EP1703034A1 - Abgehängtes Deckensystem - Google Patents

Abgehängtes Deckensystem Download PDF

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Publication number
EP1703034A1
EP1703034A1 EP05447059A EP05447059A EP1703034A1 EP 1703034 A1 EP1703034 A1 EP 1703034A1 EP 05447059 A EP05447059 A EP 05447059A EP 05447059 A EP05447059 A EP 05447059A EP 1703034 A1 EP1703034 A1 EP 1703034A1
Authority
EP
European Patent Office
Prior art keywords
protrusion
suspension system
web
main runner
cross profile
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP05447059A
Other languages
English (en)
French (fr)
Other versions
EP1703034B1 (de
Inventor
Wilfried Stessel
Stéphane Borgers
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Rockwool Belgium NV
Original Assignee
Chicago Metallic Continental BVBA
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Chicago Metallic Continental BVBA filed Critical Chicago Metallic Continental BVBA
Priority to EP05447059A priority Critical patent/EP1703034B1/de
Priority to ES05447059T priority patent/ES2348160T3/es
Priority to DE602005022043T priority patent/DE602005022043D1/de
Priority to AT05447059T priority patent/ATE472642T1/de
Priority to PL05447059T priority patent/PL1703034T3/pl
Publication of EP1703034A1 publication Critical patent/EP1703034A1/de
Application granted granted Critical
Publication of EP1703034B1 publication Critical patent/EP1703034B1/de
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B9/00—Ceilings; Construction of ceilings, e.g. false ceilings; Ceiling construction with regard to insulation
    • E04B9/06—Ceilings; Construction of ceilings, e.g. false ceilings; Ceiling construction with regard to insulation characterised by constructional features of the supporting construction, e.g. cross section or material of framework members
    • E04B9/08—Ceilings; Construction of ceilings, e.g. false ceilings; Ceiling construction with regard to insulation characterised by constructional features of the supporting construction, e.g. cross section or material of framework members having the capability of expansion, e.g. in case of fire
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B9/00—Ceilings; Construction of ceilings, e.g. false ceilings; Ceiling construction with regard to insulation
    • E04B9/06—Ceilings; Construction of ceilings, e.g. false ceilings; Ceiling construction with regard to insulation characterised by constructional features of the supporting construction, e.g. cross section or material of framework members
    • E04B9/065—Ceilings; Construction of ceilings, e.g. false ceilings; Ceiling construction with regard to insulation characterised by constructional features of the supporting construction, e.g. cross section or material of framework members comprising supporting beams having a folded cross-section
    • E04B9/067—Ceilings; Construction of ceilings, e.g. false ceilings; Ceiling construction with regard to insulation characterised by constructional features of the supporting construction, e.g. cross section or material of framework members comprising supporting beams having a folded cross-section with inverted T-shaped cross-section
    • E04B9/068—Ceilings; Construction of ceilings, e.g. false ceilings; Ceiling construction with regard to insulation characterised by constructional features of the supporting construction, e.g. cross section or material of framework members comprising supporting beams having a folded cross-section with inverted T-shaped cross-section with double web
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B9/00—Ceilings; Construction of ceilings, e.g. false ceilings; Ceiling construction with regard to insulation
    • E04B9/06—Ceilings; Construction of ceilings, e.g. false ceilings; Ceiling construction with regard to insulation characterised by constructional features of the supporting construction, e.g. cross section or material of framework members
    • E04B9/12—Connections between non-parallel members of the supporting construction
    • E04B9/122—Connections between non-parallel members of the supporting construction one member passing through the other member, both members laying at least partly in the same plane

