EP1621460A1 - Vorrichtung für das Füllen der Tonerbehälter - Google Patents

Vorrichtung für das Füllen der Tonerbehälter Download PDF

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Publication number
EP1621460A1
EP1621460A1 EP05447171A EP05447171A EP1621460A1 EP 1621460 A1 EP1621460 A1 EP 1621460A1 EP 05447171 A EP05447171 A EP 05447171A EP 05447171 A EP05447171 A EP 05447171A EP 1621460 A1 EP1621460 A1 EP 1621460A1
Authority
EP
European Patent Office
Prior art keywords
pipe
toner
outlet
compressing
inlet
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP05447171A
Other languages
English (en)
French (fr)
Inventor
Giuseppe Turri
Giuseppe Cerasaro
Alessandro Turri
Didier Desschans
Dirk Vanderschueren
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
CF Technologies
Original Assignee
CF Technologies
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from IT000012A external-priority patent/ITFR20040012A1/it
Application filed by CF Technologies filed Critical CF Technologies
Publication of EP1621460A1 publication Critical patent/EP1621460A1/de
Withdrawn legal-status Critical Current

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B37/00—Supplying or feeding fluent-solid, plastic, or liquid material, or loose masses of small articles, to be packaged
    • B65B37/06—Supplying or feeding fluent-solid, plastic, or liquid material, or loose masses of small articles, to be packaged by pistons or pumps
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B1/00—Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
    • B65B1/04—Methods of, or means for, filling the material into the containers or receptacles
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B43/00—Machines, pumps, or pumping installations having flexible working members
    • F04B43/12—Machines, pumps, or pumping installations having flexible working members having peristaltic action
    • F04B43/1253—Machines, pumps, or pumping installations having flexible working members having peristaltic action by using two or more rollers as squeezing elements, the rollers moving on an arc of a circle during squeezing
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B43/00—Machines, pumps, or pumping installations having flexible working members
    • F04B43/12—Machines, pumps, or pumping installations having flexible working members having peristaltic action
    • F04B43/1253—Machines, pumps, or pumping installations having flexible working members having peristaltic action by using two or more rollers as squeezing elements, the rollers moving on an arc of a circle during squeezing
    • F04B43/1292—Pumps specially adapted for several tubular flexible members

Definitions

  • the invention relates to a device for filling toner container, such as toner cartridges, toner bottles, plastic bags, etc.
  • Toner is a powder used in fax machine, laser printer, copiers, etc. Toner particles have a size of less than 10 ⁇ m, preferably less than 3 ⁇ m. These machines use toner cartridges, filling toner bottles, etc. which have to be replaced or refilled regularly.
  • a filling device is used for introducing fresh toner in the container.
  • JP6127501 discloses a toner filling device comprising a feeder controlling the supply of toner particles in a funneled part, the lower end of which is connected to the opening of the toner container to be filled.
  • the feeder comprises an endless screw controlling the supply of toner in the funneled part, while a rod agitator is turned in the funneled part so as to increase the flow of toner particles in the toner container to be filled.
  • Two different funnels are necessary, whereby the possible escape of toner particles during a filling operation is possible at the bottle neck, at the top of the funnel placed above the container or bottle, at the top of the feeding funnel and at the endless screw.
  • EP 0 928 743 discloses a pneumatic valve for filling a toner container with toner particles issuing from a hopper through a conduit.
  • a cleaning operation of the complete filling system is required. This is time consuming. Furthermore, the risk of contamination from different toners still exists.
  • US5947169 discloses an oscillating valve for powders for improving the flow of powders in a toner container.
  • CA2269363 relates to a high speed nozzle for toner filling system comprising a hopper and a conduit with an inner conveyor.
  • a cleaning operation of the complete filling system is required. This is time consuming. Furthermore, the risk of contamination from different toners still exists.
  • JP2000194184 discloses a toner filling device comprising a hopper, the bottom of which is provided with a conduit in which an endless screw extends. Said screw is rotated by a motor.
  • a cleaning operation of the complete filling system is required. This is time consuming. Furthermore, the risk of contamination from different toners still exists.
