EP1706634B1 - Method for production of a fuel injection valve and fuel injection valve - Google Patents
Method for production of a fuel injection valve and fuel injection valve Download PDFInfo
- Publication number
- EP1706634B1 EP1706634B1 EP04801921A EP04801921A EP1706634B1 EP 1706634 B1 EP1706634 B1 EP 1706634B1 EP 04801921 A EP04801921 A EP 04801921A EP 04801921 A EP04801921 A EP 04801921A EP 1706634 B1 EP1706634 B1 EP 1706634B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- valve
- fuel inlet
- longitudinal axis
- fuel
- inlet stub
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M61/00—Fuel-injectors not provided for in groups F02M39/00 - F02M57/00 or F02M67/00
- F02M61/16—Details not provided for in, or of interest apart from, the apparatus of groups F02M61/02 - F02M61/14
- F02M61/168—Assembling; Disassembling; Manufacturing; Adjusting
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M51/00—Fuel-injection apparatus characterised by being operated electrically
- F02M51/06—Injectors peculiar thereto with means directly operating the valve needle
- F02M51/061—Injectors peculiar thereto with means directly operating the valve needle using electromagnetic operating means
- F02M51/0625—Injectors peculiar thereto with means directly operating the valve needle using electromagnetic operating means characterised by arrangement of mobile armatures
- F02M51/0664—Injectors peculiar thereto with means directly operating the valve needle using electromagnetic operating means characterised by arrangement of mobile armatures having a cylindrically or partly cylindrically shaped armature, e.g. entering the winding; having a plate-shaped or undulated armature entering the winding
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M61/00—Fuel-injectors not provided for in groups F02M39/00 - F02M57/00 or F02M67/00
- F02M61/16—Details not provided for in, or of interest apart from, the apparatus of groups F02M61/02 - F02M61/14
- F02M61/166—Selection of particular materials
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M2200/00—Details of fuel-injection apparatus, not otherwise provided for
- F02M2200/31—Fuel-injection apparatus having hydraulic pressure fluctuations damping elements
- F02M2200/315—Fuel-injection apparatus having hydraulic pressure fluctuations damping elements for damping fuel pressure fluctuations
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M2200/00—Details of fuel-injection apparatus, not otherwise provided for
- F02M2200/50—Arrangements of springs for valves used in fuel injectors or fuel injection pumps
- F02M2200/505—Adjusting spring tension by sliding spring seats
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M2200/00—Details of fuel-injection apparatus, not otherwise provided for
- F02M2200/90—Selection of particular materials
- F02M2200/9015—Elastomeric or plastic materials
Definitions
- the invention relates to a method for producing a fuel injection valve according to the preamble of claim 1 and of a fuel injection valve according to the preamble of claim 5.
- FIG. 1 a known fuel injection valve is shown in the prior art, which has a classic top-feed structure, which is characterized in that all flow-leading components of the injection valve along a valve longitudinal axis extending, wherein the flow inlet is connected to a connecting piece of a fuel distributor and the flow outlet downstream of the sealing seat is directed into an intake pipe or directly into a combustion chamber of an internal combustion engine.
- a fuel injection valve which is electromagnetically actuated in a conventional manner.
- the injection valve has an inlet connection, which is arranged away from a valve longitudinal axis.
- the injection valve also has a housing body, in which all relevant valve components are installed, so that fuel between the inlet nozzle and a fuel outlet can be supplied under pressure to a valve seat, with which a valve closing body cooperates.
- the housing body becomes Covered on the inflow side with a cover-like closure body, which also has an outlet connection for excess fuel and electrical plug contacts which is aligned with the valve longitudinal axis in addition to the inlet connection.
- the inventive method for producing a fuel injection valve having the characterizing features of claim 1 has the advantage that in a particularly simple and cost-effective manner, fuel injectors with low heights for cramped conditions, e.g. can be produced in motorcycles.
- the fuel injection valve according to the invention with the characterizing features of claim 4 already completely with respect to the stroke of the axially movable valve member and the dynamic and static flow rate finished in the actual functional part of the injection valve is present, so that subsequently easily mounting an even of the Escape the valve longitudinal axis deviating, angled Brennstoffeinlassstutzens in a connection part of the injector to the functional part can be done by firmly connecting.
- fuel injection valves can be produced which have fuel inlet stubs whose angle to the valve longitudinal axis is variable between 0 ° and 90 °.
- Such a trained unilaterally angled inlet nozzle also offers very easy the possibility of accurate positioning of the injector or a simplified Vercardfix ist.
