EP1636443B1 - Articulated mast for movable concrete pumps - Google Patents

Articulated mast for movable concrete pumps Download PDF

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Publication number
EP1636443B1
EP1636443B1 EP20040739581 EP04739581A EP1636443B1 EP 1636443 B1 EP1636443 B1 EP 1636443B1 EP 20040739581 EP20040739581 EP 20040739581 EP 04739581 A EP04739581 A EP 04739581A EP 1636443 B1 EP1636443 B1 EP 1636443B1
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EP
European Patent Office
Prior art keywords
last
mast
arms
arm
folding group
Prior art date
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Expired - Lifetime
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EP20040739581
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German (de)
French (fr)
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EP1636443A1 (en
Inventor
Dieter Alwes
Markus Dr. Wolfram
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Putzmeister Concrete Pumps GmbH
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Putzmeister Concrete Pumps GmbH
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Classifications

    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04GSCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G21/00Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
    • E04G21/02Conveying or working-up concrete or similar masses able to be heaped or cast
    • E04G21/04Devices for both conveying and distributing
    • E04G21/0418Devices for both conveying and distributing with distribution hose
    • E04G21/0436Devices for both conveying and distributing with distribution hose on a mobile support, e.g. truck
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C23/00Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes
    • B66C23/18Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes specially adapted for use in particular purposes
    • B66C23/36Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes specially adapted for use in particular purposes mounted on road or rail vehicles; Manually-movable jib-cranes for use in workshops; Floating cranes
    • B66C23/42Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes specially adapted for use in particular purposes mounted on road or rail vehicles; Manually-movable jib-cranes for use in workshops; Floating cranes with jibs of adjustable configuration, e.g. foldable
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04GSCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G21/00Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
    • E04G21/02Conveying or working-up concrete or similar masses able to be heaped or cast
    • E04G21/04Devices for both conveying and distributing
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04GSCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G21/00Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
    • E04G21/02Conveying or working-up concrete or similar masses able to be heaped or cast
    • E04G21/04Devices for both conveying and distributing
    • E04G21/0418Devices for both conveying and distributing with distribution hose
    • E04G21/0445Devices for both conveying and distributing with distribution hose with booms
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T137/00Fluid handling
    • Y10T137/8593Systems
    • Y10T137/8807Articulated or swinging flow conduit