Definitions

  • the present invention relates to a ceiling suspension system comprising a plurality of main runners, adjacent main runners being connected by means of at least one cross profile, the at least one cross profile comprising an upright longitudinally extending first web having at its lower end on each side a flange, the flanges pointing in opposite direction from the first web, the first web having at its upper end a first hollow member, the at least one main runner comprising an upright longitudinally extending second web having at its lower end on each side a flange, the flanges pointing in opposite direction from the second web, the second web having at its upper end a second hollow member, the flanges being provided to support at least one ceiling panel, the at least one main runner and cross profile comprising a co-operating first and second connecting member, the cross profile comprising at least one first heat expansion section, according to the preamble of the first claim.
  • a ceiling suspension system which comprises a plurality of parallel long main runner members made of metal sheet.
  • the main runners are interconnected by means of a plurality of cross members to form a span running from one side of a room to the opposite side.
  • Both the main runner and the cross member are composed of a horizontal flange and a vertical web and comprise co-operating fastening means for holding the cross members in position relative to the main runners.
  • the fastening means consist of two opposite longitudinal tabs which are bent to face each other to define a slide structure on the main runner for receiving a connector portion present on the cross member.
  • the cross member connector portion comprises a tab element which is bent out at a 90° angle from the longitudinal axis of the cross member.
  • Co-operating dimples on the cross member and main runner provide a positive locking friction to the tab element.
  • the main part of the cross member is allowed to expand in longitudinal direction by collapsing of the corrugated structure which connects the tab element to the cross member's web.
  • a ceiling suspension system which comprises a multiplicity of grid members formed of metal sheet, the grid members having the shape of an inverted T with a bulb at the top and a double thickness central web and oppositely disposed flanges at the bottom. Deformation and expansion of the grid members is controlled by weakening the metal structure of the bulb and web, in particular by (i) cutting along opposite sides of the bulb two parallel lances, and (ii) providing staggered cutouts in the two thicknesses which make up the web. Upon thermal expansion, the web cutouts and the lances co-operate to cause
  • the above described systems have in common that the grid members are weakened in longitudinal direction to provide for a controlled deformation and a controlled longitudinal collapse, which have to compensate expansion in longitudinal direction following heating of the member.
  • the ceiling suspension system of the present invention is characterized in that
  • the heat expansion section may be provided on either one or on both ends of the cross profile.
  • the separation between the first protrusion and the web which permits deformation of the cross profile upon expansion by folding of the first protrusion with respect to the web, is preferably obtained by the presence of a first cut out which extends in longitudinal direction of the cross profile at a position between the first protrusion and the first web, over at least part of the length of the first protrusion to a position where the first protrusion meets the hollow member.
  • the first protrusion may be made in one part with the hollow member or may be made as a separate part in the form of a nose or cap which is mounted to the hollow member. Since the first protrusion is separate from the web over at least part of the protrusions' length, the first heat expansion section may deform or be folded independently of the web.
  • first protrusion comprising an end part of the first hollow member, which is compressed in height direction over at least part of its height in such a way that opposite longitudinal faces of the hollow member lay adjacent one another, at a position between the second cut-out and a far end of the cross profile comprising the first protrusion, serves the purpose of facilitating deformation of the first protrusion upon expansion of the cross profile, by facilitating folding along the upright folding axis. As virtually no material needs to be removed, reduction of the rigidity and strength of the cross profile may be minimized. To ensure that folding of the first protrusion may take place in opposite directions about the rotation axis, the first protrusion is positioned substantially centrally of the first hollow member.
  • a connection between the first connecting member on the cross profile and the second connecting member on the main runner is established by means of
  • Additional preferred embodiments of the cross profile claimed in the dependent claims relate to means for removably fixing the position of cross profiles mounted to opposite sides of a main runner, the first connecting members of the oppositely mounted cross profiles being connected to the same second connecting member on the main runner. Additional preferred embodiments claimed in the dependent claims, also relate to technical features guiding the deformation and displacement of the cross profile with respect to the main runner upon expansion.
  • the ceiling support system of the present invention also comprises technical features which allow deformation of the at least one main runner upon expansion, in particular in longitudinal direction of the main runner. This is achieved by with a ceiling suspension system comprising at least one main runner with at least one second heat expansion section, the at least one second heat expansion section comprising
  • a main runner is provided in which the removed material portions control the deformation of the main runner upon expansion, the at least one second heat expansion section having three bending or folding lines:
  • An improved control of the deformation may be obtained with a third cut-out having the shape of a V.
  • An improved expansion control of the main runner is achieved with a main runner which at the position of the second heat expansion section comprises a hollow member having a third heat expansion section.
  • the third heat expansion section comprises
  • the second hollow member is locally compressed at the position of the third heat expansion section in such a way that the opposite longitudinal faces of the second hollow member preferably run parallel are disposed side-by side. This embodiment also facilitates folding of the hollow member upon expansion.
  • the above described ceiling suspension system is suitable for use in various designs, for example a first design which in which the flanges have a straight end which is provided to lay against a side of the flange of the at least one main runner.
  • the ceiling suspension system of this invention is also suitable for use with a second design which is characterised in that the flanges have a joggled end which is provided to be received on top of an upper face of the flange of the at least one main runner.
  • the present invention also relates to a cross profile as part of the ceiling suspension system.
  • the present invention further relates to a main runner as part of the ceiling suspension system.
  • the present invention additionally relates to a first heat expansion system as part of the cross profile, a second heat expansion section as part of the main runner, a third heat expansion section as described above as part of the main runner.
  • the ceiling suspension system of this invention comprises a plurality of main runners 20 which run substantially parallel to each other.
  • the ceiling suspension system comprises a multiplicity of main runners 20 having at least one heat expansion section 5, 50.
  • the ceiling suspension system may also comprise main runners which do not comprise the at least one heat expansion section of the present invention.
  • Adjacent rows of main runners 20 are connected to each other by a plurality of cross profiles 10, 30 as shown in figure 2, 3.
  • the cross profiles 10, 30 will run substantially perpendicular with respect to the main runners 20.