  • US6722406 discloses an apparatus for cleanly cutting off filling of a container. said apparatus is placed at the end of a conduit connected to a hopper, an endless screw is located with the conduit. When having to fill different container with different toner, a cleaning operation of the complete filling system is required. This is time consuming. Furthermore, the risk of contamination from different toners still exists.
  • JP2004083130 discloses a toner filling device provided with a detecting part for detecting the weight of the container and controlling the timing for discharging the toner from the hopper into the container.
  • a cleaning operation of the complete filling system is required. This is time consuming. Furthermore, the risk of contamination from different toners still exists.
  • FR2567498 discloses a moistening device comprising a peristaltic pump. The device is not used for moving dry toner powder.
  • the invention relates to a simple device, not expensive, enabling a quick change of the filling operation from one toner to another toner, without having to clean any part of the device and without risk of contamination.
  • the invention relates also to a process for filling a toner container, which enables a quick change in the filling operation, such as passing quickly, without special cleaning operation, from the filling of containers with a first type of toner to the filling of containers with a second type of toner.
  • advantageously all parts in contact with one toner are changed when having to fill containers with another toner. No contamination can thus occur.
  • the invention elates to a device for filling dry toner powder from a supplying means in a toner container, said device comprising :
  • the device comprises means for maintaining the piping system from the inlet to the outlet in a continuous downwards path.
  • the flow of toner particles is pulsated continuously downwardly.
  • the means for compressing a portion of the pipe comprises at least one roller, advantageously at least two rollers, preferably at least three rollers or more (for example 4, 5, 6, 8 or 10).
  • the device comprises means for maintaining curved the portion between said first and second transversal sections, so that said curved portion has a minimum radius of curvature of at least 1cm, preferably comprised between 1.5cm and 10cm, most preferably between 2 and 8 cm.
  • the ratio radius of curvature/outer diameter of the flexible and compressible portion is comprised between 3 and 10, preferably between 4 and 8.
  • the portion of the pipe to be compressed is curved so as to form a portion of a circular path, said portion extending on an angle of less than 200°, such as less than 181 °, most preferably less than 180°, especially comprised between 45 and 175°, more specifically between 100 and 160°.
  • the piping system consists advantageously substantially only of a flexible and compressible pipe.
  • the pipe comprises :
  • the pipe comprises :
  • the second portion and the fourth portion are substantially vertical, while most preferably the second portion and the fourth portion extend substantially along a same vertical axis.
  • the device comprises a means for exerting vibration to the pipe.
  • the means for ensuring a relative movement between the compressing means and the portion to be compressed so as to create a pushing of the toner present in said portion towards the outlet is also a means for exerting vibration to the pipe.
  • the device comprises a peristaltic pump acting as a compressing means of a portion of the pipe and as a means for ensuring a relative movement between the compressing means and the portion to be compressed so as to create a pushing of the toner present in said portion towards the outlet.
  • the device further comprises maintaining means for maintaining two portions of the pipe distant from the portion on which acts the peristaltic pump, whereby said maintaining means are adapted so as to enable a movement of the pipe during the working of the peristaltic pump.
  • the device comprises a connecting piece attached to the pipe, said connecting piece being adapted for connecting the inlet of the pipe to a supplying means.
  • the connecting piece is preferably adapted for ensuring a substantially complete sealing.
  • the device comprises advantageously a connecting piece attached to the pipe, said connecting piece being adapted for connecting the inlet of the pipe to a supplying means made of a flexible and compressible material, preferably a flexible and compressible bag.
  • the device comprises advantageously a supporting means adapted for supporting a toner supplying means (such as a bag, a tank with a inner volume of 5 liters to 100 liters or more, etc.) at a level above the compressing means.
  • a toner supplying means such as a bag, a tank with a inner volume of 5 liters to 100 liters or more, etc.
  • the supporting means is adapted for supporting a toner supplying means in a form of a flexible and compressible bag at a level above the compressing means.
  • said supporting means is also adapted for enabling a relative movement of the bag with respect to the supporting means. Such a relative movement is advantageous for creating some vibrations in the bag.
