EP1740733A2 - Alliage fer-chrome-aluminium - Google Patents
Alliage fer-chrome-aluminiumInfo
- Publication number
- EP1740733A2 EP1740733A2 EP05746889A EP05746889A EP1740733A2 EP 1740733 A2 EP1740733 A2 EP 1740733A2 EP 05746889 A EP05746889 A EP 05746889A EP 05746889 A EP05746889 A EP 05746889A EP 1740733 A2 EP1740733 A2 EP 1740733A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- max
- iron
- chromium
- aluminum alloy
- alloy according
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 229910000838 Al alloy Inorganic materials 0.000 title claims abstract description 37
- 229910052726 zirconium Inorganic materials 0.000 claims abstract description 38
- 229910052727 yttrium Inorganic materials 0.000 claims abstract description 37
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 31
- 229910052799 carbon Inorganic materials 0.000 claims abstract description 28
- 229910052735 hafnium Inorganic materials 0.000 claims abstract description 26
- 229910052804 chromium Inorganic materials 0.000 claims abstract description 25
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 22
- 229910052710 silicon Inorganic materials 0.000 claims abstract description 21
- 229910052698 phosphorus Inorganic materials 0.000 claims abstract description 16
- 229910052757 nitrogen Inorganic materials 0.000 claims abstract description 15
- 229910052717 sulfur Inorganic materials 0.000 claims abstract description 14
- 229910052791 calcium Inorganic materials 0.000 claims abstract description 13
- 229910052749 magnesium Inorganic materials 0.000 claims abstract description 13
- 229910052742 iron Inorganic materials 0.000 claims abstract description 11
- 239000012535 impurity Substances 0.000 claims abstract description 10
- 229910052748 manganese Inorganic materials 0.000 claims abstract description 10
- 229910052802 copper Inorganic materials 0.000 claims abstract description 9
- 238000002844 melting Methods 0.000 claims abstract description 8
- 230000008018 melting Effects 0.000 claims abstract description 8
- 229910045601 alloy Inorganic materials 0.000 claims description 54
- 239000000956 alloy Substances 0.000 claims description 54
- -1 Iron-chromium-aluminum Chemical compound 0.000 claims description 35
- 238000010438 heat treatment Methods 0.000 claims description 32
- 238000007792 addition Methods 0.000 claims description 29
- 239000004020 conductor Substances 0.000 claims description 17
- 238000001816 cooling Methods 0.000 claims description 9
- 239000011888 foil Substances 0.000 claims description 4
- 238000007665 sagging Methods 0.000 claims description 4
- 238000010276 construction Methods 0.000 claims description 3
- 229910052721 tungsten Inorganic materials 0.000 claims description 3
- 239000000919 ceramic Substances 0.000 claims description 2
- 229910052750 molybdenum Inorganic materials 0.000 claims description 2
- 239000000463 material Substances 0.000 abstract description 21
- 239000010936 titanium Substances 0.000 description 23
- 230000003647 oxidation Effects 0.000 description 22
- 238000007254 oxidation reaction Methods 0.000 description 22
- 239000011651 chromium Substances 0.000 description 21
- 229910052719 titanium Inorganic materials 0.000 description 19
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 14
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 12
- 239000011575 calcium Substances 0.000 description 10
- 230000007797 corrosion Effects 0.000 description 10
- 238000005260 corrosion Methods 0.000 description 10
- 239000011777 magnesium Substances 0.000 description 10
- 239000011572 manganese Substances 0.000 description 9
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 7
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 6
- 239000010955 niobium Substances 0.000 description 6
- 229910052684 Cerium Inorganic materials 0.000 description 5
- 239000010949 copper Substances 0.000 description 5
- 230000000694 effects Effects 0.000 description 5
- 229910052746 lanthanum Inorganic materials 0.000 description 5
- 229910052758 niobium Inorganic materials 0.000 description 5
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 4
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 4
- 239000003054 catalyst Substances 0.000 description 4
- VBJZVLUMGGDVMO-UHFFFAOYSA-N hafnium atom Chemical compound [Hf] VBJZVLUMGGDVMO-UHFFFAOYSA-N 0.000 description 4
- 239000000155 melt Substances 0.000 description 4
- 239000010703 silicon Substances 0.000 description 4
- VWQVUPCCIRVNHF-UHFFFAOYSA-N yttrium atom Chemical compound [Y] VWQVUPCCIRVNHF-UHFFFAOYSA-N 0.000 description 4
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 3
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 3
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 3
- 239000007789 gas Substances 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- PXHVJJICTQNCMI-UHFFFAOYSA-N nickel Substances [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 3
- 239000011574 phosphorus Substances 0.000 description 3