  • the ceiling suspension system may however also comprise a plurality of cross profiles which do not contain a heat expansion section.
  • parallel cross runners may be connected to each other in cross direction by means of one or more further cross runners, an example of which is shown in figure 6 and 7.
  • cross runners shown in figure 2 and 3 may be used.
  • FIG 4 A possible embodiment of the main runner 20 of this invention having a heat expansion section is shown in figure 4, 5.
  • a view to a side of a complete cross profile 10, 30 having a heat expansion section and a cross section of such a cross profile 10, 30 is shown in figure 6-9.
  • the main runner 20 is virtually T-shaped and comprises an upright longitudinal web 21 with a first and second side-by-side disposed metal sheet.
  • a second hollow member 24 is provided along a top side of the web 21 .
  • This second hollow member 24 comprises a longitudinal top wall 6 and first and second opposite, longitudinal side wall 8, 28 on both sides of the top wall 6.
  • the second hollow member 24 tapers from the web 21 towards the top face 6 of the hollow member 24. This is done to increase the free space around the top of the hollow member and to facilitate positioning of the ceiling panels.
  • the top face 6 of the hollow member will preferably be flat to provide a mounting surface, for example for receiving fastening members, hold down clips or light fixtures.
  • a first and second flange 22, 23 are present, which point in a direction away from the second web 21.
  • the flanges 22, 23 function as a support for ceiling panels which are to be positioned on a top face 29 of the flanges.
  • the ceiling suspension system of this invention will mostly also comprise at least one of the cross profiles 10, 30 shown in figure 2, 3, 6-9.
  • the cross profile 10, 30 is virtually T-shaped and comprises an upright longitudinal web 11, 31 comprising a first and second side-by-side disposed metal sheet.
  • a first hollow member 14, 34 is provided having a first and second opposite, longitudinal side wall 17, 37.
  • the first hollow member 14, 34 tapers from the web 12, 32 towards the top face 16 of the hollow member.
  • This tapering shape has the advantage that, similarly to the main runner, a virtually flat top face 16 is present, which constitutes a suitable surface for receiving tooling, for example fastening members, for example for lightning.
  • a first and second flange 12, 13, 32, 33 are present, which point in a direction away from the web 12, 32.
  • the flanges 12, 13, 32, 33 function as a support for ceiling panels. Due to the tapering shape of the first hollow member 14, 34 insertion of ceiling panels via the top of the suspension system, on top of the flanges 12, 13, 32, 33 is facilitated.
  • the dimensions of the ceiling panels will be somewhat smaller than the distance between adjacent rows of main runners 20, between adjacent rows of cross profiles.
  • usually the dimensions of the ceiling panels will be somewhat smaller than the spaces enclosed by the webs of the main runners and the cross profiles forming the grid of the ceiling suspension system.
  • a central positioning of the ceiling panels within the space between adjacent main runners and cross profiles may however be achieved by the presence of one or more protrusions 1 which extend from the first web 21 of the main runner 20.
  • the protrusions may for example take the shape of an embossing.
  • the embossing is preferably present at a position which corresponds to an upright side face of a ceiling panel, so that they assist in the positioning of the ceiling panels within the grid.
  • the dimensions of the embossing is not critical to the invention, as long as they are large enough to assist in the positioning of the ceiling panels.
  • the embossing on the cross profile may have the same dimensions as or different dimension than the embossing on the main runner. To achieve central positioning, it is however preferred that the embossing extend from the main runner and cross profile over substantially the same distance.
  • connection between at least one cross profile 10, 30 and facing main runners 20 is established by means of at least one first 15 and at least one second connecting member 25.
  • the connecting members may take any suitable shape known to the person skilled in the art, but preferably correspond to the preferred embodiment described below.
  • At least one first connecting member 15 is present on at least one end part of the cross profile 10, 30.
  • the first connecting member 15 is provided to co-operate with at least one second connecting member 25 on the main runner 20.
  • a first connecting member is provided on both opposite ends of the cross profile 10, 30.
  • the main runner 20 will usually comprise a multiplicity of second connecting members, provided to co-operate with the above described first connecting member. This is done to permit connection of the cross profiles at different, multiple positions.
  • the position of the second connecting members 25 is not critical to the invention. However, mostly they will be provided at standardized, regular distances so as to provide a standard and universally applicable ceiling suspension system.
  • the main runner 1 will mostly also comprise a plurality of suspending positions 7, which function to suspend the main runner to a building construction or any other suspension ceiling.
  • the suspending positions 7 are spaced from each other at regular distances. The length of the main runner 1, nor the number of suspending positions 7 or the distance between adjacent suspending positions 7 are critical to the present invention.
  • the cross profiles preferably do not contain such suspending positions as they are suspended by their opposite ends to the main runners only. However, in case it is desirable to also suspend at least part of the cross profiles to the building construction, one or multiple suspending positions 64 may also be provided on the cross profiles, as is for example shown in figure 6 and 7.
  • the first connecting member 15 comprises a second protrusion 18 which protrudes in longitudinal direction from the first upright web 11, 31 of the cross profile 10, 30.
  • the second protrusion 18 may be made in one part with the first web 11 or may be made as a separate part or nose which is supposed to be mounted to an end part of the web.
  • the second connecting member 25 on the main runner 20, 60 preferably comprises a first slit 25 which extends in height direction of the second web 21 of the main runner, the first slit 25 comprising a tapered upper and lower end part 26, 27, and a central part 68 having a width which is smaller than the largest width of the end parts 26, 27.
  • the second connecting member 25 has the shape of a two-sided arrow.
  • the tapering upper and lower end part 26, 27 may have the shape of a sharp or a blunt arrow, which may be symmetrical or asymmetrical.
  • the tapering shape of the slit has several advantages:
  • Insertion of the cross profile is further facilitated in case the second protrusion 18 forming part of the first connecting member 15 comprises a top and a bottom side 36, 38 in longitudinal direction of the protrusion, at least part of which taper towards an end part 44 of the second protrusion 18.
  • a removable positioning of the cross profile 10, 30 with respect to the main runner 20 may also be achieved with an alternative embodiment of the second protrusion according to which the second protrusion 18 comprises a longitudinally extending, resilient lip or tab 75 substantially centrally of the second protrusion 18, taken in height direction thereof (fig. 3a and 3b).
  • the first protrusion may be removed from the first slit when necessary.
  • the lip also functions to fix the position of the cross profile with respect to the main profile and to hamper withdrawal of the cross profile in case the lip is not pushed back. If so desired, any other technical features which provide a removable positioning of the first connecting member 15 in the second connecting member 25 may be used as well.
  • the second protrusion 18 it is also possible to shape the second protrusion 18 such that it is bent or folded once or several times along at least one axis extending in longitudinal direction of the cross profile.
  • the bending introduces some resiliency to the protrusion 18, thus providing a removable mounting combined with a good stiffness, and relatively simple production techniques.
