EP1721729A1 - Operation method of a rotary press and rotary press - Google Patents
Operation method of a rotary press and rotary press Download PDFInfo
- Publication number
- EP1721729A1 EP1721729A1 EP06006478A EP06006478A EP1721729A1 EP 1721729 A1 EP1721729 A1 EP 1721729A1 EP 06006478 A EP06006478 A EP 06006478A EP 06006478 A EP06006478 A EP 06006478A EP 1721729 A1 EP1721729 A1 EP 1721729A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- compact
- rotor
- pressing
- punch
- rotary press
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
- B30B15/32—Discharging presses
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B11/00—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses
- B30B11/02—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses using a ram exerting pressure on the material in a moulding space
- B30B11/08—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses using a ram exerting pressure on the material in a moulding space co-operating with moulds carried by a turntable
Definitions
- the invention relates to a method according to the preamble of patent claim 1.
- the invention has for its object to provide a method for operating a rotary press, in which removal of the compacts without adhesion of material of the compact is independent of the cross-sectional shape of the dies possible.
- the upper punch still rests with its own weight on the compact when it is ejected from the die with the aid of the lower punch.
- the compact can be stripped by a scraper, during which process, at least temporarily, the upper punch still stands up on the compact. It is understood that the upper punch must be detected by a curve portion of the upper cam before the scraper has pushed the compact completely between the punches, otherwise the upper punch with its pressing surface would engage with the scraper, which must be avoided by nature.
- a rotary press according to the invention provides control cams, wherein in the direction of rotation of the rotor behind the pressing station, the upper punches are not guided in height, whereby the upper punches in this area are "biased" by own weights down. You can therefore continue to get up on the compact and weight it.
- the pushing off of the compact between the pressing surfaces of the stamp takes place over a certain distance, at least for example 0.5 mm, before the upper punch is then lifted off.
- the scraper has a thickness which is smaller than the thickness of the compact.
- the scraper engages approximately centrally between the pressing surfaces on the compact in order to strip it.
- the inventive method and the rotary press according to the invention have the following advantages: By stripping with the ballast by the upper punch adhesion of Preßlingsmaterial is prevented at the pressing surfaces of the stamp. This ensures continuous production. Cleaning processes at the Stempelpreß vom omitted.
- the mechanical precautions on the rotary press for carrying out the method according to the invention are very simple. Overall, problematic product mixtures can be pressed in rotary presses, which was previously not possible.
- a rotor 10 of a rotary press is indicated in which are arranged on a pitch circle matrices 12 in a die plate, for receiving material to be pressed.
- the filling of the material to be pressed takes place in a filling device 14, which will not be described in detail further. With the help of the filling device, it is possible to fill one or more layers of material in the matrices.
- the rotor 10 are associated with upper and lower punches, which are not shown in Figure 1. They are controlled by suitable cams during the rotation of the rotor 10, which is driven by a suitable drive device rotating about a vertical axis, in its altitude.
- two pressure rollers are arranged one above the other, one of which is shown at 18.
- a second press station 20 also has two superimposed pressure rollers, one of which can be seen at 22. In the pressing station 20, the finished pressing of the material takes place in the matrices 12.
- Such a structure or such a function of a rotary press is generally known.
- FIG 2 the procedure described is shown schematically in settlement.
- the representation is based on a stamp pair with an upper punch 24 and a lower punch 26.
- the matrices 12 are indicated by hatching.
- the cam for the upper punches 24 is shown very schematically at 26a.
- the control cam for the lower punches 26 is shown very schematically at 28.
- In the filling position are upper and lower punches 24, 26 in a most distant position, the lower punch 26 has taken its Be Valllposition.
- To be pressed material 30 is indicated by dots.
- the upper punch 24 is first lowered (2b). In the first pressing station 16 takes place by means of the pressure rollers a compression of the material to a preform.
- the thickness of the Abstreiferblechs 36 is less than the thickness of the compact 32 and the scraper attacks approximately centrally on the compact.
- the upper punch 24 is detected by a cam portion 38 and raised, whereby the wiper 36 pushes the compact finally on the top of the die plate, from where He then enters a drain channel 40 ( Figure 1).
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Powder Metallurgy (AREA)
- Press Drives And Press Lines (AREA)
- Details Of Cutting Devices (AREA)
- Processing Of Solid Wastes (AREA)
Abstract
Description
Die Erfindung bezieht sich auf ein Verfahren nach dem Oberbegriff des Patentanspruchs 1.The invention relates to a method according to the preamble of patent claim 1.