- the fuel inlet port is provided with a sawtooth-like profile at its upstream end so as to allow easy connection to a fuel supply hose pushed onto the sawtooth-like profile and a hose clamp. In this way, further sealing measures, such as O-rings omitted.
- FIG. 1 a fuel injection valve according to the prior art with a running in the direction of the valve longitudinal axis top feed supply with fuel
- FIG. 2 a Brennscherinlassstutzen according to the prior art with hose connection option and also to the valve longitudinal axis aligned fuel supply
- FIG. 3 a fuel inlet with hose connection option and about 90 ° to the valve longitudinal axis angled fuel supply.
- FIG. 3 Before using the FIG. 3 the method steps of the method for producing a fuel injection valve according to the invention will be described, is based on FIG. 1 a fuel injection valve of the prior art, which is designed as a so-called top-feed injection valve, will be explained in more detail in its basic structure.
- eletromagnetromagnetisch operated valve in the form of an injection valve for fuel injection systems of mixture-compressing, spark-ignited Brennkrafonaschinen has one of a magnetic coil 1 surrounded, serving as an inner pole and partially as a fuel flow largely tubular core 2.
- the magnetic coil 1 is of an outer, sleeve-shaped and stepped running, z.
- the magnetic coil 1, the core 2 and the valve shell 5 together form an electrically excitable actuator.
- solenoid coil 1 While embedded in a bobbin 3 solenoid coil 1 surrounds a valve sleeve 6 from the outside, the core 2 in an inner, concentric with a valve longitudinal axis 10 extending opening 11 of the valve sleeve 6 is introduced.
- the e.g. Ferritic valve sleeve 6 is elongated and thin-walled.
- the opening 11 is used u.a. as a guide opening for a valve needle 14 which is axially movable along the valve longitudinal axis 10.
- the valve sleeve 6 extends in the axial direction, e.g. over approximately half of the total axial extent of the fuel injection valve.
- valve seat body 15 is further arranged in the opening 11, which is fastened to the valve sleeve 6, for example by means of a weld 8.
- the valve seat body 15 has a fixed valve seat surface 16 as a valve seat.
- the valve needle 14 is formed for example by a tubular anchor portion 17, a likewise tubular needle portion 18 and a spherical valve closing body 19, wherein the valve closing body 19 is connected for example by means of a weld fixed to the needle portion 18.
- a cup-shaped spray perforated disk 21 is arranged, whose bent and circumferentially encircling retaining edge 20 is directed against the flow direction upwards.
- valve seat body 15 and spray disk 21 The solid connection of the valve seat body 15 and spray disk 21 is z. B. realized by a circumferential tight weld.
- z. B. realized by a circumferential tight weld.
- one or more transverse openings 22 are provided, so that the armature portion 17 in an inner longitudinal bore 23 by flowing fuel to the outside and can flow on the valve closing body 19, for example, at flats 24 to the valve seat surface 16.
- the actuation of the injection valve takes place in a known manner electromagnetically.
- the electromagnetic circuit with the solenoid coil 1, the inner core 2, the outer valve shell 5 and the anchor portion 17 of the Anchor portion 17 is aligned with the valve closing body 19 facing away from the end of the core 2.
- the spherical valve closing body 19 cooperates with the valve seat surface 16 of the valve seat body 15, which tapers in the direction of the flow of the truncated cone and which is formed in the axial direction downstream of a guide opening in the valve seat body 15.
- the spray perforated disc 21 has at least one, for example, four ejection openings 27 formed by erosion, laser drilling or punching.
- the insertion depth of the core 2 in the injection valve is decisive for the stroke of the valve needle 14.
- the one end position of the valve needle 14 is fixed in the non-energized magnetic coil 1 by the contact of the valve closing body 19 on the valve seat surface 16 of the valve seat body 15, while the other End position of the valve needle 14 results in energized solenoid coil 1 by the system of the anchor portion 17 at the downstream end of the core.
- the stroke is adjusted by an axial displacement of the core 2, for example, produced by a machining process such as turning, which is subsequently connected firmly to the valve sleeve 6 according to the desired position.
- an adjustment in the form of an adjusting sleeve 29 is inserted.
- the adjusting sleeve 29 is used to adjust the spring preload applied to the adjusting sleeve 29 return spring 25, which in turn is supported with its opposite side to the valve needle 14, wherein also setting the dynamic Abspritzmenge with the Adjusting sleeve 29 takes place.
- a fuel filter 32 is disposed above the adjusting sleeve 29 in the valve sleeve 6.
- the injector described so far is characterized by its particularly compact design. These components form a preassembled independent assembly, which is called function part 30 below.
