EP1716604A1 - Solutions of organic semiconductors - Google Patents
Solutions of organic semiconductorsInfo
- Publication number
- EP1716604A1 EP1716604A1 EP05707447A EP05707447A EP1716604A1 EP 1716604 A1 EP1716604 A1 EP 1716604A1 EP 05707447 A EP05707447 A EP 05707447A EP 05707447 A EP05707447 A EP 05707447A EP 1716604 A1 EP1716604 A1 EP 1716604A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- solvent
- organic
- solvents
- solutions according
- solutions
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
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- 239000002904 solvent Substances 0.000 claims abstract description 164
- 238000009835 boiling Methods 0.000 claims abstract description 64
- 238000007639 printing Methods 0.000 claims abstract description 30
- 238000000034 method Methods 0.000 claims abstract description 28
- 239000003960 organic solvent Substances 0.000 claims abstract description 19
- 239000000758 substrate Substances 0.000 claims abstract description 13
- 229920000642 polymer Polymers 0.000 claims description 37
- 239000000203 mixture Substances 0.000 claims description 31
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- 230000008569 process Effects 0.000 claims description 19
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- 238000000576 coating method Methods 0.000 claims description 12
- 238000004519 manufacturing process Methods 0.000 claims description 10
- UZKWTJUDCOPSNM-UHFFFAOYSA-N methoxybenzene Substances CCCCOC=C UZKWTJUDCOPSNM-UHFFFAOYSA-N 0.000 claims description 10
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- 125000004432 carbon atom Chemical group C* 0.000 claims description 8
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- 239000011159 matrix material Substances 0.000 claims description 6
- -1 polypyridines (PPy) Polymers 0.000 claims description 6
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- JLTDJTHDQAWBAV-UHFFFAOYSA-N N,N-dimethylaniline Chemical compound CN(C)C1=CC=CC=C1 JLTDJTHDQAWBAV-UHFFFAOYSA-N 0.000 claims description 4
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- 125000003118 aryl group Chemical group 0.000 claims description 4
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- SNRUBQQJIBEYMU-UHFFFAOYSA-N dodecane Chemical compound CCCCCCCCCCCC SNRUBQQJIBEYMU-UHFFFAOYSA-N 0.000 claims description 4
- 150000002170 ethers Chemical class 0.000 claims description 4
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- NGAZZOYFWWSOGK-UHFFFAOYSA-N heptan-3-one Chemical compound CCCCC(=O)CC NGAZZOYFWWSOGK-UHFFFAOYSA-N 0.000 claims description 4
- ZSIAUFGUXNUGDI-UHFFFAOYSA-N hexan-1-ol Chemical compound CCCCCCO ZSIAUFGUXNUGDI-UHFFFAOYSA-N 0.000 claims description 4
- QNVRIHYSUZMSGM-UHFFFAOYSA-N hexan-2-ol Chemical compound CCCCC(C)O QNVRIHYSUZMSGM-UHFFFAOYSA-N 0.000 claims description 4
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- OLXYLDUSSBULGU-UHFFFAOYSA-N methyl pyridine-4-carboxylate Chemical compound COC(=O)C1=CC=NC=C1 OLXYLDUSSBULGU-UHFFFAOYSA-N 0.000 claims description 4
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- 229920002098 polyfluorene Polymers 0.000 claims description 4
- 229920000123 polythiophene Polymers 0.000 claims description 4
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- 125000000217 alkyl group Chemical group 0.000 claims description 3
- 229920001940 conductive polymer Polymers 0.000 claims description 3
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- 230000005669 field effect Effects 0.000 claims description 3
- 125000002524 organometallic group Chemical group 0.000 claims description 3
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- 239000010409 thin film Substances 0.000 claims description 3
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- YFNKIDBQEZZDLK-UHFFFAOYSA-N triglyme Chemical compound COCCOCCOCCOC YFNKIDBQEZZDLK-UHFFFAOYSA-N 0.000 claims description 3
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- 125000004122 cyclic group Chemical group 0.000 claims description 2
- DIOQZVSQGTUSAI-NJFSPNSNSA-N decane Chemical compound CCCCCCCCC[14CH3] DIOQZVSQGTUSAI-NJFSPNSNSA-N 0.000 claims description 2
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- 230000006872 improvement Effects 0.000 description 6
- 125000001424 substituent group Chemical group 0.000 description 6
- VZGDMQKNWNREIO-UHFFFAOYSA-N tetrachloromethane Chemical compound ClC(Cl)(Cl)Cl VZGDMQKNWNREIO-UHFFFAOYSA-N 0.000 description 6
- 238000005401 electroluminescence Methods 0.000 description 5
- 239000007787 solid Substances 0.000 description 5