- 239000011593 sulfur Substances 0.000 description 3
- 229910052715 tantalum Inorganic materials 0.000 description 3
- 229910052720 vanadium Inorganic materials 0.000 description 3
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 2
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 230000003197 catalytic effect Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 230000006378 damage Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- WPBNNNQJVZRUHP-UHFFFAOYSA-L manganese(2+);methyl n-[[2-(methoxycarbonylcarbamothioylamino)phenyl]carbamothioyl]carbamate;n-[2-(sulfidocarbothioylamino)ethyl]carbamodithioate Chemical compound [Mn+2].[S-]C(=S)NCCNC([S-])=S.COC(=O)NC(=S)NC1=CC=CC=C1NC(=S)NC(=O)OC WPBNNNQJVZRUHP-UHFFFAOYSA-L 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 238000005272 metallurgy Methods 0.000 description 2
- 229910052759 nickel Inorganic materials 0.000 description 2
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 2
- 229910052761 rare earth metal Inorganic materials 0.000 description 2
- 150000002910 rare earth metals Chemical class 0.000 description 2
- 238000004901 spalling Methods 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 229910002060 Fe-Cr-Al alloy Inorganic materials 0.000 description 1
- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 description 1
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 description 1
- 229910000691 Re alloy Inorganic materials 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 238000000137 annealing Methods 0.000 description 1
- 239000004035 construction material Substances 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000001066 destructive effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N iron oxide Inorganic materials [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 1
- 235000013980 iron oxide Nutrition 0.000 description 1
- VBMVTYDPPZVILR-UHFFFAOYSA-N iron(2+);oxygen(2-) Chemical class [O-2].[Fe+2] VBMVTYDPPZVILR-UHFFFAOYSA-N 0.000 description 1
- 229910001092 metal group alloy Inorganic materials 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000011733 molybdenum Substances 0.000 description 1
- GUCVJGMIXFAOAE-UHFFFAOYSA-N niobium atom Chemical compound [Nb] GUCVJGMIXFAOAE-UHFFFAOYSA-N 0.000 description 1
- 150000004767 nitrides Chemical class 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 238000004663 powder metallurgy Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000003892 spreading Methods 0.000 description 1
- 230000007480 spreading Effects 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- GUVRBAGPIYLISA-UHFFFAOYSA-N tantalum atom Chemical compound [Ta] GUVRBAGPIYLISA-UHFFFAOYSA-N 0.000 description 1
- 238000005382 thermal cycling Methods 0.000 description 1
- LEONUFNNVUYDNQ-UHFFFAOYSA-N vanadium atom Chemical compound [V] LEONUFNNVUYDNQ-UHFFFAOYSA-N 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J35/00—Catalysts, in general, characterised by their form or physical properties
- B01J35/50—Catalysts, in general, characterised by their form or physical properties characterised by their shape or configuration
- B01J35/56—Foraminous structures having flow-through passages or channels, e.g. grids or three-dimensional monoliths
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/002—Ferrous alloys, e.g. steel alloys containing In, Mg, or other elements not provided for in one single group C22C38/001 - C22C38/60
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/005—Ferrous alloys, e.g. steel alloys containing rare earths, i.e. Sc, Y, Lanthanides
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/02—Ferrous alloys, e.g. steel alloys containing silicon
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/04—Ferrous alloys, e.g. steel alloys containing manganese
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/06—Ferrous alloys, e.g. steel alloys containing aluminium
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/14—Ferrous alloys, e.g. steel alloys containing titanium or zirconium
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N13/00—Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00
- F01N13/16—Selection of particular materials
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N2370/00—Selection of materials for exhaust purification
- F01N2370/02—Selection of materials for exhaust purification used in catalytic reactors
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
- F01N3/08—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
- F01N3/10—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
- F01N3/24—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by constructional aspects of converting apparatus
- F01N3/28—Construction of catalytic reactors
- F01N3/2803—Construction of catalytic reactors characterised by structure, by material or by manufacturing of catalyst support
- F01N3/2807—Metal other than sintered metal
Definitions
- the invention relates to an iron-chromium-aluminum alloy produced by melt metallurgy and having a long service life.