Definitions

  • the invention relates to a articulated mast for mobile concrete pumps with at least five mutually horizontal buckling axes against each other pivotable mast arms, wherein the respective first mast arm is articulated about a further bending axis on a rotatable about a vertical axis mast bracket and the last mast arm is articulated at one end, and wherein the mast arms in groups in the manner of a Z-fold or a roll-folding for transport purposes against each other are foldable.
  • a five-armed concrete distribution boom is known ( WO 94/08111 ), whose mast arms 1, 2, 3 in opposite directions in the manner of a Z-fold against each other foldable, while the mast arms 3, 4, 5 at their joints D and E respectively in the same direction to the mast arms 2 and 3 in the region of their articulated joint C in the manner of a Roll folding against each other are foldable.
  • This mast configuration is in both lower ground floor rooms overcoming Obstacles as well as on higher floors can be used for concreting with parallel hose guide and low drop-out height.
  • the previously known mast configurations are designed so that they can be arranged on multi-axle chassis with a continuous rigid frame or on tractor units.
  • the Highway Code the vehicle length and height limits are set, which preclude a further increase in the range of the distribution booms.
  • the present invention seeks to develop a bucking mast, which allows a significant increase in range while maintaining permissible axle loads and heights in the driving state of a mobile concrete pump.
  • the solution according to the invention is based on the idea that by means of a suitable type of folding of individual mast groups of the articulated mast a modular extension by means of further boom arms is possible, which permits a transport folding suitable for two-part vehicles.
  • a first Z-folding group consisting of the last three fattening arms, a first roll folding group, consisting of the second last, third last and fourth last fattening arm and a second Z folding group, consisting of the third last, Fourth and fifth last mast arm provided.
  • This basic configuration may additionally comprise a sixth last mast arm, which together with the third last, fourth last and fifth last mast arm forms a four-mast arm Z-fold group.
  • a can Siebtschier Mastarm be provided, which forms a second roll folding group together with the fifth last and sixth last mast arm.
  • a first Z-folding group consisting of the four last mast arms is a first roll folding group consisting of the third last, fourth last and fifth last mast arm and a second Z folding group consisting of the fourth last, fifth last and sixth last mast arm intended.
  • This basic configuration may additionally comprise a seventh-last mast arm, which forms a second roll folding group together with the fifth last and sixth last mast arm.
  • the pivoting range of the last and the penultimate hinge is at least 200 °, wherein the pivoting range of the penultimate hinge should advantageously be at least 260 °.
  • a further advantageous embodiment of the invention provides that the pivoting range of the third last and fourth last joint is 170 ° to 270 °, while the pivoting range of the fifth last and / or sixth last joint should be 240 ° to 280 °.
  • the first mast arm of the articulated mast should have a pivoting range of at least 90 °, the upper limit being 180 ° about a vertical axis because of the rotatability of the mast block.
  • the mobile concrete pumps shown in the drawing have a mounted on a chassis 10 of a truck chassis 12 body frame 14 which is supported with support arms 16 on a substrate 18 under lifting the chassis 10.
  • the body frame comprises a mast block 22 rotatable about a vertical axis of the chassis 10 and carrying a concrete distributor mast 24 designed as a multi-articulated articulated mast.
  • the articulated mast has a first boom arm 1 pivotable at a first articulated joint A with a horizontal articulation axis relative to the stanchion 22 and further articulated joints D to E ( Fig. 1a to 1d ) or B to F ( Fig. 2a to 2d ) or B to G ( Fig. 3a to 3d ) about horizontal buckling axes against each other pivotable mast arms 2 to 5 or 2 to 6 or 2 to 7.
  • the chassis-side mounting frame 14 also carries a designed as a two-cylinder sludge pump unit 26, which operates on the principle of a tandem pump and each sucked in a suction stroke from a material feed tank 28 concrete column in a subsequent pressure stroke in one of a pressure pipe 30 and a plurality of concrete pipes Concrete delivery line presses.
  • a conveyor line which is guided by the rotatable mast bracket 22 and laid with their concrete hoist, not shown, parallel to the mast arms and rigidly connected to these, the concrete is pumped to the desired concreting.
  • the mast arms When driving, the mast arms must be folded and positioned on the chassis so that a prescribed according to the Highway Code vehicle length and vehicle height is not exceeded.
  • the mobile concrete pump in the state of road driving next to the mounting frame 14 supporting chassis 10 on a trailer 32, which has its own chassis 34 and which is connected via a coupling member 36 to the chassis 10.
  • the trailer has a about a vertical axis 38 relative to the chassis of the trailer rotatable support bracket 40, on the state of road travel over the rear end of the chassis 10 projecting arm package 42 can be supported.
  • the arm package 42 consists of the opposite of the first mast arm 1 in the extended position of the second articulated joint B folded second mast arm 2 and the opposite of the second mast arm 2 in the retracted position remaining Mastarmen 3 to 6 or 3 to 7 and forms together with the first Mastarm 1, the coupling member 36 between the chassis 10 and trailer 32.
  • the trailer 32 is designed self-steering.
  • the steering device of the trailer 32 is expedient electronically with a steering device of the chassis 10 coupled, so that between the chassis 10 and trailer 32 is a matched cornering possible.
  • the vertical axes 20 and 38 of the mast bracket 22 and the support bracket 40 are formed in the state of road travel as free axes of rotation of the coupling member 36.
  • the second articulated joint B is freely pivotable about its bending axis in the state of road travel.
  • the arm assembly 42 consisting of the boom arms 2 to 6 or 2 to 7 can be folded against the first boom arm 1 and stored alone on the chassis 10 (FIG. Fig. 2c . 3c .
  • Fig. 1a, 2a and 3a show that by a modular construction of the distribution boom with relatively simple means using equal arm components a transition between a five-armed ( Fig. 1a ) over a six-armed ( Fig. 2a ) on a seven-armed ( Fig. 3a ) Placing boom 24 is possible.
  • Fig. 1a shown construction, consisting of a semitrailer with five-armed distribution boom 24/5 for a range of about 60 m.
  • the use of a semitrailer in the construction of a mobile concrete pump is the subject of EP-B-0038954 ,
  • the folding scheme of the five-armed distribution boom behind Fig. 1a can be found next to the illustration in the state of road driving according to Fig. 1b in Fig. 1c ,
  • the arms 1, 2 and 3 are folded there Z-like, while the arm group 3, 4 and 5 is folded in a kind of rolling fold.
  • the folding scheme of the six-armed distribution boom behind Fig. 2a can be found next to the depictions in the state of the road trip and the construction site journey ( Fig. 2b and 2c ) in Fig. 2d ,
  • the arms 1, 2 and 3 and the arms 4, 5 and 6 are folded there Z-like, while the arm group 3, 4 and 5 is folded in the manner of a roll fold.
  • Fig. 3d Arms 1, 2, 3: roll folding Arms 2, 3, 4: Z-fold Arms 3, 4, 5: roll folding Arms 4, 5, 6, 7: Z-fold
  • Fig. 5c Arms 1, 2, 3: roll folding Arms 2, 3, 4, 5: Z-fold Arms 4, 5, 6: roll folding Arms 5, 6, 7: Z-fold.
  • the invention relates to a mobile concrete pump with at least five mutually horizontal buckling axes B to G against each other pivotable mast arms 1 to 7, wherein the respective first mast arm about a further bending axis A on a about a vertical axis 20 rotatable mast bracket 22nd is articulated and the last mast arm at one end of the joint is free.
  • a first Z-folding group consisting of the last three Mastarmen
  • a first roll-folding group consisting of the second last, third last and fourth last Mastarm
  • a second Z-folding group consisting of the third last, fourth last and fifth last mast arm.
  • This basic configuration can be supplemented by further mast arms in that a sixth last mast arm together with the third last, fourth last and fifth last mast arm forms a four-mast arm Z-fold group, and the seventh last mast arm together with the fifth last and sixth last mast arm a second roll folding group forms.

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Mechanical Engineering (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • On-Site Construction Work That Accompanies The Preparation And Application Of Concrete (AREA)
  • Jib Cranes (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)
  • Reciprocating Pumps (AREA)
  • Forklifts And Lifting Vehicles (AREA)
  • Structures Of Non-Positive Displacement Pumps (AREA)

Abstract

A mobile concrete pump comprising at least five mast arms ( 1 to 7 ) which are pivotable relative to each other about horizontal rotation axes (B to G). The first respective mast arm is hinged to a mast block ( 22 ) so as to be pivotable about a horizontal rotation axis (A), said mast block being rotatable about a vertical axis ( 20 ), while one end of the last mast arm has no joint. In order to be able to add other mast arms in a modular manner, a first Z-type folding group comprising the last three mast arms, a first coil-type folding group comprising the penultimate, third to last and fourth to last mast arm, and a second Z-type folding group comprising the third to last, fourth to last, and fifth to last mast arm are provided in a preferred embodiment. The basic configuration can be complemented with additional mast arms by having a sixth to last mast arm form a Z-type folding group consisting of four mast arms along with the third to last, fourth to last, and fifth to last mast arm while a seventh to last mast arm forms a second coil-type folding group together with the fifth to last and sixth to last mast arm.

