EP1591206B1 - Torque tool, especially wrench, and method of detecting loss of equilibrium during a tightening operation - Google Patents

Torque tool, especially wrench, and method of detecting loss of equilibrium during a tightening operation Download PDF

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Publication number
EP1591206B1
EP1591206B1 EP05290725.0A EP05290725A EP1591206B1 EP 1591206 B1 EP1591206 B1 EP 1591206B1 EP 05290725 A EP05290725 A EP 05290725A EP 1591206 B1 EP1591206 B1 EP 1591206B1
Authority
EP
European Patent Office
Prior art keywords
torque
measurement
fastener element
tool
mechanical
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Not-in-force
Application number
EP05290725.0A
Other languages
German (de)
French (fr)
Other versions
EP1591206A3 (en
EP1591206A2 (en
Inventor
Bertrand Cupif
Philippe Praudel
Jocelyn Vecchio
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Stanley Works Europe GmbH
Original Assignee
Stanley Works Europe GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from FR0403724A external-priority patent/FR2868723B1/en
Priority claimed from FR0403722A external-priority patent/FR2868722B1/en
Application filed by Stanley Works Europe GmbH filed Critical Stanley Works Europe GmbH
Publication of EP1591206A2 publication Critical patent/EP1591206A2/en
Publication of EP1591206A3 publication Critical patent/EP1591206A3/en
Application granted granted Critical
Publication of EP1591206B1 publication Critical patent/EP1591206B1/en
Not-in-force legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25BTOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
    • B25B23/00Details of, or accessories for, spanners, wrenches, screwdrivers
    • B25B23/14Arrangement of torque limiters or torque indicators in wrenches or screwdrivers
    • B25B23/142Arrangement of torque limiters or torque indicators in wrenches or screwdrivers specially adapted for hand operated wrenches or screwdrivers
    • B25B23/1422Arrangement of torque limiters or torque indicators in wrenches or screwdrivers specially adapted for hand operated wrenches or screwdrivers torque indicators or adjustable torque limiters
    • B25B23/1425Arrangement of torque limiters or torque indicators in wrenches or screwdrivers specially adapted for hand operated wrenches or screwdrivers torque indicators or adjustable torque limiters by electrical means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25BTOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
    • B25B23/00Details of, or accessories for, spanners, wrenches, screwdrivers
    • B25B23/14Arrangement of torque limiters or torque indicators in wrenches or screwdrivers
    • B25B23/142Arrangement of torque limiters or torque indicators in wrenches or screwdrivers specially adapted for hand operated wrenches or screwdrivers
    • B25B23/1422Arrangement of torque limiters or torque indicators in wrenches or screwdrivers specially adapted for hand operated wrenches or screwdrivers torque indicators or adjustable torque limiters
    • B25B23/1427Arrangement of torque limiters or torque indicators in wrenches or screwdrivers specially adapted for hand operated wrenches or screwdrivers torque indicators or adjustable torque limiters by mechanical means