- Alloys of this type are used for the production of electrical heating elements and catalyst supports. These materials form a dense, firmly adhering aluminum oxide layer, which protects them from destruction at high temperatures (e.g. up to 1400 ° C). This protection is improved by adding so-called reactive elements such as Ca, Ce, La, Y, Zr, Hf, Ti, Nb, W, which, among other things. Improve the adhesion of the oxide layer and / or reduce the layer growth, as described, for example, in “Ralf Bürgel, Handbook of High Temperature Material Technology, Vieweg Verlag, Braunschweig 1998” from page 274.
- the aluminum oxide layer protects the metallic material from rapid oxidation. It grows itself, albeit very slowly. This growth takes place while consuming the aluminum content of the material. If there is no more aluminum, other oxides (chromium and iron oxides) grow, the metal content of the material is consumed very quickly and the material fails due to destructive corrosion. The time to failure is defined as the lifespan. Increasing the aluminum content extends the service life.
- WO 02/20197 has disclosed a ferritic stainless steel alloy, in particular for use as a heating conductor element.
- the alloy is formed by a FeCrAI alloy produced by powder metallurgy, containing (in mass%) less than 0.02% C, ⁇ 0.5% Si, ⁇ 0.2% Mn, 10.0 to 40.0% Cr, ⁇ 0.6% Ni, ⁇ 0.01% Cu, 2.0 to 10.0% Al, one or more element (s) from the group of reactive elements, such as Sc, Y, La, Ce, Ti, Zr, Hf, V, Nb, Ta, in contents between 0.1 and 1.0%, the rest iron and unavoidable impurities.
- reactive elements such as Sc, Y, La, Ce, Ti, Zr, Hf, V, Nb, Ta
- EP-B 0 387 670 an alloy with (in mass%) 20 to 25% Cr, 5 to 8% Al and additions of 0.03 to 0.08% yttrium, 0.004 to 0.008% nitrogen, 0.020 to 0.040 % Carbon, and approximately equal parts 0.035 to 0.07% Ti and 0.035 to 0.07% zirconium, and max. 0.01% phosphorus, max. 0.01% magnesium, max. 0.5% manganese, max. 0.005% sulfur, the rest iron is described, the sum of the contents of Ti and Zr being 1.75 to 3.5% as large as the percentage of the contents of C and N and impurities due to melting. All or part of Ti and Zr can be replaced by hafnium and / or tantalum or vanadium.
- EP-B 0 290 719 an alloy with (in mass%) 12 to 30% Cr, 3.5 to 8% Al, 0.008 to 0.10% carbon, max. 0.8% silicon, 0.10 to 0.4% manganese, max. 0.035% phosphorus, max. 0.020% sulfur, 0.1 to 1.0% molybdenum, max.
- nickel 1% nickel, and the additives 0.010 to 1.0% zirconium, 0.003 to 0.3% titanium and 0.003 to 0.3% nitrogen, calcium plus magnesium 0.005 to 0.05%, and rare earth metals from 0.003 to 0.80 %, Niobium of 0.5%, rest of iron described with usual accompanying elements, which are used, for example, as wire for heating elements for electrically heated furnaces and as a construction material for thermally stressed parts and as a film for the production of catalyst supports.
- tß service life, defined as the time until the occurrence of oxides other than
- ⁇ m * is the critical weight change at which spalling begins.
- the temperature cycle defines the combination of heating time, holding time at temperature, cooling time and waiting time before heating up again.