  • the pipe or at least the portion of the pipe submitted to a compression has advantageously an inner diameter or equivalent diameter of less than 2cm, preferably less than 1.5cm.
  • the inner diameter or inner equivalent diameter is preferably greater than 0.4 cm, most preferably greater than 0.6cm.
  • Preferred inner diameters are comprised between 0.7cm and 1.4cm.
  • the wall thickness of the pipe or at least the portion submitted to compression steps is comprised between 0.1 and 1 cm, the ratio wall thickness/inner diameter being advantageously comprised between 1:5 and 1:2, preferably between 1:4.5 and 1:3.5. Such a ratio is preferable for ensuring the best flow of toner particles in the compressible pipe portion.
  • the device controls the flow of toner particles or is provided with a control means so that the maximum flow is advantageously lower than 3kg per minute, preferably lower than 2 kg per minute, most preferably comprised between 0.1 kg and 1.6 kg per minute, such as 0.5 kg/minute, 0.8 kilo/minute; 1 kg/minute, 1.4 kg/minute.
  • the device comprises a peristaltic pump acting as a compressing means of a portion of the pipe and as a means for ensuring a relative movement between the compressing means and the portion to be compressed so as to create a pushing of the toner present in said portion towards the outlet, whereby said peristaltic pump comprises at least three rollers adapted for compressing a curved portion of the pipe, whereby said portion is located with respect to the peristaltic pump so that a roller starts to exert a pressure on said portion, while another roller exerts a pressure on the pipe so as to compress it only partly, preferably so that a roller starts to exert a pressure on said portion, while another roller exerts substantially no pressure on the pipe.
  • the device comprises a structure with a supporting means adapted for supporting a toner supplying means, whereby said supporting means is mounted mobile with respect to the toner supplying means.
  • the supporting means can be pivoted downwardly, so that the filling of the supply means is easier or so that the removal/attachment of supply means or bags is easier.
  • the device comprises at least a wire mounted at least partly mobile in the pipe or piping system so as to break toner agglomerates.
  • a portion of the wire extends outside of the pipe (through a hole) so as to enable an easy actuation thereof.
  • Such a wire can be used for breaking possible toner agglomerates formed before or after the peristaltic pump.
  • the device comprises at least one air inlet for supplying air between the inlet of the piping system and the flexible portion to be compressed.
  • the device comprises a series of peristaltic pumps so as to enable the filling of several toner containers at the same time, or so as to enable the use of one specific pump so as to fill one specific toner in the toner container, and thereafter another toner in another container.
  • the device comprises :
  • the device comprises a piping system comprising at least two flexible and compressible pipe portions mounted in parallel, and compressible means for acting on said two pipe portions.
  • the invention relates also to a process using a device of the invention for the filling of toner containers, such as toner cartridges, toner bottles, recharging systems, etc.
  • the process of the invention is a process for filling a toner container with toner particles issuing from a toner supplying means by means of a filling device, said device comprising :
  • the piping system from the inlet to the outlet follows a continuous downwards path.
  • the toner follows thus a continuous downwards path.
  • a portion of the compressible pipe portion is advantageously compressed by at least one roller, preferably by at least two rollers, especially by at least three rollers.
  • said portion is compressed according to a series of compression steps by a single roller, whereby an intermediate compression step by two rollers extends between two successive compression steps by one single roller.
  • the portion of the pipe is advantageously compressed between a first transversal section and a second transversal section, while maintaining curved the portion between said first and second transversal sections, so that said curved portion has a minimum radius of curvature of at least 1cm, preferably comprised between 1.5cm and 10cm, most preferably between 2 and 8 cm.
  • the ratio radius of curvature/outer diameter of the flexible and compressible portion is comprised between 3 and 10, preferably between 4 and 8.
  • the portion of the pipe is compressed according to a portion of a circular path, said portion extending on an angle of less than 200°, advantageously less than 181°, preferably less than 180°, such as comprised between 45 and 175°, most specifically comprised between 100 and 160°.
  • the piping system comprises (preferably consists advantageously of substantially only one) at least one compressible and flexible pipe from the inlet up to the outlet.
