil (24).
- Device according to one of the preceding claims, characterised in that the coil (24) with its longitudinal axis (L) can be aligned in the main direction of oscillation prevailing in the sensor (13, 14, 17, S1-S4).
- Device according to one of the preceding claims, characterised in that the coil (24) is aligned automatically and in particular in an inertia-controlled manner.
- Device according to one of the preceding claims, characterised in that the power source (19) can be charged without contact.
- Device according to one of the preceding claims, characterised in that the power source (19) can be charged inductively.
- Device according to one of the preceding claims, characterised in that the sensors (13, 14, 17, S1- S4) exchange data (29) between them.
- Device according to one of the preceding claims, characterised in that the sensors (13, 14, 17, S1-S4) exchange internal and external data (29).
- Device according to one of the preceding claims, characterised in that the sensors (13, 14, 17, S1-S4) form at least one radio chain (27).
- Device according to one of the preceding claims, characterised in that the radio chain (27) leads to the electronic control circuit (11) or proceeds from the electronic control circuit (11).
- Device according to one of the preceding claims, characterised in that the sensor (13, 14, 17, S1-S4) adjusts its output power to one or more neighbouring sensors (13, 14, 17, S1-S4) which can be reached by the lowest level of output power.
- Device according to one of the preceding claims, characterised in that the sensor (13, 14, 17, S1-S4) in its processor (20) undertakes a plausibility check of the data (29) received from a second sensor (13, 14, 17, S1-S4) on the basis of internal data (29) and/or on the basis of data (29) received from a third sensor (13, 14, 17, S1-S4), and in that the sensor (13, 14, 17, S1-S4) forwards the result.
- Device according to one of the preceding claims, characterised in that the machine (1) is designed as a block-moulding machine (1) with at least one moulding device (2), wherein the moulding device (2) consists of a lower mould part (3) and an upper mould part (4), wherein at least one sensor (13, 14, 17, S1-S4) is arranged on or in the mould device (2), and whereby on or in the mould base (8) and/or on or in the machine frame (10) at least one additional sensor (13, 14, 17, S1-S4) is arranged.
- Device according to one of the preceding claims, characterised in that the sensor (13, 14, 17, S1-S4) is arranged outside the mould device (2) and by means of the sensor (13, 14, 17, S1-S4) contact-free measurements can be performed on the mould device (2).
- Device according to one of the preceding claims, characterised in that the sensor (13, 14, 17, S1-S4) is arranged outside the mould base (8) and by means of the sensor (13, 14, 17, S1-S4) contact-free measurements can be performed on the mould base (8).
- Device according to one of the preceding claims, characterised in that the sensor (13, 14, 17, S1-S4) is arranged outside the machine frame (10) and by means of the sensor (13, 14, 17, S1-S4) contact-free measurements can be performed on the machine frame (10).
- Device according to one of the preceding claims, characterised in that the mould device (2) comprises actuators (23) by means of which the properties of the mould device (2) can be changed.
- Device according to one of the preceding claims, characterised in that the actuators (23) act on wire cables (36) or tension-rods by means of which a core (35) is held on a lower mould part (3) consisting of a mould frame (39) and the core (35).
- Device according to one of the preceding claims, characterised in that the actuators (23) can be regulated by the electronic control circuit (11).
- Device according to one of the preceding claims, characterised in that in the mould frame (39) and in each core (35) at least one sensor (13, 14) is arranged respectively.
- Device according to one of the preceding claims, characterised in that the sensor (13) is cast into the core (35).
- Device according to one of the preceding claims, characterised in that at an adjustable applied load under which a pressure piece (5) is arranged via a cylinder (44) on a support device (45), at least one sensor (14, 17 is arranged respectively on the support device (45) and on the pressure piece (5).
- Device according to one of the preceding claims, characterised in that the lower mould part (3) comprises a mould frame (47) and a mould insert (48) on which at least one sensor (13, 14) is arranged respectively.
- Device according to one of the preceding claims, characterised in that the machine (1) is designed as a land vehicle, air vehicle or water vehicle.
- Device according to one of the preceding claims, characterised in that one of the sensors is arranged in or on a vibrationally loaded component.
- Device according to one of the preceding claims, characterised in that one of the sensors is arranged in or on a torsion-loaded component.
- Device according to one of the preceding claims, characterised in that one of the sensors is arranged in or on a bending-stressed component.
- Device according to one of the preceding claims, characterised in that one of the sensors is arranged in or on a pressure-loaded component.
- Device according to one of the preceding claims, characterised in that one of the sensors is arranged in or on a tension-stressed component.