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- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 3
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- CXWXQJXEFPUFDZ-UHFFFAOYSA-N tetralin Chemical compound C1=CC=C2CCCCC2=C1 CXWXQJXEFPUFDZ-UHFFFAOYSA-N 0.000 description 3
- QRMPKOFEUHIBNM-UHFFFAOYSA-N 1,4-dimethylcyclohexane Chemical compound CC1CCC(C)CC1 QRMPKOFEUHIBNM-UHFFFAOYSA-N 0.000 description 2
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 2
- PXGOKWXKJXAPGV-UHFFFAOYSA-N Fluorine Chemical compound FF PXGOKWXKJXAPGV-UHFFFAOYSA-N 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
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- 239000000460 chlorine Substances 0.000 description 2
- 229910052801 chlorine Inorganic materials 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- KWKXNDCHNDYVRT-UHFFFAOYSA-N dodecylbenzene Chemical compound CCCCCCCCCCCCC1=CC=CC=C1 KWKXNDCHNDYVRT-UHFFFAOYSA-N 0.000 description 2
- 238000011156 evaluation Methods 0.000 description 2
- 230000009969 flowable effect Effects 0.000 description 2
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- UJCFZCTTZWHRNL-UHFFFAOYSA-N 2,4-Dimethylanisole Chemical compound COC1=CC=C(C)C=C1C UJCFZCTTZWHRNL-UHFFFAOYSA-N 0.000 description 1
- RICKKZXCGCSLIU-UHFFFAOYSA-N 2-[2-[carboxymethyl-[[3-hydroxy-5-(hydroxymethyl)-2-methylpyridin-4-yl]methyl]amino]ethyl-[[3-hydroxy-5-(hydroxymethyl)-2-methylpyridin-4-yl]methyl]amino]acetic acid Chemical compound CC1=NC=C(CO)C(CN(CCN(CC(O)=O)CC=2C(=C(C)N=CC=2CO)O)CC(O)=O)=C1O RICKKZXCGCSLIU-UHFFFAOYSA-N 0.000 description 1
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 1
- FERIUCNNQQJTOY-UHFFFAOYSA-N Butyric acid Chemical compound CCCC(O)=O FERIUCNNQQJTOY-UHFFFAOYSA-N 0.000 description 1
- 208000033999 Device damage Diseases 0.000 description 1
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 1
- XBDQKXXYIPTUBI-UHFFFAOYSA-N Propionic acid Chemical compound CCC(O)=O XBDQKXXYIPTUBI-UHFFFAOYSA-N 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 150000001299 aldehydes Chemical class 0.000 description 1
- 150000001336 alkenes Chemical class 0.000 description 1
- 125000003545 alkoxy group Chemical group 0.000 description 1
- 229910052786 argon Inorganic materials 0.000 description 1
- 150000001491 aromatic compounds Chemical class 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 125000001743 benzylic group Chemical group 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 235000010290 biphenyl Nutrition 0.000 description 1
- 150000004074 biphenyls Chemical class 0.000 description 1
- 231100000315 carcinogenic Toxicity 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 125000004093 cyano group Chemical group *C#N 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
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- 125000004663 dialkyl amino group Chemical group 0.000 description 1
- 239000002270 dispersing agent Substances 0.000 description 1
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- 239000000428 dust Substances 0.000 description 1
- 125000004185 ester group Chemical group 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
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- 238000007646 gravure printing Methods 0.000 description 1
- 125000005843 halogen group Chemical group 0.000 description 1
- 239000008240 homogeneous mixture Substances 0.000 description 1
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- 230000000877 morphologic effect Effects 0.000 description 1
- SYSQUGFVNFXIIT-UHFFFAOYSA-N n-[4-(1,3-benzoxazol-2-yl)phenyl]-4-nitrobenzenesulfonamide Chemical class C1=CC([N+](=O)[O-])=CC=C1S(=O)(=O)NC1=CC=C(C=2OC3=CC=CC=C3N=2)C=C1 SYSQUGFVNFXIIT-UHFFFAOYSA-N 0.000 description 1
- 239000002105 nanoparticle Substances 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
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- 238000005457 optimization Methods 0.000 description 1
- 239000012044 organic layer Substances 0.000 description 1
- 150000002902 organometallic compounds Chemical class 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- WLJVXDMOQOGPHL-UHFFFAOYSA-M phenylacetate Chemical compound [O-]C(=O)CC1=CC=CC=C1 WLJVXDMOQOGPHL-UHFFFAOYSA-M 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
- 238000000206 photolithography Methods 0.000 description 1
- 238000005424 photoluminescence Methods 0.000 description 1
- 238000005293 physical law Methods 0.000 description 1
- 229920003227 poly(N-vinyl carbazole) Polymers 0.000 description 1
- 229920006254 polymer film Polymers 0.000 description 1