  • the bending is preferably done in such a way that the convex surface of protrusions of cross profiles mounted to opposite sides of a main runner point towards each other. Thereby, the presence of lip 35 which protrudes with respect to the second protrusion, in cross direction of the cross profile 10, 30 allows to fix the position of the cross profile within the slit 25 on the main runner.
  • Un-coupling may be achieved by pushing the lip 35 towards the second protrusion 18.
  • the front side 74 of the lip 35 slants with respect to the web of the main runner 20 to which it is connected, as a consequence of which the cross profile 10, 30 will tend to take a position where the front side 74 of the lip abuts against the web 21 of the main runner.
  • the result is that play and clearance between cross profile and main runner will be reduced to a minimum, thus shortening the coupling distance between them and improving the rigidity of the ceiling suspension system.
  • the width of the slit 68 on the main runner 20 is not critical to the invention, but should be sufficient to accommodate in it at least one first connecting member 15, but preferably two first connecting members 15 mounted to opposite sides of the main runner 20.
  • the height of the second connecting member 25 is not critical to the invention, but should be sufficient to accommodate the first connecting member 15 in height direction so that it extends perpendicular to the main runner.
  • the sides of the slit 68 extend in height direction of the second web 21, for example perpendicular to the flanges 22, 23 of the main runner as this permits building a perpendicular, straight web.
  • the ceiling suspension system of the present invention may also comprise at least one cross profile having a web with at least one a third connecting member 65 similar to the second connecting member described above in function of the main runner 20.
  • the presence of such a third connecting member 65 would permit positioning further cross profiles between adjacent rows of main runners and reduce the dimensions of the space enclosed by the main runners and cross profiles.
  • the third connecting member 65 is provided to co-operate with the first connecting member 15 on the cross profile 10, 30 as disclosed above in respect of the second connecting member.
  • the third connecting member preferably comprises a fifth slit 65 which extends in height direction of the first web 11, 31 of the cross profile and comprises a tapered upper and lower end part 66, 67.
  • the third connecting member 65 has the shape of a two-sided arrow.
  • the cross profile may comprise a first connecting member 15 according to the embodiment described hereafter, in stead of the above described embodiment.
  • the second protrusion 18 comprises a second slit 19 which extends from a bottom side 38 of the first protrusion 15 in the direction of a top side 36 of the first protrusion (figure 3a and 3b).
  • the second slit 19 is provided to engage or receive a bottom side of the tapering lower end part 26 of the first slit 25 of the second connecting member on the main runner.
  • the second slit 19 preferably comprises an edge 59 on the side of the slit facing the first web 11, 31 of the cross profile, which edge 59 slants towards the web 11, 31.
  • This edge 59 is provided to guide the displacement of the cross profile with respect to the main runner.
  • the slanting edge 59 permits sliding of the first protrusion 18 over the tapering lower end part 26 of the first slit 25 in such a way that the cross profile is moved towards the web 21 of main runner 20.
  • the slanting edge functions as a guiding for the displacement of the cross profile towards the main runner.
  • the flanges 12, 13 of the cross profile are lifted and may be received on top of the flange 22, 23 of the main runner 20.
  • the second protrusion 18 comprises on its top side 36 a further protrusion 58 which protrudes from the top side of the second protrusion 18.
  • the side of the further protrusion 58 facing the web 11, 31 will usually slant towards the web to facilitate lifting removal of the cross profile from the main runner. Anyhow, translation of the cross profile 10, 30 towards the main runner 20, 60 will be limited to the point where the far end of the flange 12, 32 of the cross profile 10, 30 meets the web of the main runner 20, 60 to which it is connected.
  • the second protrusion 18 of the first connecting member 15 is provided to extend throughout the slit 25 of the second connecting member and to take a position on a side of the second web 21 of the main runner, opposite the side on which the remainder of the cross profile is located.
  • a second cross profile may be mounted in the same second connecting member to the opposite side of the main runner 20.
  • the flanges 12, 13 of the cross profile may either have a straight end 9 (see fig. 2a, 3a) to rest against the side of flange of the main runner 20, 60 or may have a joggled end 2 as shown in figure 2b and 3b, the joggled end resting upon the flange 22, 23 of the main runner.
  • the embodiments of the cross profile described above may be produced with a flange having either a straight or joggled end part, but also with one end of the flange having a straight end and the opposite end having a joggled end.
  • the cross profile 10, 30 comprises at least one first heat expansion section 40.
  • the presence of the heat expansion section 40 permits deformation of the cross profile upon expansion at a minimum risk to adversely affecting the connection between the cross profile and main runner and a minimum risk to displacing ceiling panels supported by it.
  • the first heat expansion section 40 is provided on at least one end part of the hollow member 14, but may also be provided on both opposite end parts.
  • the first heat expansion section 40 comprises a first protrusion 41 which protrudes in longitudinal direction from a or both end parts 39 of the first hollow member 14, 34.
  • the first protrusion may be made in one part with the hollow member or may be made as a separate part or nose mounted to the hollow member.
  • the first protrusion 41 may have any shape considered suitable by the person skilled in the art.
  • the first protrusion is preferably constructed and connected to the first hollow member 14, 34 in such a way that deformation is permitted upon expansion of the cross profile, in particular by folding of the protrusion along the connection between the protrusion and the hollow member 14, 34.
  • deformation of the first heat expansion section 40 is to take place by folding of the protrusion along an upright axis 45 extending along the connection between the first protrusion 41 and the hollow member 14, 34.
  • deformation of the cross profile in longitudinal direction is permitted upon expansion while it remains connected to the main runner 20, 60.
  • the folding of the first protrusion with respect to the remainder of the cross profile as described above there is a minimum risk to falling of the ceiling panels from the suspension grid, thus improving the stability of the suspension system.
  • the first heat expansion section 40 comprises a first cut out 42, which extends in longitudinal direction of the cross profile 10, 30, at a position between the first protrusion 41 and the first web 11, 31.
  • the first cut-out 42 may have any shape considered suitable by the person skilled in the art.
  • the first cut-out may for example take the shape of a longitudinal slit, which extends from an end part of the first protrusion in the direction of the centre of the cross profile.
  • the first cut-out may take any other suitable shape and may for example be wedge shaped.
  • first cut-out 42 The dimensions of the first cut-out 42 are not critical to the invention and will be selected by the person skilled in the art taking account of the intended use, the envisaged mechanical strength and loading properties, the nature of the materials and the weight of the ceiling panels and the suspension system. Usually however, the first cut-out 42 will extend from the end part of the first protrusion to at least the position where the first protrusion 41 is connected to the first hollow member 14. The first cut-out may however have a longer length.
  • a maximum translation of the cross profile with respect to the main runner to which it is attached is however provided in case the length of the first cut-out 42 is at equal to the width of the flange 22, 23 of the main runner. Usually both flanges 22, 23 will have the same width. It is however possible that opposite flanges 22, 23 have a different width. In that case the length of the first cut-out 42 may be adapted accordingly.
