EP1661703A2

EP1661703A2 - Method of cleaning and keeping clean an inking unit of a printing device and the corresponding ink unit

Info

Publication number: EP1661703A2
Application number: EP05077324A
Authority: EP
Inventors: Harrie Van Dijk; Bram Bergsma
Original assignee: Van Dam Machine BV
Current assignee: Van Dam Machine BV
Priority date: 2004-10-19
Filing date: 2005-10-12
Publication date: 2006-05-31
Also published as: NL1027297C1; EP1661703A3

Abstract

The invention relates to a method of cleaning and keeping clean an inking unit (1) of a printing device, in which for cleaning the successive inking rollers (7,8) of the inking unit (1), a cleaner is applied onto a first part of the inking rollers, and after complete or partial cleaning of the first part, cleaner is applied on a further part of the inking rollers.

Thus, it is achieved that the rollers (7,8) always have enough grip between them for being able to continue driving them during cleaning. The invention also provides for that the fine haze that can arise during normal operation of the inking unit, but also during cleaning thereof, is extracted.

Description

The present invention relates to a method of cleaning and keeping clean an inking unit of a printing device, and to an inking unit arranged for being able to carry out the method. The inking unit comprises a train of rollers with a number of successive inking rollers by which ink from an ink duct is brought onto the printing cloth, printing block. After a certain production time or in case the inking unit should be changed to another colour, the train of inking rollers and the housing in which it is accommodated, must be cleaned. This is a cumbersome and time-consuming operation, in which considerable amounts of diluents and/or cleaners are used, since the amount of ink should not only be removed from the entire train of inking rollers, but from the inside of the housing as well. The latter is definitely required for preventing a preceding colour from blending with a new colour in the end.
Firstly, the object of the invention is to facilitate the cleaning operation and further to prevent deposition of ink on the inside of the housing and other parts.
Accordingly, the invention provides for that the cleaner is applied on at least a part of the rolling length of one inking roller of the ink unit with the help of at least one spraying member, with at least one of the inking rollers being driven and at least part of the cleaning is carried out across corresponding parts of the rolling lengths of successive inking rollers of the inking unit. Additionally, it is provided for that with at least one inking roller, ink and cleaner is scraped across at least a part of the rolling length of the inking roller.
By successive cleaning of parts of the rolling lengths of the inking rollers the method according to the invention provides the great advantage that the successive inking rollers can maintain their mutual grip through the parts not covered by cleaner, due to which the successive inking rollers can be continued to be driven. In this way, the cleaner can be distributed across the successive inking rollers and these can be cleaned across a part of their lengths, in which the ink and cleaner can be removed by the scraping member. Then, among the parts of the successive inking rollers thus cleaned, sufficient grip will be reestablished to be able to drive the inking rollers during cleaning of the further parts of the successive inking rollers.
Although it is basically possible to provide spraying members for each inking roller, in practice, this will cause problems with the available space within an inking unit and furthermore, in most situations this will not be required. Practice has shown that the cleaner is passed quickly enough, and in sufficient amounts, to the successive inking rollers and distributed across them. According to a further development, it is thus provided for, that for at least two inking rollers, two spraying members per inking roller have been mounted, in which each of the spraying members is arranged to apply cleaner across at least half the rolling length of the inking roller concerned. Practice has shown that in this way a more than sufficient cleaning of the inking rollers is achieved. Dividing the rolling lengths in more than two parts is also possible, however, this is not necessary for having the inking rollers properly engage one another during cleaning. With greater lengths of the inking rollers it might be desirable to increase the number of spraying members per roller length.