Description

Die Erfindung betrifft einen Knickmast für fahrbare Betonpumpen mit mindestens fünf um zueinander horizontale Knickachsen gegeneinander verschwenkbaren Mastarmen, wobei der jeweils erste Mastarm um eine weitere Knickachse an einem um eine vertikale Achse drehbaren Mastbock angelenkt ist und der letzte Mastarm an seinem einen Ende gelenkfrei ist, und wobei die Mastarme gruppenweise nach Art einer Z-Faltung oder einer Roll-Faltung für Transportzwecke gegeneinander faltbar sind.The invention relates to a articulated mast for mobile concrete pumps with at least five mutually horizontal buckling axes against each other pivotable mast arms, wherein the respective first mast arm is articulated about a further bending axis on a rotatable about a vertical axis mast bracket and the last mast arm is articulated at one end, and wherein the mast arms in groups in the manner of a Z-fold or a roll-folding for transport purposes against each other are foldable.

Es ist ein Betonverteilermast dieser Art bekannt ( DE-B-3446290 ), bei welchem alle Mastarme an ihren Knickgelenken nach Art einer Z-Faltung gegeneinanderfaltbar sind. Dieser Betonverteilermast besitzt eine große Reichweite und kann sowohl in niedrigen Baustellen als auch im Hochbau eingesetzt werden. Die Z-Faltung gewährleistet eine rasche Betriebsbereitschaft schon nach kurzem Anheben des nur teilweise auseinandergefalteten Armpakets und eine hohe Flexibilität, insbesondere beim Betonieren von schwer zugänglichen Stellen, wobei Toträume sowohl bei der fahrzeugnahen Hochförderung als auch beim Betonieren in niedrigen Räumen weitgehend vermieden werden. Das Betonieren parallel zur Arbeitsebene ist mit der Multi-Z-Faltung zwar möglich. Ein Heranführen des Endschlauches bis an das Führerhaus muss jedoch mit einer relativ hohen Ausfalthöhe erkauft werden.It is a concrete distribution boom of this type known ( DE-B-3446290 ), in which all mast arms are folded against each other at their articulated joints in the manner of a Z-fold. This concrete boom has a long reach and can be used both in low construction sites and in building construction. The Z-folding ensures a rapid operational readiness even after briefly lifting the only partially unfolded arm package and high flexibility, especially when concreting hard to reach places, with dead spaces are largely avoided both in the high-vehicle close-up and concreting in low spaces. Concreting parallel to the working plane is possible with the Multi-Z folding. However, bringing the end hose up to the driver's cab has to be paid for with a relatively high drop-out height.

Weiter ist ein fünfarmiger Betonverteilermast bekannt ( WO 94/08111 ), dessen Mastarme 1, 2, 3 gegensinnig nach Art einer Z-Faltung gegeneinander faltbar sind, während die Mastarme 3, 4, 5 an ihren Gelenken D und E jeweils gleichsinnig zu den Mastarmen 2 und 3 im Bereich ihres Knickgelenks C nach Art einer Roll-Faltung gegeneinander faltbar sind. Diese Mastkonfiguration ist sowohl in ebenerdigen niederen Räumen unter Überwindung von Hindernissen als auch in höheren Etagen zum Betonieren mit paralleler Schlauchführung und geringer Ausfalthöhe einsetzbar.Next, a five-armed concrete distribution boom is known ( WO 94/08111 ), whose mast arms 1, 2, 3 in opposite directions in the manner of a Z-fold against each other foldable, while the mast arms 3, 4, 5 at their joints D and E respectively in the same direction to the mast arms 2 and 3 in the region of their articulated joint C in the manner of a Roll folding against each other are foldable. This mast configuration is in both lower ground floor rooms overcoming Obstacles as well as on higher floors can be used for concreting with parallel hose guide and low drop-out height.

Die vorbekannten Mastkonfigurationen sind so konzipiert, dass sie auf mehrachsigen Fahrgestellen mit durchgehendem starrem Rahmen oder auf Sattelzugmaschinen angeordnet werden können. Durch die Straßenverkehrsordnung sind der Fahrzeuglänge und -höhe Grenzen gesetzt, die einer weiteren Vergrößerung der Reichweite der Verteilermaste entgegenstehen.The previously known mast configurations are designed so that they can be arranged on multi-axle chassis with a continuous rigid frame or on tractor units. By the Highway Code the vehicle length and height limits are set, which preclude a further increase in the range of the distribution booms.

Ausgehend hiervon liegt der Erfindung die Aufgabe zugrunde, einen Knickmast zu entwickeln, der unter Einhaltung zulässiger Achslasten und Bauhöhen im Fahrzustand einer fahrbaren Betonpumpe eine signifikante Vergrößerung der Reichweite ermöglicht.Proceeding from this, the present invention seeks to develop a bucking mast, which allows a significant increase in range while maintaining permissible axle loads and heights in the driving state of a mobile concrete pump.

Zur Lösung dieser Aufgabe werden die in den Ansprüchen 1 und 4 angegebenen Merkmalskombinationen vorgeschlagen. Vorteilhafte Ausgestaltungen und Weiterbildungen der Erfindung ergeben sich aus den abhängigen Ansprüchen.To solve this problem, the feature combinations specified in claims 1 and 4 are proposed. Advantageous embodiments and modifications of the invention will become apparent from the dependent claims.

Der erfindungsgemäßen Lösung liegt der Gedanke zugrunde, dass durch eine geeignete Faltungsart einzelner Mastgruppen des Knickmasts eine modulartige Erweiterung durch weitere Mastarme möglich ist, die eine für zweigeteilte Fahrzeuge geeignete Transportfaltung erlaubt.The solution according to the invention is based on the idea that by means of a suitable type of folding of individual mast groups of the articulated mast a modular extension by means of further boom arms is possible, which permits a transport folding suitable for two-part vehicles.

