EP1689568A1 - Method of strengthening a wood piece - Google Patents
Method of strengthening a wood pieceInfo
- Publication number
- EP1689568A1 EP1689568A1 EP04799903A EP04799903A EP1689568A1 EP 1689568 A1 EP1689568 A1 EP 1689568A1 EP 04799903 A EP04799903 A EP 04799903A EP 04799903 A EP04799903 A EP 04799903A EP 1689568 A1 EP1689568 A1 EP 1689568A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- wood piece
- wood
- strengthening
- reinforcing member
- piece
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27M—WORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES
- B27M3/00—Manufacture or reconditioning of specific semi-finished or finished articles
- B27M3/0006—Devices for fixing fittings into holes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27M—WORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES
- B27M1/00—Working of wood not provided for in subclasses B27B - B27L, e.g. by stretching
- B27M1/02—Working of wood not provided for in subclasses B27B - B27L, e.g. by stretching by compressing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27M—WORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES
- B27M1/00—Working of wood not provided for in subclasses B27B - B27L, e.g. by stretching
- B27M1/08—Working of wood not provided for in subclasses B27B - B27L, e.g. by stretching by multi-step processes
Definitions
- the present invention relates to a method of strengthening a wood piece by which, for example, a covering member for an industrial product may be obtained.
- a covering member for an industrial product may be obtained.
- a covering member for a device which is intended to be operated by a user while being held in his hand such as a camera, a portable telephone, an IC recorder, a PDA, a remote control for a household electronic product, or the like
- a covering member in consideration of the mechanical aspect such as formability, solidity and corrosion resistance, and in consideration of the design aspect such as quality of appearance and designability, and from the point of view of the demands made by industrial mass production, it is normal for such a covering member to be made generally of a material which is suitable for mass production, like a synthetic resin such as ABS, polycarbonate, acryl or the like or a light metal such as aluminum, stainless steel, titanium, magnesium or the like.
- a material such as a synthetic resin or a light metal is subject to the deficiency that, it may not be satisfactorily gripped by the human hand, since it does not absorb moisture.
- a natural material such as wood or bamboo or the like is endowed with an excellent feeling which appeals to the human sense of touch, since it is excellent at absorbing moisture and is easily gripped in the hand.
- H07-2326 there is disclosed a technique in which, with the objective of strengthening a wooden material, first this wooden material is softened by placing it in an atmosphere of steam at high temperature and high pressure, and thereafter this wooden material is compressed mechanically under the same atmospheric conditions.
- the present invention has been conceived in the light of the above described situation, and its objective is to provide a method of strengthening a wood piece, so that the wood piece is endowed with high strength of an order such that it can be taken advantage of as a material for an industrial product, and also so that the wood piece is excellent in durability and workability, and is suitable as a material for mass production.
- the method of strengthening a wood piece of the present invention comprising the steps of: superimposing the wood piece upon a metallic reinforcing member; and compressing the wood piece and the reinforcing member, so that the wood piece and the reinforcing member are integrated.
- the present invention as described above, by compressing the wood piece and integrating the reinforcing member into the wood piece, a greater strength is obtained than if the wood piece were solely to be compressed.
- the workability of the wood piece which has been strengthened with this reinforcing member is also enhanced by the reinforcing member being plastically deformed.
- a direction along which the reinforcing member extends and a direction of the grain of the wood piece may cross one another. Cracking of the wood piece can easily occur when shear forces from upward and downward act on the wood piece at the locations separated in the direction which crosses its grain.
- the reinforcing member may be made in the form of a grating or a net.
- the surface rigidity of the wood piece is enhanced, since, by forming the reinforcing member in the form of a grating or of a net, the wood piece is reinforced over the entire surface upon which the reinforcing member is laid.
- a step of forming a carbonized layer upon the surface of the wood piece where the reinforcing member may be provided.
- this carbonized layer which exhibits high electrical conductivity, can serve as a shield against electromagnetic fields.
- the reinforcing member may be quenched.
- the method of strengthening a wood piece of the present invention comprising the steps of: making a high density portion of the wood piece thin, and a low density portion of the wood piece thick; and compressing the wood piece having the high density portion and the low density portion.
- an almost uniform strength is obtained throughout the entire mass of the wood piece, after compression due to an uniform density of the whole wood piece, since the portion of the wood piece for which, the density before compression was high is made to be thin, while the portion of the wood piece for which, the density before compression was low is made to be thick.
- the method of strengthening a wood piece of the present invention comprising the steps of: making a portion of the wood piece at which high strength must be ensured thicker than a surrounding portion thereof; and compressing the wood piece having the portion at which the high strength must be ensured.