Definitions

  • the present invention relates to a tool according to the preamble of claim 1, in particular a mechanical torque wrench with manual application of the torque comprising mechanical means able to provide a predetermined torque to a driving portion intended to cooperate with a body member. screwing to drive a fastener, said mechanical means being in equilibrium under the action of suitable biasing means, said mechanical means being releasable by breaking equilibrium, and means for detecting the breakage of equilibrium.
  • the invention also relates to an equilibrium breakage detection method according to the preamble of claim 17 and a clamping method according to the preamble of claim 21.
  • clamping operations of fasteners in the industrial sector require more and more traceability, ie knowledge of all the information and measures to follow and quickly find the steps of the process.
  • the dynamometer tool manufacturers propose mechanical tools, the principle of which is based on a highly perceptible break in equilibrium, making it possible to detect the break in equilibrium by a device comprising an electrical circuit provided with a switching means whose state is changed by the breaking of equilibrium, and a processing unit, adapted to exploit information relating to the state of said switching means.
  • the entire detection device is generally housed in a casing fixed externally to the body of the tool.
  • such a construction uses a miniature switch whose life is relatively short, and which poses reliability problems when it is subjected to sudden actuations, which is generally the case for tools breaking balance. mechanical.
  • the known devices also have the disadvantage of not taking into account the phenomenon of over-torque exerted during the torque tightening operation, once the equilibrium is broken. This over-torque value can reach 50% of the predetermined setpoint torque under certain conditions of use of the key.
  • a main goal is to overcome these disadvantages, and to provide a mechanical torque tool whose size does not increase and whose reliability is increased.
  • Another aim is to provide a mechanical torque tool that improves the traceability of torque tightening operations, taking into account the over-torque phenomenon.
  • the means for detecting the mechanical equilibrium break include measuring means which provide a signal corresponding to the measurement of the torque applied to the fastener, means electronic processing of said signal and processing means by calculating data from the electronic processing of said signal.
  • the key 1 which has been shown essentially comprises a tubular assembly 3 of generally cylindrical shape, defining an external hollow body, a head or drive element 5 towards the front of the key, a handle assembly 7 for grasping the tool , located towards the back of the key.
  • the tubular assembly 3 is formed of an outer sleeve 3a defined by a cylindrical sleeve, and of an inner tube 3b, the sleeve 3a being fit-fitted on the tube 3b and covering the tube 3b in the front part of this tube. latest.
  • the sheath 3a, the tube 3b and the head 5 are preferably metal parts.
  • the key shown is of the type of production trigger, ie the type used in the production workshop to tighten following a large number of identical elements of bolts, to the same predetermined torque. For this type of tool, it is not necessary to readjust the triggering torque frequently. It is understood that the invention applies as well to a so-called production key, particularly trigger as shown in the figures or breakage, an adjustable torque wrench.
  • the handle assembly 7 is fixedly mounted on the tube assembly 3, the proximal end of the handle assembly 7 comprising a plug 111 having a shutter 119 preserving a passage inwardly of the tubular assembly 3.
  • the set torque adjustment members are accessible by means of tool inside the tubular assemblies 3 and handle 7, after removal of the shutter 119 of the plug 111.
  • the key 1 represented on the figures 2 and 3 has a handle assembly 7 comprising a handle-holder 71 of generally cylindrical shape extending coaxially with the axis XX of the key in which a support module 41 is mounted and fixed, said support-handle 71 being fitted and fixed on the rear part of the tube 3b.
  • the handle assembly 7 also comprises a sleeve 101 partially covering the support-handle 71, and on which it is fixed. The rear end of the sleeve 3a engages with play in the front end of the handle holder 71.
  • the drive head 5 is a part which comprises a front block 21 projecting from the front of the tube assembly 3, an intermediate hinge zone 23, and a rear tail 25 fitted with play in the tube 3 and mounted with possibility of pivoting on the tube 3 around a ZZ axis represented by a pin 27.
  • the drive head also comprises, located between the front block 21 and the hinge zone 23, an elastic bar 26 having in cross section a rectangular shape of constant dimensions along its entire length.
  • the bar 26 has side faces 26a made in a plane parallel to the axis Z-Z, so that they undergo the deformations of the bar 26.
  • the pin 27 traverses diametrically the hinge zone 23, the sleeve 3a and the tube 3b being integral with the latter two.
  • the block 21 has, from its front end, an attachment 29, in which can be fitted and attach an actuator (not shown).
  • the latter is typically a reversible reversible ratchet head, provided with a drive square on which fits a screw socket.
  • the cutting plane XZ is assumed vertical and the axis XX is assumed to be horizontal, for the convenience of the description.
  • the orientation of the key shown in this figure corresponds to the actuation of a screw or a nut (not shown) whose axis is vertical.
  • the assembly formed of the pusher 65 and die 67 defines an axial bearing means on the drive head 25.
  • the axial position of the threaded cylinder 31 determines the compression of the spring 61, and thus the axial bearing force of the pusher 65 on the tail 25, through the die 67.
  • the die 67 tilts and backs the pusher.
  • the handle assembly 7 comprises a support module 41 of electrical / electronic means and / or power supply.
  • the support module 41 comprises a support comprising recesses and / or housing and end faces adapted respectively to receive power supply members 42, such as "AAA" type batteries and electrical / electronic circuit boards.
  • the proximal end 74 of the handle-holder 71 has a longitudinally extending tubular section of shape and size adapted to receive the support-module 41.
  • An elongate lumen 75 is made axially and away from the proximal end face 74, over a half circumference of the outer wall of the handle-holder 71.
  • the recesses adapted to receive the organs power supply 42 are positioned opposite the elongate light 75 of the handle-holder 71. This configuration allows quick access to the batteries 42.
  • a fixing element 86 holds the support module 41 in position in the handle-holder 71.
  • means 121 for measuring the deformation of the elastic bar 26 of the driving head 5 consist of measuring element sensitive elements, such as bonded resistive extensometers (strain gages) on the faces 26a of the bar 26.
  • measuring element sensitive elements such as bonded resistive extensometers (strain gages) on the faces 26a of the bar 26.
  • strain gages bonded resistive extensometers
  • a thin elongated insulating plate 121 carrying extensometers formed and wired directly onto it is fixed rigidly, and in a manner known per se, on a lateral face 26a of the bar 26.
  • the extensometers are connected to a sheet of conductive wires 123.
  • This sheet 123 travels through an inner conduit of the tail 25 of the drive head 5, just behind the hinge zone 23, through an orifice of input 26b in communication with an outlet port 26c.
  • the sheet 123 then passes through an oblong slot 3c located in the distal portion of the tube 3b to continue its path, inserted in a longitudinal groove 3d made on the outer surface of the tube 3b.
  • the end of the ply 123 opposite the plate 121 carrying the extensometers is connected to a connector 124, itself connected to one of the electrical circuit plates of the support module 41 via a clearance 77 made on the handle support 71 between the light 75 and the distal end 72 in the half circumference opposite that of the light 75.
  • the handle holder 71 has, between the clearance 77 and the distal end 72, a groove 78 is adapted to receive a seal 80, such as an O-ring.
  • the plug 111 also comprises a passage 118 extending in the axis XX of the key 61 and in the extension of a central duct 47 of the support of the support module 41.
  • This arrangement allows an operator to introduce a screwdriver blade or a male key to access from the outside to the drive portion 33 of the second threaded cylinder 31 passing successively and from outside, the plug 111, the support module 41, the first threaded cylinder 91.
  • the plug 111 also comprises a passage 120 capable of passing a flexible antenna 87 connected to one of the electrical / electronic circuit boards of the support module 41.
  • the resistive sensitive elements such as extensometers or strain gauges 121, are connected, in known manner, in a Wheatstone bridge circuit, reflecting the deformation of the test bar 26 in resistance difference.
  • the batteries or accumulators 42 located on the support module 41 constitute the voltage source supplying the bridge circuit.
  • the support module 41 comprises electronic means for processing the signal from the strain gauges 121.
  • the support module 41 also comprises electronic calculation means for detecting whether or not the break in mechanical equilibrium has occurred.
  • the support module 41 also comprises electronic means for transmitting information corresponding to the detection of breakage of equilibrium and / or the measurement.
  • the electronic diagram comprises a bridge gage circuit 121 connected to one or more amplifier inputs 201.
  • the output of the amplifier is connected to a double analog / digital conversion device 203 and a microcontroller 205.
  • Memory means electronic 207 can store one or more information.
  • Means 215 make it possible to perform calculations on digital data from the preceding electronic devices. The power supply of these elements is provided by the batteries 42.
  • Information from the electronic equipment of the key described above can be transmitted remotely 217 to a control equipment 219 via a transmission module 209 and an antenna 87.
  • these same information can be displayed via a display device such as a screen 211 or a light emitting diode display device 213.
  • the figure 4a represents a measuring curve of the tightening torque Ci in the time t, characteristic of a mechanical equilibrium breaking key.
  • the curve has two consecutive peaks 301 and 302, separated by a valley shape 305.
  • the valley form 305 corresponds to the breakage of mechanical equilibrium.
  • the peak 302 corresponds to the measurement of the excess torque applied after the break in equilibrium, that is to say the maximum torque CM applied to the fastener once the equilibrium has been broken.
  • the peak 301 corresponds to the measurement of the torque applied before the break in equilibrium.
  • the figure 5 presents a flowchart of a torque tightening cycle.
  • a parameterization phase of the tool is performed before any operation. It consists of storing an identification number of the tool, predetermining a first low measurement threshold C0, a second low measurement threshold C1 and initializing the number of clamping cycles.
  • the key has a 401 slow sampling "sleep" mode. is realized.
  • This measurement Ci is stored and compared 405 to the first predetermined low threshold C0.
  • the microcontroller stores in a memory 409 a value of the maximum torque CM equal to the threshold value C0.
  • the microcontroller continuously samples the voltage of the gauges 410 and compares the measurement value Ci to the maximum torque value CM. The microcontroller retains the highest value. The value of the measured maximum torque CM is thus stored in a memory 413.
  • the stored value is then compared 415 to the second predetermined lower threshold C1.
  • the microcontroller executes a mechanical equilibrium break presence test 417.
  • a positive presence test conditions the transmission 421 of one or more information relating to the clamping sequence, such as the presence of the mechanical equilibrium break. and / or the maximum torque value CM, an identifier number of the tool, the number of the cycle.
  • the mechanical equilibrium break detection is performed by analyzing the specific waveform created by the sudden change in the resistance of the gauges at the moment of tripping.
  • the variation of the gauge voltage is in the form of a pulse whose relaxation time is characterized by the natural frequency of the test body. This relaxation time is fixed because it is linked to the accuracy of the mechanical equilibrium break.
  • the figure 6a presents a flowchart of a first mode of detection of the mechanical equilibrium break.
  • the microcontroller samples 501 the output voltage of the measuring means of the gauges.
  • a computer 215 performs a derivation calculation dCi / dt of the output voltage Ci with respect to the time t and stores 503 the value of this derivative in a memory m.
  • the computer 215 compares 505 the value of the calculated derivative m to a predetermined slope value m0.
  • the computer 215 performs a new derivative calculation on the following sampling.
  • the microcontroller If the calculated value m is greater than the predetermined value of slope m0, the microcontroller provides a mechanical equilibrium break presence information. After digital-to-analog conversion, a trip presence signal can be transmitted 507.
  • the figure 6b presents a flow diagram of a second mode of detection of the mechanical equilibrium break.
  • the microcontroller samples 600 the output voltage of the measuring means of the gauges.
  • a first curve 601 for measuring the tightening torque Ci as a function of time t is stored.
  • a second curve 602, identical to the first curve 601, is stored with a delta offset t, positive and low, in time t.
  • a calculator performs a test of identifying the presence of an intersection 305 'between the first 601 and the second curve 602.
  • the mechanical equilibrium break 305 is present.
  • the microcontroller provides information of presence of breakage of mechanical equilibrium. After digital-to-analog conversion, a trip presence or break-off signal can be transmitted 607.
  • the figure 4b represents a first curve 601 for measuring the tightening torque Ci in time t.
  • the first curve 601 has a first peak 301 'characteristic of a trigger key.
  • the second constructed curve 602 has a peak 301 ", itself shifted by a delta interval t in time.
  • intersection 305 'of the first 601 and second 602 curves defines the calculated instant of the triggering or breaking of mechanical equilibrium.
  • the transmission may be a wireless link transmission 217 to a control equipment 219 either outside or integrated in the key.
  • it may be a radio frequency link in the 869Mhz ISM band.
  • the previous wireless transmission can be replaced by wired link transmission.
  • the value of the maximum torque measured after breaking the mechanical balance of the key can then be displayed on a screen of the control equipment.
  • the detection method according to the invention allows other steps such as, successively, the measurement of the maximum torque after the break of mechanical equilibrium, the transmission of the measurement of the maximum torque after the breakdown of mechanical equilibrium and the display. the measurement value of the maximum torque after the break in mechanical equilibrium.
  • the steps of the detection method may be preceded by a step of identifying the tool.
  • the clamping method according to the invention is characterized in that it comprises the steps of providing information corresponding to the measurement of the torque applied to the fixing element, the electronic processing and the provision of information corresponding to the measurement of the maximum torque applied after the failure of mechanical equilibrium, the transmission of said information corresponding to the measurement of the maximum torque after the break of mechanical equilibrium.
  • the steps of the clamping process may be preceded by a step of identifying the tool. These steps can be followed by a step of displaying the measurement value of the maximum torque after the break in mechanical equilibrium.
  • the invention that has just been described makes it possible to make reliable the break-off detection function. mechanical, without additional space for a dynamometric tool.
  • the invention which has just been described makes it possible to improve the traceability of a tightening by a dynamometric tool, by measuring the over-torque.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Details Of Spanners, Wrenches, And Screw Drivers And Accessories (AREA)
  • Force Measurement Appropriate To Specific Purposes (AREA)