Um dies zu erreichen, ist gemäß einer ersten Erfindungsvariante eine erste Z-Faltungsgruppe, bestehend aus den drei letzten Mastarmen, eine erste Roll-Faltungsgruppe, bestehend aus dem zweitletzten, drittletzten und viertletzten Mastarm und eine zweite Z-Faltungsgruppe, bestehend aus dem drittletzten, viertletzten und fünftletzten Mastarm vorgesehen. Diese Grundkonfiguration kann zusätzlich einen sechstletzten Mastarm umfassen, der zusammen mit dem drittletzten, viertletzten und fünftletzten Mastarm eine aus vier Mastarmen bestehende Z-Faltungsgruppe bildet. Außerdem kann ein siebtletzter Mastarm vorgesehen werden, der zusammen mit dem fünftletzten und sechstletzten Mastarm eine zweite Roll-Faltungsgruppe bildet.In order to achieve this, according to a first variant of the invention, a first Z-folding group consisting of the last three fattening arms, a first roll folding group, consisting of the second last, third last and fourth last fattening arm and a second Z folding group, consisting of the third last, Fourth and fifth last mast arm provided. This basic configuration may additionally comprise a sixth last mast arm, which together with the third last, fourth last and fifth last mast arm forms a four-mast arm Z-fold group. In addition, a can Siebtletzter Mastarm be provided, which forms a second roll folding group together with the fifth last and sixth last mast arm.

Gemäß einer weiteren erfindungsgemäßen Ausführungsvariante ist eine erste Z-Faltungsgruppe, bestehend aus den vier letzten Mastarmen, eine erste Roll-Faltungsgruppe, bestehend aus dem drittletzten, viertletzten und fünftletzten Mastarm und eine zweite Z-Faltungsgruppe, bestehend aus dem viertletzten, fünftletzten und sechstletzten Mastarm vorgesehen. Diese Grundkonfiguration kann zusätzlich einen siebtletzten Mastarm umfassen, der zusammen mit dem fünftletzten und sechstletzten Mastarm eine zweite Roll-Faltungsgruppe bildet.According to a further embodiment variant according to the invention, a first Z-folding group consisting of the four last mast arms is a first roll folding group consisting of the third last, fourth last and fifth last mast arm and a second Z folding group consisting of the fourth last, fifth last and sixth last mast arm intended. This basic configuration may additionally comprise a seventh-last mast arm, which forms a second roll folding group together with the fifth last and sixth last mast arm.

Gemäß einer vorteilhaften Ausgestaltung der Erfindung beträgt der Schwenkbereich des letzten und des vorletzten Gelenks mindestens 200°, wobei der Schwenkbereich des vorletzten Gelenks vorteilhafterweise mindestens 260° betragen sollte. Eine weitere vorteilhafte Ausgestaltung der Erfindung sieht vor, dass der Schwenkbereich des drittletzten und viertletzten Gelenks 170° bis 270° beträgt, während der Schwenkbereich des fünftletzten und/oder sechstletzten Gelenks 240° bis 280° betragen sollte. Am ersten Gelenk sollte der erste Mastarm des Knickmasts einen Schwenkbereich von mindestens 90° aufweisen, wobei die Obergrenze wegen der Drehbarkeit des Mastbocks um eine vertikale Achse bei 180° liegt.According to an advantageous embodiment of the invention, the pivoting range of the last and the penultimate hinge is at least 200 °, wherein the pivoting range of the penultimate hinge should advantageously be at least 260 °. A further advantageous embodiment of the invention provides that the pivoting range of the third last and fourth last joint is 170 ° to 270 °, while the pivoting range of the fifth last and / or sixth last joint should be 240 ° to 280 °. At the first joint, the first mast arm of the articulated mast should have a pivoting range of at least 90 °, the upper limit being 180 ° about a vertical axis because of the rotatability of the mast block.

Im Folgenden wird die Erfindung anhand der in der Zeichnung in schematischer Weise dargestellten Ausführungsbeispiele näher erläutert. Es zeigen

Fig. 1a,
2a und 3a drei Seitenansichten von fahrbaren Betonpumpen mit fünfarmigem, sechsarmigem und siebenarmigen Knickmast
Fig. 1 b,
und 1c eine vergrößerte Darstellung der fahrbaren Betonpumpe nach Fig. 1a sowie ein Faltungsschema des Knickmasts im Zustand der Straßenfahrt;
Fig. 2b
bis 2d eine Seitenansicht der fahrbaren Betonpumpe gemäß Fig. 2a im Zustand der Straßenfahrt und im Zustand der Baustellenfahrt sowie Faltungsschema des Knickmasts im Zustand der Baustellfahrt nach Fig. 2c;
Fig. 3b
bis 3d eine Seitenansicht der fahrbaren Betonpumpe gemäß Fig. 3a im Zustand der Straßenfahrt und im Zustand der Baustellenfahrt sowie Faltungsschema des Knickmasts im Zustand der Baustellenfahrt nach Fig. 3c;
Fig. 4a
bis 4c eine Seitenansicht einer fahrbaren Betonpumpe mit sechsarmigem Knickmast im Zustand der Straßenfahrt und im Zustand der Baustellenfahrt sowie Faltungsschema des Knickmasts im Zustand der Baustellenfahrt nach Fig. 4b;
Fig. 5a
bis 5c eine Seitenansicht einer fahrbaren Betonpumpe mit siebenarmigem Knickmast im Zustand der Straßenfahrt und im Zustand der Baustellenfahrt sowie Faltungsschema des Knickmasts im Zustand der Baustellenfahrt nach Fig. 5b.
In the following the invention will be explained in more detail with reference to the embodiments schematically illustrated in the drawing. Show it
Fig. 1a,
2a and 3a three side views of mobile concrete pumps with five-armed, six-armed and seven-armed articulated mast
Fig. 1b,
and Figure 1c shows an enlarged view of the mobile concrete pump Fig. 1a and a folding scheme of the buckling mast in the state of road driving;
Fig. 2b
to 2d is a side view of the mobile concrete pump according to Fig. 2a in the state of road travel and in the state of construction site travel and folding scheme of the buckling mast in the condition of the construction site journey Fig. 2c ;
Fig. 3b
to 3d a side view of the mobile concrete pump according to Fig. 3a in the state of road travel and in the state of construction site travel and folding scheme of the buckling mast in the state of construction site driving to Fig. 3c ;
Fig. 4a
to 4c a side view of a mobile concrete pump with six-armed articulated mast in the state of road driving and in the state of construction site travel and folding scheme of the buckling mast in the state of construction site driving to Fig. 4b ;
Fig. 5a
to 5c is a side view of a mobile concrete pump with seven-armed articulated mast in the state of road travel and in the state of construction site travel and folding scheme of the buckling mast in the state of construction site driving to Fig. 5b ,

