EP1731667B1 - Procédé pour le calandrage d'une bande et calandre correspondante - Google Patents
Procédé pour le calandrage d'une bande et calandre correspondante Download PDFInfo
- Publication number
- EP1731667B1 EP1731667B1 EP06011609A EP06011609A EP1731667B1 EP 1731667 B1 EP1731667 B1 EP 1731667B1 EP 06011609 A EP06011609 A EP 06011609A EP 06011609 A EP06011609 A EP 06011609A EP 1731667 B1 EP1731667 B1 EP 1731667B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- roll
- rolls
- intermediate roll
- calender
- nips
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Not-in-force
Links
Images
Classifications
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21G—CALENDERS; ACCESSORIES FOR PAPER-MAKING MACHINES
- D21G1/00—Calenders; Smoothing apparatus
- D21G1/002—Opening or closing mechanisms; Regulating the pressure
- D21G1/004—Regulating the pressure
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21G—CALENDERS; ACCESSORIES FOR PAPER-MAKING MACHINES
- D21G1/00—Calenders; Smoothing apparatus
- D21G1/002—Opening or closing mechanisms; Regulating the pressure
- D21G1/0026—Arrangements for maintaining uniform nip conditions
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21G—CALENDERS; ACCESSORIES FOR PAPER-MAKING MACHINES
- D21G1/00—Calenders; Smoothing apparatus
- D21G1/02—Rolls; Their bearings
- D21G1/0206—Controlled deflection rolls
- D21G1/0213—Controlled deflection rolls with deflection compensation means acting between the roller shell and its supporting member
- D21G1/022—Controlled deflection rolls with deflection compensation means acting between the roller shell and its supporting member the means using fluid pressure
Definitions
- the invention relates to a method for calendering a web according to the preamble of claim 1 and a calender for this purpose.
- Out DE 198 20 089 C2 is a method for calendering a web with a multi-roll calender known in which a plurality of intermediate rolls are arranged between an upper and lower bendable roll.
- This roll package is concatenated and forms nips, which passes through the web. Due to the inherent weight of the rolls and their associated overhanging loads, such as guide rolls, roll necks and bearing housings, the compressive stress increases vertically and obliquely in the nips from top to bottom. This fixed to a roller set line load increase results in the natural line load characteristic.
- it is provided to selectively bend the intermediate rolls and to adapt the bendable end rolls to this bend.
- the targeted bending of the intermediate rolls by introducing deformation forces leads to a discharge or load of the rollers, so that the line load difference between the upper nip and the lower nip can be adjusted freely.
- the bending deformation due to shear deformation as well as the possible raw reevaluation of the intermediate rolls is included in the calculation of the values for the deformation forces.
- the bending lines of the intermediate rolls are adapted to one another.
- the Rohrovalmaschine the intermediate rolls which occurs especially with larger roll diameters and the hollow rollers used as soft rolls, complicates the setting of a uniform load in the nip.
- the most uniform possible pressure curve in the nip over the width of the material web, in particular a paper web is required in order to avoid differences in thickness and quality transversely to the running direction of the material web.
- a calender for the treatment of a paper web which has at least one end loadable stack of rolls comprising a respective upper and lower end roll and a plurality of intermediate rolls.
- the arrangement of the rolls takes place in a roll stack level and the rolls comprise hard and soft rolls to form soft nips.
- each soft roll forming an intermediate roll has a larger diameter than a soft end roll.
- the larger diameter of the soft intermediate rolls increases the service life of the double-rolled intermediate rolls which define an upper and lower nip.
- a disadvantage is the greater Rohrovalmaschine of intermediate rolls with a larger diameter, which requires additional measures to ensure a uniform load in the nip.
- the object of the invention is therefore to provide a method for calendering a web and a calender for this purpose, which make the load in the nip uniform.
- a method for calendering a web, in particular a paper or board web, and a calender which balance the Rohrovalleiter the at least one intermediate roll by a targeted bias of the roll shell in the directions where the at least one intermediate roll limits a nip.
- the bias voltage is chosen such that bias voltages are set differently in the region of a central zone than in the area of the two-sided edge zones of the respective limited nips.
- the biasing causes the roll shell of the intermediate roll (s) receives internal moments of force which are effective in the direction of each limited nip, ie directed radially outward, and to correct a nip error caused by a Rohrovalmaschine under load.
- the Rohrovalmaschine is compensated for this during operation of the calender by a correction force profile.
- the biases can be applied so that a circumferential profile correction is adjustable with respect to the width of the peripheral portion. Narrow ranges are preferred which only slightly exceed the respective nip length.