Description

La présente invention concerne un outil selon le préambule de la revendication 1, notamment une clé, dynamométrique mécanique à application manuelle du couple comprenant des moyens mécaniques aptes à fournir un couple de torsion prédéterminé à une partie d'entraînement destinée à coopérer avec un organe de vissage pour entraîner un élément de fixation, lesdits moyens mécaniques étant en équilibre sous l'action de moyens de sollicitation adaptés, lesdits moyens mécaniques étant libérables par rupture d'équilibre, et des moyens de détection de la rupture d'équilibre.The present invention relates to a tool according to the preamble of claim 1, in particular a mechanical torque wrench with manual application of the torque comprising mechanical means able to provide a predetermined torque to a driving portion intended to cooperate with a body member. screwing to drive a fastener, said mechanical means being in equilibrium under the action of suitable biasing means, said mechanical means being releasable by breaking equilibrium, and means for detecting the breakage of equilibrium.

L'invention concerne également un procédé de détection de rupture d'équilibre selon le préambule de la revendication 17 et un procédé de serrage selon le préambule de la revendication 21.The invention also relates to an equilibrium breakage detection method according to the preamble of claim 17 and a clamping method according to the preamble of claim 21.

Un tel outil et de tels procédés sont connus du document FR 2 842 449 A .Such a tool and such methods are known from the document FR 2 842 449 A .

De manière connue, les opérations de serrage d'éléments de fixation dans le milieu industriel demandent de plus en plus de traçabilité, c'est à dire la connaissance de l'ensemble des informations et des mesures permettant de suivre et retrouver rapidement les étapes du processus.In known manner, clamping operations of fasteners in the industrial sector require more and more traceability, ie knowledge of all the information and measures to follow and quickly find the steps of the process.

Pour les opérations de serrage, les constructeurs d'outils dynamométriques proposent des outils mécaniques, dont le principe est basé sur une rupture d'équilibre fortement perceptible, permettant de détecter la rupture d'équilibre par un dispositif comportant un circuit électrique pourvu d'un moyen de commutation dont l'état est modifié par la rupture d'équilibre, et d'une unité de traitement, adaptée pour exploiter l'information relative à l'état dudit moyen de commutation. L'ensemble du dispositif de détection est généralement logé dans un boîtier fixé extérieurement au corps de l'outil.For tightening operations, the dynamometer tool manufacturers propose mechanical tools, the principle of which is based on a highly perceptible break in equilibrium, making it possible to detect the break in equilibrium by a device comprising an electrical circuit provided with a switching means whose state is changed by the breaking of equilibrium, and a processing unit, adapted to exploit information relating to the state of said switching means. The entire detection device is generally housed in a casing fixed externally to the body of the tool.

Une telle construction ne donne pas entière satisfaction, du fait que le boîtier définit une protubérance en périphérie du corps de l'outil, potentiellement gênante pour l'introduction de l'outil dans un organe mécanique sur lequel l'opérateur intervient.Such a construction is not entirely satisfactory, because the housing defines a protrusion periphery of the body of the tool, potentially annoying for the introduction of the tool into a mechanical member on which the operator intervenes.

En outre, une telle construction utilise un interrupteur miniature dont la durée de vie est relativement faible, et qui pose des problèmes de fiabilité lorsqu'il est soumis à de brusques actionnements, ce qui est généralement le cas pour les outils à rupture d'équilibre mécanique.In addition, such a construction uses a miniature switch whose life is relatively short, and which poses reliability problems when it is subjected to sudden actuations, which is generally the case for tools breaking balance. mechanical.

Les dispositifs connus ont également pour inconvénient de ne pas prendre en compte le phénomène de sur-couple exercé lors de l'opération de serrage au couple, une fois l'équilibre rompu. Cette valeur de sur-couple peut atteindre 50% du couple de consigne prédéterminé dans certaines conditions d'utilisation de la clé.The known devices also have the disadvantage of not taking into account the phenomenon of over-torque exerted during the torque tightening operation, once the equilibrium is broken. This over-torque value can reach 50% of the predetermined setpoint torque under certain conditions of use of the key.

En outre, l'utilisation de clés dynamométriques électroniques n'est pas souhaitée sur les chaînes de montage car aucune sensation physique de dépassement du couple de serrage n'est perceptible.In addition, the use of electronic torque wrenches is not desired on the assembly lines because no physical sensation of exceeding the tightening torque is perceptible.

Un but principal est de remédier à ces inconvénients, et de fournir un outil dynamométrique mécanique dont l'encombrement n'augmente pas et dont la fiabilité est accrue.A main goal is to overcome these disadvantages, and to provide a mechanical torque tool whose size does not increase and whose reliability is increased.

Un autre but est de fournir un outil dynamométrique mécanique améliorant la traçabilité des opérations de serrage au couple, en prenant en compte le phénomène de sur-couple.Another aim is to provide a mechanical torque tool that improves the traceability of torque tightening operations, taking into account the over-torque phenomenon.

A cet effet, dans un outil dynamométrique mécanique suivant l'invention, les moyens de détection de la rupture d'équilibre mécanique comprennent des moyens de mesure qui fournissent un signal correspondant à la mesure du couple appliqué à l'élément de fixation, des moyens de traitement électronique dudit signal et des moyens de traitement par calcul de données issues du traitement électronique dudit signal.For this purpose, in a mechanical dynamometric tool according to the invention, the means for detecting the mechanical equilibrium break include measuring means which provide a signal corresponding to the measurement of the torque applied to the fastener, means electronic processing of said signal and processing means by calculating data from the electronic processing of said signal.

Suivant d'autres caractéristiques de l'invention :