Die in der Zeichnung dargestellten fahrbaren Betonpumpen weisen einen auf einem Fahrgestell 10 eines LKW-Chassis 12 montierten Aufbaurahmen 14 auf, der mit Stützauslegern 16 auf einem Untergrund 18 unter Abheben des Fahrgestells 10 abstützbar ist. Der Aufbaurahmen umfasst einen um eine Hochachse des Fahrgestells 10 drehbaren Mastbock 22, der einen als mehrgliedriger Knickmast ausgebildeten Betonverteilermast 24 trägt. Der Knickmast weist einen an einem ersten Knickgelenk A mit horizontaler Knickachse gegenüber dem Mastbock 22 verschwenkbaren ersten Mastarm 1 und weitere, an Knickgelenken D bis E (Fig. 1a bis 1d) oder B bis F (Fig. 2a bis 2d) oder B bis G (Fig. 3a bis 3d) um horizontale Knickachsen gegeneinander verschwenkbare Mastarme 2 bis 5 oder 2 bis 6 oder 2 bis 7 auf.The mobile concrete pumps shown in the drawing have a mounted on a chassis 10 of a truck chassis 12 body frame 14 which is supported with support arms 16 on a substrate 18 under lifting the chassis 10. The body frame comprises a mast block 22 rotatable about a vertical axis of the chassis 10 and carrying a concrete distributor mast 24 designed as a multi-articulated articulated mast. The articulated mast has a first boom arm 1 pivotable at a first articulated joint A with a horizontal articulation axis relative to the stanchion 22 and further articulated joints D to E ( Fig. 1a to 1d ) or B to F ( Fig. 2a to 2d ) or B to G ( Fig. 3a to 3d ) about horizontal buckling axes against each other pivotable mast arms 2 to 5 or 2 to 6 or 2 to 7.

Der fahrgestellseitige Aufbaurahmen 14 trägt außerdem eine als Zweizylinder-Dickstoffpumpe ausgebildete Pumpeinheit 26, die nach dem Prinzip einer Tandempumpe arbeitet und jeweils die in einem Saughub aus einem Materialaufgabebehälter 28 angesaugte Betonsäule in einem nachfolgendem Druckhub in einer aus einem Druckrohr 30 und einer Mehrzahl von Betonförderrohren bestehende Betonförderleitung drückt. Über die Förderleitung, die durch den drehbaren Mastbock 22 geführt ist und mit ihren nicht dargestellten Betonförderrohen parallel zu den Mastarmen verlegt und mit diesen starr verbunden ist, wird der Beton zu der gewünschten Betonierstelle gepumpt.The chassis-side mounting frame 14 also carries a designed as a two-cylinder sludge pump unit 26, which operates on the principle of a tandem pump and each sucked in a suction stroke from a material feed tank 28 concrete column in a subsequent pressure stroke in one of a pressure pipe 30 and a plurality of concrete pipes Concrete delivery line presses. About the conveyor line, which is guided by the rotatable mast bracket 22 and laid with their concrete hoist, not shown, parallel to the mast arms and rigidly connected to these, the concrete is pumped to the desired concreting.

Im Fahrzustand müssen die Mastarme so zusammengefaltet und auf dem Fahrgestell positioniert werden, dass eine nach der Straßenverkehrsordnung vorgeschriebenen Fahrzeuglänge und Fahrzeughöhe nicht überschritten wird.When driving, the mast arms must be folded and positioned on the chassis so that a prescribed according to the Highway Code vehicle length and vehicle height is not exceeded.

