EP1644147B1 - Method for the production of a semi-finished product for a wing-shaped element and a wing-shaped element - Google Patents
Method for the production of a semi-finished product for a wing-shaped element and a wing-shaped element Download PDFInfo
- Publication number
- EP1644147B1 EP1644147B1 EP04748719A EP04748719A EP1644147B1 EP 1644147 B1 EP1644147 B1 EP 1644147B1 EP 04748719 A EP04748719 A EP 04748719A EP 04748719 A EP04748719 A EP 04748719A EP 1644147 B1 EP1644147 B1 EP 1644147B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- sheet
- former
- wing
- walls
- semi
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 238000000034 method Methods 0.000 title claims description 17
- 239000011265 semifinished product Substances 0.000 title claims description 11
- 238000004519 manufacturing process Methods 0.000 title claims description 6
- 238000003825 pressing Methods 0.000 claims description 7
- 238000005452 bending Methods 0.000 claims description 6
- 239000000047 product Substances 0.000 claims description 6
- 239000000463 material Substances 0.000 claims description 5
- 238000000137 annealing Methods 0.000 claims description 4
- 230000015572 biosynthetic process Effects 0.000 claims description 4
- 238000010438 heat treatment Methods 0.000 claims description 2
- 239000002184 metal Substances 0.000 claims description 2
- 229910052751 metal Inorganic materials 0.000 claims description 2
- 229910000831 Steel Inorganic materials 0.000 claims 1
- 229910045601 alloy Inorganic materials 0.000 claims 1
- 239000000956 alloy Substances 0.000 claims 1
- 239000010935 stainless steel Substances 0.000 claims 1
- 229910001220 stainless steel Inorganic materials 0.000 claims 1
- 239000010959 steel Substances 0.000 claims 1
- 239000007858 starting material Substances 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D53/00—Making other particular articles
- B21D53/78—Making other particular articles propeller blades; turbine blades
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49316—Impeller making
- Y10T29/49336—Blade making
- Y10T29/49339—Hollow blade
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49616—Structural member making
- Y10T29/49622—Vehicular structural member making
Definitions
- the invention relates to a method for the production of a semi-finished product for a wing-shaped element as per the preamble of claim 1 and of the wing-shaped element itself as per the preamble of claim 6.
- wing-shaped elements are found in many different embodiments.
- the method and the element of the preamble of claims 1 and 6 are known from US-A-3057393 .
- wing-shaped elements Various production methods for such wing-shaped elements are known. Extrusion of the element is mentioned first. In such a case the element does not have to be made up of separate components, which is quick and relatively inexpensive. The disadvantage, however, is that the dimensional tolerance is poor. This arises, in particular, in the case of relatively small thicknesses.
- the element is produced from sheet material. After pre-forming the sheet material, this is stretched on a stretcher leveller for making sections that has a bottom block and top block. A mandrel is incorporated in the pre-formed sheet material. The whole is clamped at the longitudinal ends and then stretched.
- the disadvantage of this known method is that the surface obtained has irregularities.
- the aim of the invention is to provide a method for the production of a semi-finished product for a wing-shaped element that does not have these disadvantages. Said aim is achieved by means of a method for the production of a semi-finished product for a wing-shaped element having, in cross-section, a front edge, an arched bottom wall and an arched top wall that extend some distance apart between the front edge and the free rear ends of the walls, comprising the following steps:
- the semi-finished product is shaped by exerting pressing forces thereon via rubber elements.
- the former acting as a mandrel that has the correct contour
- an extremely accurate shape is obtained by this means which has a surface that has the smoothness desired for aircraft for aerodynamic reasons.
- the two panels are preferably arched after, or before, or at the same time as bending the sheet.
- the arching can be oriented in the same direction in order to obtain a relatively strong curved element. However, the archings can also be oriented away from one another.
- Bending and optionally arching the panels can be effected by means of roller forming or by means of rolling.
- the rear edge of the element can be made as a section that is fixed to the top wall and the bottom wall.
- the wing-shaped element can be subjected to a heat treatment, for example stress-free annealing or solution annealing.
- the invention is also related to a wing-shaped element, comprising a product obtained by the method as described before, said product having, in cross section, a front edge, an arched bottom wall and an arched top wall that extend some distance apart between the front edge and the free rear ends of the walls.
