EP1623645B1 - Method for manufacturing a slide fastener stringer - Google Patents

Method for manufacturing a slide fastener stringer Download PDF

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Publication number
EP1623645B1
EP1623645B1 EP05254309A EP05254309A EP1623645B1 EP 1623645 B1 EP1623645 B1 EP 1623645B1 EP 05254309 A EP05254309 A EP 05254309A EP 05254309 A EP05254309 A EP 05254309A EP 1623645 B1 EP1623645 B1 EP 1623645B1
Authority
EP
European Patent Office
Prior art keywords
fastener
warp yarn
exclusion area
fastener tape
yarn
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP05254309A
Other languages
German (de)
English (en)
French (fr)
Other versions
EP1623645A1 (en
Inventor
Mitsuo Horikawa
Shigeto Takahashi
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
YKK Corp
Original Assignee
YKK Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by YKK Corp filed Critical YKK Corp
Publication of EP1623645A1 publication Critical patent/EP1623645A1/en
Application granted granted Critical
Publication of EP1623645B1 publication Critical patent/EP1623645B1/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • A—HUMAN NECESSITIES
    • A44—HABERDASHERY; JEWELLERY
    • A44B—BUTTONS, PINS, BUCKLES, SLIDE FASTENERS, OR THE LIKE
    • A44B19/00—Slide fasteners
    • A44B19/24—Details
    • A44B19/34—Stringer tapes; Flaps secured to stringers for covering the interlocking members
    • A—HUMAN NECESSITIES
    • A44—HABERDASHERY; JEWELLERY
    • A44B—BUTTONS, PINS, BUCKLES, SLIDE FASTENERS, OR THE LIKE
    • A44B19/00—Slide fasteners
    • A44B19/24—Details
    • A44B19/34—Stringer tapes; Flaps secured to stringers for covering the interlocking members
    • A44B19/346—Woven stringer tapes
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D1/00—Woven fabrics designed to make specified articles
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2501/00—Wearing apparel
    • D10B2501/06—Details of garments
    • D10B2501/063—Fasteners
    • D10B2501/0631—Slide fasteners
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T24/00—Buckles, buttons, clasps, etc.
    • Y10T24/25—Zipper or required component thereof
    • Y10T24/2518—Zipper or required component thereof having coiled or bent continuous wire interlocking surface
    • Y10T24/2521—Zipper or required component thereof having coiled or bent continuous wire interlocking surface with stringer tape having specific weave or knit pattern