- 229920000128 polypyrrole Polymers 0.000 description 1
- 239000000047 product Substances 0.000 description 1
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- 150000003384 small molecules Chemical class 0.000 description 1
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- 125000003011 styrenyl group Chemical class [H]\C(*)=C(/[H])C1=C([H])C([H])=C([H])C([H])=C1[H] 0.000 description 1
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- 125000002023 trifluoromethyl group Chemical group FC(F)(F)* 0.000 description 1
- 238000002604 ultrasonography Methods 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10N—ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10N10/00—Thermoelectric devices comprising a junction of dissimilar materials, i.e. devices exhibiting Seebeck or Peltier effects
- H10N10/80—Constructional details
- H10N10/85—Thermoelectric active materials
- H10N10/856—Thermoelectric active materials comprising organic compositions
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K11/00—Luminescent, e.g. electroluminescent, chemiluminescent materials
- C09K11/02—Use of particular materials as binders, particle coatings or suspension media therefor
- C09K11/025—Use of particular materials as binders, particle coatings or suspension media therefor non-luminescent particle coatings or suspension media
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D11/00—Inks
- C09D11/02—Printing inks
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K11/00—Luminescent, e.g. electroluminescent, chemiluminescent materials
- C09K11/02—Use of particular materials as binders, particle coatings or suspension media therefor
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B33/00—Electroluminescent light sources
- H05B33/10—Apparatus or processes specially adapted to the manufacture of electroluminescent light sources
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B33/00—Electroluminescent light sources
- H05B33/12—Light sources with substantially two-dimensional radiating surfaces
- H05B33/14—Light sources with substantially two-dimensional radiating surfaces characterised by the chemical or physical composition or the arrangement of the electroluminescent material, or by the simultaneous addition of the electroluminescent material in or onto the light source
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K71/00—Manufacture or treatment specially adapted for the organic devices covered by this subclass
- H10K71/10—Deposition of organic active material
- H10K71/12—Deposition of organic active material using liquid deposition, e.g. spin coating
- H10K71/13—Deposition of organic active material using liquid deposition, e.g. spin coating using printing techniques, e.g. ink-jet printing or screen printing
- H10K71/135—Deposition of organic active material using liquid deposition, e.g. spin coating using printing techniques, e.g. ink-jet printing or screen printing using ink-jet printing
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K71/00—Manufacture or treatment specially adapted for the organic devices covered by this subclass
- H10K71/10—Deposition of organic active material
- H10K71/12—Deposition of organic active material using liquid deposition, e.g. spin coating
- H10K71/15—Deposition of organic active material using liquid deposition, e.g. spin coating characterised by the solvent used
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K85/00—Organic materials used in the body or electrodes of devices covered by this subclass
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K85/00—Organic materials used in the body or electrodes of devices covered by this subclass
- H10K85/10—Organic polymers or oligomers
- H10K85/111—Organic polymers or oligomers comprising aromatic, heteroaromatic, or aryl chains, e.g. polyaniline, polyphenylene or polyphenylene vinylene
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
- Y02E10/549—Organic PV cells
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Definitions
- the present invention relates to solutions of organic semiconductors and their
- organic charge transport materials (usually triarylamine-based hole transporters) have been used in copiers.
- organic transistors O-TFTs, O-FETs
- organic integrated circuits O-ICs
- O-SCs organic solar cells
- OLEDs organic electroluminescent devices
- the market for organic electroluminescent devices has already been launched, as demonstrated, for example, by the car radios from Pioneer or a digital camera from Kodak with an "organic display".