- the biases can be chosen substantially equal in an intermediate roll with oppositely-limited nips.
- the adjustment of the bias voltages can then take place via a common pressure medium source with common supply lines, whereby a cost-effective design of the intermediate roll (s) is possible.
- different biases in the direction of the limited nips of an intermediate roll allow the adjustment of a selectable bending of the intermediate roll for a variable characteristic.
- the bias in the middle zones relative to the edge zones can be used to compensate edge profile errors of the adjacent rollers.
- the edge zones of the prestressed intermediate roller can be additionally loaded or relieved.
- variable web widths can be set.
- the biases can be controlled such that the nip edges are pulled away by a different loading of the center zones and the edge zones with a selectable pretension.
- a variable nip width can be set hereby.
- FIGS. 1 and 2a show a calender for the treatment of a web, in particular a paper or board web.
- the calender 1 comprises at least one roll stack 2 which can be loaded from one end or both ends and has an upper end roll 3 and a lower end roll 4 and at least one intermediate roll 5.
- the end rolls 3, 4 are preferably designed as bending set rolls. Depending on the quality of the calendering to be achieved, the number of intermediate rolls can be selected.
- three intermediate rollers 5, 6, 7 are provided, which are arranged together with the end rollers 3, 4 in a roller stack level, which extends vertically. Alternatively, the roller stack level may be inclined. Between each two of the rollers 3 to 7 nips 8, 9, 10, 11 are formed, which pass through the paper or board web 12 in a direction of passage D.
- the rolls 3 to 7 are preferably formed as hard and soft rolls.
- the upper end roll 3, the lower end roll 4 and the middle intermediate roll 5 are preferably soft rolls, ie rolls, which are provided with an elastic cover in a roll stack 2 with a total of five rolls.
- the nips 8, 9, 10, 11 are then all soft nips.
- the roll stack 2 is used for one-sided treatment of a web. For two-sided treatment, a second suitably designed roll stack can be provided.
- At least one intermediate roll in this case the intermediate roll 5, which is preferably designed as a soft roll, is a roll which can be prestressed in the directions of the nips 9, 10 delimited by this intermediate roll on a circumferential section by application of forces in the direction of the respectively defined nip.
- the intermediate roller 5 to a fixed support 13, around which a tubular roll shell 14 is rotatably arranged.
- a cavity 30 is formed, are arranged in the pressure-resistant supports 15, 16 for a bias in the direction of a nips 9 and pressure-resistant supports 17, 18 for a bias in the direction of the other nip 10.
- the pressure-resistant supports 15, 17 each form edge zones and the pressure-resistant supports 16, 18 each form a central zone, which are connected to at least one pressure medium source 19, preferably separated.
- the pressure-resistant supports 15, 16 on the one hand and 17, 18 on the other hand are each arranged axially along a selectable nip width and extend spaced from each other radially over a selectable peripheral portion, as seen from Fig. 2a and 2 B is apparent.
- the selectable peripheral portion extends strip-like along the nip areas, is preferably less than a quarter of the circumference of the roll shell 14 and may be symmetrical or be aligned asymmetrically to the limited nip 9, 10.
- the term strip-like encompasses continuous chamber as well as discontinuous stamp supports.
- the pressure-resistant supports 15, 16, 17, 18 form oppositely arranged rows of individual spaced-apart support elements, which are designed as radially movable force elements with hydrostatic, the roll shell 14 on an inner circumferential surface 20 supporting bearing pockets 21 which through throttle channels 22 with a between a punch 23 and the carrier 13 arranged cylinder space 24 are connected.
- the throttle channels 22 of the various supports 15, 16, 17, 18 are connected via one or more supply lines 25, 26, 27 to the pressure medium source 19.
- the supports 16, 18 of the central zone are connected to a common supply line 27.
- the supports 15, 17 of the edge zones are also preferably connected to common supply lines 25, 26, wherein each one of the supports 15 are connected to the corresponding opposite support 17 to a respective common supply line 25, 26.
- these can also be formed by narrow chambers 28, 29, as in Fig. 5 shown, which are each divided into a central chamber and marginal chambers.
- the intermediate roll 5 of the carrier 13 with the supports 15, 16, 17, 18 as a crosshead in the roll shell 14th used.
- To the roll shell 14 roll journals 31, 32 are mounted, which are mounted on roller bearings 33, 34 in brackets 35 which are attached to a calender stand 36.
- the brackets 35 are preferably formed by lever guides.