Definitions

  • the present invention relates to a method of manufacturing a fastener stringer which is a material of a slide fastener, the slide fastener in which fastener elements are molded in a fastener tape including gaps formed at a portion of the slide fastener on which the fastener elements are to be mounted, see, for instance, GB-A-2012827 .
  • a fastener tape 1' is woven by using polyester fiber yarns or union yarns of polyester fibers and natural fibers as warp yarns 2' and weft yarns 3', through holes 20' are drilled at predetermined positions of the fastener tape 1' at an equal interval by ultrasonic wave process, the inner peripheral face of each of the through holes 20' is formed as a fusion solidified face 27' , fastener elements 13' of polyamide resin are formed in the through holes 20' by injection molding process, and upper and lower legs 15' of the fastener elements 13' are connected through the through holes 20'.
  • the fastener elements 13' of thermoplastic resin are mounted on the fastener tape 1' by injection molding, and its procedure and process are complicated and take a long time and are much troublesome.
  • a synthetic fiber yarn needs to be used for the fastener tape 1'.
  • a special unit is required for drilling the through holes 20', so that it takes a long time for fusing and solidifying, and positioning needs to be carried out accurately when injection molding the fastener elements 13'.
  • a stringer tape is woven with a leno weave along one edge to provide a row of holes for facilitating moulding of the coupling elements.
  • the present invention has been achieved in consideration of the above-described problems.
  • the fastener stringer which is the material of the slide fastener can be produced easily. Further, the fastener elements can be mounted on the fastener tape firmly so as to finish an excellent fastener stringer.
  • a core thread is disposed between the side edge of the fastener tape and the warp yarn exclusion area deprived of the warp yarns.
  • the fastener elements of thermoplastic resin or metal such as zinc alloy can be molded and fixed to the side edge of the fastener tape firmly.
  • At least one warp yarn is interposed between the core thread for fixing the fastener elements and the warp yarn exclusion area deprived of the warp yarns.
  • the core thread disposed on the side edge of the fastener tape can be maintained in a stable state without inducing any deviation of stitch, so that the fastener elements of thermoplastic resin or metal such as zinc alloy can be molded accurately so as to finish a fastener stringer having a high strength.
  • the leg of each of the fastener elements strides over a weft yarn left in the warp yarn exclusion area on both front and rear surfaces thereof, and a front end portion of the leg is bonded to a warp yarn at the inside edge of the warp yarn exclusion area.
  • the leg of the fastener element is closely-attached to the weft yarns arranged neatly and the front end of the leg is closely-attached to the warp yarn facing the exclusion area, thereby preventing the leg from moving.
  • a solid fastener stringer can be finished.
  • a slide fastener stringer and a method of manufacturing the same according to the invention will be described.
  • the slide fastener stringer as shown in FIG. 1 , multi-filaments of polyester fiber or polyamide fiber are used for warp yarns 2 and weft yarns 3, and a fastener tape 1 is produced by needle weaving with the weft yarn 3 by double picks.
  • a warp yarn exclusion area 12 in which no warp yarns 2 exist by excluding corresponding warp yarns 2 is formed inside over plural pieces of the warp yarns 2 from a side edge 5, and as a result, plural pieces of the warp yarns 2 are removed while only the weft yarns 3 remain in the warp yarn exclusion area.
  • a leg 15 of the fastener element 13 is molded due to injection molding by using such thermoplastic resin as polyamide and polyacetal on the remaining weft yarns 3 at a constant pitch so as to be closely-attached to front and rear surfaces, thereby producing a fastener stringer as shown in FIG. 7 .
  • the fastener elements 13 are formed due to die-cast molding by using such metal as zinc alloy and aluminum alloy in the warp yarn exclusion area 12, thereby producing the fastener stringer.
  • plural pieces of the warp yarns 2 existing between the side edge 5 and the warp yarn exclusion area 12 are covered with the fastener elements 13 formed in the warp yarn exclusion area 12, they are fixed with a sufficient mounting strength.
  • the warp yarn exclusion area 12 in the fastener tape As means for forming the warp yarn exclusion area 12 in the fastener tape 1, plural pieces of water soluble fiber yarns 4, for example, water soluble vinylon are disposed inside over plural pieces of the warp yarns 2 from the side edge 5 of the tape 1 and the fastener tape is woven, as shown in FIG. 2 .