- the functional part 30 thus essentially comprises the electromagnetic circuit 1, 2, 5 as an actuator and a sealing valve (valve closing body 19, valve seat body 15) with a subsequent jet treatment element (spray perforated disk 21) and as the base body, the valve sleeve. 6
- connection part 40 is characterized above all by the fact that it comprises the electrical and the hydraulic connection of the fuel injection valve. With the method steps according to the invention, the compactness of the entire fuel injection valve should be further increased, in particular by a targeted shaping of the connection part 40, in that the height of the fuel injection valve can be reduced.
- the partially executed as a plastic part connector 40 has a metal fuel inlet 41 and this fuel inlet 41 stabilizing, protective and surrounding tubular body 42 made of plastic.
- a concentric to the valve longitudinal axis 10 extending flow bore 43 of a pipe 44 of the Brennscherinlassstutzens 41 serves as a fuel inlet and is flowed through by the fuel from the inflow end of the fuel injection valve in the axial direction.
- a hydraulic connection of connecting part 40 and functional part 30 is achieved in the fully assembled fuel injection valve in that the flow holes 43 and 28 of both modules are brought to each other so that an unimpeded flow through the fuel is ensured.
- a lower end 47 of the tube 44 protrudes into the opening 11 in order to increase the connection stability the valve sleeve 6 into it.
- the main body 42 made of plastic can be sprayed onto the functional part 30 so that the plastic immediately surrounds parts of the valve sleeve 6 and of the valve jacket 5.
- a secure seal between the functional part 30 and the main body 42 of the connecting part 40 is achieved, for example, via a labyrinth seal 46 on the circumference of the valve jacket 5.
- To the base body 42 includes a mitangespritzter electrical connector 56. At its opposite end of the connector 56, the contact elements with the solenoid coil 1 are electrically connected.
- connection parts 40 with fuel inlet 41 are partially shown. It is in FIG. 2 again indicated that it is necessary in conventional known fuel injectors to arrange the fuel inlet port 41 parallel to the axis and in alignment with the valve longitudinal axis 10 in order to have access at any time for necessary adjustment measures within the valve access of corresponding adjustment tools.
- the inventive method for producing a fuel injection valve is characterized in that it is possible to provide a fuel inlet 41 at the fuel injection valve, which extends from an upstream inlet opening 60 at an angle ⁇ to the valve longitudinal axis 10 which is greater than 0 ° and less than or equal to 90th ° is.
- a fuel inlet 41 at the fuel injection valve, which extends from an upstream inlet opening 60 at an angle ⁇ to the valve longitudinal axis 10 which is greater than 0 ° and less than or equal to 90th ° is.
- the fuel inlet port 41 extends at an angle ⁇ of 90 ° to the valve longitudinal axis 10 in a first angled portion 62.
- the inlet opening 60 spans a plane which runs parallel to the valve longitudinal axis 10.
- the fuel inlet stub 41 ends with a second axis-parallel section 63 on the valve longitudinal axis 10.
- the fuel inlet stub 41 extends in its section 63 in alignment and thus coaxially with the valve
- the production of the fuel injection valve is carried out in such a way that first the functional part 30 of the valve is produced, which includes the actuator 1, 2, 5 and the sealing valve 15, 19 comprises.
- the valve sleeve 6 is provided.
- This manufacturing process is followed by a setting process in which the setting of the stroke of the axially movable valve member (valve needle 14, valve closing member 19) as well as the dynamic and static flow rate are already fully carried out.
- the fuel inlet stub 41 is firmly connected to the functional part 30 such that the fuel inlet stub 41 ends on the valve longitudinal axis 10.
- the fuel inlet nozzle 41 is inserted with its end 47 of the axially parallel portion 63, for example, in the opening 11 of the valve sleeve 6 and subsequently attached to the valve sleeve 6 of the functional part 30 by welding, in particular laser welding. In addition to welding, other joining methods such as soldering, gluing or locking can be used.
- the fuel inlet port 41 is subsequently encapsulated, for example, with the tubular body 42 made of plastic.
- a mitangespritzter connector 56 may belong to the main body 42.
- the fuel inlet port 41 is provided with a sawtooth-like profile 61 at its upstream end in the region of the angled portion 62, so that a simple connection with a not shown fuel-feeding hose, which is pushed onto the sawtooth-like profile, and a hose clamp is enabled. In this way, further sealing measures, such as O-rings omitted.