Es ist bekannt, zur Herstellung von Tabletten und ähnlichen Preßlingen Rundläuferpressen zu verwenden. Diese weisen einen um eine vertikale Achse drehbar gelagerten und angetriebenen Rotor auf, wobei der Rotor eine Matrizenscheibe und Stempelführungen für Ober- und Unterstempel aufweist. Diese Ober- und Unterstempel werden von geeigneten Steuerkurven geführt und in mindestens einer Preßstation sind eine obere und eine untere Preßrolle oder Druckrolle angeordnet, mit deren Hilfe die Preßstempel das in den Matrizen befindliche zu komprimierende Material verpressen.It is known to use for the production of tablets and similar compacts rotary presses. These have a rotatably mounted about a vertical axis and driven rotor, wherein the rotor has a die plate and punch guides for upper and lower punch. These upper and lower punches are guided by suitable cams and in at least one pressing station, an upper and a lower pressure roller or pressure roller are arranged, with the help of which the press ram compress the located in the matrices to be compressed material.
Manche zu verpressenden Materialien neigen dazu, nach dem Preßvorgang an der Preßfläche der Oberstempel anzuhaften, wenn der Oberstempel seinen Rückhub beginnt. Dieser Effekt führt dazu, dass die Oberfläche des Preßlings nicht die gewünschte Qualität hat und zudem den nächsten Preßvorgang ungünstig beeinflußt. Aus
Während des Rückhubs der Oberstempel findet eine Entlastung statt, bei der sich der Oberstempel normalerweise innerhalb der Matrize befindet .Ist der Preßling unrund, beispielsweise quadratisch, kommt eine Drehung der Preßstempel bzw. der Einsätze nicht in Betracht.During the return stroke of the upper punch takes place a relief in which the upper punch is usually located within the die. If the compact out of round, such as square, a rotation of the ram or inserts is out of the question.
Der Erfindung liegt die Aufgabe zugrunde, ein Verfahren zum Betrieb einer Rundläuferpresse anzugeben, bei dem ein Entfernen der Preßlinge ohne Anhaften von Material des Preßlings unabhängig von der Querschnittsform der Matrizen möglich ist.The invention has for its object to provide a method for operating a rotary press, in which removal of the compacts without adhesion of material of the compact is independent of the cross-sectional shape of the dies possible.
Diese Aufgabe wird durch die Merkmale des Patentanspruchs 1 gelöst.This object is solved by the features of patent claim 1.
Bei dem Verfahren nach der Erfindung ruht der Oberstempel mit seinem Eigengewicht nach wie vor auf dem Preßling, wenn dieser mit Hilfe des Unterstempels aus der Matrize ausgestoßen wird. Sobald der Preßling unmittelbar oberhalb der Oberkante der Matrize ist, kann er von einem Abstreifer abgestreift werden, wobei während dieses Vorgangs zumindest noch vorübergehend der Oberstempel weiterhin auf dem Preßling aufsteht. Es versteht sich, dass der Oberstempel von einem Kurvenabschnitt der oberen Steuerkurve erfaßt werden muß, bevor der Abstreifer den Preßling vollständig zwischen den Stempeln fortgeschoben hat, da anderenfalls der Oberstempel mit seiner Preßfläche mit dem Abstreifer in Eingriff treten würde, was naturgemäß vermieden werden muß.In the method according to the invention, the upper punch still rests with its own weight on the compact when it is ejected from the die with the aid of the lower punch. Once the compact is just above the upper edge of the die, it can be stripped by a scraper, during which process, at least temporarily, the upper punch still stands up on the compact. It is understood that the upper punch must be detected by a curve portion of the upper cam before the scraper has pushed the compact completely between the punches, otherwise the upper punch with its pressing surface would engage with the scraper, which must be avoided by nature.
Eine Rundläuferpresse nach der Erfindung sieht Steuerkurven vor, wobei in Drehrichtung des Rotors hinter der Preßstation die Oberstempel in der Höhe nicht geführt sind, wodurch die Oberstempel in diesem Bereich durch Eigengewichte nach unten "vorgespannt" sind. Sie können daher weiterhin auf dem Preßling aufstehen und diesen mit ihrem Gewicht belasten. Das Abschieben des Preßlings zwischen den Preßflächen der Stempel erfolgt über eine gewisse Strecke, mindestens z.B. 0,5 mm, bevor der Oberstempel dann abgehoben wird.A rotary press according to the invention provides control cams, wherein in the direction of rotation of the rotor behind the pressing station, the upper punches are not guided in height, whereby the upper punches in this area are "biased" by own weights down. You can therefore continue to get up on the compact and weight it. The pushing off of the compact between the pressing surfaces of the stamp takes place over a certain distance, at least for example 0.5 mm, before the upper punch is then lifted off.