  • les moyens de calcul détectent le moment de la rupture d'équilibre mécanique par calcul de dérivé de la valeur de mesure du couple par rapport au temps.
  • les moyens de calcul détectent la rupture d'équilibre mécanique par calcul d'intersection d'une première et d'une seconde courbes, la première courbe représentant la valeur de mesure du couple par rapport au temps, la seconde courbe étant identique à la première avec un décalage faible et positif dans le temps;
  • les moyens de traitement électronique du signal et les moyens de calcul sont disposés à l'intérieur de la clé ;
  • la clé comporte en outre des moyens de transmission de la mesure du couple de serrage maximum appliqué à l'élément de fixation à une station extérieure à l'outil, et en ce que la dite station affiche la valeur de couple de serrage maximum appliqué à l'élément de fixation ;
  • la clé comporte en outre des moyens de transmission de la mesure du couple de serrage maximum appliqué à l'élément de fixation à des moyens de réception solidaires de l'outil, et en ce que lesdits moyens affichent la valeur de couple de serrage maximum appliqué à l'élément de fixation ;
  • les moyens de mesure comprennent des éléments sensibles résistifs ;
  • les moyens de mesure comprennent plusieurs jauges de contrainte, montées en pont ;
  • l'outil dynamométrique est une clé à déclenchement ;
  • l'outil dynamométrique est une clé à cassure ;
  • l'outil dynamométrique est un tournevis ;
  • l'information est transmise par radio-fréquences ;
  • les moyens de sollicitation comprennent un ressort dont la compression détermine le couple de consigne, ledit ressort participant à l'effort axial d'appui sur lesdits moyens mécaniques, des moyens de mesure fournissent une information correspondant à la mesure du couple appliqué à l'élément de fixation, et des moyens de mesure (121) constitués d'éléments sensibles d'organes de mesure, tels que des extensomètres résistifs ou jauges de contrainte, fournissent une information correspondant à la mesure du couple appliqué à l'élément de fixation, et une unité de traitement électronique, intégrée à l'outil, fournit une information correspondant à la mesure du couple maximum appliqué à l'élément de fixation après que l'équilibre mécanique soit rompu et transmet à une unité de réception ladite information correspondant à la mesure du couple maximum appliqué à l'élément de fixation après rupture de l'équilibre mécanique ;
  • l'unité de traitement est disposée à l'intérieur de la clé ;
  • l'unité de réception est une station extérieure à l'outil, et elle affiche la valeur de la mesure du couple de serrage maximum appliqué à l'élément de fixation ; et
  • l'unité de réception est une unité solidaire de l'outil, et elle affiche la valeur de la mesure du couple de serrage maximum appliqué à l'élément de fixation.
According to other features of the invention:
  • the calculating means detect the moment of the mechanical equilibrium break by calculating derivative of the measurement value of the torque with respect to time.
  • the calculation means detect the break of mechanical equilibrium by intersection calculation of a first and a second curve, the first curve representing the measurement value of the torque with respect to time, the second curve being identical to the first with a weak and positive shift in time;
  • the electronic signal processing means and the calculation means are arranged inside the key;
  • the key further comprises means for transmitting the measurement of the maximum tightening torque applied to the fastening element at a station external to the tool, and in that said station displays the value of maximum tightening torque applied to the fastening element;
  • the key further comprises means for transmitting the measurement of the maximum tightening torque applied to the fastening element to receiving means integral with the tool, and in that said means display the maximum torque value applied to the fastener;
  • the measuring means comprise resistive sensitive elements;
  • the measuring means comprise a plurality of strain gages, mounted in a bridge;
  • the dynamometric tool is a trigger key;
  • the dynamometric tool is a key to break;
  • the dynamometric tool is a screwdriver;
  • the information is transmitted by radio frequencies;
  • the biasing means comprise a spring whose compression determines the setpoint torque, said spring participating in the axial load on said mechanical means, measuring means provide information corresponding to the measurement of the torque applied to the element fixing means, and measuring means (121) consisting of measuring element sensitive elements, such as resistive extensometers or strain gages, provide information corresponding to the measurement of the torque applied to the fastener, and an electronic processing unit, integrated into the tool, provides information corresponding to the measurement of the maximum torque applied to the fixing element after the mechanical equilibrium is broken and transmits to a reception unit said information corresponding to the measurement maximum torque applied to the fastener after breaking the mechanical balance;
  • the processing unit is disposed inside the key;
  • the receiving unit is a station external to the tool, and displays the value of the measurement of the maximum tightening torque applied to the fastener; and
  • the receiving unit is a unit integral with the tool, and displays the value of the measurement of the maximum tightening torque applied to the fastener.

L'invention a également pour objet un procédé de détection de rupture d'équilibre mécanique au cours d'un serrage manuel au couple d'un élément de fixation lorsque le couple appliqué atteint un couple de consigne prédéterminé, le procédé comprenant les étapes suivantes:

  • la fourniture d'une information correspondant à la mesure du couple appliqué à l'élément de fixation,
  • le traitement électronique de ladite information,
  • le traitement par calcul de données numériques issues du traitement électronique de la dite information.
The invention also relates to a mechanical balance failure detection method during a manual torque tightening of a fastener element when the applied torque reaches a predetermined target torque, the method comprising the following steps:
  • providing information corresponding to the measurement of the torque applied to the fastener,
  • the electronic processing of said information,
  • the processing by calculation of digital data resulting from the electronic processing of said information.

L'invention a enfin pour objet un procédé de serrage manuel au couple d'un élément de fixation par principe de rupture d'équilibre mécanique lorsque le couple appliqué atteint un couple de consigne prédéterminé, le procédé comprenant les étapes suivantes

  • la fourniture d'une information correspondant à la mesure du couple appliqué à l'élément de fixation,
  • le traitement électronique et la fourniture d'une information correspondant à la mesure du couple maximum appliqué après rupture d'équilibre mécanique,
  • la transmission de ladite information correspondant à la mesure du couple maximum appliqué après rupture d'équilibre mécanique.
Finally, the subject of the invention is a method of manually tightening the torque of a fixing element by mechanical breakage principle when the applied torque reaches a predetermined target torque, the method comprising the following steps
  • providing information corresponding to the measurement of the torque applied to the fastener,
  • the electronic processing and the provision of information corresponding to the measurement of the maximum torque applied after breaking of mechanical equilibrium,
  • the transmission of said information corresponding to the measurement of the maximum torque applied after breaking of mechanical equilibrium.

Un mode de réalisation particulier de l'invention va maintenant être décrit plus en détail en référence aux dessins annexés, sur lesquels :

  • la figure 1 est une vue en perspective d'une clé dynamométrique conforme à l'invention ;
  • la figure 2 est une vue en perspective éclatée de la clé illustrée à la figure 1 ;
  • la figure 3 est une vue en coupe longitudinale suivant la ligne III-III illustrée à la figure 1 ;
  • la figure 4a est un graphique d'une courbe de mesure correspondant au serrage en fonction du temps de la clé illustrée à la figure 1 ;
  • la figure 4b est un graphique d'un mode de calcul de la détection de la rupture d'équilibre de la clé illustrée à la figure 1;
  • la figure 5 est un organigramme de fonctionnement de la clé illustrée à la figure 1 ;
  • la figure 6a est un organigramme suivant un premier mode de détection de la rupture d'équilibre de la clé illustrée à la figure 4a ;
  • la figure 6b est organigramme suivant un deuxième mode de détection de la rupture d'équilibre de la clé illustré à la figure 4b ;
  • la figure 7 est un schéma électronique de principe de la clé de la figure 1.
A particular embodiment of the invention will now be described in more detail with reference to the accompanying drawings, in which:
  • the figure 1 is a perspective view of a torque wrench according to the invention;
  • the figure 2 is an exploded perspective view of the key illustrated in figure 1 ;
  • the figure 3 is a longitudinal sectional view along the line III-III illustrated at figure 1 ;
  • the figure 4a is a graph of a measurement curve corresponding to the tightening as a function of time of the key illustrated in FIG. figure 1 ;
  • the figure 4b is a graph of a calculation mode of the detection of the break of equilibrium of the key illustrated in the figure 1 ;
  • the figure 5 is an operating chart of the key illustrated in the figure 1 ;
  • the figure 6a is a flowchart according to a first mode of detecting the break of equilibrium of the key illustrated in FIG. figure 4a ;
  • the figure 6b is a flowchart according to a second method of detecting the break of equilibrium of the key illustrated in FIG. figure 4b ;
  • the figure 7 is an electronic schematic of the key to the figure 1 .

Sur les figures 1 à 3, on a représenté une clé dynamométrique conforme à l'invention, la clé présentant un axe longitudinal X-X, orienté d'«arrière» en « avant». La clé 1 qui a été représentée comporte essentiellement un ensemble tubulaire 3 de forme générale cylindrique, définissant un corps creux extérieur, une tête ou élément d'entraînement 5 vers l'avant de la clé, un ensemble poignée 7 de préhension de l'outil, située vers l'arrière de la clé.On the Figures 1 to 3 a torque wrench according to the invention is shown, the key having a longitudinal axis XX, oriented from "rear" to "front". The key 1 which has been shown essentially comprises a tubular assembly 3 of generally cylindrical shape, defining an external hollow body, a head or drive element 5 towards the front of the key, a handle assembly 7 for grasping the tool , located towards the back of the key.

L'ensemble tubulaire 3 est formé d'un fourreau extérieur 3a défini par un manchon cylindrique, et d'un tube intérieur 3b, le fourreau 3a étant emmanché de façon ajustée sur le tube 3b et recouvrant le tube 3b dans la partie avant de ce dernier.The tubular assembly 3 is formed of an outer sleeve 3a defined by a cylindrical sleeve, and of an inner tube 3b, the sleeve 3a being fit-fitted on the tube 3b and covering the tube 3b in the front part of this tube. latest.