  • the pipe is placed so as to form at least:
  • the pipe is placed so as to define a path comprising :
  • the pipe is placed so as to define a path comprising:
  • the pipe is submitted at least partly to vibrations.
  • the means for ensuring a relative movement between the compressing means and the portion to be compressed pushes the toner present in said portion towards the outlet and exerts vibrations on the pipe.
  • a peristaltic pump acts as a compressing means of a portion of the pipe and as a means for ensuring a relative movement between the compressing means and the portion to be compressed so as to create a pushing of the toner present in said portion towards the outlet.
  • a peristaltic pump acts on a first portion of the pipe, while two portions of the pipe distant from the portion on which acts the peristaltic pump are maintained at least partly in position so as to enable a movement of the pipe during the working of the peristaltic pump, whereby said peristaltic pump acts as a compressing means of a portion of the pipe and as a means for ensuring a relative movement between the compressing means and the first portion to be compressed so as to create a pushing of the toner present in said first portion towards the outlet.
  • the pipe is connected to a toner supplying means by a connecting piece, so as to enable to remove the supplying means from the pipe, for example for replacing a void toner supplying means by a new toner supplying means.
  • a substantially complete sealing between the pipe and the toner supplying means is ensured by the connecting piece.
  • a flexible and compressible bag or a foldable bag is used as toner supplying means, said flexible and compressible bag being connected to the pipe by means of a connecting piece.
  • the supplying means is a tank with a volume for example comprised between 10 liters and 1501iters.
  • the toner supplying means is advantageously supported so as to extend at a level above the compressing means.
  • the difference of levels between the toner supplying means and the compressing means is advantageously less than 3m, preferably comprised between 10cm and 2m, most preferably between 15cm and 75cm, such as 25cm, 40cm, 50cm, 60cm.
  • the pipe or at least the compressible pipe portion has advantageously an inner diameter or equivalent diameter of less than 2cm, preferably less than 1.5cm.
  • the equivalent diameter is preferably greater than 0.4 cm, most preferably greater than 0.6cm.
  • Preferred inner diameters are comprised between 0.7cm and 1.4cm.
  • the wall thickness of the pipe or at least the portion submitted to compression steps is comprised between 0.1 and 1 cm, the ratio wall thickness/inner diameter being advantageously comprised between 1:5 and 1:2, preferably between 1:4.5 and 1:3.5. Such a ratio is preferable for ensuring the best flow of toner particles in the compressible pipe portion.
  • the maximum flow of toner particles is advantageously lower than 3kg per minute, preferably lower than 2 kg per minute, most preferably comprised between 0.1 kg and 1.6 kg per minute, such as 0.5 kg/minute, 0.8 kilo/minute; 1 kg/minute, 1.4 kg/minute.
  • the filling operation of a toner container is controlled so as to detect when the toner container is filled.
  • a valve adjacent to the outlet of the pipe is controlled at least at the end of a filling operation or a valve at the outlet of the pipe is controlled at least at the end of a filling operation.
  • a peristaltic pump acts as a compressing means of a portion of the pipe and as a means for ensuring a relative movement between the compressing means and the portion to be compressed so as to create a pushing of the toner present in said portion towards the outlet, whereby the peristaltic pump is adjacent to the outlet of the pipe.
  • a pipe with anti adherence properties for toner particles is used.
  • the device used comprises a series of peristaltic pumps so as to enable the filling of several toner containers at the same time, or so as to enable the use of one specific pump so as to fill one specific toner in the toner container, and thereafter another toner in another container.
  • the device used comprises :
  • the device of figure 1 is a device for filling toner containers TC (for example a toner bottle), the one after the other, with toner T from a supply means 1.
  • the device comprises :
  • the pump 5 when working, creates vibrations which are transmitted to the pipe, as well as to the structure. This is advantageous for the flow of particles in the pipe towards the pump, for the escape of toner at the outlet of the pipe, and for the flow of toner from the supply container 1 into the pipe 2.
  • the pipe 2 has five portions, namely :
  • the working of said machine is quite easy.