- For a storage of the carrier 13 in the roll shell 14 are also rolling bearings 37, 38 are provided.
- By means of an anti-rotation device 52 the carrier 13 is additionally secured in the calender stand 36.
- the roll shell 14 has a selectable wall thickness, which can be reduced to 30 mm. Wall thicknesses in the range of 60 to 90 mm are particularly preferred. The diameter of the intermediate roller 5 is selectable.
- the two other intermediate rollers 6, 7, which are hard rollers here, are fastened to the calender stand 36 via holders 39, 40, which are designed as lever guides.
- the end rollers 3, 4 are preferably held on movable bearing blocks 41, 42. For opening, closing and loading of the roll stack 2 from one end or both ends can be loaded.
- a lifting cylinder 43 which acts on the lower end roll 4, wherein the upper end roll 3 is then arranged fixed.
- loading or unloading devices 44, 45, 46 are provided, which act on the brackets 35, 39, 40 of the intermediate rollers 5, 6, 7.
- Each roller 3 to 7 is further preferably provided with its own power drive 47 to 51.
- the roll stack 2 can be used on-line or off-line on a paper machine. All hard and optionally soft rolls can be tempered or heated.
- FIG. 6 illustrated third embodiment of an intermediate roll differs from the first embodiment in that the Rolling necks 31, 32 are held fixed in the brackets 35, to which the rolling bearings 37, 38 between the carrier 13 and roll shell 14 are formed accordingly. Moreover, the above statements apply accordingly, wherein the intermediate roller 5 can not be driven centrally.
- FIG. 7 illustrated embodiment shows an embodiment of the at least one intermediate roll 5, wherein the bias voltage is controlled so that even under load, a widening of the roll shell 14 is set to adjust the nip width B can.
- An individual adjustment of the effective Nip Museum B is possible. This is achieved by different biases on the supports 15, 17 of the edge zones. Moreover, the above statements apply to the first embodiment accordingly.
- FIG. 8 illustrated embodiment shows an embodiment of the at least one intermediate roller 5, in which the supports 16, 18 of the central zones are connected to separate supply lines 27a and 27b. Likewise, the supports 15, 17 to and from each other separate supply lines 25a, 25b; 26a, 26b; 53a, 53b and 54a, 54b connected. In this way, a bending of the intermediate roll 5 for setting a variable characteristic is also possible as well as edge profile corrections to compensate for edge profile errors of adjacent rolls.
- the roll stack may have a selectable number of rolls with soft alternating gap, wherein at least one intermediate roll is provided.
- a method for calendering a web, in particular a paper web, with a calender, in which one or more intermediate rolls 5, 6, 7 are arranged between end rolls 3, 4 and the roll stack 2 is linked it is provided that at least one intermediate roll 5 a around a fixed support 13 rotatable tubular roll shell 14 has.
- a uniform load in the nip while minimizing raw revalidation is achieved by biasing the roll shell 14 of the at least one intermediate roll 5 in the directions of the nips 9, 10 delimited by this intermediate roll 5 on a peripheral portion by applying forces in the direction of the limited nip 9, 10.
- the biases of supports 16, 18 in a central zone are set so differently than the bias of supports 15, 17 in edge zones that a Rohrovalmaschine correcting correction profile is adjusted depending on the load in a strip-shaped peripheral portion along the nip areas.
- the correction profile is a counter-aligning correction profile.
- the bias voltages are thus selected for the circumferential profile correction so that a widening of the at least one intermediate roller 5 in the peripheral sections is set as desired values, which compensates for a deformation of the intermediate roller 5 under load in the roller stack by ovalization.
- the preloads are selected to be substantially equal in the two directions in the case of oppositely limited nips 9, 10.
- different bias voltages can be set toward the or the limited nip for bending the intermediate roll and setting a variable characteristic.
- the prestressable peripheral portions of the intermediate roll 5 are preferably narrow, the length being chosen to be a narrow zone exceeding the nip length, but preferably not exceeding one quarter of the circumferential length of the intermediate roll 5.
- an effective nip width B can be set.
- the pretensions of the edge zones can be adjusted for an additional edge profile correction of the edge profile errors of an adjacent roller 6, 7 become.
- the supports 15, 17 of the edge zones are additionally charged or relieved.