Le fourreau 3a, le tube 3b et la tête 5 sont de préférence des pièces métalliques.The sheath 3a, the tube 3b and the head 5 are preferably metal parts.

La clé représentée est de type clé de production à déclenchement, c'est à dire du type utilisé en atelier de production pour serrer à la suite un grand nombre d'éléments de boulonnerie identiques, à un même couple prédéterminé. Pour ce type d'outil, il n'est pas nécessaire de réajuster fréquemment le couple de déclenchement. Il est entendu que l'invention s'applique aussi bien à une clé dite de production, notamment à déclenchement telle que représentée aux figures ou à cassure, qu'à une clé dynamométrique réglable.The key shown is of the type of production trigger, ie the type used in the production workshop to tighten following a large number of identical elements of bolts, to the same predetermined torque. For this type of tool, it is not necessary to readjust the triggering torque frequently. It is understood that the invention applies as well to a so-called production key, particularly trigger as shown in the figures or breakage, an adjustable torque wrench.

Sur la clé représentée, l'ensemble poignée 7 est montée de façon fixe sur l'ensemble tube 3, l'extrémité proximale de l'ensemble poignée 7 comprenant un bouchon 111 comportant un obturateur 119 préservant un passage vers l'intérieur de l'ensemble tubulaire 3.On the key shown, the handle assembly 7 is fixedly mounted on the tube assembly 3, the proximal end of the handle assembly 7 comprising a plug 111 having a shutter 119 preserving a passage inwardly of the tubular assembly 3.

On notera qu'une antenne souple 87, dont la fonction sera décrite ultérieurement, dépasse à l'arrière du bouchon 111.Note that a flexible antenna 87, whose function will be described later, protrudes behind the plug 111.

Comme cela sera décrit également ultérieurement en référence aux figures 2 et 3, les organes de réglage du couple de consigne sont accessibles au moyen d'outil à l'intérieur des ensembles tubulaire 3 et poignée 7, après retrait de l'obturateur 119 du bouchon 111.As will be described later also with reference to figures 2 and 3 , the set torque adjustment members are accessible by means of tool inside the tubular assemblies 3 and handle 7, after removal of the shutter 119 of the plug 111.

La clé 1 représentée sur les figures 2 et 3 présente un ensemble poignée 7 comprenant un support-poignée 71 de forme générale cylindrique s'étendant coaxialement à l'axe X-X de la clé dans lequel un module-support 41 est monté et fixé, ledit support-poignée 71 étant emboîté et fixé sur la partie arrière du tube 3b. L'ensemble poignée 7 comprend également un manchon 101 recouvrant partiellement le support-poignée 71, et sur lequel il est fixé. L'extrémité arrière du fourreau 3a s'emboîte avec jeu dans l'extrémité avant du support poignée 71.The key 1 represented on the figures 2 and 3 has a handle assembly 7 comprising a handle-holder 71 of generally cylindrical shape extending coaxially with the axis XX of the key in which a support module 41 is mounted and fixed, said support-handle 71 being fitted and fixed on the rear part of the tube 3b. The handle assembly 7 also comprises a sleeve 101 partially covering the support-handle 71, and on which it is fixed. The rear end of the sleeve 3a engages with play in the front end of the handle holder 71.

La tête d'entraînement 5 est une pièce qui comporte un bloc avant 21 en saillie à l'avant de l'ensemble tube 3, une zone intermédiaire d'articulation 23, et une queue arrière 25 emmanchée avec jeu dans le tube 3 et montée avec possibilité de pivotement sur le tube 3 autour d'un axe Z-Z matérialisé par un tourillon 27. La tête d'entraînement comporte également, située entre le bloc avant 21 et la zone d'articulation 23, un barreau élastique 26 ayant en section transversale une forme rectangulaire de dimensions constantes sur toute sa longueur. Le barreau 26 présente des faces latérales 26a réalisées dans un plan parallèle à l'axe Z-Z, en sorte qu'elles subissent les déformations du barreau 26.The drive head 5 is a part which comprises a front block 21 projecting from the front of the tube assembly 3, an intermediate hinge zone 23, and a rear tail 25 fitted with play in the tube 3 and mounted with possibility of pivoting on the tube 3 around a ZZ axis represented by a pin 27. The drive head also comprises, located between the front block 21 and the hinge zone 23, an elastic bar 26 having in cross section a rectangular shape of constant dimensions along its entire length. The bar 26 has side faces 26a made in a plane parallel to the axis Z-Z, so that they undergo the deformations of the bar 26.

Le tourillon 27 traverse diamétralement la zone d'articulation 23, le fourreau 3a et le tube 3b en étant solidaire des deux derniers.The pin 27 traverses diametrically the hinge zone 23, the sleeve 3a and the tube 3b being integral with the latter two.

Le bloc 21 présente, à partir de son extrémité avant, un attachement 29, dans lequel peut s'emboîter et se fixer un dispositif d'actionnement (non représenté). Ce dernier est typiquement une tête de cliquet réversible par retournement, munie d'un carré d'entraînement sur lequel s'adapte une douille de vissage.The block 21 has, from its front end, an attachment 29, in which can be fitted and attach an actuator (not shown). The latter is typically a reversible reversible ratchet head, provided with a drive square on which fits a screw socket.

On notera que sur la figure 3, le plan X-Z de coupe est supposé vertical et l'axe X-X est supposé horizontal, pour la commodité de la description. L'orientation de la clé représentée sur cette figure correspond à l'actionnement d'une vis ou d'un écrou (non représentés) dont l'axe est vertical.It will be noted that on the figure 3 , the cutting plane XZ is assumed vertical and the axis XX is assumed to be horizontal, for the convenience of the description. The orientation of the key shown in this figure corresponds to the actuation of a screw or a nut (not shown) whose axis is vertical.

Dans la configuration d'utilisation de la clé telle que représentée sur la figure 3, les éléments suivants sont disposés coaxialement à l'intérieur du tube 3b, d'arrière en avant, jusqu'à l'extrémité arrière de la queue 25 :

  • un premier cylindre fileté extérieurement 91, pourvu sur sa face d'extrémité arrière 94 d'un alésage 95 central traversant de part en part, et dont un filetage extérieur coopère avec un filetage interne formé sur au moins une section arrière du tube 3b. Le cylindre fileté 91 peut ainsi être vissé et définit une butée axiale arrière ;
  • un deuxième cylindre fileté extérieurement 31, pourvu d'une forme d'entraînement 33 tourner vers l'extrémité arrière du tube 3b, et dont un filetage extérieur coopère avec le filetage interne formé sur une section arrière du tube 3b. Le cylindre fileté 31 peut ainsi être vissé ou dévissé à l'intérieur du tube 3b de façon à être déplacé axialement, et, en position dévissée, vient en butée axiale arrière sur le cylindre fileté 91;
  • un ressort de compression 61 (représenté symboliquement sur les figures 2 et 3) présentant une raideur élevée, et dont l'extrémité arrière porte sur l'extrémité avant du cylindre 31 ;
  • un plateau 63 à bille 64, ce plateau étant solidaire de l'extrémité avant du ressort 61 ;
  • un poussoir 65 est de forme générale cylindrique présentant une face arrière en appui sur la bille 64. Le poussoir peut coulisser axialement en étant guidé dans le tube 3b, sous l'effet de sollicitation du ressort 61, transmise par le plateau 63 et la bille 64 ;
  • un dé cubique 67 s'applique, au repos, sur les fonds de deux évidements, l'un formé dans la face arrière de la queue 25 et l'autre dans la face avant du poussoir 65, ces faces étant verticales en regard l'une de l'autre.
In the use configuration of the key as shown on the figure 3 , the following elements are arranged coaxially inside the tube 3b, from rear to front, to the rear end of the shank 25:
  • a first externally threaded cylinder 91, provided on its rear end face 94 with a central bore 95 passing through from one side, and an outer thread cooperates with an internal thread formed on at least one rear section of the tube 3b. The threaded cylinder 91 can thus be screwed and defines a rear axial stop;
  • a second externally threaded cylinder 31, provided with a drive shape 33 to turn towards the rear end of the tube 3b, and an external thread of which cooperates with the internal thread formed on a rear section of the tube 3b. The threaded cylinder 31 can thus be screwed or unscrewed inside the tube 3b so as to be displaced axially, and, in the unscrewed position, comes into rear axial abutment on the threaded cylinder 91;
  • a compression spring 61 (represented symbolically on the figures 2 and 3 ) having a high stiffness, and whose rear end is on the front end of the cylinder 31;
  • a plate 63 ball 64, this plate being secured to the front end of the spring 61;
  • a pusher 65 is of generally cylindrical shape having a rear face bearing on the ball 64. The pusher can slide axially while being guided in the tube 3b, under the effect of biasing the spring 61, transmitted by the plate 63 and the ball 64;
  • a cubic die 67 applies, at rest, on the bottoms of two recesses, one formed in the rear face of the tail 25 and the other in the face before the pusher 65, these faces being vertical facing one another.