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Fuel-Injection Apparatus (AREA)
Description
Die Erfindung geht aus von einem Verfahren zur Herstellung eines Brennstoffeinspritzventils nach der Gattung des Anspruchs 1 sowie von einem Brennstoffeinspritzventil nach der Gattung des Anspruchs 5.The invention relates to a method for producing a fuel injection valve according to the preamble of
In der
Aus der
Aus der
From the
Das erfindungsgemäße Verfahren zur Herstellung eines Brennstoffeinspritzventils mit den kennzeichnenden Merkmalen des Anspruchs 1 hat den Vorteil, dass auf besonders einfache und kostengünstige Art und Weise Brennstoffeinspritzventile mit niedrigen Bauhöhen für beengte Verhältnisse, z.B. bei Motorrädern herstellbar sind. Von Vorteil ist insbesondere, dass das erfindungsgemäße Brennstoffeinspritzventil mit den kennzeichnenden Merkmalen des Anspruchs 4 bereits vollständig bezüglich des Hubs des axial beweglichen Ventilteils sowie der dynamischen und statischen Strömungsmenge fertig eingestellt im eigentlichen Funktionsteil des Einspritzventils vorliegt, so dass nachfolgend problemlos eine Montage eines sogar von der Flucht der Ventillängsachse abweichenden, abgewinkelten Brennstoffeinlassstutzens in einem Anschlussteil des Einspritzventils an dem Funktionsteil durch festes Verbinden erfolgen kann.The inventive method for producing a fuel injection valve having the characterizing features of
In besonders vorteilhafter Weise können Brennstoffeinspritzventile hergestellt werden, die Brennstoffeinlassstutzen aufweisen, deren Winkel zur Ventillängsachse variabel zwischen 0° und 90° beträgt.In a particularly advantageous manner, fuel injection valves can be produced which have fuel inlet stubs whose angle to the valve longitudinal axis is variable between 0 ° and 90 °.
Ein derartig ausgebildeter einseitig abgewinkelter Einlassstutzen bietet zudem sehr einfach die Möglichkeit einer genauen Positionierung des Einspritzventils bzw. eine vereinfachte Verdrehfixierung.Such a trained unilaterally angled inlet nozzle also offers very easy the possibility of accurate positioning of the injector or a simplified Verdrehfixierung.
Durch die in den Unteransprüchen aufgeführten Maßnahmen sind vorteilhafte Weiterbildungen und Verbesserungen des im Anspruch 1 angegebenen Verfahrens bzw. des im Anspruch 4 angegebenen Brennstoffeinspritzventils möglich.The measures listed in the dependent claims advantageous refinements and improvements of
Idealerweise ist der Brennstoffeinlassstutzen mit einem sägezahnähnlichen Profil an seinem stromaufwärtigen Ende versehen, so dass eine einfache Verbindung mit einem Brennstoff zuführenden Schlauch, der auf das sägezahnähnliche Profil aufgeschoben wird, und einer Schlauchschelle ermöglicht ist. Auf diese Weise können weitere Abdichtungsmaßnahmen, wie O-Ringe, entfallen.Ideally, the fuel inlet port is provided with a sawtooth-like profile at its upstream end so as to allow easy connection to a fuel supply hose pushed onto the sawtooth-like profile and a hose clamp. In this way, further sealing measures, such as O-rings omitted.
Ein Ausführungsbeispiel der Erfindung ist in der Zeichnung vereinfacht dargestellt und in der nachfolgenden Beschreibung näher erläutert. Es zeigen
Bevor anhand der
Das in der
Während die in einem Spulenkörper 3 eingebettete Magnetspule 1 eine Ventilhülse 6 von außen umgibt, ist der Kern 2 in einer inneren, konzentrisch zu einer Ventillängsachse 10 verlaufenden Öffnung 11 der Ventilhülse 6 eingebracht. Die z.B. ferritische Ventilhülse 6 ist langgestreckt und dünnwandig ausgeführt. Die Öffnung 11 dient u.a. als Führungsöffnung für eine entlang der Ventillängsachse 10 axial bewegliche Ventilnadel 14. Die Ventilhülse 6 erstreckt sich in axialer Richtung z.B. über ca. die Hälfte der axialen Gesamterstreckung des Brennstoffeinspritzventils.While embedded in a