  • the dimensions of the second protrusion 18 and the position of the slit 18 and protrusion 58 thereon, may be adapted by the person skilled in the art to permit the above-described translation of the cross profile with respect to the main runner upon deformation of the cross profile.
  • Production of the cross profile 10, 30 of this invention is simplified in case the second cut-out 42 is positioned somewhat below the folding line occurring between the hollow member 34 and the web 31.
  • first protrusion 41 Folding of the first protrusion 41 with respect to the hollow member 14, 34 is facilitated, the folding line may be shortened and the risk that the folding line extends into the web may be minimized by means of a first heat expansion section 40 which also comprises a second cut-out 43 in a top face 16 of the first hollow member 14, 34 at the position of the first cut-out 42. It is however preferred to have the second cut-out at the position where the first cut-out 42 ends and meets the web 11, 31.
  • the first protrusion 41 comprises an end part of the first hollow member 14, 34 which is compressed in height direction over at least part of its height, preferably over its full height.
  • first hollow member 14, 34 in such a way that opposite longitudinal faces 17, 37 of the hollow member lay close, preferably along or adjacent one another and extend parallel to each other.
  • first protrusion consists of a part of the hollow member 14, 34 which compressed over its entire length between the second cut-out 43 and a far end 44 of the cross profile.
  • the first protrusion 41 may be positioned either substantially centrally of the first hollow member 14, 34 or may be shifted to the position of one of the longitudinal faces of the hollow member. The central positioning is preferred as this facilitates folding and permits that folding takes place to both opposite sides of the hollow member 14, 34.
  • the above described technical features define a kind of upright rotation axis which allows for a folding of the protrusion in a plane more or less parallel to the suspended ceiling, or a direction more or less parallel with the flanges of the cross profile.
  • As the folding takes place over a double layer of material of the hollow member more material is provided in the folding zone as a consequence of which the folding edge increases and the risk to breaking of the material at the position of the folding line is minimised.
  • a further improvement of the stability and heat resistance of the ceiling suspension system of this invention is achieved with a ceiling suspension system comprising at least one main runner 20 with at least one second heat expansion section 50.
  • the at least one main runner 20 may however comprise two or more heat expansion sections 50, depending on the envisaged heat resistance properties of the ceiling suspension system.
  • the heat expansion section 50 may take any position in the web of the main runner, the most suitable position being determinable by the person skilled in the art, when taking into account the envisaged mechanical strength of the suspension system.
  • the second heat expansion section 50 comprises a third cut-out 46 within the web 21 of the main runner 20.
  • the third cut-out will usually have a height which is smaller than the height of the web 21, in such a way that it is limited to the web, preferably to part of the height of the web, and does not extend into the hollow member 24. This is done to minimise the risk to adversely affecting the strength of the main runner. For the same reason the length of the second heat expansion section will be smaller than the length of the web.
  • the second heat expansion section 50 further comprises a third and fourth slit 47, 48 which are open towards a lower part or a bottom side of the third cut-out and which extend from the third cut-out 46 towards the flange 22, 23 of the main runner 20 over at least part of the distance between the third cut-out and the flange.
  • the third and fourth slit 47, 48 extend in height direction of the main runner 20.
  • the third and fourth slit 47, 48 may extend substantially vertical or they may slant somewhat with respect to the height axis of the main runner 20.
  • the third and fourth slit 47, 48 may have any shape known to the person skilled in the art, as long as they are open towards the third cut-out 46.
  • the third and fourth slit 47, 48 may have a longitudinal shape, however it is preferred that the opposite sides slant towards each other as this facilitates displacing of the opposite sides from each other upon expansion and deformation of the main runner.
  • the third and fourth slit 47, 48 may for example be substantially U or V-shaped.
  • the upper edge of the third cut-out 46 will usually extend in longitudinal direction of the main runner 20, but may have any shape considered suitable by the person skilled in the art in view of maximizing expansion possibilities at minimum risk to decreasing the mechanical strength and heat resistance of the main runner. It may for example be a straight line or have the shape of an inverted v or any other suitable shape.
  • the second heat expansion section 50 further comprises a first intersection 49 in a bottom side 53 of the third cut-out 46, the first intersection having opposite sides 51, 52 which slant from the bottom side of the third cut-out 46 towards a position between the flanges 22, 23 and the third cut-out.
  • the first intersection may for example be substantially U-shaped with upright or slanting edges.
  • the first intersection 49 is substantially V-shaped.
  • the upright symmetry line of the first intersection 49 may slant with respect to the height axis of the main runner 20, but preferably extends along this height axis.
  • the first intersection 49 may take any position along the bottom side of the third cut-out, but is preferably positioned substantially centrally of the third cut-out 46.
  • a main runner in which material removal needed to provide a heat expansion section is concentrated as much as possible in the web, the web being a rather neutral part in view of the strength of the main runner. Or in other words material removal is done in the part having the smallest contribution to the strength of the main runner.
  • a main runner may be obtained the strength of which is hardly affected by the cut-out, optimum material saving in the pressure zone - the hollow member 21 - being guaranteed.
  • the opposite second part of the flanges 77 located between the second upright edge 73 of the third cut-out opposite the first upright edge, and the first intersection 49 gets folded in such a way that the second flange part extends downwardly from the second upright edge towards the second intersection.
  • the flanges 22, 23 are deformed to take a substantially V-shaped position.
  • the opposite sides 51, 52 of the substantially V-shaped first intersection 49 are displaced towards each other, displacement being permitted until the opposite sides 51, 52 of the first intersection 49 lay against each other.
  • the upper part of the third and fourth slit 47, 48 i.e. the position where the third and fourth slit meet the bottom edge of the third cut-out 46, is opened and the opposite sides of the third and fourth slit are displaced from each other to preferably take the shape of a V-shaped slit.
  • expansion of the main runner 20 at the position of the second heat expansion section 50 is controlled by the cut-outs 46, 47, 48, 49. With a central positioning of the intersection 49, and a positioning of the slits 47, 48 at the opposite bottom edges of the cut-out 46, expansion may be controlled to proceed in height direction of the main runner.
  • the main runner 20 additionally comprises at least one third heat expansion section 5 in the second hollow member 24, to provide for an over-all expansion possibility in longitudinal direction of the main runner and improve the mechanical strength and heat resistance of the ceiling support system.
  • the main runner 20 may comprise a single or a multiplicity of such third heat expansion sections 5.
  • the dimensions of the third heat expansion section 5 will usually be adapted to the dimensions of the second heat expansion section to ensure that deformation of the second and third heat expansion section involve virtually the same change of length of the main runner.