L'ensemble formé du poussoir 65 et du dé 67 définit un moyen d'appui axial sur la tête d'entraînement 25.The assembly formed of the pusher 65 and die 67 defines an axial bearing means on the drive head 25.

On comprend que la position axiale du cylindre fileté 31 détermine la compression du ressort 61, et ainsi l'effort axial d'appui du poussoir 65 sur la queue 25, par l'intermédiaire du dé 67. Lorsque le couple de consigne déterminé par la compression du ressort 61 est atteint, le dé 67 s'incline et fait reculer le poussoir. La queue 25, par pivotement autour du tourillon 27, vient alors au contact de la surface intérieure du tube 3.It is understood that the axial position of the threaded cylinder 31 determines the compression of the spring 61, and thus the axial bearing force of the pusher 65 on the tail 25, through the die 67. When the set torque determined by the compression of the spring 61 is reached, the die 67 tilts and backs the pusher. The tail 25, by pivoting around the pin 27, then comes into contact with the inner surface of the tube 3.

On notera que ce contact relativement violent, dû à une rupture d'équilibre mécanique, provoque une sensation physique à l'opérateur et lui indique clairement que le couple de consigne a été atteint.Note that this relatively violent contact, due to a break in mechanical balance, causes a physical sensation to the operator and clearly indicates that the target torque has been reached.

Comme représenté sur les figures 2 et 3, l'ensemble poignée 7 comprend un module-support 41 de moyens électriques/électroniques et/ou d'alimentation électrique. Le module-support 41 comporte un support comprenant des évidements et/ou logement et faces d'extrémités aptes à recevoir respectivement des organes d'alimentation électrique 42, tels que des piles de type « AAA » et des plaques de circuit électrique/électronique.As shown on figures 2 and 3 , the handle assembly 7 comprises a support module 41 of electrical / electronic means and / or power supply. The support module 41 comprises a support comprising recesses and / or housing and end faces adapted respectively to receive power supply members 42, such as "AAA" type batteries and electrical / electronic circuit boards.

Comme représenté sur la figure 2, l'extrémité proximale 74 du support-poignée 71 présente une section tubulaire s'étendant longitudinalement, de forme et de dimension adaptées pour recevoir le support-module 41.As shown on the figure 2 the proximal end 74 of the handle-holder 71 has a longitudinally extending tubular section of shape and size adapted to receive the support-module 41.

Une lumière allongée 75 est réalisée axialement et à distance de la face d'extrémité proximale 74, sur une demi circonférence de la paroi externe du support-poignée 71.An elongate lumen 75 is made axially and away from the proximal end face 74, over a half circumference of the outer wall of the handle-holder 71.

Lors du montage du module-support 41 dans le support-poignée 71, les évidements aptes à recevoir les organes alimentation électrique 42 sont positionnés en vis à vis de la lumière allongée 75 du support-poignée 71. Cette configuration permet un accès rapide aux piles 42.When mounting the support module 41 in the handle-holder 71, the recesses adapted to receive the organs power supply 42 are positioned opposite the elongate light 75 of the handle-holder 71. This configuration allows quick access to the batteries 42.

Après montage du module-support 41 dans le support-poignée 71, un élément de fixation 86 maintient en position le module-support 41 dans le support-poignée 71.After mounting the support module 41 in the handle-holder 71, a fixing element 86 holds the support module 41 in position in the handle-holder 71.

Comme représenté sur la figure 2, des moyens de mesure 121 de la déformation du barreau élastique 26 de la tête d'entraînement 5 sont constitués d'éléments sensibles d'organes de mesure, tels que des extensomètres résistifs collés (jauges de contrainte) sur les faces 26a du barreau 26. Des moyens de mesure connus, d'un autre type, peuvent être utilisés en restant dans le cadre de la présente invention.As shown on the figure 2 , means 121 for measuring the deformation of the elastic bar 26 of the driving head 5 consist of measuring element sensitive elements, such as bonded resistive extensometers (strain gages) on the faces 26a of the bar 26. Known measuring means of another type may be used within the scope of the present invention.

Une mince plaque isolante allongée 121 portant des extensomètres formés et câblés directement sur elle est fixée rigidement, et manière connue en soi, sur une face latérale 26a du barreau 26.A thin elongated insulating plate 121 carrying extensometers formed and wired directly onto it is fixed rigidly, and in a manner known per se, on a lateral face 26a of the bar 26.

Les extensomètres sont reliés une nappe de fils conducteurs 123. Cette nappe 123 chemine à travers un conduit intérieur de la queue 25 de la tête d'entraînement 5, juste en arrière de la zone d'articulation 23, en passant par un orifice d'entrée 26b en communication avec un orifice de sortie 26c. La nappe 123 passe ensuite à travers une lumière oblongue 3c située en partie distale du tube 3b pour continuer son cheminement, insérée dans une rainure 3d longitudinale réalisée sur la surface externe du tube 3b.The extensometers are connected to a sheet of conductive wires 123. This sheet 123 travels through an inner conduit of the tail 25 of the drive head 5, just behind the hinge zone 23, through an orifice of input 26b in communication with an outlet port 26c. The sheet 123 then passes through an oblong slot 3c located in the distal portion of the tube 3b to continue its path, inserted in a longitudinal groove 3d made on the outer surface of the tube 3b.

L'extrémité de la nappe 123 opposée à la plaque 121 portant les extensomètres est reliée à un connecteur 124, lui même relié à l'une des plaques de circuit électrique du module-support 41 par l'intermédiaire d'un dégagement 77 réalisé sur le support poignée 71 entre la lumière 75 et l'extrémité 72 distale, dans la demie circonférence opposée à celle de la lumière 75.The end of the ply 123 opposite the plate 121 carrying the extensometers is connected to a connector 124, itself connected to one of the electrical circuit plates of the support module 41 via a clearance 77 made on the handle support 71 between the light 75 and the distal end 72 in the half circumference opposite that of the light 75.

En outre, le support-poignée 71 comporte, entre le dégagement 77 et l'extrémité distale 72, une gorge 78 est apte à recevoir un joint d'étanchéité 80, tel qu'un joint torique.In addition, the handle holder 71 has, between the clearance 77 and the distal end 72, a groove 78 is adapted to receive a seal 80, such as an O-ring.

Le bouchon 111, représenté sur les figures 2 et 3, comprend également un passage 118 s'étendant dans l'axe X-X de la clé 61 et dans le prolongement d'un conduit central 47 du support du module support 41.The plug 111, shown on figures 2 and 3 , also comprises a passage 118 extending in the axis XX of the key 61 and in the extension of a central duct 47 of the support of the support module 41.

Cet agencement permet à un opérateur d'introduire une lame de tournevis ou une clé mâle afin d'accéder depuis l'extérieur à la partie d'entraînement 33 du deuxième cylindre fileté 31 en traversant successivement et depuis l'extérieur, le bouchon 111, le module-support 41, le premier cylindre fileté 91.This arrangement allows an operator to introduce a screwdriver blade or a male key to access from the outside to the drive portion 33 of the second threaded cylinder 31 passing successively and from outside, the plug 111, the support module 41, the first threaded cylinder 91.