Neben dem Kern 2 und der Ventilnadel 14 ist in der Öffnung 11 des weiteren ein Ventilsitzkörper 15 angeordnet, der an der Ventilhülse 6 z.B. mittels einer Schweißnaht 8 befestigt ist. Der Ventilsitzkörper 15 weist eine feste Ventilsitzfläche 16 als Ventilsitz auf. Die Ventilnadel 14 wird beispielsweise von einem rohrförmigen Ankerabschnitt 17, einem ebenfalls rohrförmigen Nadelabschnitt 18 und einem kugelförmigen Ventilschließkörper 19 gebildet, wobei der Ventilschließkörper 19 z.B. mittels einer Schweißnaht fest mit dem Nadelabschnitt 18 verbunden ist. An der stromabwärtigen Stirnseite des Ventilsitzkörpers 15 ist eine z.B. topfförmige Spritzlochscheibe 21 angeordnet, deren umgebogener und umfangsmäßig umlaufender Halterand 20 entgegen der Strömungsrichtung nach oben gerichtet ist. Die feste Verbindung von Ventilsitzkörper 15 und Spritzlochscheibe 21 ist z. B. durch eine umlaufende dichte Schweißnaht realisiert. Im Nadelabschnitt 18 der Ventilnadel 14 sind eine oder mehrere Queröffnungen 22 vorgesehen, so dass den Ankerabschnitt 17 in einer inneren Längsbohrung 23 durchströmender Brennstoff nach außen treten und am Ventilschließkörper 19 z.B. an Abflachungen 24 entlang bis zur Ventilsitzfläche 16 strömen kann.In addition to the
Die Betätigung des Einspritzventils erfolgt in bekannter Weise elektromagnetisch. Zur axialen Bewegung der Ventilnadel 14 und damit zum Öffnen entgegen der Federkraft einer an der Ventilnadel 14 angreifenden Rückstellfeder 25 bzw. Schließen des Einspritzventils dient der elektromagnetische Kreis mit der Magnetspule 1, dem inneren Kern 2, dem äußeren Ventilmantel 5 und dem Ankerabschnitt 17. Der Ankerabschnitt 17 ist mit dem dem Ventilschließkörper 19 abgewandten Ende auf den Kern 2 ausgerichtet.The actuation of the injection valve takes place in a known manner electromagnetically. For axial movement of the
Der kugelförmige Ventilschließkörper 19 wirkt mit der sich in Strömungsrichtung kegelstumpffärmig verjüngenden Ventilsitzfläche 16 des Ventilsitzkörpers 15 zusammen, die in axialer Richtung stromabwärts einer Führungsöffnung im Ventilsitzkörper 15 ausgebildet ist. Die Spritzlochscheibe 21 besitzt wenigstens eine, beispielsweise vier durch Erodieren, Laserbohren oder Stanzen ausgeformte Abspritzöffnungen 27.The spherical
Die Einschubtiefe des Kerns 2 im Einspritzventil ist unter anderem entscheidend für den Hub der Ventilnadel 14. Dabei ist die eine Endstellung der Ventilnadel 14 bei nicht erregter Magnetspule 1 durch die Anlage des Ventilschließkörpers 19 an der Ventilsitzfläche 16 des Ventilsitzkörpers 15 festgelegt, während sich die andere Endstellung der Ventilnadel 14 bei erregter Magnetspule 1 durch die Anlage des Ankerabschnitts 17 am stromabwärtigen Kernende ergibt. Die Hubeinstellung erfolgt durch ein axiales Verschieben des beispielsweise durch ein spanendes Verfahren wie Drehen hergestellten Kerns 2, der entsprechend der gewünschten Position nachfolgend fest mit der Ventilhülse 6 verbunden wird.Among other things, the insertion depth of the
In eine konzentrisch zu der Ventillängsachse 10 verlaufende Strömungsbohrung 28 des Kerns 2, die der Zufuhr des Brennstoffs in Richtung der Ventilsitzfläche 16 dient, ist außer der Rückstellfeder 25 ein Einstellelement in der Form einer Einstellhülse 29 eingeschoben. Die Einstellhülse 29 dient zur Einstellung der Federvorspannung der an der Einstellhülse 29 anliegenden Rückstellfeder 25, die sich wiederum mit ihrer gegenüberliegenden Seite an der Ventilnadel 14 abstützt, wobei auch eine Einstellung der dynamischen Abspritzmenge mit der Einstellhülse 29 erfolgt. Ein Brennstofffilter 32 ist oberhalb der Einstellhülse 29 in der Ventilhülse 6 angeordnet.In a concentric with the valve