- the first product in the form of a small display in a razor from Philips N.V. is also available on the market for polymer light-emitting diodes (PLEDs).
- PLEDs polymer light-emitting diodes
- the general structure of such PLEDs is given in WO 90/13148.
- inkjet printing ink-jet printing, IJP
- other printing methods such as. B. offset printing, transfer printing or gravure printing.
- EP 0880303 describes the use of IJP for the production of PLEDs for the first time.
- different colored pixels (pixels) can be created.
- the principle is described more, but less a technical teaching is given, which describes the practical implementation and the problems to be solved
- the solutions should have a contact angle between 30 and 170 ° in relation to the material of the nozzle plate of the IJ printhead.
- the viscosity of the solution should be between 1 and 20 mPa-s (cps) and the surface tension between 20 and 70 dynes / cm. From a technical point of view, this information does not constitute any relevant assistance or teaching, since the wide contact angle is available for almost all solutions or solvents if only the nozzle plate is prepared accordingly.
- the specified viscosity range also begins with almost pure solvent (for
- Problem 1 Solvents with too high vapor pressure, ie with a boiling point that is too low, cause the IJ solutions to dry up in the print head, on the nozzle or on the nozzle plate. As a result, the nozzle can become clogged and the printing process becomes difficult to reproduce. Such a system is unsuitable for industrial production.
- Problem 2 If the IJ solution contains different materials (blends), it can happen that one of these substances fails when the solution dries. This leads to an inhomogeneous distribution of the different materials in the pixel formed. Such inhomogeneous pixels in the OLED show a significant deterioration in the device properties.
- Problem 3 When the individual drops of the I J solutions dry on the substrate, the layer thickness of the pixel formed can vary greatly.
- the edges of the pixel are significantly higher than the center of the pixel. In the PLED, this now leads to an inhomogeneous light intensity within the pixel and also to different degradation of the different areas of the pixel.
- Problem 4 If the solution dries too slowly in the printed pixels or the viscosity changes only slightly during the drying process, moving the substrate (with technical JPs, the substrate is usually conveyed in one direction and the print head moves) vertically) there is a solution that flows over the pixel boundary (as a rule, the pixels are bounded by walls created by photolithography). Mixing the inks is particularly harmful if it mixes different colored solutions.
- WO 00/59267 proposes to use substituted benzene derivatives with at least 3 carbon atoms in the substituent or substituents as solvents.
- Solvents whose boiling point is at least 200 ° C. are preferred.
- the solvent dodecylbenzene taught as particularly preferred has a boiling point of approximately 300 ° C.
- a mixture of at least two solvents is proposed, the first having the properties mentioned above and the second also having a lower boiling point, but this in turn is at least 140 ° C.
- solvents are also mentioned here that have a significantly lower boiling point, such as.
- the high-boiling solvent prevents the solution from drying in the print head (solution to problem 1).
- After-treatment is proposed for homogenizing the pixel (solution of problem 2) and, above all, for removing the difficult to remove high-boiling solvent.
- the pixel is heated to temperatures between 40 and 200 ° C. This is initially done under an overpressure of 2 to 100 bar in order to generate a homogeneous solution again. Subsequent heat treatment is carried out under reduced pressure until all of the solvent has been removed.
- EP 1103590 describes solutions for producing an organic layer in electroluminescent devices by printing processes, at least one solvent having a vapor pressure of less than 500 Pa at the temperature of the application. This makes it easier to print the layers than is the case with solvents with a higher vapor pressure.
- WO 01/16251 describes formulations for the production of polymer layers in electroluminescent devices, the solvent containing at least either a terpene or a polyalkylated aromatic compound.
- WO 02/069119 describes how the inhomogeneous distribution of the material within the dried drop can be improved (solution of the
- WO 02/072714 proposes solutions in a mixture of two (or even three) solvents, both solvents having a boiling point below 200 ° C and a solvent having a boiling point between 140 ° C and 200 ° C, which still have no benzylic CH Contain 2 - and CH groups and have certain restrictions on the substituents on aromatic solvents. This makes it easier to remove solvent residues from the polymer film than is possible with high-boiling solvents. It is described as particularly favorable if the solution thickens quickly. This is achieved by using binary or ternary solvent mixtures in which the organic semiconductor has the lowest solubility in the solvent with the highest boiling point or is very thick or gel-like in this solvent.