Le bouchon 111 comprend aussi un passage 120 apte laisser passer une antenne souple 87 connecté à l'une des plaques de circuit électrique/électronique du module-support 41.The plug 111 also comprises a passage 120 capable of passing a flexible antenna 87 connected to one of the electrical / electronic circuit boards of the support module 41.

Le procédé de détection de rupture d'équilibre mécanique au cours d'un serrage manuel au couple d'un élément de fixation lorsque le couple appliqué atteint un couple de consigne prédéterminé suivant l'invention est décomposable selon les étapes suivantes :

  • la mesure de la déformation du barreau d'épreuve 26 liée à l'utilisation d'éléments sensibles résistifs 121, correspondant à la mesure du couple appliqué à l'élément de fixation,
  • le traitement électronique d'un signal issu de ladite mesure,
  • le traitement par calcul de données numériques issues dudit traitement électronique, traitement par calcul apte à fournir une information relative à la détection de la rupture d'équilibre mécanique.
The method of detecting mechanical breakage during manual tightening to the torque of a fastener element when the applied torque reaches a predetermined target torque according to the invention is decomposable according to the following steps:
  • the measurement of the deformation of the test bar 26 related to the use of resistive sensitive elements 121, corresponding to the measurement of the torque applied to the fixing element,
  • the electronic processing of a signal resulting from said measurement,
  • calculating processing of digital data from said electronic processing, processing by calculation capable of providing information relating to the detection of the mechanical equilibrium break.

Les éléments sensibles résistifs tels que des extensomètres ou jauges de contraintes 121, sont reliés, de manière connue, dans un circuit en pont de Wheatstone, traduisant la déformation du barreau d'épreuve 26 en différence de résistance. Les piles ou accumulateurs 42 situés sur le module-support 41 constituent la source de tension alimentant le circuit en pont.The resistive sensitive elements such as extensometers or strain gauges 121, are connected, in known manner, in a Wheatstone bridge circuit, reflecting the deformation of the test bar 26 in resistance difference. The batteries or accumulators 42 located on the support module 41 constitute the voltage source supplying the bridge circuit.

Le module-support 41 comprend des moyens électroniques permettant le traitement du signal issu des jauges de contrainte 121.The support module 41 comprises electronic means for processing the signal from the strain gauges 121.

Le module-support 41 comprend également des moyens électroniques de calcul permettant de détecter si la rupture d'équilibre mécanique à eu lieu ou non. Le module-support 41 comprend aussi des moyens électroniques de transmission d'une information correspondante à la détection de rupture d'équilibre et/ou à la mesure.The support module 41 also comprises electronic calculation means for detecting whether or not the break in mechanical equilibrium has occurred. The support module 41 also comprises electronic means for transmitting information corresponding to the detection of breakage of equilibrium and / or the measurement.

Comme représenté sur la figure 7, le schéma électronique comprend un circuit de jauges en pont 121 relié à une ou plusieurs entrées d'amplificateur 201. La sortie de l'amplificateur est reliée à un dispositif à double conversion analogique/numérique 203 et un microcontrôleur 205. Des moyens de mémoire électroniques 207 permettent de stocker une ou plusieurs informations. Des moyens 215 permettent d'effectuer des calculs sur des données numériques issues des dispositifs électroniques précédents. L'alimentation électrique de ces éléments est assurée par les piles 42.As shown on the figure 7 , the electronic diagram comprises a bridge gage circuit 121 connected to one or more amplifier inputs 201. The output of the amplifier is connected to a double analog / digital conversion device 203 and a microcontroller 205. Memory means electronic 207 can store one or more information. Means 215 make it possible to perform calculations on digital data from the preceding electronic devices. The power supply of these elements is provided by the batteries 42.

Des informations issues de l'équipement électronique de la clé décrit précédemment peuvent être transmises à distance 217 à un équipement de contrôle 219 par l'intermédiaire d'un module de transmission 209 et d'une antenne 87. Dans d'autres variantes, ces mêmes informations peuvent être affichées par l'intermédiaire d'un dispositif d'affichage tel qu'un écran 211 ou d'un dispositif d'affichage à diodes électroluminescentes 213.Information from the electronic equipment of the key described above can be transmitted remotely 217 to a control equipment 219 via a transmission module 209 and an antenna 87. In other variants, these same information can be displayed via a display device such as a screen 211 or a light emitting diode display device 213.

Le fonctionnement d'une séquence de serrage va maintenant être décrite.The operation of a clamping sequence will now be described.

La figure 4a représente une courbe de mesure du couple Ci de serrage dans le temps t, caractéristique d'une clé à rupture d'équilibre mécanique. La courbe présente deux pics 301 et 302 consécutifs, séparés par une forme en vallée 305. Lorsque le couple de consigne déterminé par la compression du ressort 61 est atteint, la clé subit une rupture d'équilibre mécanique définissant le déclenchement. La forme en vallée 305 correspond à la rupture d'équilibre mécanique.The figure 4a represents a measuring curve of the tightening torque Ci in the time t, characteristic of a mechanical equilibrium breaking key. The curve has two consecutive peaks 301 and 302, separated by a valley shape 305. When the setpoint torque determined by the compression of the spring 61 is reached, the key undergoes a break in mechanical equilibrium defining the trip. The valley form 305 corresponds to the breakage of mechanical equilibrium.

Une fois l'équilibre mécanique rompu, l'opérateur ne relâche pas instantanément l'effort exercé sur la clé. Un sur-couple, c'est à dire un couple supplémentaire au couple de consigne est ainsi appliqué à l'élément de fixation après le déclenchement de la clé.Once the mechanical balance is broken, the operator does not instantly release the force exerted on the key. Over-torque, ie an additional torque to the setpoint torque is thus applied to the fixing element after the triggering of the key.

Le pic 302 correspond à la mesure du sur-couple appliqué après la rupture d'équilibre, c'est à dire le couple maximum CM appliqué à l'élément de fixation une fois l'équilibre rompu. Le pic 301 correspond à la mesure du couple appliqué avant la rupture d'équilibre.The peak 302 corresponds to the measurement of the excess torque applied after the break in equilibrium, that is to say the maximum torque CM applied to the fastener once the equilibrium has been broken. The peak 301 corresponds to the measurement of the torque applied before the break in equilibrium.

La figure 5 présente un organigramme d'un cycle de serrage au couple.The figure 5 presents a flowchart of a torque tightening cycle.

Une phase de paramétrage de l'outil est réalisée avant toute opération. Elle consiste à mémoriser un numéro d'identification de l'outil, à prédéterminer un premier seuil bas de mesure C0, un deuxième seuil bas de mesure C1 et à initialiser le nombre de cycle de serrage.A parameterization phase of the tool is performed before any operation. It consists of storing an identification number of the tool, predetermining a first low measurement threshold C0, a second low measurement threshold C1 and initializing the number of clamping cycles.

La clé dispose d'un mode « veille » à échantillonnage lent 401. Lors de l'échantillonnage lent, une mesure Ci 403 est réalisée. Cette mesure Ci est stockée et comparée 405 au premier seuil bas C0 prédéterminé.The key has a 401 slow sampling "sleep" mode. is realized. This measurement Ci is stored and compared 405 to the first predetermined low threshold C0.

Si la mesure Ci est inférieure au seuil C0, le mode « veille » est conservé avec un échantillonnage lent. Si la mesure Ci est supérieure au seuil C0, la clé passe alors en mode « travail » 407 à échantillonnage rapide. Le microcontrôleur stocke dans une mémoire 409 une valeur du couple maximum CM égale à la valeur de seuil C0.If the measurement Ci is below the threshold C0, the "sleep" mode is preserved with a slow sampling. If the measurement Ci is greater than the threshold C0, the key then goes into "work" mode 407 fast sampling. The microcontroller stores in a memory 409 a value of the maximum torque CM equal to the threshold value C0.

Durant la phase de serrage, le microcontrôleur échantillonne 410 en permanence la tension des jauges et compare 411 la valeur de mesure Ci à la valeur de couple maximum CM. Le microcontrôleur retient la valeur la plus élevée. La valeur du couple maximum mesuré CM est ainsi stockée dans une mémoire 413.During the clamping phase, the microcontroller continuously samples the voltage of the gauges 410 and compares the measurement value Ci to the maximum torque value CM. The microcontroller retains the highest value. The value of the measured maximum torque CM is thus stored in a memory 413.