Das bis hierher beschriebene Einspritzventil zeichnet sich durch seinen besonders kompakten Aufbau aus. Diese Bauteile bilden eine vormontierte eigenständige Baugruppe, die nachfolgend Funktionsteil 30 genannt wird. Das Funktionsteil 30 umfasst also im wesentlichen den elektromagnetischen Kreis 1, 2, 5 als Aktuator und ein Dichtventil (Ventilschließkörper 19, Ventilsitzkörper 15) mit einem nachfolgenden Strahlaufbereitungselement (Spritzlochscheibe 21) sowie als Grundkörper die Ventilhülse 6.The injector described so far is characterized by its particularly compact design. These components form a preassembled independent assembly, which is called
Unabhängig vom Funktionsteil 30 wird eine zweite Baugruppe erzeugt, die im folgenden als Anschlussteil 40 bezeichnet wird. Das Anschlussteil 40 zeichnet sich vor allen Dingen dadurch aus, dass es den elektrischen und den hydraulischen Anschluss des Brennstoffeinspritzventils umfasst. Mit den erfindungsgemäßen Verfahrensschritten soll insbesondere durch ein gezieltes Ausformen des Anschlussteils 40 die Kompaktheit des gesamten Brennstoffeinspritzventils weiter erhöht werden, indem die Bauhöhe des Brennstoffeinspritzventils reduziert werden kann.Regardless of the
Das teilweise als Kunststoffteil ausgeführte Anschlussteil 40 besitzt einen metallenen Brennstoffeinlassstutzen 41 und einen diesen Brennstoffeinlassstutzen 41 stabilisierenden, schützenden und umgebenden rohrförmigen Grundkörper 42 aus Kunststoff. Eine konzentrisch zur Ventillängsachse 10 verlaufende Strömungsbohrung 43 eines Rohres 44 des Brennstoffeinlassstutzens 41 dient als Brennstoffeinlass und wird von dem zuströmseitigen Ende des Brennstoffeinspritzventils aus in axialer Richtung vom Brennstoff durchströmt.The partially executed as a
Eine hydraulische Verbindung von Anschlussteil 40 und Funktionsteil 30 wird beim vollständig montierten Brennstoffeinspritzventil dadurch erreicht, dass die Strömungsbohrungen 43 und 28 beider Baugruppen so zueinander gebracht werden, dass ein ungehindertes Durchströmen des Brennstoffs gewährleistet ist. Bei der Montage des Anschlussteils 40 an dem Funktionsteil 30 ragt ein unteres Ende 47 des Rohres 44 zur Erhöhung der Verbindungsstabilität in die Öffnung 11 der Ventilhülse 6 hinein. Der Grundkörper 42 aus Kunststoff kann auf das Funktionsteil 30 aufgespritzt werden, so dass der Kunststoff unmittelbar Teile der Ventilhülse 6 sowie des Ventilmantels 5 umgibt. Eine sichere Abdichtung zwischen dem Funktionsteil 30 und dem Grundkörper 42 des Anschlussteils 40 wird beispielsweise über eine Labyrinthdichtung 46 am Umfang des Ventilmantels 5 erzielt.A hydraulic connection of connecting
Zu dem Grundkörper 42 gehört auch ein mitangespritzter elektrischer Anschlussstecker 56. An ihrem dem Anschlussstecker 56 gegenüberliegenden Ende sind die Kontaktelemente mit der Magnetspule 1 elektrisch verbunden.To the
In den
Das erfindungsgemäße Verfahren zur Herstellung eines Brennstoffeinspritzventils zeichnet sich dadurch aus, dass es möglich ist, einen Brennstoffeinlassstutzen 41 am Brennstoffeinspritzventil vorzusehen, der beginnend von einer stromaufwärtigen Eintrittsöffnung 60 unter einem Winkel α zur Ventillängsachse 10 verläuft, der größer als 0° und kleiner/gleich 90° ist. In der