Aus den obigen Gründen versteht sich, dass der Abstreifer eine Dicke hat, die kleiner ist als die Dicke des Preßlings. Vorzugsweise greift der Abstreifer etwa mittig zwischen den Preßflächen am Preßling an, um diesen abzustreifen.For the above reasons, it is understood that the scraper has a thickness which is smaller than the thickness of the compact. Preferably, the scraper engages approximately centrally between the pressing surfaces on the compact in order to strip it.
Während des Abstreifens ist es nach einer Ausgestaltung der Erfindung vorteilhaft, wenn ein Kurvenabschnitt der unteren Führungskurve für die Unterstempel horizontal verläuft, wodurch der Preßling nicht weiter angehoben wird als minimal oberhalb der Oberseite der Matrizenplatte.During stripping, it is advantageous according to an embodiment of the invention, when a curve portion of the lower guide curve for the lower punch is horizontal, whereby the compact is not raised further than minimally above the top of the die plate.
Das erfindungsgemäße Verfahren und die erfindungsgemäße Rundläuferpresse weisen folgende Vorteile auf: Durch das Abstreifen mit der Auflast durch den Oberstempel wird ein Anhaften von Preßlingsmaterial an den Preßflächen der Stempel verhindert. Dadurch wird eine kontinuierliche Produktion gewährleistet. Reinigungsprozesse an den Stempelpreßflächen entfallen. Die mechanischen Vorkehrungen an der Rundläuferpresse zur Durchführung des erfindungsgemäßen Verfahrens sind denkbar einfach. Insgesamt können problematische Produktmischungen in Rundläuferpressen verpreßt werden, was bislang nicht möglich war.The inventive method and the rotary press according to the invention have the following advantages: By stripping with the ballast by the upper punch adhesion of Preßlingsmaterial is prevented at the pressing surfaces of the stamp. This ensures continuous production. Cleaning processes at the Stempelpreßflächen omitted. The mechanical precautions on the rotary press for carrying out the method according to the invention are very simple. Overall, problematic product mixtures can be pressed in rotary presses, which was previously not possible.
Ein Ausführungsbeispiel der Erfindung wird nachfolgend anhand von Zeichnungen näher erläutert.
- Fig. 1
- zeigt die Draufsicht auf einen Rotor einer Rundläuferpresse nach der Erfindung.
- Fig. 2
- zeigt einen Teil der Abwicklung der Vorgänge bei einer Rundläuferpresse an einem Stempelpaar.
- Fig. 1
- shows the top view of a rotor of a rotary press according to the invention.
- Fig. 2
- shows a part of the processing of the processes in a rotary press on a stamp pair.
In Fig. 1 ist ein Rotor 10 einer Rundläuferpresse angedeutet, bei dem auf einem Teilkreis Matrizen 12 in einer Matrizenscheibe angeordnet sind, zur Aufnahme von zu verpressendem Material. Das Einfüllen des zu verpressenden Materials erfolgt in einer Fülleinrichtung 14, die im Einzelnen nicht weiter beschrieben werden soll. Mit Hilfe der Befülleinrichtung ist es möglich, eine Sorte oder mehrere Schichten von Material in die Matrizen einzufüllen. Dem Rotor 10 sind Ober- und Unterstempel zugeordnet, die in Figur 1 nicht gezeigt sind. Sie werden von geeigneten Steuerkurven während des Umlaufs des Rotors 10, der von einer geeigneten Antriebsvorrichtung um eine vertikale Achse drehend angetrieben ist, in ihrer Höhenlage gesteuert. In einer ersten Preßstation 16 sind zwei Druckrollen übereinander angeordnet, von denen eine bei 18 dargestellt ist. Die Druckrollen drücken Unter- und Oberstempel in die Matrizen 12 hinein, um das Material zu verpressen. Eine zweite Preßstation 20 weist ebenfalls zwei übereinander liegende Druckrollen auf, von denen eine bei 22 zu erkennen ist. In der Preßstation 20 erfolgt die fertige Verpressung des Materials in den Matrizen 12. Ein derartiger Aufbau bzw. eine derartige Funktion einer Rundläuferpresse ist allgemein bekannt.In Fig. 1, a