According to yet a further development it is provided for that a first set of spraying members applies cleaner onto corresponding parts of
the rolling lengths of two successive inking rollers and a second set of spraying members applies cleaner on corresponding parts of the rolling lengths of two further successive inking rollers in the inking unit. Thus, it is achieved that the cleaner is passed much better to all successive inking rollers and thus is distributed more quickly across the entire inking unit.
To that end, it can further be provided for, that the second set of spraying members, with an inking roller transferring the ink onto a higher and a lower further inking roller, are directed at the transferring inking roller and the higher further inking roller. Although the cleaner will also be passed to higher inking rollers if it is applied onto lower inking rollers, especially in case of a division in the train of rollers into higher and lower parts, it is particularly advantageous to apply the cleaner onto both the inking roller where the division begins and onto the connecting higher inking roller.
Additionally, apart from the possible division in one or more further inking roller sequences, other configurations with spraying members are possible, in which however the starting point remains that no more than a part of the rolling lengths of successive inking rollers will be provided with ink, as a result of which one can keep on using the normal driving mechanism of the inking rollers for distributing the cleaner and finally cleaning the entire rolling lengths of the inking rollers.
Practical tests have shown that with the method according to the invention a proper cleaning can be achieved using considerably less cleaner, which is a significant advantage.
Normal use of an inking unit gives rise to a haze of fine ink droplets spreading through the entire interior of the inking unit. This so-called ink mist arises for the most part at the plane of contact between successive, rapidly rotating inking rollers. Further, this ink mist arises at the vibrating roller which, for dosage of the ink, is reciprocated between the inking roller, being in direct contact with the ink in the ink duct, and a further inking roller in the train of rollers. During cleaning of the inking rollers, in which the ink is diluted with the cleaner, a comparable haze occurs. This haze is limited by adjusting the driving speed of the inking rollers during cleaning thereof, which is clearly lower than the speed during normal use.
A further object of the invention is to prevent contamination of the inking unit by said inking mist, both during use of the inking unit and during cleaning thereof, to which end it is provided for, that said ink mist arising during use or cleaning of the inking unit is extracted. It is important that one employs a moderate air flow such that no turbulences will occur in the ink mist and it can be discharged uniformly without still being deposited against the housing and other parts of the inking unit.
According to a further development, an air flow for exhausting the ink mist is generated which is led to a filtering member at or near the inking unit from a lateral direction or lateral directions. By having the air flow start at the sides of the inking rollers, the ink mist can be kept away from the sides of the housing and can be directed, towards the outer end of the housing, and to the filtering member mounted there, along the engaging parts of the inking rollers.
In order to be able to generate such a uniform air flow, it is further provided for, that the inking rollers of the inking unit are accommodated in a housing extending from near the printing roller with printing cloth up to near or across the ink duct, said housing being closed entirely or for the larger part between said outer ends, in which an underpressure member for generating an air flow within the housing is provided at one outer end. By employing an underpressure member, it is possible to monitor the flow of the ink mist towards the filtering member to a large degree and to prevent deposition onto other parts than the effective surfaces of the inking rollers.
Additionally, it is preferably further provided for, that the housing has openings laterally of the effective axial surface of one or more of the successive inking rollers, and that the underpressure member is mounted near the ink duct.
The method of cleaning the inking unit is preferably carried out entirely of partly automated.
The invention is further explained by means of the example illustrated in the drawing, in which:

Fig. 1 shows a schematic cross-section of an inking unit;
Fig. 2 shows a schematic cross-section of an inking unit during cleaning thereof;
Fig. 3 shows a schematic plan view of a part of the inking unit with the spraying members and some of the inking rollers;
Fig. 4 shows a schematic plan view of the inking unit housing; and
Fig. 5 shows a schematic rear view of the inking unit with the underpressure member.

Fig. 1 illustrates a cross-section of an inking unit 1, comprising a housing 2 in which a train 3 of rollers is mounted by which the ink from ink duct 4 is passed to the printing roller 5 having a printing cloth or printing block not further indicated. With a first inking roller 6, the ink is taken from the ink duct and transferred onto a further inking roller 8 by a vibrating roller 7. The vibrating roller 7 is reciprocated between the inking rollers 6, 8 and serves for dosing the ink. Through inking roller 8, the ink is transferred onto distributing roller 9, from which the ink is brought onto the printing cloth or printing block through an upper set of inking rollers 10, 11 and a lower set of inking rollers 12, 13. In this arrangement, inking rollers 10, 12 and 6 are driven by a driving mechanism or mechanisms not further indicated and the contact pressure between the successive inking rollers drives the further inking rollers in the train of rollers. For an improved distribution of the ink across the rollers, additionally, rollers 10, 12 perform an oscillating movement in axial direction.
Instead of this succession of inking rollers, many other successions are possible, which, however, does not bring any essential change to the invention.
A scraping member having a scraping knife 14 and a receptacle 15 is mounted against the lower driven inking roller 12. The scraping knife can be mounted against the roller and be moved away from the roller by means not further indicated in the drawing.
An underpressure member 16 having an orifice 17 and filter 18 is mounted at the bottom of the housing 2 of the inking unit 1 near the ink duct 4 and accompanying roller 6. The underpressure formed with underpressure member 16 causes the ink mist arising during use of the inking unit to be led to the underpressure member in a very uniform air flow, where the ink is captured by the filter 18, and the air let off below the ink duct 4.
Fig. 2 shows the situation during cleaning of the inking unit, in which spraying members 19, 20 spray a cleaner onto corresponding parts of vibrating roller, inking roller 7, 8, and distributing roller, driven roller 9, 10. See further Fig. 3 for distribution of all spraying members in relation to the train of rollers of inking unit 1.
Ink duct 4 and accompanying inking roller 6 are cleaned individually. To that end, the ink duct 4 can be taken from the inking unit 1. Roller 6 is an inking roller having a driving mechanism of its own and running free from rollers 7 through 13 during cleaning of said rollers 7 through 13 and thus is cleaned separately from them. Further, printing roller 5 is kept free from inking rollers 11 and 13 during cleaning.
The cleaner emerging from spraying member 19 dilutes the ink on rollers 7, 8, in which the diluted ink is brought to driven ink roller 12 through distributing roller 9, and it can be removed from said driven inking roller 12 by a scraping knife 14. Before removing the diluted ink, it is first led across inking roller 13 in order to dilute the ink there as well and to subsequently remove it through the driven roller 12.
The scraping knife 14 can be divided in segments and be mounted only against the part of the inking roller 12 upon which the cleaner is applied. However, this would render the scraping member unnecessarily complicated and it is furthermore in no way required since the ink should be removed from the entire length of the roller in the end. Inking roller 12 is preferably a metal roller and the scraping knife 14 is usually made of a plastic material.
Cleaner emerging from spraying member 20 dilutes the ink on distributing roller 9 and inking roller 10, which can likewise be a driven inking roller. Through inking roller 10, the ink on inking roller 11 is diluted as well, in which the diluted ink of ink roller 11 is led to the driven ink roller 12 through inking roller 10 and distributing roller 9, and is removed from said inking roller 12 by scraping knife 14.
After cleaning of a first part, in which once again there is enough grip between successive cleaned parts of the inking rollers for being able to drive the inking rollers, the next part of the inking rollers can be cleaned. The most favourable way is to divide the cleaning across two parts, in which the parts cover at least half the effective rolling lengths of the inking rollers and preferably slightly more than that so that the central parts of the inking rollers are properly cleaned as well.
Cleaning can take place in a number of subsequent steps in which first, a first cleaning across the parts takes place for removing large amounts of ink and then one or more further steps take place in which all ink remnants are removed. The scraping knife is controlled such, that inking roller 13 connecting to the driven inking roller 12 can also be provided with enough cleaner for being able to clean it just as well as the other inking rollers. The driving speeds of the driven rollers can be controlled, in such a way that the diluted ink does not cause more haze than non-diluted ink.
During cleaning of the inking rollers, underpressure member 16 also allows for that the haze of diluted ink is discharged and can not be deposited against the housing or other parts of the inking unit. If necessary, the underpressure formed by underpressure member 16 can be adjusted during cleaning of the inking unit, decreased or increased in accordance with the haze created.
Fig. 3 illustrates spraying members 19, 20 and 21, 22, respectively, situated in spaced apart relationship, and each capable of providing at least half of the effective width of the inking rollers with cleaner. The inking rollers are provided with shafts extending, as indicated schematically, across a considerable length in relation to the length of the actual ink surface of the inking rollers.
The spraying members 19-22 comprise substantially one or more nozzles having a wide opening angle. This is intended to provide for that the cleaner will not be formed into a haze but will be brought onto the rollers in fine droplets. A strongly hazed agent could cause it to deposit against the inside of the housing together with ink particles after all. The orifice of the nozzles has a wide angle, thus excluding dripping. This is important, because dripping of nozzles during the normal printing process will hinder the printed matter.
Spraying members 19-22 are mounted in profiles 23, 24 extending across the width of housing 2 of the inking unit 1. Said spraying members 19-22 are provided with supplies and controls of their own in a way not further indicated, which can be for each of the spraying members separately, or per set of spraying members 19, 20 and 21, 22.
Fig. 4 illustrates a plan view of the inking unit 1 having the housing 2 and a lid 25 mounted on housing 2. The lid 25 has rows of openings 26, 27 along the sides. The underpressure applied within the housing causes a lateral inflow of air through these openings 26, 27 and toward centrally situated underpressure member 16 (see also Fig. 5). This keeps the ink mist away from the housing and forms an approximately centrally situated discharge flow towards the underpressure member 16.
Underpressure member 16 is incorporated in a connecting profile 28 by which opposite walls of the housing 2 are connected. The underpressure member 16 comprises two orifices 29, 30 through which an air pipe 31 is transversely led, having a much smaller diameter than the diameter of the orifices. Air pipe 31 is provided with openings 32, through which pressurized air is blown out causing an underpressure in the orifices. The underpressure is controlled such, that at the other side of ink filter 18 there is sufficient underpressure for maintaining a particularly uniform air flow.