Landscapes
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Paper (AREA)
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
Claims (19)
- Procédé pour le calandrage d'une bande, en particulier une bande de papier, avec une calandre formée d'un empilement de cylindres, dans lequel un ou plusieurs cylindres intermédiaires sont agencés entre des cylindres terminaux, cet empilement de cylindres étant relié par des chaînes et formant une ligne de contact entre des cylindres voisins que parcourt la bande, des dispositifs de chargement et de déchargement agissant pour chaque cylindre intermédiaire sur l'attache du cylindre intermédiaire dans laquelle le support d'au moins un cylindre intermédiaire est logé, au moins un cylindre intermédiaire présentant un bandage de cylindre rotatif en forme de forme de tuyau autour d'un support fixe, le bandage de cylindre d'au moins un cylindre intermédiaire étant prétendu par impression de forces dans les directions des lignes de contact délimitées par ces cylindres intermédiaires, la pré-tension étant choisie différente dans des zones intermédiaires de celle dans des zones périphériques, de telle sorte qu'un profil de forces correctrices corrigeant l'ovalisation des tuyaux soit ajusté en fonction de la charge sur une section du pourtour en forme de bande le long des domaines des lignes de contact.
- Procédé selon la revendication 1, caractérisé en ce que le profil de forces correctrices corrigeant l'ovalisation des tuyaux est configuré agissent contre l'ovalisation.
- Procédé selon la revendication 1 ou 2, caractérisé en ce que les pré-tensions pour corriger les profils circonférentiels d'au moins un cylindre intermédiaire sont commandés de telle sorte qu'un élargissement du cylindre intermédiaire soit ajusté sur les sections du pourtour en tant que valeur nominale, qui compense une déformation du cylindre intermédiaire sous une charge sélectionnable dans l'empilement de cylindre par une ovalisation de tuyau sélectionnable.
- Procédé selon l'une des revendications 1 à 3, caractérisé en ce que les pré-tensions pour un cylindre intermédiaire délimitant des lignes de contact opposées sont choisies sensiblement égales dans les deux directions.
- Procédé selon l'une des revendications 1 à 3, caractérisé en ce que des pré-tensions supplémentaires sont ajustées dans la direction des lignes de contact délimitées pour déformer le cylindre intermédiaire selon une caractéristique variable.
- Procédé selon l'une des revendications 1 à 5, caractérisé en ce que les pré-tensions sont appliquées respectivement sur une section du pourtour du cylindre intermédiaire, qui est choisie comme une zone étroite dépassant la longueur d'une ligne de contact.
- Procédé selon l'une des revendications 1 à 6, caractérisé en ce qu'une largeur efficace de ligne de contact est ajustée grâce à la commande de la pré-tension des zones périphériques.
- Procédé selon l'une des revendications 1 à 7, caractérisé en ce que les pré-tensions des zones périphériques sont ajustées de plus pour compenser les erreurs de profils extérieurs d'un cylindre voisin d'une ligne de contact délimitée.
- Calandre pour l'exécution du procédé selon l'une des revendication 1 à 8 avec au moins un empilement de cylindres, qui présente au moins deux cylindres terminaux et deux cylindres intermédiaires, qui sont agencés en tant qu'empilement de cylindres reliés par des chaînes formant des lignes de contact entre des cylindres voisins, des dispositifs de chargement et de déchargement (45) agissant sur l'attache (35) du cylindre intermédiaire pour chaque cylindre intermédiaire, dans laquelle le support (13) d'au moins un cylindre intermédiaire (5) est disposé, caractérisé en ce qu'au moins un cylindre intermédiaire (5) présente un support fixe (13) et un bandage de cylindre (14) rotatif en forme de forme de tuyau autour du support (13), que des renforts (15, 16, 17, 18) résistants aux contraintes se trouvent entre le support (13) et le bandage de cylindre (14) pour tendre préalablement le bandage de cylindre (14) dans la direction des lignes de contact (9,10) délimitées, et que les renforts (15, 16, 17, 18) résistants aux contraintes constituent respectivement une zone intermédiaire entre deux zones périphériques, les zones intermédiaires (16,18) étant rattachables à une source de moyens coercitifs par l'intermédiaire d'au moins une ligne d'approvisionnement (27, 27a, 27b) séparée des lignes d'approvisionnement des zones périphériques (25, 26).
- Calandre selon la revendication 9, caractérisée en ce que le cylindre intermédiaire (5) présente deux séries de renforts (15, 16, 17, 18) résistants aux contraintes, disposées sur des côtés opposés.
- Calandre selon l'une des revendications 9 ou 10, caractérisée en ce que les renforts (15, 16, 17 ,18) résistants aux contraintes sont respectivement formés par au moins une chambre de pression fermée par une languette étanche.