  • the warp yarns as the water soluble fiber yarns 4 are dissolved in a dying solution in a dying step in the manufacturing process and removed to form the warp yarn exclusion area 12.
  • the fastener tape 1 shown in FIG. 2 is needle woven with double picks by using the warp yarn 2 and the weft yarn 3.
  • plural pieces of water soluble fiber yarns 4 are disposed as the warp yarns 2 inside of plural pieces of the warp yarns 2 placed along the side edge 5 of the fastener tape 1.
  • the fastener tape 1 of a type in which the core thread 6 is used as shown in FIGS. 4 and 6 may be woven.
  • a heat set step in which the woven fastener tape 1 is heat treated by dry heat, deviation of stitch in the fastener tape 1 is prevented to stabilize the configuration of the fastener tape.
  • the fastener tape 1 is sent to the dying step, in which the fastener tape 1 is passed in a dying solution to dissolve the water soluble fiber yarns 4, and as a consequence, a warp yarn exclusion area 12 in which no warp yarn 2 exists is formed in the fastener tape 1.
  • the fastener tape 1 is sent to a molding step, in which the fastener elements 13 are molded at a constant pitch due to injection molding by using such thermoplastic resin as polyacetal and polyamide in the warp yarn exclusion area 12, thereby producing the fastener stringer as shown in FIG. 7 .
  • the fastener elements 13 may be formed due to die-cast molding by using such metal as zinc alloy and aluminum alloy in the exclusion area 12, thereby producing the fastener stringer.
  • the fastener stringer is produced through the weaving step, the heat set step, the dying step and the molding step.
  • a produced fastener stringer is cut to a predetermined length, a top stop end and a bottom stop end or an opening device is mounted on each of right and left fastener stringers, and then, a slider is loaded thereon, thereby finishing various kinds of the slide fasteners.
  • a slide fastener stringer of a first embodiment of the present invention shown in FIG. 1 is woven with warp yarns 2 and weft yarns 3 formed of multi-filament yarns of polyester fiber or polyamide fiber.
  • the fastener tape 1 is produced by needle weaving with the weft yarn 3 by double picks.
  • a warp yarn exclusion area 12 in which only the weft yarns 3 exist, is provided inside of plural pieces of the warp yarns 2 placed along a side edge 5 by removing plural pieces of the warp yarns 2.
  • Fastener elements 13 having an appropriate shape are injection molded in the warp yarn exclusion area 12 by using such thermoplastic resin as polyacetal and polyamide.
  • a coupling head 14 of the fastener element 13 is projected outward from the side edge 5 of the fastener tape 1, and the leg 15 or a front end portion 16 of the leg is formed so as to adhere to the weft yarn 3 existing in the warp yarn exclusion area 12 and the warp yarn 2 facing the warp yarn exclusion area 12 from both the front and rear surfaces, thereby producing the fastener stringer shown in FIG. 7 .
  • the fastener tape 1 is woven into an appropriate weaving structure, for example, a herringbone weaving structure, as shown in FIG. 2 .
  • an appropriate weaving structure for example, a herringbone weaving structure, as shown in FIG. 2 .
  • plural pieces of water soluble fiber yarns 4 made of water soluble vinylon having 1220 dtex are disposed inside of plural pieces of the warp yarns 2 placed along the side edge 5 of the fastener tape 1. Because the water soluble fiber yarn 4 is dissolved in water of 70°C, it is dissolved at a stage where the fastener tape 1 is dyed.
  • a slide fastener stringer of a second embodiment of the present invention shown in FIG. 3 is woven with warp yarns 2 and weft yarns 3 formed of multi-filament yarns of polyester fiber or polyamide fiber.
  • the fastener tape 1 is produced by needle weaving by double pick with the weft yarn 3, and a core thread 6 having a large diameter is woven into a side edge 5 of the fastener tape 1.
  • the core thread 6 several pieces of multi-filament yarns of polyester fiber or polyamide fiber are used, and the same kind of the multi-filament yarn is braided around it to produce the core thread 6.
  • a warp yarn exclusion area 12 in which only the weft yarns 3 exist is provided at a portion corresponding to plural pieces of the warp yarns 2 adjacent to the core thread 6 in the fastener tape 1.
  • Fastener elements 13 of an appropriate shape are injection molded in the warp yarn exclusion area 12 by using such thermoplastic resin as polyacetal and polyamide.
  • a coupling head 14 of the fastener element 13 is projected outward from the side edge 5 of the fastener tape 1, and a leg 15 surrounds the core thread 6 while the leg 15 and the front end portion 16 fix the weft yarn 3 existing in the warp yarn exclusion area 12 and the warp yarn 2 facing the warp yarn exclusion area 12 from the front and rear surfaces, thereby forming the fastener stringer shown in FIG. 7 .
  • plural pieces of water soluble vinylon which is water soluble fiber yarn 4 are disposed adjacent to the core thread 6 arranged along the side edge 5.