- the present invention as described above, by forming the portion of the wood piece for which high strength is to be ensured to be thicker than the surrounding portion thereof, it is possible to obtain a higher strength in this portion after compression, because its density becomes higher than that of the surrounding portion.
- the method of strengthening a wood piece of the present invention comprising the steps of: adhering another wood piece to a portion of the wood piece at which high strength must be ensured; and compressing the wood piece to which the another wood piece has been adhered.
- adhering the second wood piece to the portion of the first wood piece for which high strength is to be ensured it is possible to obtain a higher strength in this portion after compression, because its density becomes higher than that of the surrounding portion.
- the direction of the grain of the wood piece and the direction of the grain of the another wood piece may be different.
- the method of strengthening a wood piece of the present invention comprising the steps of: disposing a reinforcing member which is harder than the wood piece on a portion of the wood piece at which the high strength must be ensured; and compressing the wood piece and the reinforcing member, so that the wood piece and the reinforcing member are integrated.
- FIG. 1 is a figure for explanation of the first preferred embodiment of the present invention, and is a perspective view showing a wood piece which is to be strengthened, and several rod shaped members made of metal, which is the reinforcing member.
- FIG. 2 through FIG.5 are explanatory figures showing certain situations during the process of strengthening the wood piece.
- FIG. 6 is a perspective view showing a wood piece which has been compressed and strengthened with reinforcing member.
- FIG. 7 is a figure showing a variant example of this preferred embodiment of the present invention, and is a perspective view showing a wood piece which utilizes a net made of metal as a reinforcing member.
- FIG. 1 is a figure for explanation of the first preferred embodiment of the present invention, and is a perspective view showing a wood piece which is to be strengthened, and several rod shaped members made of metal, which is the reinforcing member.
- FIG. 2 through FIG.5 are explanatory figures showing certain situations during the process of strengthening the wood piece.
- FIG. 6 is a perspective view
- FIG. 8 is a figure for explanation of the second preferred embodiment of the present invention, and is a cross sectional view showing a wood piece which is to be compressed, and upper and lower molds for compressing the wood piece.
- FIG.9 is a figure for explanation of the second preferred embodiment of the present invention, and is a cross sectional view showing the situation where a wood piece has been compressed by the upper and lower molds.
- FIG. 10 is a cross sectional view showing a wood piece which has been compressed and strengthened with reinforcing material.
- FIG. 11 is a figure for explanation of the third preferred embodiment of the present invention, and is a cross sectional view showing a wood piece which has been integrated into reinforcing member and upon whose surface a carbonized layer has been formed.
- FIG. 12 is a figure for explanation of the fourth preferred embodiment of the present invention, and is a cross sectional view showing a wood piece whose thickness has been made to vary according to the density of its grain.
- FIG.13 is a figure for explanation of the fourth preferred embodiment of the present invention, and is a cross sectional view showing the wood piece when it has been compressed and strengthened.
- FIG. 14 is a figure for explanation of the fifth preferred embodiment of the present invention, and is a cross sectional view showing a wood piece of which a portion for which high strength must be ensured has been made thicker than its surroundings.
- FIG.15 is a figure for explanation of the fifth preferred embodiment of the present invention, and is a cross sectional view showing the wood piece strengthened by compressing the wood piece which includes a portion made thicker than its surroundings.
- FIG. 16 is a figure for explanation of the sixth preferred embodiment of the present invention, and is a cross sectional view showing a wood piece to which, at a portion for which high strength must be ensured, another wedge of wood has been adhered.
- FIG.17 is a figure for explanation of the sixth preferred embodiment of the present invention, and is a cross sectional view showing the wood piece when it has been compressed and strengthened.
- FIG. 18 is a figure for explanation of the seventh preferred embodiment of the present invention, and is a perspective view showing a separate member which is adhered to a portion of a wood piece for which high strength must be ensured.
- FIG. 19 is a cross sectional view showing a wood piece to which another member has been adhered at a portion for which high strength must be ensured.
- FIG. 20 is a cross sectional view showing the wood piece which has been strengthened by this another member.
- FIG. 1 there are shown a wood piece 1 which is to be strengthened, and several rod shaped members(reinforcing member) 2 made of metal, which are for strengthening the wood piece 1.
- This wood piece 1 is formed in a rectangular plate shape of approximately even thickness, and it is cut so that its grain faces in its lengthwise direction.
- the rod shaped members 2 are shaped as rods which are triangular in cross section, are divided into several sections of substantially equal dimensions to the width of the wood piece 1.