- Solvent has an evaporation rate of less than 0.1 and the third solvent has a surface tension of less than 30 dynes / cm. This results in uniform polymer surfaces that no longer show any inhomogeneities in the SEM image (scanning electron microscopy). In comparison, inhomogeneous surfaces that lead to problems in electroluminescence are obtained if the polymer precipitates out of solution during the drying process.
- this application does not describe how the other problems described above, in particular the different material distribution between the center of the pixel and the edge (problem 3), can be eliminated by this invention.
- the invention relates to single-phase, liquid compositions
- the temperature of the coating process will generally be in the range from 10 to 80, preferably 15 to 50, in particular 20 to 40 ° C.
- Solutions in the sense of this application text are liquid, homogeneous mixtures of solid substances in liquid solvents in which the solids are present in molecularly dispersed form, ie. H. the majority of the solid molecules are actually dissolved and not in the form of aggregates or nano- or microparticles.
- organic solvent in the sense of this invention, organic
- a good solvent in the sense of this invention is to be understood as an organic solvent in which the organic semiconductor is used in a
- a poor solvent in the sense of this invention is to be understood as an organic solvent in which the organic semiconductor does not give a clear solution at the above-mentioned concentration at room temperature and normal pressure, i. H. by flocculating or forming a gel.
- the solubility of the organic semiconductor in the poor solvent at room temperature and normal pressure is preferably less than 3 g / L, particularly preferably less than 1 g / L, in particular less than 0.3 g / L.
- the room temperature is 20 ° C. and normal pressure means 1013 mbar.
- Another object of the invention is the use of the solutions according to the invention to produce layers of the organic semiconductor on a substrate.
- a preferred embodiment is the use of printing processes for the production of the organic semiconductor layers.
- IJP inkjet printing processes
- Another object of the invention is layers of the organic semiconductors, produced using the solutions according to the invention.
- Layers of the organic semiconductors known per se have already been described in the literature.
- the layers produced from the solutions according to the invention show improved morphological properties compared to the previously described (this is demonstrated, inter alia, in example 1.4).
- the constancy of the layer thickness over the coating area is the
- organic semiconductors mean low-molecular, oligomeric, dendritic or polymeric, organic or organometallic compounds or mixtures of compounds which have semiconducting properties as a solid or as a layer, ie. H. where the energy gap between
- Conduction and valence band is between 0.1 and 4 eV.
- mixtures it is not necessary for each of the components to have semiconducting properties.
- inert low molecular weight compounds can be used in conjunction with semiconducting polymers.
- non-conductive polymers which serve as an inert matrix or binder, can be used together with one or more low-molecular compounds which have semiconducting properties.
- the high molecular weight component which can be oligomeric, polymeric or dendritic, has a molecular weight M w of greater than 3000 g / mol, preferably greater than 10,000 g / mol, particularly preferably greater than 50,000 g / mol.
- the potentially admixed non-conductive component is to be understood in the sense of this application as an electro-optically ineffective, inert, passive connection.
- non-conductive polymers which contain low molecular weight, oligomeric, dendritic or polymeric organic and / or organometallic semiconductors.
- the solutions according to the invention contain between 0.01 and 20% by weight, preferably between 0.1 and 15% by weight, particularly preferably between 0.2 and 10% by weight, very particularly preferably between 0.25 and 5% by weight of the organic
- the viscosity of the solutions according to the invention is variable. However, certain coating techniques require the use of certain viscosity ranges. For the coating by IJP, a range of approx. 4 to 25 mPa-s is advisable. For other printing processes, e.g. B. gravure process, but can also result in a significantly higher viscosity, for example in the range of 20 to 500 mPa-s, advantages.
- the viscosity can be adjusted by choosing the suitable molecular weight range of the organic semiconductor or matrix polymer, and by choosing the suitable concentration range and choosing the
- the surface tension of the solutions according to the invention is initially not restricted. Through the use of appropriate solvent mixtures and the application of these, however, i. d. R. in the range of 20 to 60 dynes / cm, preferably in
- the solutions according to the invention contain at least three different organic solvents A, B and C, of which solvents A and B are good solvents for the organic semiconductor, solvent C is a poor solvent for the organic semiconductor, and in addition the following applies to the boiling points (bp) of the solvents: bp (A) ⁇ bp (C) ⁇ bp (B) or to the respective vapor pressures (p) at the temperature of the coating process of the solvents A, B and C. : p (A)> p (C)> p (B).