- Such a wing-shaped element is disclosed in US-A-3057393 .
- the free rear edges of the walls of said prior art wing-shaped elements are directly connected to each other.
- the wing-shaped element is characterised by a section having a body extending between the walls and provided with surfaces facing away from one another in accordance with the run of the walls.
- the starting material used is the bent sheet 1 shown in Fig. 1 , which has been bent with the formation of a bent front edge 2, a concave arched panel 3 and a convex arched panel 4.
- This bent sheet 1 is placed in the edge press 5 shown in Fig. 2 , which has a base 6 with rubber cushion 7 as well as a pressing member 8 that can be moved up and down and to which the former 10 is fixed by means of the supports 9.
- This former 10 or mandrel 10 is also shown in a perspective view in Fig. 4 . It has the shape of the internal surface of the finished wing-shaped element, that is to say with a front edge, rear edge and arched top surface and bottom surface.
- the former can have a prismatic shape but also a twisted shape.
- the sheet 1 further shaped in this way is then placed in a rubber press, the rubber press block 11 of which can be seen in Fig. 4 , the interior shape of which corresponds to the front edge and an arched surface of the wing-shaped element. Together with mandrel 10, the sheet 1, which now has the shape as shown in Fig. 3 , is placed in this rubber press block 11.
- the rubber mat 12 is then placed on top of the whole of this, after which the sheet 1 with the mandrel 10 therein is compressed between the rubber press block 11 and the rubber mat 12 by a press (not shown).
- the semi-finished product 13 shown in Fig. 5 is obtained, which has a curved front edge 2, a convex arched top surface 4 and a concave arched bottom surface 3.
- the section indicated in its entirety by 14 is fixed to the rear, free ends of the walls 4, 3.
- the section has a body 15 with sides 16, 17 tapering down with respect to one another that are oriented in accordance with the run of the top wall 4 and the bottom wall 3.
- the section 14 is fixed to the semi-finished product 13 by means of rivets 18 driven through the top wall 4, the body 15 and the bottom wall 3, after which the wing-shaped element is ready.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Bending Of Plates, Rods, And Pipes (AREA)
- Shaping Of Tube Ends By Bending Or Straightening (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
Description
- The invention relates to a method for the production of a semi-finished product for a wing-shaped element as per the preamble of
claim 1 and of the wing-shaped element itself as per the preamble of claim 6. Such wing-shaped elements are found in many different embodiments. A so-called vane, which is fixed to a flap of an aircraft wing, is mentioned as an example. The method and the element of the preamble ofclaims 1 and 6 are known fromUS-A-3057393 . - Various production methods for such wing-shaped elements are known. Extrusion of the element is mentioned first. In such a case the element does not have to be made up of separate components, which is quick and relatively inexpensive. The disadvantage, however, is that the dimensional tolerance is poor. This arises, in particular, in the case of relatively small thicknesses. According to a further known method the element is produced from sheet material. After pre-forming the sheet material, this is stretched on a stretcher leveller for making sections that has a bottom block and top block. A mandrel is incorporated in the pre-formed sheet material. The whole is clamped at the longitudinal ends and then stretched. The disadvantage of this known method is that the surface obtained has irregularities.
- The aim of the invention is to provide a method for the production of a semi-finished product for a wing-shaped element that does not have these disadvantages. Said aim is achieved by means of a method for the production of a semi-finished product for a wing-shaped element having, in cross-section, a front edge, an arched bottom wall and an arched top wall that extend some distance apart between the front edge and the free rear ends of the walls, comprising the following steps:
- providing a metal sheet,
- bending the sheet with the formation of two panels as well as a curved region which the panels adjoin,
- providing a former, the exterior of which has the shape of the internal surface of the finished section,
- placing the former in the bent sheet with the front edge of the former positioned in the curved region,
- providing an edge press provided with a pressure member and a rubber cushion located opposite,
- fixing the former to the pressure member,
- forcing the pressure member towards the rubber cushion with the bent sheet enclosed between them and deforming said sheet between the former and the rubber cushion,
- removing the former with shaped sheet from the edge press,
- placing these in a rubber press provided with a bottom block having a cavity which has a shape that at least approximately corresponds to the external shape of one of the walls of the shaped sheet,
- pressing the shaped sheet with former between the bottom block and a rubber mat,
- removing the semi-finished product from the rubber press.