- Device according to one of the preceding claims, characterised in that in or on a component, which is subject to varying loads, several sensors are arranged which determine the individual loads.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PL05779899T PL1741068T3 (en) | 2004-04-20 | 2005-04-20 | Device for monitoring and controlling or regulating a machine |
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102004019729 | 2004-04-20 | ||
DE102005017707 | 2005-04-15 | ||
PCT/DE2005/000726 WO2005103852A2 (en) | 2004-04-20 | 2005-04-20 | Device for monitoring and controlling or regulating a machine |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1741068A2 EP1741068A2 (en) | 2007-01-10 |
EP1741068B1 true EP1741068B1 (en) | 2009-05-20 |
Family
ID=35197599
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP05779899A Not-in-force EP1741068B1 (en) | 2004-04-20 | 2005-04-20 | Device for monitoring and controlling or regulating a machine |
Country Status (9)
Country | Link |
---|---|
US (1) | US7853337B2 (en) |
EP (1) | EP1741068B1 (en) |
AT (1) | ATE431955T1 (en) |
CA (1) | CA2563124C (en) |
DE (1) | DE502005007321D1 (en) |
DK (1) | DK1741068T3 (en) |
ES (1) | ES2327660T3 (en) |
PL (1) | PL1741068T3 (en) |
WO (1) | WO2005103852A2 (en) |
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KR102196600B1 (en) * | 2018-12-21 | 2020-12-30 | 주식회사전우정밀 | Press system |
CN110315630A (en) * | 2019-05-06 | 2019-10-11 | 西安银马实业发展有限公司 | A kind of application of hydraulic press sensor in hydrostatic profile |
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JPS5927270B2 (en) * | 1976-03-31 | 1984-07-04 | 三菱重工業株式会社 | Molten metal level detection device in continuous casting mold |
FR2589093B1 (en) * | 1985-10-29 | 1987-12-11 | Renault | VIBRATING TABLE USED IN PARTICULAR IN FOUNDRY |
DE4400839A1 (en) | 1994-01-14 | 1995-07-20 | Avermann Maschinenfabrik Betri | Synchronised vibrator system for multi-form precast concrete |
DE19511324C2 (en) | 1995-03-28 | 1999-05-06 | Masa Ag | Method and device for quality control during the production of concrete blocks |
IL114494A0 (en) * | 1995-07-06 | 1995-11-27 | Te Eni Moshe | System and method for controlling concrete production |
US5736937A (en) * | 1995-09-12 | 1998-04-07 | Beta Monitors & Controls, Ltd. | Apparatus for wireless transmission of shaft position information |
FR2738910B1 (en) * | 1995-09-15 | 1997-11-14 | Superba Sa | MOTION SENSOR IN SPACE, PARTICULARLY FOR THE NON-CONTACT MEASUREMENT OF THE CHARACTERISTICS OF A LINEAR OR SURFACIC PRODUCT |
US6062778A (en) * | 1997-08-15 | 2000-05-16 | Unova Ip Corp. | Precision positioner for a cutting tool insert |
DE19741954A1 (en) | 1997-09-23 | 1999-03-25 | Baumgaertner Maschf Gmbh | Method and device for producing molded concrete parts |
US6104987A (en) * | 1997-10-03 | 2000-08-15 | The Nash Engineering Company | System for monitoring dryer drum temperatures |
US6227039B1 (en) * | 1998-01-06 | 2001-05-08 | Moshe Te'eni | System and method for controlling concrete production |
DE19811344C2 (en) | 1998-03-16 | 2002-06-27 | Wacker Werke Kg | Concrete compacting arrangement with vibration sensor and control |
DE19921145B4 (en) * | 1999-05-07 | 2008-01-10 | Kobra Formen Gmbh | Vibrating drive for a mold |
DE19956961B4 (en) | 1999-11-23 | 2011-06-16 | Institut für Fertigteiltechnik und Fertigbau Weimar e.V. | Method for controlling the influence of vibrations on the shaping and compaction of concrete products |
JP4160399B2 (en) * | 2001-03-01 | 2008-10-01 | フィッシャー−ローズマウント システムズ, インコーポレイテッド | Creating and displaying indicators in the process plant |
US7034711B2 (en) * | 2001-08-07 | 2006-04-25 | Nsk Ltd. | Wireless sensor, rolling bearing with sensor, management apparatus and monitoring system |
US20030046382A1 (en) * | 2001-08-21 | 2003-03-06 | Sascha Nick | System and method for scalable multi-level remote diagnosis and predictive maintenance |
US7343136B2 (en) * | 2003-06-11 | 2008-03-11 | The Board Of Trustees Of The University Of Illinois | Apparatus for detecting environmental conditions for a structure or article |
JP2005130624A (en) * | 2003-10-24 | 2005-05-19 | Hitachi Ltd | Generator and power generation method |
JP2006204024A (en) * | 2005-01-21 | 2006-08-03 | Hitachi Ltd | Power supply control method, electronic device, and system using the same |
-
2005
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- 2005-04-20 PL PL05779899T patent/PL1741068T3/en unknown
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- 2005-04-20 AT AT05779899T patent/ATE431955T1/en active
- 2005-04-20 DK DK05779899T patent/DK1741068T3/en active
- 2005-04-20 CA CA2563124A patent/CA2563124C/en not_active Expired - Fee Related
- 2005-04-20 EP EP05779899A patent/EP1741068B1/en not_active Not-in-force
- 2005-04-20 DE DE502005007321T patent/DE502005007321D1/en active Active
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ES2327660T3 (en) | 2009-11-02 |
US20070088523A1 (en) | 2007-04-19 |
PL1741068T3 (en) | 2009-10-30 |
WO2005103852A2 (en) | 2005-11-03 |
DK1741068T3 (en) | 2009-09-14 |
CA2563124C (en) | 2013-07-23 |
DE502005007321D1 (en) | 2009-07-02 |
ATE431955T1 (en) | 2009-06-15 |
EP1741068A2 (en) | 2007-01-10 |
US7853337B2 (en) | 2010-12-14 |
WO2005103852A3 (en) | 2006-01-19 |
CA2563124A1 (en) | 2005-11-03 |
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