- the type for the wood piece 1 there may be suggested, for example, Japanese cypress, paulownia, teak, mahogany, cedar, pine, cherry, bamboo or the like. Furthermore it is possible to utilize, not only proper wood, but also a wooden substance like a material made by compressing waste wood chips or wood sawdust or the like.
- FIG. 2 the wood piece 1 is put into a steam atmosphere at high temperature and pressure. The wood piece 1 absorbs an excess water component by being thus placed in a steam atmosphere at high temperature and pressure, and accordingly softens.
- FIG. 2 the wood piece 1 is put into a steam atmosphere at high temperature and pressure.
- the wood piece 1 absorbs an excess water component by being thus placed in a steam atmosphere at high temperature and pressure, and accordingly softens.
- the rod shaped members are disposed inside the lower mold A in parallel with one another and with equal spaces being left between them, and the wood piece 1 is laid over these rod shaped members 2 so that its widthwise direction agrees with the lengthwise direction of the rod shaped members 2.
- Each of the rod shaped members 2 thus comes to be disposed in a direction which is across the grain of the wood piece 1.
- the upper mold B is shifted so as to be fitted into the interior of the lower mold A, so that the wood piece 1 is compressed between the upper and lower molds A and B, and this state is maintained for a predetermined time period.
- the rod shaped members 2 are pressed into the wood piece 1 which has been sandwiched between the upper and lower molds
- FIG. 7 shows a variant example of this first preferred embodiment.
- a net 3 made of metal is used as the reinforcing member in this wood piece 1.
- This net 3 is made of a plurality of metal wires 3a which extend in two directions which are almost mutually perpendicular, and, with respect to the wood piece 1, these metal wires 3a that extend in each direction are arranged so as to cross the grain of the wood piece 1, respectively. Since, with this wood piece 1 which utilizes the net 3 made of metal as its reinforcing member, the net 3 reinforces the wood piece 1 over a whole surface which is formed as a sheet, accordingly the surface rigidity of the wood piece 1 is enhanced. It should be understood that the same beneficial results would also be obtained from a grating formed by metal punching or the like, instead of the net 3 made of metal.
- this wood piece 1 is processed by cutting off portions from a block shaped wood, so that it consists of a bottom portion la which is connected by smooth curved surfaces to side wall portions lb.
- the grain of this wood piece 1 extends in the lengthwise direction of the bottom portion la, and, at the periphery of wall portions lb, it faces in the thickness direction of the wall portions lb.
- the various processes involved in strengthening of the wood piece 1 will be explained. First, the wood piece 1 is put into a steam atmosphere at high temperature and pressure. The wood piece 1 absorbs an excess water component by being thus placed in a steam atmosphere at high temperature and pressure, and accordingly softens. Next, as shown in FIG.
- the wood piece 1 is placed into the lower mold A, and the net 3 made of metal is placed upon the inner bottom portion of the wood piece 1.
- the net 3 is curved beforehand so as to agree with the shape of the wood piece 1.
- the relationship between the shape of the lower surface of the wood piece 1 (its outer aspect) and the shape of the lower mold A, and the relationship between the shape of the upper surface of the wood piece 1 (its inner aspect) and the shape of the upper mold B will be explained.
- smooth curved surfaces extend from the bottom portion la of the wood piece 1 to its wall portion lb when the radius of curvature of the curved surface of the lower surface of the wood piece 1 (its outer aspect) is termed Ro, the radius of curvature of the curved surface of the upper surface of the wood piece 1 (its inner aspect) is termed Ri, the radius of curvature of the curved surface of the lower mold A which contacts the curved surface of radius of curvature Ro upon the wood piece 1 is termed RA, and the radius of curvature of the curved surface of the upper mold B which contacts the curved surface of radius of curvature Ri upon the wood piece 1 is termed RB, then the relationships Ro>RA and Ri>RB hold between these values.
- the upper mold B is shifted so as to be fitted into the interior of the lower mold A, so that the wood piece 1 is compressed between the upper and lower molds A and B, and this state is maintained for a predetermined time period.
- the net 3 is pressed into the upper surface of the wood piece 1 which has been sandwiched between the upper and lower molds A and B, and furthermore compression force is applied to the bottom portion la and the wall portion lb of the wood piece 1, so that it is compressed to be of thickness from about 1/2 to about 1/3 of its original.
- the wood piece 1 is formed in the shape of the internal space which is defined when the molds A and B are fitted together, and the net 3 is integrated into the upper surface of the wood piece 1 which has thus been formed, in the state of being embedded in the upper surface of the wood piece 1.
- the bottom portion la and the wall portion lb of the wood piece 1 are of almost the same thickness as one another.