- Temperature cycles with a short heating up time, a short cooling down time and one Only short holding times at high temperatures are called short and fast temperature cycles in the following. These include e.g. B. temperature cycles with a total duration in the range of several seconds to several minutes, wherein the total duration means the sum of heating time, holding time at temperature, cooling time and waiting time until the beginning of the next heating.
- Heat conductors which consist of thin foils (e.g. approx. 30 to 100 ⁇ m thick with a width in the range of one or more millimeters), are characterized by a large surface area to volume ratio. This is advantageous if you want to achieve fast heating and cooling times, such as. B. in the heat conductors used in ceramic hobs, to make the heating quickly visible and to achieve rapid heating similar to a gas cooker. At the same time, the large surface to volume ratio is disadvantageous for the life of the heating conductor (see above). In addition, the temperature under the glass must be limited in this application to protect it from damage. This can be achieved by repeatedly switching off the current for a short time. Both result in a load on the heating conductor due to short heating-up times and rapid cooling and only short holding times, which, as described above, further reduces the service life.
- an increased oxidation rate due to the excessive addition of a reactive element in the mentioned article are an iron-chromium-aluminum alloy with 18.8% Cr, 7% Al and an addition of 0.11% Y or an iron Chromium-aluminum alloy with 20% Cr, 7% Al and additions of 0.04% yttrium, 0.05% Zr and 0.05% Ti.
- J. Klöwer Materials and Corrosion 51 (2000), pages 373 to 385, 0.04% Zr in an iron-chromium-aluminum alloy with 20% Cr, 7% Al and 0.05% Y already causes an increased oxidation rate.
- the invention is based on the object of providing an iron-chromium-aluminum alloy which has a longer service life than the iron-chromium-aluminum alloys used hitherto, in particular for components with a large surface area to volume ratio or a small strip thickness.
- an iron-chromium-aluminum alloy with a long service life produced by melt metallurgy, with (in mass%) 4 to 8% Al, 16 to 24% Cr and additions of 0.05 to 1% Si, 0.001 to 0 , 5% Mn, 0.02 to 0.2% Y and 0.1 to 0.3% Zr and / or 0.02 to 0.2% Hf, 0.003 to 0.05% C, 0.0002 to 0 , 05% Mg, 0.0002 to 0.05% Ca, max. 0.04% N, max. 0.04% P, Max. 0.01% S, max. 0.5% Cu and the usual melting-related impurities, the rest iron.
- the element Hf can furthermore be completely or partially replaced by at least one of the elements Sc and / or Ti and / or V and / or Nb and / or Ta and / or La and / or Cer, ranges being between 0 and 0 in the case of partial substitution , 02 and 0.15 mass% are conceivable.
- the alloy according to the invention with (in mass%) max. 0.02% N, max. 0.02% P and max. 0.005% S can be melted.
- the alloy according to the invention can preferably be used for electrical heating elements, in particular with short heating up and cooling down times, short holding times at temperature and short waiting times until a new heating starts.
- the alloy according to the invention can also be used in heating elements which require high dimensional stability or low sagging.
- the alloy according to the invention can also be used in heating conductors made of foils with a thickness of 20 to 100 ⁇ m.
- Table 1 shows laboratory-melted iron-chromium-aluminum alloys L1 to L8 and E1 to E6 and the industrially melted alloys G1 to G3.
- alloys melted in the laboratory both wire and 50 ⁇ m thick foil were produced from the material cast in blocks using hot and cold forming and suitable intermediate annealing. The film was cut into strips 6 mm wide.
- a sample with a strip thickness of 50 ⁇ m was taken from the industrial production and, if necessary, cut to the appropriate width of approx. 6 mm.
- the heating conductor life test is carried out on wires with a diameter of 0.40 mm, from which wire coils with 12 turns, a coil diameter of 4 mm and a coil length of 50 mm.
- the wire coils are clamped between two power supplies and heated up to 1200 ° C by applying a voltage.
- the heating to 1200 ° C takes place for 2 minutes, then the power supply is interrupted for 15 seconds.
- the wire fails because the remaining cross-section melts.
- An analog life test can be carried out on film strips.