- boiling points of all solvents A, B and C are greater than 80 ° C., preferably greater than 100 ° C., particularly preferably greater than 120 ° C.
- Another technical limitation already achieved with this preference is the waiver of some toxic or proven carcinogenic solvents, which applies, for example, to chloroform (bp. 61 ° C), carbon tetrachloride (bp. 77 ° C) and benzene (bp. 80 ° C).
- At least one solvent B is preferably contained, which has a boiling point of more than 140 ° C. This limit makes technical sense, since it has been shown that when solvents with a lower boiling point are used, the nozzles dry out within a few seconds of the end of the printing process. As soon as this value is at least about 10 seconds, suitable technical aids (e.g. printhead moves in
- the boiling points of all solvents A, B and C are furthermore preferably less than 300 ° C., preferably less than or equal to 270 ° C., particularly preferably less than or equal to 250 ° C. With higher-boiling solvents, the remaining solvent is after
- the boiling point refers to the boiling point under normal pressure (1013 mbar).
- the melting point of all solvents A, B and C is preferably less than or equal to 15 ° C. Such a melting point makes sense, as the solutions may have to be stored for days to months or possibly even transported (between manufacture and use). It must be ensured here that the solutions as such remain stable and do not freeze out during storage, transport and / or minor temperature fluctuations or suffer other disadvantageous storage and / or transport damage.
- Solvent A and solvent C is more than 5 K, preferably more than 10 K, particularly preferably more than 20 K. Furthermore, it may be preferred if the difference in boiling points between solvent C and solvent B is more than 5 K. , preferably more than 10 K.
- solvent A should be used in a proportion of 10 to 80% by volume, preferably 20 to 70% by volume, particularly preferably 25 to 60% by volume, in particular 25 to 50% by volume.
- solvent B in a proportion of 0.5 to 40% by volume, preferably 1 to 30% by volume, particularly preferably 2 to 20% by volume, in particular 3 to 15% by volume.
- solvent C should be used in a proportion of 10 to 90% by volume, preferably 20 to 80% by volume, in particular 30 to 70% by volume. The total percentage of the respective solvent mixture always results in 100%.
- solvents A, B and C may also be useful to use other good and / or bad solvents in addition to solvents A, B and C. So it can be very sensible and preferable to use two or more solvents of type A and / or type B and / or type C, because this means that optimization with regard to other necessary parameters (e.g. adjustment of the surface tension, viscosity) is possible , etc.) can be achieved more easily compared to the case where only one solvent of each type is used.
- other necessary parameters e.g. adjustment of the surface tension, viscosity
- Styrene derivatives or other reactive olefins have proven to be of little advantage.
- Preferred solvents A and B which have proven to be good solvents for a wide range of organic semiconductors, are mono- or polysubstituted aromatic solvents, in particular substituted benzenes, naphthalenes, biphenyls and pyridines.
- Preferred substituents are alkyl groups, which can also be fluorinated, halogen atoms, preferably chlorine and fluorine, cyano groups, alkoxy groups, dialkylamino groups, preferably those with not more than 4 carbon atoms, or also ester groups. Particularly preferred
- Substituents are fluorine, chlorine, cyano, methoxy, ethoxy, methyl, trifluoromethyl, methyl carboxylate, ethyl carboxylate and / or propyl carboxylate, although several different substituents can also be present.
- non-aromatic solvents such as formic acid derivatives, N-alkyl pyrrolidones or high-boiling ethers, are also suitable as good solvents.
- Particularly preferred solvents A and / or B are the solvents listed in Table 1 below with boiling points between 100 and 300 ° C.
- particularly suitable solvents must be determined separately for each organic semiconductor, so that this table can only give a general guide.
- Solutions according to the invention which contain, as solvents A and B, one or more solvents selected from 3-fluorobenzotrifluoride, benzotrifluoride, dioxane, trifluoromethoxybenzene, 4-fluorobenzotrifluoride, 3-fluoropyridine, toluene, 2-fluorotoluene, 2-fluoro- benzotrifluoride, 3-fluorotoluene, pyridine, 4-fluorotoluene, 2,5-difluorotoluene, 1-chloro-2,4-difluorobenzene, 2-fluoropyridine, 3-chlorofluorobenzene, 1-chloro-2,5-difluorobenzene, 4-chlorofluorobenzene, Chlorobenzene, 2-chlorofluorobenzene, p-xylene, m-xylene, o-xylene, 2,6-lutidine, 2-fluoro-m-
- the preferred solvents C which have proven to be poor solvents for a wide range of organic or organometallic, oligomeric, polymeric or dendritic semiconductors, are straight-chain, branched or cyclic higher alkanes, preferably with seven or more carbon atoms. Appropriate technical distillation cuts can also be selected here.