- Calandre selon l'une des revendications 9 ou 10, caractérisée en ce que les renforts (15, 16, 17, 18) résistants aux contraintes sont formés par des éléments de support isolés en forme de pistons travaillant hydrauliquement, et disposés côte-à-côte.
- Calandre selon la revendication 12, caractérisée en ce que les éléments de support sont agencés en tant qu'éléments de force pouvant se déplacer radialement, avec des poches hydrostatiques s'appuyant sur la surface circonférentielle interne du bandage de cylindre (14), qui sont reliées par des canaux d'étranglement (22) avec un espace cylindrique aménagé entre le piston et le support.
- Calandre selon l'une des revendications 9 à 13, caractérisée en ce que les zones périphériques présentent un nombre sélectionnable de renforts (15, 17) pouvant être commandés isolément.
- Calandre selon l'une des revendications 9 à 14, caractérisée en ce que le bandage de cylindre en forme de tuyau possède une épaisseur qui peut être réduite jusqu'à 30 mm.
- Calandre selon l'une des revendications 9 à 15, caractérisée en ce qu'au moins un cylindre intermédiaire (5) est un cylindre souple.
- Calandre selon l'une des revendications 9 à 15, caractérisée en ce que l'empilement de cylindres (2) présente cinq cylindres pour le traitement d'un côté de la bande, les cylindres terminaux (3, 4) et le cylindre intermédiaire (5) médian étant des cylindres souples.
- Calandre selon l'une des revendications 9 à 15, caractérisée en ce que l'empilement de cylindres (2) présente cinq cylindres pour le traitement d'une bande, les cylindres terminaux (3, 4) et le cylindre intermédiaire (5) médian étant des cylindres durs.
- Calandre selon l'une des revendications 9 à 15, caractérisée en ce que l'empilement de cylindres (2) présente un nombre sélectionnable de cylindres avec une fente de changement souple, au moins un cylindre intermédiaire (5) étant prévu.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102005026109A DE102005026109A1 (de) | 2005-06-07 | 2005-06-07 | Verfahren zum Kalandrieren einer Warenbahn und Kalander hierzu |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1731667A1 EP1731667A1 (fr) | 2006-12-13 |
EP1731667B1 true EP1731667B1 (fr) | 2010-04-07 |
Family
ID=36888932
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP06011609A Not-in-force EP1731667B1 (fr) | 2005-06-07 | 2006-06-06 | Procédé pour le calandrage d'une bande et calandre correspondante |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP1731667B1 (fr) |
AT (1) | ATE463617T1 (fr) |
DE (2) | DE102005026109A1 (fr) |
Family Cites Families (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE4203497C2 (de) * | 1992-02-07 | 1997-04-17 | Andreas Dipl Ing Knorr | Ausgleichwalze zur Druckbehandlung von Warenbahnen |
DE9314568U1 (de) * | 1993-09-27 | 1995-02-02 | Kuesters Eduard Maschf | Walze |
DE19800331A1 (de) * | 1998-01-08 | 1999-07-15 | Voith Sulzer Papiertech Patent | Papierkalander und Verfahren zu dessen Betrieb |
US5938895A (en) * | 1998-04-02 | 1999-08-17 | Valmet Corporation | Calender having moisture profile control |
DE19820089C2 (de) * | 1998-05-06 | 2000-06-15 | Kuesters Eduard Maschf | Verfahren zum Kalandrieren einer Warenbahn mit einem vertikalen Mehrwalzen-Kalander |
GB2362941B (en) * | 2000-05-31 | 2004-06-16 | Metso Paper Inc | Method for fitting the tubular roll shell of a roll in a paper or board machine with slide bearings and roll for applying the method |
ATE270728T1 (de) * | 2001-03-22 | 2004-07-15 | Kuesters Eduard Maschf | Kalander |
DE10349341A1 (de) * | 2003-10-23 | 2005-06-02 | Voith Paper Patent Gmbh | Durchbiegungseinstellwalze |
-
2005
- 2005-06-07 DE DE102005026109A patent/DE102005026109A1/de not_active Ceased
-
2006
- 2006-06-06 DE DE502006006623T patent/DE502006006623D1/de active Active
- 2006-06-06 AT AT06011609T patent/ATE463617T1/de active
- 2006-06-06 EP EP06011609A patent/EP1731667B1/fr not_active Not-in-force
Also Published As
Publication number | Publication date |
---|---|
EP1731667A1 (fr) | 2006-12-13 |
DE102005026109A1 (de) | 2006-12-14 |
ATE463617T1 (de) | 2010-04-15 |
DE502006006623D1 (de) | 2010-05-20 |
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