- film strips with a thickness of 50 ⁇ m and a width of 6 mm are clamped between two current feedthroughs and heated up to 1050 ° C by applying a voltage.
- the heating to 1050 ° C was carried out for 15 s, then the power supply is interrupted for 5 s.
- the film fails because the remaining cross section melts.
- the life time is the total time that the wire or film is at the specified temperature without interruption times.
- the temperature is measured with an optical pyrometer during the life test and corrected to the target temperature if necessary.
- the results of the life tests are entered in Table 1.
- the mean values given in the table are the mean values of at least 3 samples.
- the filaments are initially clamped horizontally. They sag in the course of the life test. The lower the sagging, the greater the dimensional stability of the material. A high level of dimensional stability is an advantageous technological property, since this means that the parts made from the material show a slight change in shape during use at higher temperatures.
- the industrially melted alloys G1 and G2 and the laboratory melted alloy L2 show an iron-chromium-aluminum alloy with (in mass%) approx. 20% Cr, approx.
- the lifespan of 50 ⁇ m thick film at 1050 ° C and a cycle of 15 s "on” and 5 s “off” is between 102 and 124% of the lifespan of the laboratory batch L1.
- the industrially melted alloy G3 also shows an iron-chromium-aluminum alloy with approx. 20% Cr, approx. 5% Al and additions of 0.06% Y, 0.04% Zr, 0.02% Hf, a carbon content of 0.029%, an Si content of 0.28%, a Mn content of 0.20% and minor contents of P, Mg, Ca, as indicated in Table 1 according to the prior art.
- the lifespan of 50 ⁇ m thick film at 1050 ° C and a cycle of 15 s “on” and 5 s “off” is 148% of the lifespan of the laboratory batch L1.
- the alloys according to the prior art thus have values of approximately 100% to approximately 150% of L1 in the service life test on 50 ⁇ m thick film at 1050 ° C. and a cycle of 15 s “on” and 5 s “off”.
- the variants L3 and L7 with only one Y Addition of 0.06% or 0.05% and a carbon content of 0.002 or 0.031% and an Si content of 0.34 or 0.35% has a service life of only 41% or 51%.
- the variants L4 and L5 with an addition of 0.04 or 0.05% Y and 0.05 or 0.014% Zr and carbon contents of 0.002 or 0.003% and the Si contents of 0.33 or 0.35 % have a lifespan of 79% and 86%, respectively, which is better than that of L3 and L7, but has not yet reached the lifespan of L2 or L1.
- the variant L6 with an addition of 0.05% Y and 0.05% Hf and carbon contents of 0.010% and an Si content of 0.36% has a service life of 85%, which is also better than that of L3 and L7
- Laboratory lot L8 has additions of 0.05% Y, 0.21% Zr and 0.11% Ti and a carbon content of 0.018% and an Si content of only 0.02%. Due to the high content of Zr and Ti according to J. Klöwer, Materials and Corrosion 51 (2000), pages 373 to 385, this is already in the concentration range of the increased oxidation rate in the life test with long cycles of e.g. B. 100 h or 96 h in the oven. Nevertheless, it shows a service life of 105% in the heat conductor life test on wire, which is between L1 and L2.
- the alloys E1 according to the invention with 0.05% Y, 0.18% Zr, 0.04% Hf, 0.006% C and 0.35% Si and E2 with 0.03% Y, 0.20% Zr, 0.11% Ti instead of hafnium, 0.020% C and 0.61% Si. Both alloys have good lifetimes of 96% for E2 and even 118% for E1 in the heating conductor life test on wire. This results in the following ranking for the laboratory melts for the service life (sorted with decreasing service life):
- Top group E1, L1, L8, L2, E2, characterized by the addition of Y and Zr and also an addition of Ti or Hf.
- Average life L5, L6, L4, characterized by the addition of Y and Zr or Y and Hf.
- Bad service life L7, L3, characterized by the addition of only Y.
- the alloy L2 corresponds e.g. B. the industrially melted alloys according to the prior art G1 and G2.
- the alloys L3 and L7, which show a poor service life when tested on wire show a lifetime of 94% and 110% of L1, which is in the range of the lifetime of the prior art alloys.