- With the method according to the invention the semi-finished product is shaped by exerting pressing forces thereon via rubber elements. In combination with the former acting as a mandrel that has the correct contour, an extremely accurate shape is obtained by this means which has a surface that has the smoothness desired for aircraft for aerodynamic reasons.
- The two panels are preferably arched after, or before, or at the same time as bending the sheet. The arching can be oriented in the same direction in order to obtain a relatively strong curved element. However, the archings can also be oriented away from one another.
- Bending and optionally arching the panels can be effected by means of roller forming or by means of rolling. The rear edge of the element can be made as a section that is fixed to the top wall and the bottom wall. Furthermore, the wing-shaped element can be subjected to a heat treatment, for example stress-free annealing or solution annealing.
- The invention is also related to a wing-shaped element, comprising a product obtained by the method as described before, said product having, in cross section, a front edge, an arched bottom wall and an arched top wall that extend some distance apart between the front edge and the free rear ends of the walls.
- Such a wing-shaped element is disclosed in
US-A-3057393 . The free rear edges of the walls of said prior art wing-shaped elements are directly connected to each other. - According to the invention, the wing-shaped element is characterised by a section having a body extending between the walls and provided with surfaces facing away from one another in accordance with the run of the walls.
- Reference is made to the wing-shaped element that is disclosed in
US-A 4 531 270 . This element is produced from a relatively flat section that comprises two panels that form a whole and in which the arching of the ultimate walls has been pre-produced by a locally greater material thickness. The element is obtained from this by simply folding the panels onto one another, after which the element is ready. The element concerned here is in the form of a blade for turbines. - The invention will be explained in more detail below with reference to an illustrative embodiment shown in the figures.
-
Fig. 1 shows a curved and arched sheet that serves as starting material for the method according to the invention. -
Fig. 2 shows the element in an edge press. -
Fig. 3 shows the result after performing a treatment in the edge press. -
Fig. 4 shows a perspective view of the rubber press block of a rubber press, with the mandrel. -
Fig. 5 shows the product obtained after rubber pressing. -
Fig. 6 shows the finished wing-shaped element. - When carrying out the method according to the invention the starting material used is the
bent sheet 1 shown inFig. 1 , which has been bent with the formation of a bentfront edge 2, a concavearched panel 3 and a convexarched panel 4. Thisbent sheet 1 is placed in theedge press 5 shown inFig. 2 , which has a base 6 withrubber cushion 7 as well as apressing member 8 that can be moved up and down and to which the former 10 is fixed by means of thesupports 9. This former 10 ormandrel 10 is also shown in a perspective view inFig. 4 . It has the shape of the internal surface of the finished wing-shaped element, that is to say with a front edge, rear edge and arched top surface and bottom surface. The former can have a prismatic shape but also a twisted shape. - When pressing the
bent sheet 1 in the edge press, the front edge of the former 10 is pushed into thecurved region 2 of thesheet 1. By this means this curved region is curved more severely around the front edge of the former 10, under the influence of the even inward pressure by therubber cushion 7. As a consequence of this, thearched panels Fig. 3 . - The
sheet 1 further shaped in this way is then placed in a rubber press, therubber press block 11 of which can be seen inFig. 4 , the interior shape of which corresponds to the front edge and an arched surface of the wing-shaped element. Together withmandrel 10, thesheet 1, which now has the shape as shown inFig. 3 , is placed in thisrubber press block 11. Therubber mat 12 is then placed on top of the whole of this, after which thesheet 1 with themandrel 10 therein is compressed between therubber press block 11 and therubber mat 12 by a press (not shown). - After rubber pressing, the
semi-finished product 13 shown inFig. 5 is obtained, which has a curvedfront edge 2, a convex archedtop surface 4 and a concavearched bottom surface 3. Finally, the section indicated in its entirety by 14 is fixed to the rear, free ends of thewalls body 15 withsides top wall 4 and thebottom wall 3. Thesection 14 is fixed to thesemi-finished product 13 by means ofrivets 18 driven through thetop wall 4, thebody 15 and thebottom wall 3, after which the wing-shaped element is ready.