  • the position of the third heat expansion section 5 may be shifted towards one of the sides of the second heat expansion section 50, but is preferably positioned substantially centrally with respect to the second heat expansion section 50 as in that position it contributes to and facilitates deformation of the second heat expansion section 50.
  • the third heat expansion section 5 comprises a part of the second hollow member 24 which is locally compressed in such a way that the opposite longitudinal walls 8, 28 of the hollow member lay close to each other, preferably against each other to facilitate folding upon expansion.
  • a third and fourth cut-out 3, 4 is provided in an upper part 6 on opposite ends of the compressed part of the second hollow member 24 of the main runner, preferably along the compression axis 60, 62 at the position where the hollow member 24 transfers into the compressed part.
  • a fifth cut-out 29 is provided at a position between the third and fourth cut-out 3, 4.
  • the fifth cut-out 29 may take any position with respect to the third and fourth cut-out 3, 4 but is preferably positioned substantially centrally between them to provide for a symmetric folding of the hollow member 24.
  • the local compression of the hollow member, the presence of the third and fourth cut-out 3, 4 and the fifth cut-out 29 guide deformation of the main runner upon expansion in the sense that folding of the hollow member and an upper part of the web present between the second heat expansion section 50 and the hollow member 24 takes place along an upright folding axis 61 which extends in height direction of the main runner 20.
  • the upright folding axis extends along a line between a position substantially centrally of the fifth cut-out 29 towards a position of the first intersection 49, where the opposite sides 51 and 52 of the intersection or a line drawn there through, meet each other.
  • the second hollow member 24 is folded in such a way that opposite sides of the hollow member protrude in the same direction from the hollow member as is shown in figure 10.
  • the above described technical features control deformation of the hollow member upon expansion to take place in longitudinal direction of the main runner 20.
  • expansion of the hollow member 24 at the position of the third heat expansion section 5 may be controlled in such a way that folding or deformation of the hollow member and the part of the web between the second heat expansion section 50 and the hollow member 24 takes place at a position above the ceiling panel supported by the main runner.
  • a ceiling support system is provided in which there is a minimum risk to affecting the position of the ceiling panels supported by it, as well as the risk to falling of the panels from the support system, thus improving the heat resistance properties of the ceiling support system.
  • the dimensions and material thickness at the position of the second and third heat expansion section 5, 50 are selected such that the deformation occurring upon heating of the main runner take place simultaneously and to a similar extent, to achieve uniform compensation of the expansion in height direction of the main runner. In that way the risk to the occurrence of dimensional differences in longitudinal direction at the position of the hollow member 24 and the web 21 may be minimized.
  • top edge of the second cut-out 46 comprises two edges 70, 71 which slant towards each other at a position corresponding to the position of the fifth cut-out 29.
  • This may for example be achieved by having a top edge made of two parts which slant to each other from the upright sides 72, 73 of the second cut-out 46 towards the position corresponding to the position of the fifth cut-out 29.
  • This may also be achieved by providing a cut out 69 having the shape of an inverted V in the top edge of the second cut-out 46.
  • the above described technical features result in a main runner 20 in which the force needed to deform the hollow member 24 at the position of the third heat expansion section 5 is of the same order of magnitude as the force needed to obtain deformation of the web and flanges at the position of the second heat expansion section 50.
  • the result is a ceiling suspension system with an improved heat stability, where the risk to unwanted occurrence of slits or gaps upon heating and expansion may be minimized.
  • the presence of slits or gaps should be avoided as much as possible as they provide room for fire passage from the space below the suspended ceiling into the plenum above the suspended ceiling.
  • Deformation of the ceiling suspension system of the present invention upon expansion mainly takes place as shown in figure 10 in respect of the main runner and in figure 1 a-c in respect of the cross profile.
  • the web 21 and flanges 22, 23 are folded in downward direction, whereby the third slit 47 opens and guides the displacement of the part of the web between the third slit 47 and the first intersection in downward direction.
  • the fourth slit 48 opens and guides the displacement of the part of the web between the fourth slit 48 and the first intersection in downward direction.
  • the web and flanges are folded along a folding line which extends through the point where the opposite sides 51, 52 of the intersection 49 meet each other, and the opposite sides 51, 52 towards each other.
  • Expansion of the hollow member 24 of the main runner 20 proceeds mainly in a direction parallel to the flanges as shown in figure 10, i.e. along a height axis of the main runner 20 and is limited to the hollow member and the part of the web between the hollow member and the third cut-out 46 in the web.
  • opposite sides of the hollow member are folded to form a V-shaped expanded section, which may extend on either one side of the main runner.
  • This has the advantage that the hollow member upon expansion may fold above the surface of any ceiling panel supported by it, without damaging the ceiling panels and at minimum risk that the ceiling panels fall from the ceiling suspension system.
  • the position of the ceiling panels on top of the flanges is secured due to the presence of the embossings.
  • the number and position of the heat expansion sections will usually be determined by the person skilled in the art taking into account the envisaged heat and fire resistance properties of the ceiling suspension system. Often the ceiling suspension system will be built in such a way that expansion of 1 mm per m of length of the profiles is allowed per 100°C of temperature increase.
  • FIG 1a shows the cross profile in a non-expanded state.
  • the protrusion 41 of the first heat expansion section 40 is folded along the compression line 45 of the hollow member 14, 34, to extend under an angle with respect to or along the longitudinal side face of the main runner to which the cross profile is attached.
  • an end part of the cross profile 10, 30 may fold along the upright folding axis 45 towards either one of the sides of the hollow member 14, 34 to allow for a displacement of the cross profile with respect to the main runner 20, the web 24 of the main runner guiding the folding or deformation of the first protrusion.
  • the connection between (i) the position where the first cut-out 42 at the bottom of the hollow member 14 meets the web 11 (2) and the top of the hollow member thus forms an upright folding axis 45 which provides the possibility
  • cross profiles are displaceable with respect to the main runner or even removably mountable to the ceiling suspension system, to allow them being removed when mounting electricity supply etc. in the plenum above the suspended ceiling and to put the cross profiles back in place when the mounting is finished.
  • damage caused to the cross profiles is reduced to a minimum and that their strength is affected to the smallest extent only.
  • the present invention may relate to a ceiling suspension system comprising
  • the present invention may also relate to a ceiling suspension system comprising
  • the present invention further relates to the above described cross profile having a first heat expansion section for use in a ceiling support system and to a main runner comprising either one or both of the second and third heat expansion sections for use in a ceiling support system.
EP05447059A 2005-03-18 2005-03-18 Abgehängtes Deckensystem Active EP1703034B1 (de)