- the alloys L1 and L2 in the top group in the test on wire show a service life of 100% and 125% of L1, the alloy L8 shows a service life of a good 140% of L1, which is in the range of the service life of the alloys after State of the art.
- Group with lifetimes in the range of approximately 100% to 150% of L1. which corresponds to the prior art: G3, L5, L8, L2, G2, L4, L6, G1, L1, L7, L3, characterized by less addition of Y and Zr and / or Hf and / or Ti outside the range of the increased Oxidation rate in the life test with long cycles of e.g. B. 100 h or 96 h in the oven or in the case of L8 due to an insufficient Si content with the addition of Y, Zr and Hf in the area of the increased oxidation rate.
- the alloys E1, E2 and L8 according to the invention with values between 5 and 7 mm are in the top group compared to the other alloys L1 to L7 after State of the art with values between 17 and 19 mm.
- the alloys according to the invention therefore still have the advantage of high dimensional stability.
- a minimum content of 0.02% Y is necessary in order to maintain the oxidation-increasing effect of Y.
- the upper limit is set at 0.2% by mass for cost reasons.
- a minimum content of 0.1% Zr is necessary in order to achieve a long service life with short and fast temperature cycles.
- the upper limit is set at 0.3 mass% Zr.
- a minimum content of 0.02% Hf is necessary in order to maintain the oxidation-increasing effect of the Hf.
- the upper limit is set at 0.2% by mass Hf for cost reasons.
- a minimum content of 0.02% Ti is necessary in order to maintain the oxidation-increasing effect of the Ti.
- the upper limit is set at 0.2 mass% Ti for cost reasons.
- the carbon content should be 0.003% to 0.05% to ensure processability.
- the nitrogen content should be a maximum of 0.04% in order to avoid the formation of nitrides which impair the processability.
- Chromium contents between 16 and 24% by mass have no decisive influence on the service life as can be read in J. Klöwer, Materials and Corrosion 51 (2000), pages 373 to 385.
- a certain chromium content is necessary, since chromium promotes the formation of the particularly stable and protective ⁇ - Al 2 0 3 layer. This is guaranteed from approx. 16%. Therefore the lower limit is 16%.
- the aluminum content of the alloy according to the invention should be 4 to 8%. Approximately 4% aluminum are required according to the “Handbook of High Temperature Materials Technology, Ralf Bürgel, Vieweg Verlag, Braunschweig 1998” on page 272 in Figure 5.13 in order to form a closed ⁇ - AI 2 0 3 layer. Higher AI contents than 8 % affect the workability. According to J. Klöwer, Materials and Corrosion 51 (2000), pages 373 to 385, the addition of silicon increases the service life by improving the adhesion of the top layer. A silicon content of at least 0.05% by mass is therefore necessary. Excessively high Si contents make it difficult to process the alloy. Therefore the upper limit is 1%.
- Manganese is limited to 0.5% by mass because this element reduces the resistance to oxidation. The same applies to copper.
- the magnesium and calcium contents are set in the range of 0.0002 to 0.05 mass%.