Claims (12)
- Method for the production of a semi-finished product (13) for a wing-shaped element having, in cross-section, a front edge (2), an arched bottom wall (3) and an arched top wall (4) that extend some distance apart between the front edge (2) and the free rear ends of the walls, comprising the following steps:- providing a metal sheet (1),- bending the sheet (1) with the formation of two panels (3, 4) as well as a curved region which the panels (3, 4) adjoin,- providing a former (10), the exterior of which has the shape of the internal surface of the semi-finishen product (13),- placing the former (10) in the bent sheet (1) with the front edge of the former (10) positioned in the curved region , characterised in- providing an edge press (5) provided with a pressure member (8) and a rubber cushion (7) located opposite,- fixing the former (10) to the pressure member (8),- forcing the pressure member (8) towards the rubber cushion (7) with the bent sheet (1) enclosed between them and deforming said sheet between the former (10) and the rubber cushion (7),- removing the former (10) with shaped sheet from the edge press (5),- placing the shaped sheet in a rubber press provided with a bottom block having a cavity which has a shape that at least approximately corresponds to the external shape of one of the walls (3, 4) of the shaped sheet,- pressing the shaped sheet with former (10) between the bottom block (11) and a rubber mat (12),- removing the semi-finished product (13) from the rubber press.
- Method according to Claim 1, wherein the two panels (3, 4) are arched after, or before, or at the same time as bending the sheet (1).
- Method according to one of the preceding claims, comprising bending the curved region and optionally arching the panels (3, 4) by means of roller forming.
- Method according to one of the preceding claims, comprising constructing the rear edge using a section (14) that is fixed to the free rear end of the top wall (4) and the free rear ens of the bottom wall (3) with the formation of a wing-shaped element.
- Method according to one of the preceding claims, including a heat treatment step, such as stress-free annealing or solution annealing of the semi-finished product (13).
- Wing-shaped element, comprising a product (13) obtained by the method according to any of claims 1-5, said product having, in cross section, a front edge (2), an arched bottom wall (3) and an arched top wall (4) that extend some distance apart between the front edge (2) and the free rear ends of the walls, characterised by a section (14) having a body (15) extending between the walls (3, 4) and provided with surfaces (16, 17) facing away from one another in accordance with the run of the walls (3, 4).
- Element according to Claim 6, wherein the walls (3,4) and the body (19) are fixed to one another by rivets (18), bonding and the like.
- Element according to Claim 6 or 7, wherein the surfaces (16, 17) of the body (15) facing away from one another run obliquely with respect to one another in accordance with the run of the walls (3, 4).
- Element according to one of Claims 6-9, comprising a sheet (1) with a thickness in the range of 0.8 - 2.0 mm.
- Element according to one of Claims 9, comprising a sheet (1) with a thickness in the range of 1.4 - 1.6 mm.
- Element according to one of Claims 9 or 10, comprising a sheet (1) with a thickness in the region of 1.6 mm.
- Element according to one of Claims 6-11, comprising a sheet material consisting of Al, Ti, Sc, Cu, Mg, Li and/or alloys thereof and/or steel and/or stainless steel.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
NL1023896A NL1023896C2 (en) | 2003-07-11 | 2003-07-11 | Method for manufacturing a semi-finished product for a wing-shaped element. |
PCT/NL2004/000493 WO2005005077A1 (en) | 2003-07-11 | 2004-07-08 | Method for the production of a semi-finished product for a wing-shaped element |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1644147A1 EP1644147A1 (en) | 2006-04-12 |
EP1644147B1 true EP1644147B1 (en) | 2008-09-03 |
Family
ID=34056982