Claims

Method of cleaning and keeping clean an inking unit of a printing device, in which for cleaning the successive inking rollers of the inking unit, a cleaner is applied onto the inking rollers, characterized in that the cleaner is applied on at least a part of the rolling length of one inking roller of the ink unit with the help of at least one spraying member, with at least one of the inking rollers being driven and at least part of the cleaning is carried out across corresponding parts of the rolling lengths of successive inking rollers of the inking unit.
Method according to claim 1, characterized in that for at least two inking rollers, two spraying members per inking roller have been mounted, in which each of the spraying members is arranged to apply cleaner across at least half the rolling length of the inking roller concerned.
Method according to claim 2, characterized in that a first set of spraying members applies cleaner onto corresponding parts of the rolling lengths of two successive inking rollers and a second set of spraying members applies cleaner on corresponding parts of the rolling lengths of two further successive inking rollers in the inking unit.
Method according to claim 3, characterized in that the second set of spraying members, with an inking roller transferring the ink onto a higher and a lower further inking roller, are directed at the transferring inking roller and the higher further inking roller.
Method according to claims 1-4, characterized in that with at least one inking roller, ink and cleaner are scraped across at least a part of the rolling length of the inking roller.
Method according to claims 1-5, characterized in that the ink duct and the connecting inking roller are cleaned independently of the other inking rollers of the inking unit.
Method for cleaning an inking unit according to one or more of the preceding claims, as well as keeping the inking unit clean during use of the inking unit, characterized in that the ink mist arising during use or cleaning is extracted.
Method according to claim 7, characterized in that an air flow for exhausting the ink mist is generated which is led to a filtering member at or near the inking unit from a lateral direction or lateral directions.
Inking unit for use with the method according to one or more of the preceding claims, characterized in that at a distance above one or more inking rollers of the inking unit, at least two spaced-apart spraying members per inking roller are provided.
Inking unit according to claim 9, characterized in that the spraying members are controlled independently from one another.
Inking unit according to claim 10, characterized in that the spraying members are provided with nozzles having a wide opening angle.
Inking unit according to claims 9-11, characterized in that a scraping member having at least one scraping knife composed of one or more parts is provided, in which in case of a scraping knife composed of a number of parts, the parts can be moved into contact with and away from the inking roller concerned separately.
Inking unit according to claim 12, characterized in that the scraping member engages a driven inking roller.
Inking unit for carrying out the method according to claims 7-8, characterized in that the inking rollers of the inking unit are accommodated in a housing extending from near the printing roller with printing cloth to near or across the ink duct, said housing being closed entirely or for the larger part between said outer ends, in which an underpressure member for generating an air flow within the housing is provided at one outer end.
Inking unit according to claim 14, characterized in that the housing has openings laterally of the effective axial surface of one or more of the successive inking rollers.
Inking unit according to claims 14-15, characterized in that the underpressure member is mounted near the ink duct.
Inking unit according to claim 16, characterized in that the underpressure member is mounted at or near a side of the housing being opposite to the side of the housing in which the openings have been made.
Inking unit according to claims 14-17, characterized in that the underpressure member is provided with one or more orifices in which an outwardly directed air flow is generated.
Inking unit according to claim 18, characterized in that at least one air pipe for supplying pressurized air, and being provided with one or more openings facing in downstream direction extends in the orifices, transversely to the air flow to be generated.
Inking unit according to claims 18-19, characterized in that a filter is mounted in front of the orifices of the underpressure member at the upstream side.