Bei den in Fig. 2 bis 5 gezeigten Ausführungsbeispielen weist die fahrbare Betonpumpe im Zustand der Straßenfahrt neben dem den Aufbaurahmen 14 tragenden Fahrgestell 10 einen Nachläufer 32 auf, der ein eigenes Fahrwerk 34 hat und der über ein Kopplungsglied 36 mit dem Fahrgestell 10 verbindbar ist. Der Nachläufer weist einen um eine Hochachse 38 gegenüber dem Fahrwerk des Nachläufers drehbaren Tragschemel 40 auf, auf den im Zustand der Straßenfahrt ein über das rückwärtige Ende des Fahrgestells 10 überstehendes Armpaket 42 abstützbar ist. Das Armpaket 42 besteht aus dem gegenüber dem ersten Mastarm 1 in der Strecklage des zweiten Knickgelenks B ausgeklappten zweiten Mastarm 2 und den gegenüber dem zweiten Mastarm 2 in der eingeklappten Stellung befindlichen übrigen Mastarmen 3 bis 6 bzw. 3 bis 7 und bildet zusammen mit dem ersten Mastarm 1 das Kopplungsglied 36 zwischen Fahrgestell 10 und Nachläufer 32. Der Nachläufer 32 ist selbstlenkend ausgebildet. Die Lenkeinrichtung des Nachläufers 32 ist dabei zweckmäßig mit einer Lenkeinrichtung des Fahrgestells 10 elektronisch gekoppelt, so dass zwischen Fahrgestell 10 und Nachläufer 32 eine auf einander abgestimmte Kurvenfahrt möglich ist. Die Hochachsen 20 und 38 des Mastbocks 22 und des Tragschemels 40 sind im Zustand der Straßenfahrt als freie Drehachsen des Kopplungsglieds 36 ausgebildet. Wie durch den Doppelpfeil 44 in Fig. 2a und 3a angedeutet ist, ist im Zustand der Straßenfahrt das zweite Knickgelenk B um seine Knickachse frei verschwenkbar. Im entkuppelten Zustand kann das aus den Mastarmen 2 bis 6 bzw. 2 bis 7 bestehende Armpaket 42 gegen den ersten Mastarm 1 geklappt und allein auf dem Fahrgestell 10 abgelegt werden (Fig. 2c, 3c, 4b, 5b). Wenn im Zustand der Straßenfahrt gemäß Fig. 2b, 3b, 4b und 5b bereits die maximale Fahrzeughöhe erreicht ist, wird sich nach dem zusätzlichen Einklappen des Armpakets 42 eine nach der Straßenverkehrsordnung überhöhte Fahrzeughöhe ergeben, die nur im privaten Baustellenbereich zulässig ist (Zustand der Baustellenfahrt).At the in Fig. 2 to 5 As shown embodiments, the mobile concrete pump in the state of road driving next to the mounting frame 14 supporting chassis 10 on a trailer 32, which has its own chassis 34 and which is connected via a coupling member 36 to the chassis 10. The trailer has a about a vertical axis 38 relative to the chassis of the trailer rotatable support bracket 40, on the state of road travel over the rear end of the chassis 10 projecting arm package 42 can be supported. The arm package 42 consists of the opposite of the first mast arm 1 in the extended position of the second articulated joint B folded second mast arm 2 and the opposite of the second mast arm 2 in the retracted position remaining Mastarmen 3 to 6 or 3 to 7 and forms together with the first Mastarm 1, the coupling member 36 between the chassis 10 and trailer 32. The trailer 32 is designed self-steering. The steering device of the trailer 32 is expedient electronically with a steering device of the chassis 10 coupled, so that between the chassis 10 and trailer 32 is a matched cornering possible. The vertical axes 20 and 38 of the mast bracket 22 and the support bracket 40 are formed in the state of road travel as free axes of rotation of the coupling member 36. As indicated by the double arrow 44 in Fig. 2a and 3a is indicated, the second articulated joint B is freely pivotable about its bending axis in the state of road travel. In the uncoupled state, the arm assembly 42 consisting of the boom arms 2 to 6 or 2 to 7 can be folded against the first boom arm 1 and stored alone on the chassis 10 (FIG. Fig. 2c . 3c . 4b . 5b ). When in the state of road driving according to Fig. 2b . 3b . 4b and 5b already the maximum vehicle height is reached, after the additional folding of the arm package 42 will result in an excessive vehicle height according to the Highway Code, which is only allowed in the private construction area (state of construction site driving).

Im Betriebszustand muss dafür gesorgt werden, dass das Fahrgestell mit seinen Stützauslegern 16 ausreichend abgestützt ist. Eine Verbesserung in dieser Hinsicht kann dadurch erzielt werden, dass der Nachläufer 32 im entkuppelten Zustand als Ballast auf das Fahrgestell 10 auffahrbar oder anhebbar ist.In operation, it must be ensured that the chassis is sufficiently supported with its support arms 16. An improvement in this regard can be achieved in that the trailer 32 is in the uncoupled state as ballast on the chassis 10 can be moved or raised.

Die Fig. 1a, 2a und 3a zeigen, dass durch einen modularen Aufbau des Verteilermasts mit relativ einfachen Mitteln unter Verwendung gleicher Armkomponenten ein Übergang zwischen einem fünfarmigen (Fig. 1a) über einen sechsarmigen (Fig. 2a) auf einen siebenarmigen (Fig. 3a) Verteilermast 24 möglich ist.The Fig. 1a, 2a and 3a show that by a modular construction of the distribution boom with relatively simple means using equal arm components a transition between a five-armed ( Fig. 1a ) over a six-armed ( Fig. 2a ) on a seven-armed ( Fig. 3a ) Placing boom 24 is possible.

Ausgangspunkt ist die in Fig. 1a gezeigte Konstruktion, bestehend aus einem Sattelschlepper mit fünfarmigem Verteilermast 24/5 für eine Reichweite von ca. 60 m. Die Verwendung eines Sattelschleppers beim Aufbau einer fahrbaren Betonpumpe ist Gegenstand des EP-B-0038954 .Starting point is the in Fig. 1a shown construction, consisting of a semitrailer with five-armed distribution boom 24/5 for a range of about 60 m. The use of a semitrailer in the construction of a mobile concrete pump is the subject of EP-B-0038954 ,

Wird das in Fig. 1a gezeigte Armpaket 42 durch einen zusätzlichen Mastarm 1' ergänzt, so gelangt man zu der in Fig. 2a gezeigten sechsarmigen Mastkonfiguration, deren Armpaket 42' im Zustand der Straßenfahrt auf einem dreiachsigen Nachläufer 32 abgestützt ist. Die bisherigen Arme 1, 2, 3, usw. werden zu den neuen Armen 2', 3', 4' usw. In Fig. 2a ist dies durch die Armkennzeichnungen 2'/1, 3'/2, 4'/4, usw. angedeutet. Die Reichweite des Verteilermasts 24 wird durch den zusätzlichen Arm 1' auf ca. 70 m erhöht.Will that be in Fig. 1a shown arm package 42 supplemented by an additional mast arm 1 ', one arrives at the in Fig. 2a shown six-armed mast configuration, the arm package 42 'is supported in the state of driving on a three-axle trailer 32. The previous arms 1, 2, 3, etc. become the new arms 2 ', 3', 4 ', etc. In Fig. 2a this is indicated by the arm markings 2 '/ 1, 3' / 2, 4 '/ 4, etc. The range of the distribution boom 24 is increased by the additional arm 1 'to about 70 m.