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP04748719A Expired - Fee Related EP1644147B1 (en) | 2003-07-11 | 2004-07-08 | Method for the production of a semi-finished product for a wing-shaped element and a wing-shaped element |
Country Status (10)
Country | Link |
---|---|
US (1) | US20060150413A1 (en) |
EP (1) | EP1644147B1 (en) |
JP (1) | JP2007528789A (en) |
CN (1) | CN100404158C (en) |
BR (1) | BRPI0412338A (en) |
CA (1) | CA2531793A1 (en) |
DE (1) | DE602004016336D1 (en) |
NL (1) | NL1023896C2 (en) |
RU (1) | RU2347638C2 (en) |
WO (1) | WO2005005077A1 (en) |
Families Citing this family (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
ES2739468T3 (en) * | 2009-05-28 | 2020-01-31 | Soc Lorraine De Construction Aeronautique Slca | Structural panel of exit edge of composite material for an element of an aircraft |
KR101197089B1 (en) | 2011-04-19 | 2012-11-07 | 한국과학기술원 | The forging device of asymmetry axial product |
US9428164B2 (en) | 2013-02-28 | 2016-08-30 | Bendix Commercial Vehicle Systems Llc | Valve assembly |
CN106424440B (en) * | 2016-11-29 | 2018-06-29 | 中国直升机设计研究所 | A kind of helicopter inlet sheet metal component forming method |
CN112238195B (en) * | 2020-10-23 | 2022-07-26 | 浙江三新科技有限公司 | Manufacturing method of wing-shaped blade for fan |
CN113231540A (en) * | 2021-05-10 | 2021-08-10 | 南通大通宝富风机有限公司 | Method for accurately controlling size of blades of axial flow fan and mixed flow fan |
Family Cites Families (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3045327A (en) * | 1957-03-04 | 1962-07-24 | Stalker Corp | Fabrication of blades for compressors, turbines and the like |
US3057393A (en) * | 1957-06-03 | 1962-10-09 | Stalker Corp | Fabrication of blade blanks |
GB856473A (en) * | 1959-04-01 | 1960-12-14 | John Oliver Creek | Method and apparatus for forming sheet metal blade sections |
DE1137710B (en) * | 1960-05-23 | 1962-10-11 | Westinghouse Electric Corp | Device for shaping profiled bodies, in particular profiled blades |
US4531270A (en) * | 1984-06-13 | 1985-07-30 | United Technologies Corporation | Method for the manufacture of metal vanes for turbomachinery |
JPH08290497A (en) * | 1995-04-20 | 1996-11-05 | Nippon Steel Corp | Wing type honeycomb panel and its manufacture |
JPH10272527A (en) * | 1997-03-31 | 1998-10-13 | Hitachi Ltd | Manufacture of streamline louver made of steel sheet |
JP2000326030A (en) * | 1999-05-24 | 2000-11-28 | Hitachi Ltd | Method of manufacturing hollow member |
JP2001259742A (en) * | 2000-03-16 | 2001-09-25 | Hitachi Ltd | Method for manufacturing hollow member |
US6675624B2 (en) * | 2000-07-13 | 2004-01-13 | Fokker Aerostructures B.V. | Method and device for producing a double-curved sheet-like object by means of stretch-forming |
-
2003
- 2003-07-11 NL NL1023896A patent/NL1023896C2/en not_active IP Right Cessation
-
2004
- 2004-07-08 WO PCT/NL2004/000493 patent/WO2005005077A1/en active Application Filing
- 2004-07-08 DE DE602004016336T patent/DE602004016336D1/en not_active Expired - Fee Related
- 2004-07-08 CA CA002531793A patent/CA2531793A1/en not_active Abandoned
- 2004-07-08 EP EP04748719A patent/EP1644147B1/en not_active Expired - Fee Related
- 2004-07-08 RU RU2006100307/02A patent/RU2347638C2/en not_active IP Right Cessation
- 2004-07-08 CN CNB2004800197993A patent/CN100404158C/en not_active Expired - Fee Related
- 2004-07-08 BR BRPI0412338-7A patent/BRPI0412338A/en not_active IP Right Cessation
- 2004-07-08 US US10/563,368 patent/US20060150413A1/en not_active Abandoned
- 2004-07-08 JP JP2006520130A patent/JP2007528789A/en active Pending
Also Published As
Publication number | Publication date |
---|---|
CN100404158C (en) | 2008-07-23 |
RU2006100307A (en) | 2006-07-10 |
CA2531793A1 (en) | 2005-01-20 |
EP1644147A1 (en) | 2006-04-12 |
WO2005005077A1 (en) | 2005-01-20 |
NL1023896C2 (en) | 2005-01-12 |
RU2347638C2 (en) | 2009-02-27 |
JP2007528789A (en) | 2007-10-18 |
CN1822909A (en) | 2006-08-23 |
US20060150413A1 (en) | 2006-07-13 |
DE602004016336D1 (en) | 2008-10-16 |
BRPI0412338A (en) | 2006-09-05 |
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