Die Herstellung des Brennstoffeinspritzventils erfolgt in der Weise, dass zuerst das Funktionsteil 30 des Ventils hergestellt wird, das u.a. den Aktuator 1, 2, 5 und das Dichtventil 15, 19 umfasst. Als Grundkörper ist z.B. die Ventilhülse 6 vorgesehen. An diesen Herstellungsprozess schließt sich ein Einstellprozess an, in dem bereits vollständig die Einstellung des Hubs des axial beweglichen Ventilteils (Ventilnadel 14, Ventilschließkörper 19) sowie der dynamischen und statischen Strömungsmenge vorgenommen wird. Nachfolgend wird der Brennstoffeinlassstutzen 41 so mit dem Funktionsteil 30 fest verbunden, dass der Brennstoffeinlassstutzen 41 auf der Ventillängsachse 10 endet. Dabei wird der Brennstoffeinlassstutzen 41 mit seinem Ende 47 des achsparallelen Abschnitts 63 beispielsweise in die Öffnung 11 der Ventilhülse 6 eingeschoben und nachfolgend an der Ventilhülse 6 des Funktionsteils 30 mittels Schweißen, insbesondere Laserschweißen befestigt. Neben dem Schweißen können auch andere Fügeverfahren wie Löten, Kleben oder Verrasten zum Einsatz kommen.The production of the fuel injection valve is carried out in such a way that first the
Um den abgewinkelten metallenen Brennstoffeinlassstutzen 41, der z.B. ein dünnwandiges Rohr 44 darstellt, zu stabilisieren und zu schützen, wird der Brennstoffeinlassstutzen 41 nachfolgend beispielsweise mit dem rohrförmigen Grundkörper 42 aus Kunststoff umspritzt. Dabei kann zu dem Grundkörper 42 ein mitangespritzter Anschlussstecker 56 gehören. Eine ausreichende Stabilität und ein guter Schutz des Brennstoffeinlassstutzens 41 sind bereits dann gegeben, wenn der Grundkörper 42 nur weitgehend den achsparallel verlaufenden Abschnitt 63 des Brennstoffeinslassstutzens 41 umgibt, während der abgewinkelte Abschnitt 62 des Rohrs 44 in seinem gewünschten Winkel α freiliegt und also nicht von Kunststoff umhüllt ist.To form the angled metal
Idealerweise ist der Brennstoffeinlassstutzen 41 mit einem sägezahnähnlichen Profil 61 an seinem stromaufwärtigen Ende im Bereich des abgewinkelten Abschnitts 62 versehen, so dass eine einfache Verbindung mit einem nicht dargestellten Brennstoff zuführenden Schlauch, der auf das sägezahnähnliche Profil aufgeschoben wird, und einer Schlauchschelle ermöglicht ist. Auf diese Weise können weitere Abdichtungsmaßnahmen, wie O-Ringe, entfallen.Ideally, the
Claims (7)
- Method for producing a fuel injection valve which has a valve longitudinal axis (10), a fuel inlet stub (41), a valve closing body (19) which can be moved axially along the valve longitudinal axis (10) and which interacts with a valve seat (16) which is provided on a valve seat body (15), and at least one ejection opening (27) downstream of the valve seat (16), wherein- a functional part (30) of the valve is produced, which functional part (30) comprises an actuator (1, 2, 5) and a sealing valve (15, 19),- said functional part (30) is set with regard to stroke and flow quantities,- separately to this, a fuel inlet stub (41) is provided which, starting from an inlet opening (60), extends at an angle (α) with respect to the valve longitudinal axis (10), which angle (α) is greater than 0° and less than or equal to 90°, and- the fuel inlet stub (41) is connected fixedly to the functional part (30) in such a way that the fuel inlet stub (41) ends on the valve longitudinal axis (10),characterized
in that the fuel inlet stub (41) is provided as a thin-walled metallic pipe (44), subsequently the fuel inlet stub (41) is connected fixedly to the functional part (30), and finally, after it has been fastened, the fuel inlet stub (41) is encapsulated at least partially with a basic body (42) made from plastic. - Method according to Claim 1, characterized in that the fuel inlet stub (41) is fastened to a valve sleeve (6) of the functional part (30).
- Method according to Claim 2, characterized in that the fuel inlet stub (41) is fastened by means of welding, in particular laser welding.