In Figur 2 ist der beschriebene Ablauf schematisch in Abwicklung dargestellt. Die Darstellung erfolgt anhand eines Stempelpaars mit einem Oberstempel 24 und einem Unterstempel 26. Die Matrizen 12 sind schraffiert angedeutet. Die Steuerkurve für die Oberstempel 24 ist sehr schematisch bei 26a gezeigt. Die Steuerkurve für die Unterstempel 26 ist sehr schematisch bei 28 gezeigt. In der Füllposition sind Ober- und Unterstempel 24, 26 in einer am weitesten voneinander entfernten Position, wobei der Unterstempel 26 seine Befüllposition eingenommen hat. Zu verpressendes Material 30 ist punktiert angedeutet. Bei der weiteren Drehung des Rotors wird zunächst der Oberstempel 24 abgesenkt (2b). In der ersten Preßstation 16 erfolgt mit Hilfe der Druckrollen eine Verpressung des Materials zu einem Vorpreßling. In der folgenden Preßstation 20 erfolgt eine Verformung des Materials zum fertigen Preßling 32. Hinter der zweiten Preßstation 20 wird der Unterstempel 26 durch die Steuerkurve angehoben, wodurch der Preßling 32 aus der Matrize 12 ausgestoßen wird. Man erkennt, dass die obere Steuerkurve 26 hinter der zweiten Preßstation 20 eine Lücke hat. Beim Hochfahren des Unterstempels bleibt der Oberstempel 24 auf dem Preßling 32 stehen und wird mit angehoben. Der Unterstempel 26 gelangt zu einem Steuerkurvenabschnitt 34, der horizontal verläuft, wodurch der Preßling 32 nur minimal oberhalb der Oberseite der Matrize 12 angehoben bleibt. Hierbei nähert sich der Preßling 32 dem stationären Abstreifer 36, der den Preßling 32 zwischen den einander gegenüberliegenden Preßflächen von Ober- und Unterstempel herausschiebt. Die Dicke des Abstreiferblechs 36 ist geringer als die Dicke des Preßlings 32 und der Abstreifer greift annähernd mittig am Preßling an. Nachdem der Abstreifer 36 den Preßling 32 um eine gewisse Strecke zwischen den Preßflächen von Ober- und Unterstempel herausgeschoben hat, wird der Oberstempel 24 von einem Steuerkurvenabschnitt 38 erfaßt und angehoben, wodurch der Abstreifer 36 den Preßling endgültig auf die Oberseite der Matrizenscheibe schiebt, von wo er dann in einen Ablaufkanal 40 (Figur 1) gelangt.In Figure 2, the procedure described is shown schematically in settlement. The representation is based on a stamp pair with an
Claims (5)
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102005021923.3A DE102005021923C5 (en) | 2005-05-12 | 2005-05-12 | Method for operating a rotary press and rotary press |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1721729A1 true EP1721729A1 (en) | 2006-11-15 |
EP1721729B1 EP1721729B1 (en) | 2012-02-08 |
Family
ID=36571036
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP06006478A Active EP1721729B1 (en) | 2005-05-12 | 2006-03-29 | Operation method of a rotary press and rotary press |
Country Status (4)
Country | Link |
---|---|
US (1) | US8337741B2 (en) |
EP (1) | EP1721729B1 (en) |
AT (1) | ATE544589T1 (en) |
DE (1) | DE102005021923C5 (en) |
Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB311070A (en) * | 1928-04-14 | 1929-05-09 | Fritz Kilian | Improvements in the manufacture of compressed cakes |
JPH0577099A (en) * | 1991-09-17 | 1993-03-30 | Fanuc Ltd | Machine and method for compression forming |
JP2000271793A (en) * | 1999-03-26 | 2000-10-03 | Sumitomo Heavy Ind Ltd | Product discharging device of rotary powder compression molding machine |
US20010041146A1 (en) * | 2000-02-17 | 2001-11-15 | Atsushi Ogawa | Method for producing powder compact and method for manufacturing magnet |