- Solutions according to the invention which contain at least one solvent selected from methylcyclohexane, 3-pentanol, 1, 4-dimethylcyclohexane, ethylene glycol monomethyl ether, 1, 2-dimethylcyclohexane, octane, 2-hexanol, 1-pentanol, 1, 2.4 are therefore preferred -Trimethylcyclohexane, 4-heptanone, 3-heptanone, 2-heptanone, nonane, cyclohexanone, 3-heptanol, 1-hexanol, 2-heptanol, diglyme, butyric acid butyl ester, tert-butylbenzene, decane, 1-heptanol, 2-octanol, butylcyclohexane , 2-ethyl-1-hexanol, decalin, propylene glycol, dimethyl sulfoxide, 3,3,5-trimethylcyclohexanone, glycol, 3,
- table 3 shows some solvent mixtures according to the invention which can be used well. This is only a guide.
- a particularly advantageous property of the solutions according to the invention is that they thicken and gel very quickly when they dry (concentrate).
- a gel is understood to mean a dimensionally stable, easily deformable, liquid-rich disperse system composed of at least 2 components, which mostly consists of a solid substance with long or highly branched particles and one
- the organic semiconductor or blend is dissolved in the desired concentration in the desired solvent mixture. It may also be sensible to first dissolve the organic semiconductor or blend in part of the solvents, for example a mixture of solvents A and B, and then add the remaining solvent (s), for example solvent C, to this solution. Since organic semiconductors or their solutions are sometimes not stable with respect to oxygen or other air components, it can be useful to carry out this process under an inert atmosphere, for example under nitrogen or argon. It can also make sense to accelerate the dissolving process, for example by heating and / or stirring. Aggregates of Organic semiconductors or the matrix polymer can also be comminuted, for example, by external mechanical action, for example by ultrasound, as described in WO 03/019694. Likewise, the addition of further additives, as described for example in WO 03/019693, may prove to be useful for the application. It has also proven useful before
- Blend materials in films or pixels produced from solutions according to the invention do not show any inhomogeneities in the electroluminescence. Without wishing to be bound by any particular theory, we suspect that the rapid
- Solvent be solved. If a too low-boiling solvent is used, problems 1 and 6 cannot be solved. If a too high-boiling solvent is used, problems 3 to 5 become increasingly difficult to solve.
- the present invention therefore furthermore relates to organic electronic devices, preferably selected from the group of polymer light-emitting diodes (PLEDs), organic field-effect transistors (O-FETs), organic thin-film transistors (O-TFTs), organic integrated circuits (O-ICs) ), organic solar cells (O-SCs) and organic laser diodes (O-laser) containing at least one layer according to the invention, which was obtained using a solution according to the invention and / or a method according to the invention.
- PLEDs polymer light-emitting diodes
- O-FETs organic field-effect transistors
- OF-TFTs organic thin-film transistors
- O-ICs organic integrated circuits
- O-ICs organic solar cells
- O-laser organic laser diodes
- Example 1 Solutions of the polymer POLY1 in mixtures of anisole, 4-
- Methylanisole (each solvent A), veratrol (solvent B) and decalin (solvent A)
- Polymer POLY1 is a polymer according to example P17 in WO 02/077060, according to the ordered variant according to example P1 from DE 10337077.3.
- the POLY1-B6 approach used here has an M w of 220 k g / mol, an M n of 70 k g / mol and an M p of 180 k g / mol.
- a solution with 14 g / L in anisole / o-xylene has a viscosity (at 500 s "1 ) of approx. 6.6 mPas.
- the print head could be operated in the range from approx. 1000 to almost 10000 Hertz without any problems.
- Simple optimized printing conditions were the following: 50 V; Pulse width 5 ⁇ s; 1 kHz printing frequency.
- the drops showed short ligaments, which, however, were pulled back into the drops very quickly; this happened (on average) within the first 475 ⁇ m; ie printing with a distance of 0.5 mm or more is possible without any problems. In addition, no problems with satellite formation were found.