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Heat Treatment Of Steel (AREA)
- Refinement Of Pig-Iron, Manufacture Of Cast Iron, And Steel Manufacture Other Than In Revolving Furnaces (AREA)
- Resistance Heating (AREA)
- Soft Magnetic Materials (AREA)
- Heat Treatment Of Strip Materials And Filament Materials (AREA)
- Superconductors And Manufacturing Methods Therefor (AREA)
- Materials For Medical Uses (AREA)
- Cookers (AREA)
- Heat Treatment Of Sheet Steel (AREA)
- Laminated Bodies (AREA)
Abstract
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
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DE102004020900 | 2004-04-28 | ||
DE102005016722A DE102005016722A1 (de) | 2004-04-28 | 2005-04-11 | Eisen-Chrom-Aluminium-Legierung |
PCT/DE2005/000748 WO2005106061A2 (fr) | 2004-04-28 | 2005-04-23 | Alliage fer-chrome-aluminium |
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Publication Number | Publication Date |
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EP1740733A2 true EP1740733A2 (fr) | 2007-01-10 |
EP1740733B1 EP1740733B1 (fr) | 2009-02-25 |
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EP05746889A Active EP1740733B1 (fr) | 2004-04-28 | 2005-04-23 | Alliage fer-chrome-aluminium |
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US (1) | US20070041862A1 (fr) |
EP (1) | EP1740733B1 (fr) |
JP (1) | JP2007534845A (fr) |
AT (1) | ATE423858T1 (fr) |
BR (1) | BRPI0510484A (fr) |
CA (1) | CA2564651A1 (fr) |
DE (3) | DE102005016722A1 (fr) |
MX (1) | MXPA06010897A (fr) |
RU (1) | RU2344192C2 (fr) |
WO (1) | WO2005106061A2 (fr) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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US9777357B2 (en) | 2012-12-17 | 2017-10-03 | Jfe Steel Corporation | Stainless steel foil |
Families Citing this family (18)
Publication number | Priority date | Publication date | Assignee | Title |
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RU2292232C2 (ru) * | 2004-10-25 | 2007-01-27 | Общество с ограниченной ответственностью "Объединенный центр исследований и разработок" (ООО "ЮРД-Центр") | Реактор для разделения газов и/или проведения химических реакций и способ его изготовления |
DE102007005154B4 (de) * | 2007-01-29 | 2009-04-09 | Thyssenkrupp Vdm Gmbh | Verwendung einer Eisen-Chrom-Aluminium-Legierung mit hoher Lebensdauer und geringen Änderungen im Warmwiderstand |
CN101280392B (zh) * | 2007-04-04 | 2011-03-16 | 泰州市春海电热合金制造有限公司 | 抗渗碳耐高温电热合金 |
US7867626B2 (en) * | 2007-09-14 | 2011-01-11 | Siemens Energy, Inc. | Combustion turbine component having rare earth FeCrAI coating and associated methods |
US8043717B2 (en) * | 2007-09-14 | 2011-10-25 | Siemens Energy, Inc. | Combustion turbine component having rare earth CoNiCrAl coating and associated methods |
US8043718B2 (en) * | 2007-09-14 | 2011-10-25 | Siemens Energy, Inc. | Combustion turbine component having rare earth NiCrAl coating and associated methods |
US8039117B2 (en) * | 2007-09-14 | 2011-10-18 | Siemens Energy, Inc. | Combustion turbine component having rare earth NiCoCrAl coating and associated methods |
DE102008018135B4 (de) | 2008-04-10 | 2011-05-19 | Thyssenkrupp Vdm Gmbh | Eisen-Chrom-Aluminium-Legierung mit hoher Lebensdauer und geringen Änderungen im Warmwiderstand |
US20100068405A1 (en) * | 2008-09-15 | 2010-03-18 | Shinde Sachin R | Method of forming metallic carbide based wear resistant coating on a combustion turbine component |
JP5760525B2 (ja) * | 2010-03-30 | 2015-08-12 | Jfeスチール株式会社 | ステンレス箔およびその箔を用いた排ガス浄化装置用触媒担体 |
US10815554B2 (en) | 2014-12-11 | 2020-10-27 | Sandvik Intellectual Property Ab | Ferritic alloy |