Faltet man den gesamten Knickmast nach Fig. 2a zusammen und wendet ihn um 180°, so erhält man ein Armpaket 42", das durch einen neuen Mastarm 1" ergänzt werden kann. Der Arm 2" in Fig. 3a muss gegenüber dem Arm 1' in Fig. 2a geometrisch angepasst (gebogen) werden. Die bisherigen Arme 2", 3", 4" usw. werden jetzt zu den Armen 3", 4", 5" usw.. In Fig. 3a ist dies durch die Armkennzeichnungen 3"/2'/1, 4"/3'/2, usw. angedeutet. Das sechsarmige Armpaket 42" ist auf einem fünfachsigen Nachläufer 32 abgestützt. Insgesamt ergibt sich in Fig. 3a ein siebenarmiger Verteilermast 24/7 mit einer Reichweite von ca. 80 m.If you fold the entire articulated mast Fig. 2a together and turns it by 180 °, you get an arm package 42 ", which can be supplemented by a new boom arm 1". The arm 2 "in Fig. 3a must be opposite the arm 1 'in Fig. 2a geometrically adapted (bent). The previous arms 2 ", 3", 4 ", etc. are now to the arms 3", 4 ", 5", etc .. In Fig. 3a this is indicated by the arm markings 3 "/ 2 '/ 1, 4" / 3' / 2, and so on. The six-armed arm package 42 "is supported on a five-axis follower 32. Overall, results in Fig. 3a a seven-armed distribution boom 24/7 with a range of about 80 m.

Das Faltschema des fünfarmigen Verteilermasts nach Fig. 1a findet sich neben der Darstellung im Zustand der Straßenfahrt gemäß Fig. 1b in Fig. 1c. Die Arme 1, 2 und 3 sind dort Z-artig gefaltet, während die Armgruppe 3, 4 und 5 nach einer Art einer Rollfaltung gefaltet ist.The folding scheme of the five-armed distribution boom behind Fig. 1a can be found next to the illustration in the state of road driving according to Fig. 1b in Fig. 1c , The arms 1, 2 and 3 are folded there Z-like, while the arm group 3, 4 and 5 is folded in a kind of rolling fold.

Das Faltschema des sechsarmigen Verteilermasts nach Fig. 2a findet sich neben den Darstellungen im Zustand der Straßenfahrt und der Baustellenfahrt (Fig. 2b und 2c) in Fig. 2d. Die Arme 1, 2 und 3 und die Arme 4, 5 und 6 sind dort Z-artig gefaltet, während die Armgruppe 3, 4 und 5 nach Art einer Rollfaltung gefaltet ist.The folding scheme of the six-armed distribution boom behind Fig. 2a can be found next to the depictions in the state of the road trip and the construction site journey ( Fig. 2b and 2c ) in Fig. 2d , The arms 1, 2 and 3 and the arms 4, 5 and 6 are folded there Z-like, while the arm group 3, 4 and 5 is folded in the manner of a roll fold.

Die in den Fig. 3a bis 3d und 5a bis 5c gezeigten siebenarmigen Mastkonfigurationen unterscheiden sich lediglich in der Faltungsart einzelner Mastgruppen: Fig. 3d: Arme 1, 2, 3: Rollfaltung Arme 2, 3, 4: Z-Faltung Arme 3, 4, 5: Rollfaltung Arme 4, 5, 6, 7: Z-Faltung Fig. 5c: Arme 1, 2, 3: Rollfaltung Arme 2, 3, 4, 5: Z-Faltung Arme 4, 5, 6: Rollfaltung Arme 5, 6, 7: Z-Faltung. The in the Fig. 3a to 3d and 5a to 5c shown seven-arm mast configurations differ only in the folding type of individual mast groups: Fig. 3d : Arms 1, 2, 3: roll folding Arms 2, 3, 4: Z-fold Arms 3, 4, 5: roll folding Arms 4, 5, 6, 7: Z-fold Fig. 5c : Arms 1, 2, 3: roll folding Arms 2, 3, 4, 5: Z-fold Arms 4, 5, 6: roll folding Arms 5, 6, 7: Z-fold.

Auf die Schwenkwinkel, die in den Gelenken A bis G bzw. A bis F bzw. A bis G in den Fig. 1c, 2d, 3d, 4c, 5c angegeben sind, wird ausdrücklich Bezug genommen.On the pivoting angles in the joints A to G and A to F and A to G in the Fig. 1c . 2d . 3d . 4c . 5c are expressly referred to.