  • the person responsible of the filling operation fills toner in the supply container 1 (which can be a tank or drum, but preferably a flexible bag or container), said toner being for example furnished in bags, etc.
  • the connector 3 After the filling of said container 1 is ended, he attaches the connector 3 to the neck of the supply container 1.
  • the supplying means is a bag, the upper structure can be pivoted so that the bag can be more easily fixed to the connector 3, and then pivoted back in its working position for filling operation.
  • the machine is now ready for filling toner cartridges or refilling bottles for toner cartridges. He places a container to be filled on the system 7, the container TC being advantageously maintained in position for example by a foam layer 80 with an opening in which the bottom of the bottle 2 can be inserted. The outlet 2B of the pipe is introduced in the bottle.
  • the weighting system with the container is calibrated to a reference value, for example 0 or minus the weight of the toner to be introduced.
  • the motor for driving the roller of the peristaltic pump 5 is actuated (by pressing on a button "start").
  • the rollers, the one after the other acts on the portion 2C of the pipe so as to form a local flattened zone in said portion and so as to move downwardly said local flattened zone, whereby pushing the toner present in the portion 2C downwardly.
  • the container 1 receives then the toner flowing out of the pipe through the outlet 2B.
  • the weighting system sends a signal to the control system 8 for stopping the rotation of the pump 5.
  • the outlet 2B of the pipe is removed from the container TC and closed with the plug 4.
  • the bottle TC is removed and closed with cap or a sealing means.
  • a new bottle TC is placed on the weighting system 7.
  • the plug is removed from the outlet 2B and said outlet is introduced in the bottle 1.
  • the filling operation is then similar to that disclosed here above.
  • FIG. 2 is an enlarged view of a peristaltic pump 5 suitable for the device of figure 1.
  • the pump 5 comprises :
  • the rollers 5A,5B,5C are identical and have a diameter D5 of 0.5 cm to 2 cm, preferably about 0.7 - 1.2 cm.
  • the distance R51 between the axis of rotation A-A and the axis of rotation C-C of the rollers is for example comprised between 2 cm and 8cm, preferably between 2.5cm and 5cm.
  • the face 56 is curved, the curvature of which is centered with respect to the axis A-A and is defined by a radius of curvature R56 corresponding substantially to R51 + (1/2 x D5) + (2 x thickness of the wall of the pipe), for example a radius of curvature comprised between 3 cm and 4.5cm.
  • the radius of curvature is preferably equal to 1.02 and 1.1 x [R51 + (1/2 x D5) + (2 x thickness of the wall of the pipe)] so as to not exert a too high pressure on particles still present on the wall of the local flattened zone of the pipe by the roller.
  • the pipe 2 has for example an outer diameter of about 1.2 cm and a thickness of about 2mm (i.e. an inner diameter of 0.8 cm , and a ratio inner diameter/ wall thickness of 4), said pipe being made in an elastic material, whereby the pipe can be elastically deformed or flattened.
  • the pipe is advantageously transparent.
  • the pipe is provided with an inner anti adherence coating, such as a fluoro coating, a teflon coating, etc.
  • the pipe can also be made in an antiadherent material, such as in Teflon.
  • the face 56 extends between two ends 56A,56B along a portion of a circular path defined by an angle ⁇ comprised between 100 and 160°.
  • the ends 56A,56B are curved in a direction opposite to the direction of curvature of the central circular portion of the face 56.
  • the device comprises two maintaining means 6 one located at a level above the pump 5 (for example 10 to 25cm above the pump 5), while the other is located at a level below the pump 5 (for example 10 to 25 cm below the pump).
  • Said means 6 are distant from the vertical plane V passing through the axis A-A.
  • the distance D6 separating the means 6 with respect to the plane is advantageously greater than the radius of curvature R56 of the face 56, for example comprised between 1.5 and 5 times said radius of curvature 56.
  • a slope S2 similar to the slope S 1 is defined between the outlet 55B of the channel 55 and the lower maintaining means 6.
  • Figure 4 is a view of a possible path for the pipe 2, with maintaining means 6.