Priority Applications (5)

Application Number Priority Date Filing Date Title
EP05447059A EP1703034B1 (de) 2005-03-18 2005-03-18 Abgehängtes Deckensystem
ES05447059T ES2348160T3 (es) 2005-03-18 2005-03-18 Sistema de suspensión del techo.
DE602005022043T DE602005022043D1 (de) 2005-03-18 2005-03-18 Abgehängtes Deckensystem
AT05447059T ATE472642T1 (de) 2005-03-18 2005-03-18 Abgehängtes deckensystem
PL05447059T PL1703034T3 (pl) 2005-03-18 2005-03-18 System podwieszania sufitu

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
EP05447059A EP1703034B1 (de) 2005-03-18 2005-03-18 Abgehängtes Deckensystem

Publications (2)

Publication Number Publication Date
EP1703034A1 true EP1703034A1 (de) 2006-09-20
EP1703034B1 EP1703034B1 (de) 2010-06-30

Family

ID=34943265

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Application Number Title Priority Date Filing Date
EP05447059A Active EP1703034B1 (de) 2005-03-18 2005-03-18 Abgehängtes Deckensystem

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EP (1) EP1703034B1 (de)
AT (1) ATE472642T1 (de)
DE (1) DE602005022043D1 (de)
ES (1) ES2348160T3 (de)
PL (1) PL1703034T3 (de)

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2085530A1 (de) 2008-01-29 2009-08-05 Saint-Gobain Acoustical Products International B.V. Deckenrahmen zum Halten von Deckenplatten mit einer Querschiene mit lokal aufgedrücktem Ansatzteil
WO2013173455A1 (en) * 2012-05-17 2013-11-21 D2 Lighting Lighting system for an architectural ceiling structure
US20150085474A1 (en) * 2013-09-20 2015-03-26 Worthington Armstrong Venture Beam support
CN109138256A (zh) * 2018-09-27 2019-01-04 广州康普顿至高建材有限公司 一种活动式片状垂吊天花
WO2020245067A1 (en) * 2019-06-03 2020-12-10 Rockwool International A/S Grid tee for suspended ceiling
EP3862501A1 (de) * 2020-02-04 2021-08-11 Saint-Gobain Ecophon AB Sekundärer profilverbinder für ein hängedeckensystem
CN113356443A (zh) * 2021-05-31 2021-09-07 北京格林贝斯装饰工程有限公司 一种室内吊顶结构及其施工方法
CN114876110A (zh) * 2022-04-27 2022-08-09 中建不二幕墙装饰有限公司 一种开放式陶板防水幕墙及其施工方法
CN115217258A (zh) * 2022-07-29 2022-10-21 康利达装饰股份有限公司 一种装配式金属板吊顶施工方法
EP4112834A1 (de) * 2021-07-01 2023-01-04 Saint-Gobain Ecophon AB Raster von profilen und verfahren zur demontage eines rasters von profilen
USD1009309S1 (en) 2020-04-21 2023-12-26 Rockwool A/S Grid tee for suspended ceiling