DE10058934A1 (en) * | 2000-11-28 | 2002-06-06 | Trw Airbag Sys Gmbh & Co Kg | Powder or granular material pressing comprises using tablet press which has die and upper and lower stampers that can be raised and lowered |
US20030041749A1 (en) * | 2001-08-31 | 2003-03-06 | Jurgen Hinzpeter | Hydraulic press for compressing metallic powder |
JP2003071600A (en) * | 2001-08-30 | 2003-03-11 | Global Nuclear Fuel-Japan Co Ltd | Hold up cam device for powder forming machine |
JP2004345222A (en) * | 2003-05-22 | 2004-12-09 | Neomax Co Ltd | Powder molding method |
Family Cites Families (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US1803814A (en) * | 1926-01-11 | 1931-05-05 | Spengler Peter Joseph | Process of and apparatus for producing pressed bodies of powderous material |
DE1002434B (en) | 1955-02-07 | 1957-02-14 | Siemens Ag | Arrangement for connecting cylindrical or similarly shaped parts, in particular the inner conductor of coaxial high-frequency plug connections |
JPS5334187B1 (en) * | 1966-07-02 | 1978-09-19 | ||
JPS503027B1 (en) * | 1969-06-12 | 1975-01-30 | ||
DE8816064U1 (en) * | 1988-06-14 | 1989-02-23 | Henkel Kgaa, 4000 Duesseldorf, De | |
DE9003241U1 (en) * | 1990-03-17 | 1990-06-13 | Korsch Maschinenfabrik, 1000 Berlin, De | |
DE4218122C1 (en) * | 1992-06-02 | 1994-01-20 | Fette Wilhelm Gmbh | Process for pressing two-layer tablets in a double rotary press and device for carrying out the process |
DE19512655A1 (en) * | 1994-07-08 | 1996-01-11 | Temic Bayern Chem Airbag Gmbh | Tablet press ejection station |
DE10024340C2 (en) * | 2000-05-11 | 2002-09-12 | Fette Wilhelm Gmbh | Stamp for rotary press |
-
2005
- 2005-05-12 DE DE102005021923.3A patent/DE102005021923C5/en not_active Expired - Fee Related
-
2006
- 2006-03-29 EP EP06006478A patent/EP1721729B1/en active Active
- 2006-03-29 AT AT06006478T patent/ATE544589T1/en active
- 2006-04-25 US US11/411,278 patent/US8337741B2/en active Active
Patent Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB311070A (en) * | 1928-04-14 | 1929-05-09 | Fritz Kilian | Improvements in the manufacture of compressed cakes |
JPH0577099A (en) * | 1991-09-17 | 1993-03-30 | Fanuc Ltd | Machine and method for compression forming |
JP2000271793A (en) * | 1999-03-26 | 2000-10-03 | Sumitomo Heavy Ind Ltd | Product discharging device of rotary powder compression molding machine |
US20010041146A1 (en) * | 2000-02-17 | 2001-11-15 | Atsushi Ogawa | Method for producing powder compact and method for manufacturing magnet |
DE10058934A1 (en) * | 2000-11-28 | 2002-06-06 | Trw Airbag Sys Gmbh & Co Kg | Powder or granular material pressing comprises using tablet press which has die and upper and lower stampers that can be raised and lowered |
JP2003071600A (en) * | 2001-08-30 | 2003-03-11 | Global Nuclear Fuel-Japan Co Ltd | Hold up cam device for powder forming machine |
US20030041749A1 (en) * | 2001-08-31 | 2003-03-06 | Jurgen Hinzpeter | Hydraulic press for compressing metallic powder |
JP2004345222A (en) * | 2003-05-22 | 2004-12-09 | Neomax Co Ltd | Powder molding method |
Non-Patent Citations (4)
Title |
---|
PATENT ABSTRACTS OF JAPAN vol. 017, no. 395 (M - 1451) 23 July 1993 (1993-07-23) * |
PATENT ABSTRACTS OF JAPAN vol. 2000, no. 13 5 February 2001 (2001-02-05) * |
PATENT ABSTRACTS OF JAPAN vol. 2003, no. 07 3 July 2003 (2003-07-03) * |
PATENT ABSTRACTS OF JAPAN vol. 2003, no. 12 5 December 2003 (2003-12-05) * |
Also Published As
Publication number | Publication date |
---|---|
DE102005021923A1 (en) | 2006-11-16 |
US8337741B2 (en) | 2012-12-25 |
EP1721729B1 (en) | 2012-02-08 |
DE102005021923C5 (en) | 2014-03-13 |
US20060255506A1 (en) | 2006-11-16 |
ATE544589T1 (en) | 2012-02-15 |
DE102005021923B4 (en) | 2007-09-13 |
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