  • the end portion of the pipe adjacent to the inlet 2A and the end portion of the pipe adjacent to the outlet 2B are not co-axial.
  • the slope portion S 1 of the pipe 2 is provided with a means for breaking aggregates or for breaking a toner clog.
  • a breaking or declogging means 11 is for example a wire 12 (iron or copper wire for example) traversing a wall of the pipe so that a portion of the pipe extends inside the pipe, while another portion extends outside the pipe so as to actuate a movement to said wire 12.
  • a toner collecting means 13 is placed so as to clean the portion of the wire removed from the pipe during the movement of the wire.
  • a collecting means is for example a foam layer, a wiping element, carpet felt, etc..
  • the pipe 2 is provided with an air inlet between the inlet 2A and the pump 5, said air inlet having the form of a hollow pipe with an outer diameter of less than 3mm, especially less than 2mm, such as an injection needle. Air is sucked by the underpressure created in section S 1 of the pipe, said air breaking the toner clog.
  • the air flow can be regulated by changing the hole diameter of the needle or by a valve controlling the air inlet in said needle.
  • Such a breaking system is also advantageously used for breaking possible agglomerates in the end portion of the pipe adjacent to the outlet 2B.
  • Said system 14 comprises a wire 15 extending partly in the pipe, said wire passing through a wall of the pipe (for example at a point located above the lower maintaining means 6) whereby a portion 16 of the wire extents outside of the pipe so as to form an actuating means.
  • a collecting means 13 (such as a foam layer or a felt layer) is placed around the penetrating point of the wire 15 into the pipe.
  • the lower end of the wire is provided with a plug 17, such as a conical plug. The plug is adapted for closing the outlet 2B of the pipe 2 at the end of a filling operation.
  • the plug 17 during a filling operation is removed from the outlet 2B so as to enable a flow of toner in the container or bottle to be filled.
  • Such a system is advantageous, as it enables a closing or opening of the outlet 2B while said outlet 2B is still in the container or pipe.
  • FIG. 5 is a schematic view of a toner supplying means 1.
  • the toner supply is a flexible bag 1, the open end 2 of which is associated with a intermediate pipe 20 provided with a rubber layer 21.
  • the pipe is placed partly in the bag, and the plastic portion 1A of the bag adjacent to the opening 1C is pressed against the rubber layer 21.
  • An outer rubber layer 22 can possibly cover said pressed portion 1A of the bag, and rings 23 are fixed so as to exert a pressure on the rubber layers 21, 22, whereby a good sealing is obtained between the bag and the pipe.
  • the pipe 20 is made in a material sufficiently rigid for resisting to the compression exerted by the rings 23.
  • the end of the pipe 20 is provided with a thread 24 adapted for working with the screw portion 25 of the connector 30 on which the inlet end 2A of the pipe 2 is fixed.
  • the bag 1 is advantageously attached on the structure 9, so that the open end 1A of the bag is directed downwards with respect to the bottom 1B of the bag.
  • the bottom 1 B of the bag is folded and engaged in a groove 26 of a cylinder 27.
  • the bottom end is so enrolled so that said end is fixedly attached to the cylinder 27.
  • the bag 1 contains a limited amount of air or only a small portion of the inside of the bag is free of toner particles. During the filling operation, toner escapes from the bag 1, whereby the inner volume of the bag is reduced.
  • FIG. 6 is a perspective view of a structure 9 adapted for bearing a bag 1 as shown in figure 5.
  • the structure comprises a base 90 on which is attached a mobile part 91 intended to bear the bag 1.
  • the mobile part is able to pivot around the axis D-D between a position in which the end of the part 91 bearing the cylinder 27 with the groove opening 26 is lowered (position shown in figure 6), and a position in which the part 91 is substantially vertical (position shown in dashed line).
  • the arms 92 of the part 91 are provided with stopping means 93 for maintaining the cylinder in position after enrolling the bottom part of the bag.
  • Such stopping means are for example means for blocking the cylinder whereby said cylinder 27 can no more pivot around its axis E-E.
  • the arms 92 are provided with extensions 94 with a connecting element 95 adapted for working with an attachment means 96 (such as a hook mechanism) so as to maintain the part 91 substantially vertical.