- the wood piece 1 which has been strengthened in the above described manner takes the form as shown in FIG. 10.
- wood piece 1 of this preferred embodiment after it has been strengthened by the process which has been explained above with respect to the first preferred embodiment, at its surface where the rod shaped members 2 are provided, a carbonized layer 4 of almost uniform thickness is formed.
- wood is originally a good insulator, it may be converted into a good conductor by being carbonized, and it then exhibits characteristics which are the same as or superior to those of a metal, and moreover this wood piece 1 is extremely effective as a covering member for, for example, an electronic device, since, it becomes a electromagnetic shielding material which is remarkably light in weight, in comparison with a metal.
- this carbonized layer 4 may be formed by burning one side of the wood piece 1, it should also be considered that deformation may occur if only one side of the wood piece 1 is burned, since the portion which has been burned shrinks, so that a dimensional discrepancy arises vis a vis the other side. To address this problem, it is effective to burn one side of the wood piece 1, while drying out the water component which is included in the other side thereof by heating the other side up to the temperature which is required for evaporating the water component, and then both sides of the wood piece 1 shrink together, so that the occurrence of deformation is avoided.
- the fourth preferred embodiment of the present invention will be explained with reference to FIG. 12 and FIG.13.
- the wood piece 1 of this fifth preferred embodiment is intended to be used as a casing for a piece of electronic equipment, say a camera, and a hole lc is formed through it for, for example, exposing a release button (not shown in the figures). And in the state of this wood piece 1 before it is compressed, as shown in FIG. 14, a portion thereof around the edge or the like of this hole lc (denoted by III in the figure), for which it is required to ensure high strength, is formed to be thicker than portions which surround it.
- the resulting reinforced wood piece 1 comes to be formed in a plate shape of almost uniform thickness as shown in FIG.
- the wood piece 1 of this sixth preferred embodiment just like the wood piece 1 of the fifth preferred embodiment, is intended to be used as a casing for a piece of electronic equipment, so that a hole lc is formed through it. And in the state of this wood piece 1 before it is compressed, as shown in FIG.
- the wood piece 1 of this seventh preferred embodiment is intended to be used as a casing for a piece of electronic equipment, so that a hole lc is formed through it. And in the state of this wood piece 1 before it is compressed, as shown in FIG. 19, at a portion thereof around the edge or the like of this hole lc (denoted by V in the figure) for which it is required to ensure high strength, there is positioned another member 6 which is made of a substance which is harder than wood (for example, a metal, a ceramic, or a reinforced plastic). The shape of this other member 6 is as shown in FIG.
- the resulting reinforced wood piece 1 with the embedded member 6 comes to be formed in a plate shape of almost uniform thickness as shown in FIG. 20, and a relatively high strength is ensured for the portion V into which the other member 6 is embedded, since, along with the portion V being reinforced with the other member 6, also the compression ratio of this portion V against which the other member 6 has been positioned is higher, as compared to the compression ratio of its surroundings.
- this covering member is satisfactory from the point of view of the mechanical aspects such as formability, durability, corrosion resistance, and so on, and also is satisfactory from the point of view of the design aspects such as quality of appearance and designability and so on, accordingly it is very suitable as a covering member for a device which is intended to be operated by a user while being held in his hand, such as a camera, a portable telephone, an IC recorder, a PDA, a remote control of a household product, and the like.