RU2620405C1 (ru) * | 2016-03-24 | 2017-05-25 | Открытое акционерное общество "Композит" | Сплав на основе хрома и способ выплавки сплава |
CN106636963B (zh) * | 2016-10-21 | 2019-02-12 | 广东电网有限责任公司电力科学研究院 | 一种合金材料 |
CN108715971B (zh) * | 2018-05-31 | 2020-06-23 | 江苏省沙钢钢铁研究院有限公司 | 一种铁铬铝合金真空冶炼工艺 |
CN109825777B (zh) * | 2019-04-01 | 2021-01-08 | 江苏兄弟合金有限公司 | 一种高韧性铁铬铝电热合金的制备方法 |
CN113174531B (zh) * | 2021-03-31 | 2022-09-02 | 中北大学 | 中铬型铁铬铝合金及其生产方法 |
WO2023086006A1 (fr) * | 2021-11-11 | 2023-05-19 | Kanthal Ab | Poudre ferritique de fer-chrome-aluminium et tube sans soudure constitué de celle-ci |
KR20240089602A (ko) * | 2021-11-11 | 2024-06-20 | 캔탈 에이비 | FeCrAl 분말 및 그것으로 제조된 물체 |
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US4277374A (en) * | 1980-01-28 | 1981-07-07 | Allegheny Ludlum Steel Corporation | Ferritic stainless steel substrate for catalytic system |
US4414023A (en) * | 1982-04-12 | 1983-11-08 | Allegheny Ludlum Steel Corporation | Iron-chromium-aluminum alloy and article and method therefor |
DE3706415A1 (de) * | 1987-02-27 | 1988-09-08 | Thyssen Edelstahlwerke Ag | Halbfertigerzeugnis aus ferritischem stahl und seine verwendung |
EP0516097B1 (fr) * | 1991-05-29 | 1996-08-28 | Kawasaki Steel Corporation | Alliage fer-chrome-aluminium, substrat de catalyseur utilisant cet alliage et le procédé pour sa fabrication |
US5340415A (en) * | 1992-06-01 | 1994-08-23 | Sumitomo Metal Industries, Ltd. | Ferritic stainless steel plates and foils and method for their production |
DE19928842C2 (de) * | 1999-06-24 | 2001-07-12 | Krupp Vdm Gmbh | Ferritische Legierung |
DE10157749B4 (de) * | 2001-04-26 | 2004-05-27 | Thyssenkrupp Vdm Gmbh | Eisen-Chrom-Aluminium-Legierung |
-
2005
- 2005-04-11 DE DE102005016722A patent/DE102005016722A1/de not_active Withdrawn
- 2005-04-23 EP EP05746889A patent/EP1740733B1/fr active Active
- 2005-04-23 DE DE502005006695T patent/DE502005006695D1/de not_active Expired - Fee Related
- 2005-04-23 CA CA002564651A patent/CA2564651A1/fr not_active Abandoned
- 2005-04-23 DE DE112005001627T patent/DE112005001627A5/de not_active Withdrawn
- 2005-04-23 AT AT05746889T patent/ATE423858T1/de not_active IP Right Cessation
- 2005-04-23 JP JP2007509874A patent/JP2007534845A/ja not_active Withdrawn
- 2005-04-23 BR BRPI0510484-0A patent/BRPI0510484A/pt not_active IP Right Cessation
- 2005-04-23 MX MXPA06010897A patent/MXPA06010897A/es unknown
- 2005-04-23 WO PCT/DE2005/000748 patent/WO2005106061A2/fr active Application Filing
- 2005-04-23 RU RU2006141845/02A patent/RU2344192C2/ru not_active IP Right Cessation
-
2006
- 2006-10-30 US US11/590,460 patent/US20070041862A1/en not_active Abandoned
Non-Patent Citations (1)
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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US9777357B2 (en) | 2012-12-17 | 2017-10-03 | Jfe Steel Corporation | Stainless steel foil |
Also Published As
Publication number | Publication date |
---|---|
KR20070000503A (ko) | 2007-01-02 |
MXPA06010897A (es) | 2006-12-15 |
WO2005106061A8 (fr) | 2007-05-31 |
WO2005106061A2 (fr) | 2005-11-10 |
DE102005016722A1 (de) | 2006-02-09 |
EP1740733B1 (fr) | 2009-02-25 |
DE112005001627A5 (de) | 2007-05-24 |
CA2564651A1 (fr) | 2005-11-10 |
ATE423858T1 (de) | 2009-03-15 |
DE502005006695D1 (de) | 2009-04-09 |
JP2007534845A (ja) | 2007-11-29 |
WO2005106061A3 (fr) | 2006-12-07 |
RU2006141845A (ru) | 2008-06-10 |
BRPI0510484A (pt) | 2007-11-06 |
WO2005106061B1 (fr) | 2007-07-26 |
RU2344192C2 (ru) | 2009-01-20 |
US20070041862A1 (en) | 2007-02-22 |
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