  • a cylinder 97 or another mechanism can be used for limiting the pivoting angle of the part 91 with respect to the base 90.
  • the cylinder or gas spring 97 is also suitable for reducing the lifting force required for placing back the part 91 in its upper position.
  • a maintaining ring 6 is attached to an arm 92 so as to maintain locally a portion of the pipe.
  • the base 90 is provided with a plate 98 on which is fixed the control system 8 with the peristaltic pump 5, as well as a profile 99 with the ring 6 adapted for maintaining another portion of the pipe 2.
  • the device 7 for weighting the bottle or container during its filling is advantageously independent from the base.
  • Figure 7 is a cross section view of the cylinder of figure 5.
  • FIGS 8 and 9 are views of a specific system 60 for interrupting the flow of toner towards the outlet 2B of the pipe.
  • Said system comprises a cylinder 61 suitable for pushing a plate 62 towards the plate 63 so as to flatten the pipe 2 between said plates 62 and 63.
  • the cylinder is then actuated so to place away the plates, whereby the pipe due to its elasticity recover its normal form.
  • Such a cylinder can be actuated pneumatically.
  • Figure 10 shows schematically a part of a device similar to that shown in figure 1, except that the device comprises a series of peristaltic pumps 500, 501, 502, 503 cooperating respectively with the elastic flexible pipe 200, 201, 202, 203.
  • Each pipe is connected to a different supply means 100, 101, 102, 103.
  • the pumps are actuated simultaneously it is possible to fill four different containers.
  • the operator can select the pump to be actuated for filling the container with one specific toner, for example a toner with a specific color.
  • a multiple head pump can also be used if a faster filling is required.
  • Figure 11 is a schematic view of a detail of an embodiment of a device similar to that shown in figure 1.
  • the device is provided wit a system sucking toner particles escaping from the bottle neck or container to be filled.
  • the sucking system 70 comprises :
  • FIGs 12 and 13 are schematic view of a collecting means acting also as closing means for the outlet 2B of the pipe 2.
  • the collecting means 81 is made of a rubber like material and comprises a tip portion 82 and an enlarged portion 83.
  • the enlarge portion is substantially cylindrical and form an inner collecting chamber 84.
  • the tip portion 82 is flat in its normal position, while when a pressure is exerted between its edges 82A,82B, the tip has a substantially cylindrical form, whereby defining a channel 86 connected to the collecting chamber 84.
  • the pipe is attached to the collecting means by the connecting arms 87.
  • the outlet of the pipe 2 is located in the collected means 81, so that it extends at the level of the tip portion 82, whereby when no pressure is exerted on the lateral edges 82A,82B of the flattened tip 82, the outlet 2B of the pipe is in close contact with the inner face of the tip, so that the outlet 2B is closed.
  • the outlet pipe is no more in contact with the inner face of the tip portion 82, whereby the flow of toner particles is possible for filling the toner container TC.
  • Figure 14 is a cross section view of the collecting means shown in figure 13. The open position of the tip portion 82 is ensured by the contact of the edges 82A,82B on the inner wall of the opening of the toner container TC.
  • Figure 15 is a view of a detail of an embodiment similar to that of figure 1.
  • the piping system comprises two flexible and compressible pipe portions 2X,2Y, the inlets of which are connected via the connector 31 to the pipe 2V connected to the toner supplying means 1, while the outlet of which are connected to the outlet pipe 2W via the connector 32.
  • Each pipe portions 2X,2Y are partly placed in a pump 5X,5Y, said pumps being driven by one single motor 5Z.
  • the tow pumps 5X,5Y press the pipe portions 2X,2Y, whereby creating in each pipe portion a flow of dry toner particles.
  • the flow of dry particles from the pipe 2X,2Y is then collected in the outlet pipe 2W.
  • Such a device is advantageous for increasing the flow rate of toner particles.
  • Each pipe portion 2X,2Y is provided with a needle 2N so as to enable the suction of air in the pipes.
  • Figure 16 is a schematic perspective view of a support 7 provided with a foam layer 80.