- the solution was then treated with 6 the optimized conditions into a structured substrate (treated with CF 4/0 2 plasma partitions) printed. A very good (homogeneous) film formation was achieved there. This is shown in the following two figures 1 and 2.
- the individual pixels had a size of approx. 66 ⁇ m x 175 ⁇ m. 10 drops were dispensed from each pixel from a distance of approximately 2 mm.
- Solution 6 was examined with regard to its use in electroluminescence. For comparison, a solution in toluene was also measured in parallel as a reference.
- the PLEDs were each produced via spin-coating (a general process for this is carried out, for example, in the above-mentioned WO 02/072714). Both solutions were treated with an NIR drying device during spin coating, since solution 6 would otherwise take a very long time to dry (cf. also: WO 03 / O38923). Both solutions gave (optically) very nice homogeneous layers.
- the EL evaluation is compared in Table 6:
- the PLEDs from both solutions showed the same color (light blue; CIE-1931 coordinates: X - 0.18, Y - 0.27). Lifetime measurements showed that the device from solution 6 lived about twice as long at comparable brightness (approx. 3000 h at 100 Cd / m 2 compared to approx. 1500 h from the toluene solution).
- the morphology of the layer produced is significantly different from the prior art.
- the PLEDs generated in this way show significantly steeper current-voltage characteristics (and thus also significantly higher brightnesses at the same voltage).
- Example 2 Solutions of the polymer POLY1 in mixtures of anisole, phenethol, 4-methylanisole (each solvent A), veratrol (solvent B) and f-butyl-m-xylene
- Polymer POLY1 is the polymer already described in Example 1.
- the approach POLY1-B7 used here has an M w of 325 k g / mol, an M n of 100 k g / mol and an M p of 275 k g / mol.
- a solution with 14 g / L in anisole / o-xylene has a viscosity (at 500 s "1 ) of approximately 10.1 mPas.
- Example 3 Solutions of the polymer POLY1 in mixtures of anisole, 4-methylanisole, 2,5-dimethyl-anisole (each solvent A), propyl benzoate (solvent B) and bicyclohexyl (solvent C): 3.1 Materials used: • Polymer POLY1 is that polymer already described in Example 1. The POLY1-B7 approach used here was described in detail in Example 2. • Solvent: • Anisole; Boiling point 154 ° C; Solubility POLY1-B7> 30 g / L.
- Solution 10 was extensively examined for its printing properties.
- the print head could be operated in the range of approx. 1000 to 10000 Hertz without any problems.
- Printing in substrates resulted in homogeneous films at a printing distance of 0.5 mm.
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Abstract
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DE102004007777A DE102004007777A1 (en) | 2004-02-18 | 2004-02-18 | Solutions of organic semiconductors |
PCT/EP2005/001596 WO2005083814A1 (en) | 2004-02-18 | 2005-02-17 | Solutions of organic semiconductors |
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- 2004-02-18 DE DE102004007777A patent/DE102004007777A1/en not_active Ceased
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2005
- 2005-02-17 US US10/589,162 patent/US7820077B2/en not_active Expired - Fee Related
- 2005-02-17 EP EP05707447.8A patent/EP1716604B1/en active Active
- 2005-02-17 CN CN2005800053116A patent/CN1922744B/en active Active
- 2005-02-17 JP JP2006553530A patent/JP4861197B2/en active Active
- 2005-02-17 WO PCT/EP2005/001596 patent/WO2005083814A1/en not_active Application Discontinuation
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1850368B2 (en) † | 2005-02-15 | 2021-04-21 | Pioneer Corporation | Film forming composition and organic electroluminescent device |
Also Published As
Publication number | Publication date |
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JP4861197B2 (en) | 2012-01-25 |
KR20070001138A (en) | 2007-01-03 |
WO2005083814A8 (en) | 2005-11-17 |
DE102004007777A1 (en) | 2005-09-08 |
US20070173578A1 (en) | 2007-07-26 |
CN1922744B (en) | 2010-09-29 |
US7820077B2 (en) | 2010-10-26 |
JP2007527624A (en) | 2007-09-27 |
WO2005083814A1 (en) | 2005-09-09 |
CN1922744A (en) | 2007-02-28 |
EP1716604B1 (en) | 2017-07-26 |
KR101213010B1 (en) | 2012-12-17 |
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