  • a slide fastener stringer of a third embodiment of the present invention shown in FIG. 5 is woven with warp yarns 2 and weft yarns 3 formed of multi-filament yarns of polyester fiber or polyamide fiber.
  • the fastener tape 1 is produced by needle weaving by double picks with the weft yarns 3, and a core thread 6 having a small diameter is woven into a side edge 5 on both the front and rear surfaces of the fastener tape 1.
  • the core thread 6 a single piece of multi-filament yarn of polyester fiber or polyamide fiber is used, and the same kind of the multi-filament yarn is braided around it so as to produce the core thread 6.
  • the warp yarns 2 are disposed adjacent to the core thread 6, and then, the warp yarn exclusion area 12 in which only the weft yarns 3 exist is provided at a portion corresponding to plural pieces of the warp yarns 2 adjacent to these warp yarns 2. Then, fastener elements 13 of an appropriate shape are injection molded in the warp yarn exclusion area 12 by using such thermoplastic resin as polyacetal and polyamide.
  • a coupling head 14 of the fastener element 13 is projected outward from the side edge 5 of the fastener tape 1, and a leg 15 surrounds the core thread 6 while the leg 15 and the front end portion 16 fix the weft yarn 3 existing in the warp yarn exclusion area 12 and the warp yarn 2 facing the warp yarn exclusion area 12 from the front and rear surfaces, thereby producing the fastener stringer shown in FIG. 7 .
  • plural pieces of water soluble vinylon which is water soluble fiber yarn 4 are disposed adjacent to the core thread 6 arranged on the front and rear surfaces of the side edge 5.
  • the fastener stringer is manufactured according to manufacturing steps shown in FIG. 8 .
  • the warp yarns 2 of 330 dtex formed of multi-filament yarns of polyester fiber or polyamide fiber are arranged to a predetermined width of 13 to 16 mm of a predetermined fastener tape 1.
  • the water soluble fiber yarns 4 of 1220 dtex, for example, water soluble vinylon are disposed at a position inward by plural pieces from the warp yarn 2 on the side edge 5.
  • the core thread 6 having a large diameter for example, a core thread 6 in which several pieces of multi-filament yarns of polyester fiber or polyamide fiber are used as a core while the same kind of the multi-filament yarns are braided around it.
  • the core thread 6 having a small diameter for example, the core thread 6 in which the a single piece of multi-filament yarn of polyester fiber or polyamide fiber is used as a core while the same kind of the multi-filament yarns are braided around it.
  • the weft yarn 3 of the same type as the warp yarn 2 is weft inserted into the arranged warp yarn 3, water soluble fiber yarn 4 or the core thread 6 by double picks in the needle weaving, so that the fastener tape 1 as shown in FIGS. 2 , 4 and 6 is woven with an appropriate weaving structure, for example, a herringbone weaving structure.
  • the woven fastener tape 1 is sent to a next heat set step, in which the fastener tape 1 is heat treated by dry heat of around 180°C so as to better the texture of the fastener tape 1 and stabilize is configuration. Thereafter, the fastener tape 1 is sent to a dying step, in which the fastener tape 1 is dyed in a dying solution of around 130°C. At the same time, the water soluble fiber yarn 4 composed of water soluble vinylon is dissolved in the dying solution, so that, as shown in FIG. 9 , the water soluble fiber yarns 4 woven into the fastener tape 1 shown in FIG. 6 is dissolved, and the warp yarn exclusion area 12 in which only the weft yarns 3 are left is formed when the fastener tape 1 is dyed.
  • the fastener tape 1 is sent to a molding step to mold the fastener elements 13.
  • the fastener elements 13 having various kinds of shape is formed in the warp yarn exclusion area 12 in the fastener tape 1 by injection molding means using such thermoplastic resin as polyacetal and polyamide, thereby producing the fastener stringer of resin shown in FIG. 7 .
  • the fastener elements 13 may be molded in the warp yarn exclusion area 12 formed in the fastener tape 1 by die-cast molding means using such metal as zinc alloy and aluminum alloy, thereby manufacturing a metallic fastener stringer.
  • the fastener stringer is cut out to a predetermined length, and a top end stop and a bottom end stop are mounted on front and rear ends of a cut piece or an opening device is mounted to combine right and left fastener stringers. Then, a slider is loaded thereon to finish the slide fastener.
  • thermoplastic resin or the like is injection molded on a tape side edge to form fastener elements.
  • the fastener elements are mounted such that their legs pass through the tape.
  • the slide fastener is finished with a rigid structure and can be applied to not only clothing but also a product on which a force is applied, such as bags and various kinds of cases.