  • the support comprises a folded plate 85 comprising a base plate 86, a top plate 87 with two arms 88, and an intermediate plate 89 extending between the base plate and the top plate.
  • the base plate is provided with a foam layer 80, said foam layer having on its top face a series of protuberances 80A distant the one from the other by valleys.
  • the base of the container to be filled is pressed on the foam layer, so as to place the top portion of the container between the arms 88.
  • the foam exerts a force pushing the top portion of the container to be filled against the arms, whereby the container is maintained in position.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Basic Packing Technique (AREA)
EP05447171A 2004-07-27 2005-07-14 Vorrichtung für das Füllen der Tonerbehälter Withdrawn EP1621460A1 (de)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
IT000012A ITFR20040012A1 (it) 2004-07-27 2004-07-27 Macchina dosatrice di toner che non richiede pulizia al cambio di toner
US10/940,301 US7249616B2 (en) 2004-07-27 2004-09-13 Device for filling toner container

Publications (1)

Publication Number Publication Date
EP1621460A1 true EP1621460A1 (de) 2006-02-01

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ID=35170094

Family Applications (1)

Application Number Title Priority Date Filing Date
EP05447171A Withdrawn EP1621460A1 (de) 2004-07-27 2005-07-14 Vorrichtung für das Füllen der Tonerbehälter

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Country Link
EP (1) EP1621460A1 (de)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102050236B (zh) * 2009-11-06 2012-08-01 立邦涂料（中国）有限公司 乳胶漆包装系统及提高其包装精度的方法
CN105059573A (zh) * 2015-07-15 2015-11-18 安徽正远包装科技有限公司 一种包装机械夹紧机构的夹紧方法
CN105173140A (zh) * 2015-07-15 2015-12-23 安徽正远包装科技有限公司 一种包装机械的夹紧装置

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FR2567498A1 (fr) 1984-07-16 1986-01-17 Costes Jean Procede et dispositifs permettant de transferer des poudres seches vers un milieu liquide en s'affranchissant des problemes poses par la poussiere et la formation de croutes
EP0239255A1 (de) * 1986-02-27 1987-09-30 McNeilab, Inc. Zerlegbare peristaltische Pumpe, für ein System zur Behandlung eines Patienten durch Photoaktivierung
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JPH06127501A (ja) 1992-10-20 1994-05-10 Mitsubishi Kasei Corp トナーの充填方法
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EP0928743A1 (de) 1998-01-08 1999-07-14 Xerox Corporation Pneumatisches Ventil für Tonerfüllsysteme
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JP2000194184A (ja) 1998-12-28 2000-07-14 Ricoh Co Ltd トナ―の充填方法及び充填装置
EP1380501A2 (de) * 2002-07-05 2004-01-14 Ricoh Company, Ltd. Füllvorrichtung und Herstellungsüberwachungssystem für Toner
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FR2567498A1 (fr) 1984-07-16 1986-01-17 Costes Jean Procede et dispositifs permettant de transferer des poudres seches vers un milieu liquide en s'affranchissant des problemes poses par la poussiere et la formation de croutes
EP0239255A1 (de) * 1986-02-27 1987-09-30 McNeilab, Inc. Zerlegbare peristaltische Pumpe, für ein System zur Behandlung eines Patienten durch Photoaktivierung
US5168905A (en) * 1988-11-14 1992-12-08 Oden Corporation Precision filling machine
EP0473348A1 (de) * 1990-08-28 1992-03-04 Cole-Parmer Instrument Company Peristaltische Pumpe
JPH06127501A (ja) 1992-10-20 1994-05-10 Mitsubishi Kasei Corp トナーの充填方法
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102050236B (zh) * 2009-11-06 2012-08-01 立邦涂料（中国）有限公司 乳胶漆包装系统及提高其包装精度的方法
CN105059573A (zh) * 2015-07-15 2015-11-18 安徽正远包装科技有限公司 一种包装机械夹紧机构的夹紧方法
CN105173140A (zh) * 2015-07-15 2015-12-23 安徽正远包装科技有限公司 一种包装机械的夹紧装置

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