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US3290075A (en) * 1964-01-20 1966-12-06 Chicago Metallic Sash Co Interlocking runner connection
US3378976A (en) * 1965-09-09 1968-04-23 R B M Metals Company Inc Ceiling framework
US3496690A (en) * 1967-04-17 1970-02-24 Chicago Metallic Sash Co Main runner part
US3722933A (en) 1971-05-07 1973-03-27 Armstrong Cork Co Expansion joint for a fire-rated ceiling system
US4866900A (en) * 1987-11-23 1989-09-19 Chicago Metallic Corporation Drywall furring system
DE3824422A1 (de) * 1988-07-19 1990-01-25 Richter System Gmbh & Co Kg Traggitter fuer unterdecke
US5347783A (en) 1993-03-04 1994-09-20 Armstrong World Industries, Inc. Prenotched fire-rated runner

Patent Citations (7)

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Publication number Priority date Publication date Assignee Title
US3290075A (en) * 1964-01-20 1966-12-06 Chicago Metallic Sash Co Interlocking runner connection
US3378976A (en) * 1965-09-09 1968-04-23 R B M Metals Company Inc Ceiling framework
US3496690A (en) * 1967-04-17 1970-02-24 Chicago Metallic Sash Co Main runner part
US3722933A (en) 1971-05-07 1973-03-27 Armstrong Cork Co Expansion joint for a fire-rated ceiling system
US4866900A (en) * 1987-11-23 1989-09-19 Chicago Metallic Corporation Drywall furring system
DE3824422A1 (de) * 1988-07-19 1990-01-25 Richter System Gmbh & Co Kg Traggitter fuer unterdecke
US5347783A (en) 1993-03-04 1994-09-20 Armstrong World Industries, Inc. Prenotched fire-rated runner

Cited By (18)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2085530A1 (de) 2008-01-29 2009-08-05 Saint-Gobain Acoustical Products International B.V. Deckenrahmen zum Halten von Deckenplatten mit einer Querschiene mit lokal aufgedrücktem Ansatzteil
EP2085531A2 (de) 2008-01-29 2009-08-05 Saint-Gobain Acoustical Products International B.V. Deckenrahmen zum Halten von Deckenplatten mit einer Querschiene mit lokal aufgedrücktem Ansatzteil
EP2085531A3 (de) * 2008-01-29 2013-09-04 Saint-Gobain Acoustical Products International B.V. Deckenrahmen zum Halten von Deckenplatten mit einer Querschiene mit lokal aufgedrücktem Ansatzteil
WO2013173455A1 (en) * 2012-05-17 2013-11-21 D2 Lighting Lighting system for an architectural ceiling structure
US20150085474A1 (en) * 2013-09-20 2015-03-26 Worthington Armstrong Venture Beam support
CN109138256A (zh) * 2018-09-27 2019-01-04 广州康普顿至高建材有限公司 一种活动式片状垂吊天花
WO2020245067A1 (en) * 2019-06-03 2020-12-10 Rockwool International A/S Grid tee for suspended ceiling
WO2021156151A1 (en) * 2020-02-04 2021-08-12 Saint-Gobain Ecophon Ab A secondary profile connector for a suspended ceiling system
EP3862501A1 (de) * 2020-02-04 2021-08-11 Saint-Gobain Ecophon AB Sekundärer profilverbinder für ein hängedeckensystem
USD1009309S1 (en) 2020-04-21 2023-12-26 Rockwool A/S Grid tee for suspended ceiling
CN113356443A (zh) * 2021-05-31 2021-09-07 北京格林贝斯装饰工程有限公司 一种室内吊顶结构及其施工方法
CN113356443B (zh) * 2021-05-31 2022-08-12 北京格林贝斯装饰工程有限公司 一种室内吊顶结构及其施工方法
EP4112834A1 (de) * 2021-07-01 2023-01-04 Saint-Gobain Ecophon AB Raster von profilen und verfahren zur demontage eines rasters von profilen
WO2023274716A1 (en) 2021-07-01 2023-01-05 Saint-Gobain Ecophon Ab Grid of profiles and method for dismounting a grid of profiles
CN114876110A (zh) * 2022-04-27 2022-08-09 中建不二幕墙装饰有限公司 一种开放式陶板防水幕墙及其施工方法
CN114876110B (zh) * 2022-04-27 2024-04-09 中建不二幕墙装饰有限公司 一种开放式陶板防水幕墙及其施工方法
CN115217258A (zh) * 2022-07-29 2022-10-21 康利达装饰股份有限公司 一种装配式金属板吊顶施工方法
CN115217258B (zh) * 2022-07-29 2023-09-05 康利达装饰股份有限公司 一种装配式金属板吊顶施工方法

Also Published As

Publication number Publication date
ATE472642T1 (de) 2010-07-15
ES2348160T3 (es) 2010-11-30
DE602005022043D1 (de) 2010-08-12
EP1703034B1 (de) 2010-06-30
PL1703034T3 (pl) 2010-12-31

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