Landscapes

  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Slide Fasteners (AREA)
  • Woven Fabrics (AREA)
  • Chemical Or Physical Treatment Of Fibers (AREA)
EP05254309A 2004-07-26 2005-07-08 Method for manufacturing a slide fastener stringer Active EP1623645B1 (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2004216987A JP4312676B2 (ja) 2004-07-26 2004-07-26 スライドファスナー用ストリンガー

Publications (2)

Publication Number Publication Date
EP1623645A1 EP1623645A1 (en) 2006-02-08
EP1623645B1 true EP1623645B1 (en) 2011-01-19

Family

ID=35385046

Family Applications (1)

Application Number Title Priority Date Filing Date
EP05254309A Active EP1623645B1 (en) 2004-07-26 2005-07-08 Method for manufacturing a slide fastener stringer

Country Status (10)

Country Link
US (2) US20060016052A1 (zh)
EP (1) EP1623645B1 (zh)
JP (1) JP4312676B2 (zh)
KR (1) KR100616204B1 (zh)
CN (1) CN100444760C (zh)
DE (1) DE602005025965D1 (zh)
ES (1) ES2358199T3 (zh)
HK (1) HK1082389A1 (zh)
MX (1) MXPA05007488A (zh)
TW (1) TWI267363B (zh)

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JP4703510B2 (ja) * 2006-08-11 2011-06-15 Ｙｋｋ株式会社 ファスナーストリンガー及びスライドファスナー
US20080289156A1 (en) * 2007-05-25 2008-11-27 Mitchell Lewis Zipper construction
JP2010017259A (ja) * 2008-07-08 2010-01-28 Kawashima Selkon Textiles Co Ltd 縫製布帛とスライドファスナー
JP5268568B2 (ja) 2008-10-31 2013-08-21 Ｙｋｋ株式会社 伸縮性ファスナーストリンガー及びスライドファスナー
WO2010140231A1 (ja) * 2009-06-03 2010-12-09 Ykk株式会社 ファスナーストリンガー
KR100959509B1 (ko) * 2010-02-02 2010-05-24 (주)주흥에프앤씨 고통기성 직물의 제조방법
JP5808414B2 (ja) * 2011-09-09 2015-11-10 Ykk株式会社 スライドファスナー用ファスナーテープ及びスライドファスナー
JP6143861B2 (ja) * 2013-06-07 2017-06-07 Ykk株式会社 産業資材用ファスナーテープ及び、それを備えるスライドファスナー
CN106061312B (zh) * 2014-05-15 2019-04-26 Ykk株式会社 拉链牙链带及拉链牙链带的制造方法
WO2015189918A1 (ja) * 2014-06-10 2015-12-17 Ykk株式会社 ファスナーストリンガー及びスライドファスナー
US9888748B2 (en) * 2014-08-05 2018-02-13 J & P Coats Limited Zip fastener
JP5896059B2 (ja) * 2015-03-11 2016-03-30 東レ株式会社 織物およびその製造方法
CN105747399B (zh) * 2016-04-25 2018-06-01 上海泽普拉链技术服务有限公司 一种注塑拉链布带
WO2019106806A1 (ja) * 2017-11-30 2019-06-06 Ykk株式会社 ファスナーテープ、ファスナーストリンガー、スライドファスナー、衣類及び衣類の製造方法
IT201800020731A1 (it) * 2018-12-21 2020-06-21 Ykk Corp Fettuccia per chiusura lampo.
CN112823686B (zh) * 2019-11-21 2023-04-07 浙江伟星实业发展股份有限公司 一种拉链布带、注塑拉链及其制备方法
EP3842589A3 (en) 2019-12-27 2021-12-22 YKK Corporation Method for manufacturing a fastener stringer and fastener stringer
CN118742236A (zh) * 2022-03-29 2024-10-01 Ykk株式会社 具备金属制链牙的列的拉链牙链带、具备该拉链牙链带的拉链以及具备拉链的物品

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Also Published As

Publication number Publication date
KR100616204B1 (ko) 2006-08-25
MXPA05007488A (es) 2006-01-30
TW200608915A (en) 2006-03-16
CN1726833A (zh) 2006-02-01
ES2358199T3 (es) 2011-05-06
US20060016052A1 (en) 2006-01-26
EP1623645A1 (en) 2006-02-08
US20080257442A1 (en) 2008-10-23
JP2006034491A (ja) 2006-02-09
DE602005025965D1 (de) 2011-03-03
HK1082389A1 (en) 2006-06-09
KR20060046765A (ko) 2006-05-17
CN100444760C (zh) 2008-12-24
TWI267363B (en) 2006-12-01
JP4312676B2 (ja) 2009-08-12

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