Zusammenfassend ist folgendes festzuhalten: Die Erfindung bezieht sich auf eine fahrbare Betonpumpe mit mindestens fünf um zueinander horizontale Knickachsen B bis G gegeneinander verschwenkbaren Mastarmen 1 bis 7, wobei der jeweils erste Mastarm um eine weitere Knickachse A an einem um eine vertikale Achse 20 drehbaren Mastbock 22 angelenkt ist und der letzte Mastarm an seinem einen Ende gelenkfrei ist. Um eine modulare Ergänzung durch weitere Mastarme zu ermöglichen, ist bei einer bevorzugten Ausführungsvariante der Erfindung eine erste Z-Faltungsgruppe, bestehend aus den drei letzten Mastarmen, eine erste Roll-Faltungsgruppe bestehend aus dem zweitletzten, drittletzten und viertletzten Mastarm und eine zweite Z-Faltungsgruppe bestehend aus dem drittletzten, viertletzten und fünftletzten Mastarm vorgesehen. Diese Grundkonfiguration kann durch weitere Mastarme dadurch ergänzt werden, dass ein sechstletzter Mastarm zusammen mit dem drittletzten, viertletzten und fünftletzten Mastarm eine aus vier Mastarmen bestehende Z-Faltungsgruppe bildet, und das ein siebtletzter Mastarm zusammen mit dem fünftletzten und sechstletzten Mastarm eine zweite Roll-Faltungsgruppe bildet.In summary, the following should be noted: The invention relates to a mobile concrete pump with at least five mutually horizontal buckling axes B to G against each other pivotable mast arms 1 to 7, wherein the respective first mast arm about a further bending axis A on a about a vertical axis 20 rotatable mast bracket 22nd is articulated and the last mast arm at one end of the joint is free. In order to allow a modular supplementation by further mast arms, in a preferred embodiment of the invention, a first Z-folding group consisting of the last three Mastarmen, a first roll-folding group consisting of the second last, third last and fourth last Mastarm and a second Z-folding group consisting of the third last, fourth last and fifth last mast arm. This basic configuration can be supplemented by further mast arms in that a sixth last mast arm together with the third last, fourth last and fifth last mast arm forms a four-mast arm Z-fold group, and the seventh last mast arm together with the fifth last and sixth last mast arm a second roll folding group forms.

Claims (10)

  1. Mobile concrete pump comprising at least five mast arms (1 to 7) which are pivotable relative to each other about horizontal pivot axes (B to G), wherein the respective first mast arm (1) is hinged to a mast block (22) so as to be pivotable about a horizontal pivot axis (A), said mast block being rotatable about a vertical axis (20), while the end of the last mast arm has no articulated joint, and wherein the mast arms can be folded in groups relative to each other in the manner of a Z-fold or a coil-type fold for transport purposes, characterized by a first Z-type folding group comprising the last three mast arms, a first coil-type folding group comprising the penultimate, third to last and fourth to last mast arms, and a second Z-type folding group comprising the third to last, fourth to last, and fifth to last mast arms.
  2. Mobile concrete pump according to claim 1, thereby characterized, that a sixth to last mast arm, along with the third to last, fourth to last, and fifth to last mast arms, form a Z-type folding group consisting of four mast arms.
  3. Mobile concrete pump according to claim 1 or 2, thereby characterized, that a seventh to last mast arm forms a second coil-type folding group together with the fifth to last and sixth to last mast arms.
  4. Mobile concrete pump comprising at least six mast arms (1 to 7) which are pivotable relative to each other about horizontal pivot axes (B to G), wherein the respective first mast arm (1) is hinged to a mast block (22) so as to be pivotable about a horizontal pivot axis (A), said mast block being rotatable about a vertical axis (20), while the end of the last mast arm has no articulated joint, and wherein the mast arms can be folded in groups relative to each other in the manner of a Z-fold or a coil-type fold for transport purposes, characterized by a first Z-type folding group comprising the last four mast arms, a first coil-type folding group comprising the third to last, fourth to last and fifth to last mast arms, and a second Z-type folding group comprised of the fourth to last, fifth to last and sixth to last mast arms.
  5. Mobile concrete pump according to claim 4, thereby characterized, that a seventh to last mast arm forms a second coil-type folding group together with the fifth to last and sixth to last mast arms.
  6. Articulated mast according to one of claims 1 through 5, thereby characterized, that the pivot range of the last and penultimate linkage is at least 200°.
  7. Articulated mast according to one of claims 1 through 6, thereby characterized, that the pivot range of the penultimate linkage is at least 260°.
  8. Articulated mast according to one of claims 1 through 7, thereby characterized, that the pivot range of the third to last and fourth to last linkage is 170° to 270°.
  9. Articulated mast according to one of claims 1 through 8, thereby characterized, that the pivot range of the fifth to last and sixth to last linkage is 240° to 280°.
  10. Articulated mast according to one of claims 1 through 9, thereby characterized, that the pivot range of the first linkage (A) is 90° to 180°.
EP20040739581 2003-06-25 2004-06-04 Articulated mast for movable concrete pumps Expired - Lifetime EP1636443B1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE2003128769 DE10328769A1 (en) 2003-06-25 2003-06-25 Articulated mast for mobile concrete pumps
PCT/EP2004/006025 WO2004113647A1 (en) 2003-06-25 2004-06-04 Articulated mast for movable concrete pumps

Publications (2)

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EP1636443A1 EP1636443A1 (en) 2006-03-22
EP1636443B1 true EP1636443B1 (en) 2008-11-05

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EP20040739581 Expired - Lifetime EP1636443B1 (en) 2003-06-25 2004-06-04 Articulated mast for movable concrete pumps

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US (1) US7204269B2 (en)
EP (1) EP1636443B1 (en)
JP (1) JP4443565B2 (en)
KR (1) KR20060063773A (en)
CN (1) CN100381672C (en)
AT (1) ATE413505T1 (en)
DE (2) DE10328769A1 (en)
ES (1) ES2315669T3 (en)
WO (1) WO2004113647A1 (en)

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CN102359278B (en) * 2011-09-28 2013-08-21 中联重科股份有限公司 Arm support of concrete pump truck and concrete pump truck
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WO2004113647A1 (en) 2004-12-29
US7204269B2 (en) 2007-04-17
US20060137750A1 (en) 2006-06-29
JP4443565B2 (en) 2010-03-31
KR20060063773A (en) 2006-06-12
DE10328769A1 (en) 2005-01-20
ES2315669T3 (en) 2009-04-01
JP2007506878A (en) 2007-03-22
DE502004008413D1 (en) 2008-12-18
CN1705803A (en) 2005-12-07
EP1636443A1 (en) 2006-03-22
ATE413505T1 (en) 2008-11-15
CN100381672C (en) 2008-04-16

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