- Fuel injection valve for fuel injection systems of internal combustion engines, having a valve longitudinal axis (10), having a fuel inlet stub (41), having a valve closing body (19) which can be moved along the valve longitudinal axis (10) and which interacts with a valve seat (16) which is provided on a valve seat body (15), and having at least one ejection opening (27) downstream of the valve seat (16), wherein the fuel inlet stub (41), starting from an inlet opening (60), extends at an angle (α) with respect to the valve longitudinal axis (10), which angle (α) is greater than 0° and is less than or equal to 90° and ultimately ends on the valve longitudinal axis (10),
characterized
in that the fuel inlet stub (41) is formed by a thin-walled metallic pipe (44) which is embedded at least partially into a basic body (42) made from plastic. - Fuel injection valve according to Claim 4,
characterized in that the inlet opening (60) defines a plane which extends parallel to the valve longitudinal axis (10). - Fuel injection valve according to Claim 4,
characterized in that the basic body (42) only largely surrounds a section (63) of the fuel inlet stub (41), which section (63) extends in an axially parallel manner. - Fuel injection valve according to one of Claims 4 to 6, characterized in that the fuel inlet stub (41) is provided at its upstream end with a profile (61) which is similar to saw teeth.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE2003160774 DE10360774A1 (en) | 2003-12-23 | 2003-12-23 | Method of manufacturing a fuel injector and fuel injector |
PCT/EP2004/052904 WO2005064148A1 (en) | 2003-12-23 | 2004-11-10 | Method for production of a fuel injection valve and fuel injection valve |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1706634A1 EP1706634A1 (en) | 2006-10-04 |
EP1706634B1 true EP1706634B1 (en) | 2009-08-26 |
Family
ID=34706488
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP04801921A Expired - Fee Related EP1706634B1 (en) | 2003-12-23 | 2004-11-10 | Method for production of a fuel injection valve and fuel injection valve |
Country Status (6)
Country | Link |
---|---|
EP (1) | EP1706634B1 (en) |
JP (1) | JP4096008B2 (en) |
CN (1) | CN100449141C (en) |
BR (1) | BRPI0406513A (en) |
DE (2) | DE10360774A1 (en) |
WO (1) | WO2005064148A1 (en) |
Families Citing this family (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP4177775B2 (en) | 2004-03-16 | 2008-11-05 | 株式会社東芝 | Semiconductor substrate, manufacturing method thereof, and semiconductor device |
DE102005037953B4 (en) * | 2005-08-11 | 2016-12-08 | Robert Bosch Gmbh | Fuel injector |
DE102005061410A1 (en) | 2005-12-22 | 2007-06-28 | Robert Bosch Gmbh | Electromagnetically operated valve comprises axle together with core and plastic coil body in which coil is wound |
DE102005061424A1 (en) * | 2005-12-22 | 2007-07-05 | Robert Bosch Gmbh | Fuel injection valve for internal combustion engine, has movable actuating part with valve seat body including saw-tooth structure at outer periphery to provide firm connection with valve seat carrier |
DE102005061408A1 (en) | 2005-12-22 | 2007-06-28 | Robert Bosch Gmbh | Combined plastic and metal component e.g. automotive fuel injection valve has serrated metal edge to plastic interface |
JOP20190060A1 (en) * | 2016-09-26 | 2019-03-26 | Chugai Pharmaceutical Co Ltd | Pyrazolopyridine derivative having glp-1 receptor agonist effect |
Family Cites Families (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2127146A5 (en) | 1971-02-25 | 1972-10-13 | Brev Etudes Sibe | |
GB8709712D0 (en) * | 1987-04-24 | 1987-05-28 | Lucas Ind Plc | Fuel injection nozzle |
JP2508776B2 (en) * | 1987-12-21 | 1996-06-19 | いすゞ自動車株式会社 | Fuel injection nozzle for direct injection diesel engine |
DE19829380A1 (en) * | 1998-07-01 | 2000-01-05 | Bosch Gmbh Robert | Fuel injection valve for IC engines |
DE10008554A1 (en) * | 2000-02-24 | 2001-08-30 | Bosch Gmbh Robert | Fuel injection valve for internal combustion engines |
JP3829704B2 (en) * | 2001-11-30 | 2006-10-04 | 株式会社デンソー | Fuel injection valve |
JP3884310B2 (en) * | 2002-03-22 | 2007-02-21 | 愛三工業株式会社 | Electromagnetic fuel injection valve |
JP4082929B2 (en) * | 2002-05-21 | 2008-04-30 | 株式会社日立製作所 | Fuel injection valve |
-
2003
- 2003-12-23 DE DE2003160774 patent/DE10360774A1/en not_active Withdrawn
-
2004
- 2004-11-10 WO PCT/EP2004/052904 patent/WO2005064148A1/en active Application Filing
- 2004-11-10 JP JP2005518317A patent/JP4096008B2/en not_active Expired - Fee Related
- 2004-11-10 BR BR0406513-1A patent/BRPI0406513A/en active Search and Examination
- 2004-11-10 CN CNB2004800384947A patent/CN100449141C/en not_active Expired - Fee Related
- 2004-11-10 DE DE502004009983T patent/DE502004009983D1/en active Active
- 2004-11-10 EP EP04801921A patent/EP1706634B1/en not_active Expired - Fee Related
Also Published As
Publication number | Publication date |
---|---|
WO2005064148A1 (en) | 2005-07-14 |
BRPI0406513A (en) | 2005-12-20 |
JP4096008B2 (en) | 2008-06-04 |
CN1898467A (en) | 2007-01-17 |
DE10360774A1 (en) | 2005-07-28 |
DE502004009983D1 (en) | 2009-10-08 |
JP2006510852A (en) | 2006-03-30 |
EP1706634A1 (en) | 2006-10-04 |
CN100449141C (en) | 2009-01-07 |
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