Landscapes
- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Wood Science & Technology (AREA)
- Forests & Forestry (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Manufacture Of Wood Veneers (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2003396343A JP2005153364A (en) | 2003-11-26 | 2003-11-26 | Wood reinforcing method |
| PCT/JP2004/017907 WO2005051619A1 (en) | 2003-11-26 | 2004-11-25 | Method of strengthening a wood piece |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| EP1689568A1 true EP1689568A1 (en) | 2006-08-16 |
Family
ID=34631513
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP04799903A Withdrawn EP1689568A1 (en) | 2003-11-26 | 2004-11-25 | Method of strengthening a wood piece |
Country Status (5)
| Country | Link |
|---|---|
| US (1) | US20050229533A1 (en) |
| EP (1) | EP1689568A1 (en) |
| JP (1) | JP2005153364A (en) |
| CN (1) | CN1886240A (en) |
| WO (1) | WO2005051619A1 (en) |
Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP4225884B2 (en) * | 2003-12-08 | 2009-02-18 | オリンパス株式会社 | Electronics |
| US8191589B2 (en) | 2005-09-29 | 2012-06-05 | Olympus Corporation | Method of processing wood and compressed wood product |
| JP4981836B2 (en) * | 2009-04-02 | 2012-07-25 | オリンパス株式会社 | Compressed wood product manufacturing method |
| JP5097741B2 (en) * | 2009-04-02 | 2012-12-12 | オリンパス株式会社 | Wood molding method |
| CN103056947A (en) * | 2011-10-19 | 2013-04-24 | 马伊伍德斯株式会社 | Plastic processed timber and manufacturing method thereof |
| KR20230020689A (en) * | 2021-08-04 | 2023-02-13 | 현대모비스 주식회사 | wood preforming device for manufacturing crash pads for vehicles equipped with real wood seats |
Family Cites Families (20)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE890128C (en) * | 1942-09-22 | 1953-09-17 | Bosse Fa Otto | Process for the production of laminate compacts or articles from synthetic resin compressed wood |
| US2488301A (en) * | 1944-04-17 | 1949-11-15 | Lundstrom Carl Brynolf | Furniture component with hardened exposed surfaces |
| US3024819A (en) * | 1960-03-22 | 1962-03-13 | Gamble Brothers Inc | Method of and apparatus for compressing and densifying a bowling pin impact zone |
| US3110643A (en) * | 1960-10-10 | 1963-11-12 | Elliott Bay Lumber Company | Method of manufacture of a laminated metal and wood product |
| GB1001773A (en) * | 1962-06-19 | 1965-08-18 | Fiberply Proprietary Ltd | Plywood manufacture and apparatus therefor |
| US3279048A (en) * | 1963-02-01 | 1966-10-18 | Weyerhaeuser Co | Method of making a moldable wood fiber mat with metal insert |
| US3367820A (en) * | 1963-02-01 | 1968-02-06 | Weyerhaeuser Co | Reinforced moldable wood fiber mat and method of making the same |
| DE1282297B (en) * | 1963-02-01 | 1968-11-07 | Weyerhaeuser Co | Process for producing a molded part from molding compound |
| US4126500A (en) * | 1977-04-14 | 1978-11-21 | Palanos Paul N | Methods of making inlays using laser engraving |
| US4586550A (en) * | 1983-09-28 | 1986-05-06 | University Of Queensland | Reinforcing timber |
| DE3421655A1 (en) * | 1984-06-09 | 1985-12-12 | Beiersdorf Ag, 2000 Hamburg | Lattice-reinforced wood veneer |
| US5026593A (en) * | 1988-08-25 | 1991-06-25 | Elk River Enterprises, Inc. | Reinforced laminated beam |
| DE4333614C2 (en) * | 1993-10-01 | 1999-02-25 | Dieffenbacher Gmbh Maschf | Process and plant for the continuous production of chipboard |
| DE19512869A1 (en) * | 1995-04-06 | 1996-10-10 | Hans Mueller | Reinforced wood or chipboard material |
| US6171705B1 (en) * | 1997-02-10 | 2001-01-09 | Dofasco, Inc. | Structural panel and method of manufacture |
| DE10000490A1 (en) * | 2000-01-09 | 2001-07-12 | Ranzmeyer Johannes | Method of improving fire resistance and thermal insulating properties of organic materials by whole or partial carbonization. |
| JP2002219703A (en) * | 2001-01-26 | 2002-08-06 | Free Kogyo Kk | Reinforced wood |
| JP3689907B2 (en) * | 2001-04-27 | 2005-08-31 | 株式会社安中製作所 | Method for forming curved surface of curved decorative board |
| US6800352B1 (en) * | 2001-11-05 | 2004-10-05 | Potlach Corporation | Wood-based composite panel having foil overlay and methods for manufacturing |
| JP3935798B2 (en) * | 2002-07-31 | 2007-06-27 | オリンパス株式会社 | Housing composition materials for electronic equipment |
-
2003
- 2003-11-26 JP JP2003396343A patent/JP2005153364A/en active Pending
-
2004
- 2004-11-25 CN CNA2004800346625A patent/CN1886240A/en active Pending
- 2004-11-25 EP EP04799903A patent/EP1689568A1/en not_active Withdrawn
- 2004-11-25 WO PCT/JP2004/017907 patent/WO2005051619A1/en not_active Ceased
-
2005
- 2005-02-18 US US11/061,306 patent/US20050229533A1/en not_active Abandoned
Non-Patent Citations (1)
| Title |
|---|
| See references of WO2005051619A1 * |
Also Published As
| Publication number | Publication date |
|---|---|
| US20050229533A1 (en) | 2005-10-20 |
| WO2005051619A1 (en) | 2005-06-09 |
| CN1886240A (en) | 2006-12-27 |
| JP2005153364A (en) | 2005-06-16 |
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