La valeur mémorisée est ensuite comparée 415 au second seuil bas C1 prédéterminé.The stored value is then compared 415 to the second predetermined lower threshold C1.

Si la valeur Ci est supérieure au seuil C1, le mode « travail » est maintenu avec un échantillonnage rapide. Si la valeur Ci est inférieure au seuil C1, le microcontrôleur exécute un test de présence de rupture d'équilibre mécanique 417.If the value Ci is greater than the threshold C1, the "work" mode is maintained with a fast sampling. If the value Ci is below the threshold C1, the microcontroller executes a mechanical equilibrium break presence test 417.

Si ce dernier test est négatif, le mode « veille » est rétabli.If this last test is negative, the "sleep" mode is restored.

Si le test de présence est positif, le microcontrôleur incrémente le nombre de cycle 419. Un test de présence positif conditionne la transmission 421 d'une ou plusieurs informations relatives à la séquence de serrage, telles que la présence de la rupture d'équilibre mécanique et/ou la valeur de couple maximum CM, un numéro identificateur de l'outil, le nombre du cycle.If the presence test is positive, the microcontroller increments the number of cycles 419. A positive presence test conditions the transmission 421 of one or more information relating to the clamping sequence, such as the presence of the mechanical equilibrium break. and / or the maximum torque value CM, an identifier number of the tool, the number of the cycle.

La détection de rupture d'équilibre mécanique est réalisée par analyse de la forme d'onde spécifique créée par la brusque variation de la résistance des jauges au moment du déclenchement.The mechanical equilibrium break detection is performed by analyzing the specific waveform created by the sudden change in the resistance of the gauges at the moment of tripping.

La variation de la tension de jauge se présente sous la forme d'une impulsion dont le temps de relaxation est caractérisé par la fréquence propre du corps d'épreuve. Ce temps de relaxation est fixe car lié à la précision de la rupture d'équilibre mécanique.The variation of the gauge voltage is in the form of a pulse whose relaxation time is characterized by the natural frequency of the test body. This relaxation time is fixed because it is linked to the accuracy of the mechanical equilibrium break.

La figure 6a présente un organigramme d'un premier mode de détection de la rupture d'équilibre mécanique.The figure 6a presents a flowchart of a first mode of detection of the mechanical equilibrium break.

Le microcontrôleur échantillonne 501 la tension de sortie des moyens de mesure des jauges. Un calculateur 215 effectue un calcul de dérivation dCi/dt de la tension de sortie Ci par rapport au temps t et stocke 503 la valeur de cette dérivée dans une mémoire m.The microcontroller samples 501 the output voltage of the measuring means of the gauges. A computer 215 performs a derivation calculation dCi / dt of the output voltage Ci with respect to the time t and stores 503 the value of this derivative in a memory m.

Le calculateur 215 compare 505 la valeur de la dérivée calculée m à une valeur de pente prédéterminée m0.The computer 215 compares 505 the value of the calculated derivative m to a predetermined slope value m0.

Si la valeur calculée m est inférieure à la valeur prédéterminée de pente m0, le calculateur 215 effectue un nouveau calcul de dérivée sur l'échantillonnage suivant.If the calculated value m is less than the predetermined value of slope m0, the computer 215 performs a new derivative calculation on the following sampling.

Si la valeur calculée m est supérieure à la valeur prédéterminée de pente m0, le microcontrôleur fournit une information de présence de rupture d'équilibre mécanique. Après conversion numérique/analogique, un signal de présence de déclenchement peut être transmis 507.If the calculated value m is greater than the predetermined value of slope m0, the microcontroller provides a mechanical equilibrium break presence information. After digital-to-analog conversion, a trip presence signal can be transmitted 507.

La figure 6b présente un organigramme d'un deuxième mode de détection de la rupture d'équilibre mécanique.The figure 6b presents a flow diagram of a second mode of detection of the mechanical equilibrium break.

Le microcontrôleur échantillonne 600 la tension de sortie des moyens de mesure des jauges. Une première courbe 601 de mesure du couple Ci de serrage en fonction du temps t est mémorisée.The microcontroller samples 600 the output voltage of the measuring means of the gauges. A first curve 601 for measuring the tightening torque Ci as a function of time t is stored.

Une deuxième courbe 602, à l'identique de la première courbe 601, est mémorisée avec un décalage delta t, positif et faible, dans le temps t.A second curve 602, identical to the first curve 601, is stored with a delta offset t, positive and low, in time t.

Un calculateur exécute un test consistant à identifier la présence d'une intersection 305' entre la première 601 et la deuxième courbe 602.A calculator performs a test of identifying the presence of an intersection 305 'between the first 601 and the second curve 602.

Si la réponse à ce test est positive, la rupture d'équilibre mécanique 305' est présente. Le microcontrôleur fournit une information de présence de rupture d'équilibre mécanique. Après conversion numérique/analogique, un signal de présence de déclenchement ou rupture d'équilibre peut être transmis 607.If the response to this test is positive, the mechanical equilibrium break 305 'is present. The microcontroller provides information of presence of breakage of mechanical equilibrium. After digital-to-analog conversion, a trip presence or break-off signal can be transmitted 607.

Si la réponse à ce test est négative, le microcontrôleur continue l'échantillonnage 600.If the response to this test is negative, the microcontroller continues sampling 600.

La figure 4b représente une première courbe 601 de mesure du couple Ci de serrage dans le temps t. La première courbe 601 présente un premier pic 301' caractéristique d'une clé à déclenchement.The figure 4b represents a first curve 601 for measuring the tightening torque Ci in time t. The first curve 601 has a first peak 301 'characteristic of a trigger key.

La deuxième courbe construite 602 présente un pic 301", lui-même décalé d'un intervalle delta t dans le temps.The second constructed curve 602 has a peak 301 ", itself shifted by a delta interval t in time.

L'intersection 305' des première 601 et deuxième 602 courbes définit l'instant calculé du déclenchement ou rupture d'équilibre mécanique.The intersection 305 'of the first 601 and second 602 curves defines the calculated instant of the triggering or breaking of mechanical equilibrium.

On comprend que la détection de la rupture d'équilibre mécanique est primordiale pour comptabiliser le nombre de cycles effectués par un opérateur de production et ainsi améliorer la traçabilité.We understand that the detection of the breakage of mechanical equilibrium is essential to count the number of cycles performed by a production operator and thus improve traceability.

La transmission peut être une transmission par liaison sans fil 217 à un équipement de contrôle 219 soit extérieur soit intégré à la clé. Dans ce cas, il peut s'agir d'une liaison par radio-fréquences dans la bande ISM des 869Mhz. La transmission sans fil précédente peut être remplacée par une transmission par liaison filaire.The transmission may be a wireless link transmission 217 to a control equipment 219 either outside or integrated in the key. In this case, it may be a radio frequency link in the 869Mhz ISM band. The previous wireless transmission can be replaced by wired link transmission.

La valeur du couple maximum mesuré après rupture d'équilibre mécanique de la clé peut ensuite être affichée sur un écran de l'équipement de contrôle.The value of the maximum torque measured after breaking the mechanical balance of the key can then be displayed on a screen of the control equipment.

Le procédé de détection selon l'invention permet d'autres étapes telles que, successivement, la mesure du couple maximum après la rupture d'équilibre mécanique, la transmission de la mesure du couple maximum après la rupture d'équilibre mécanique et l'affichage de la valeur de mesure du couple maximum après la rupture d'équilibre mécanique.The detection method according to the invention allows other steps such as, successively, the measurement of the maximum torque after the break of mechanical equilibrium, the transmission of the measurement of the maximum torque after the breakdown of mechanical equilibrium and the display. the measurement value of the maximum torque after the break in mechanical equilibrium.

Les étapes du procédé de détection peuvent être précédées d'une étape d'identification de l'outil.The steps of the detection method may be preceded by a step of identifying the tool.

Le procédé de serrage selon l'invention est caractéristique en ce qu'il comprend les étapes de fourniture d'une information correspondant à la mesure du couple appliqué à l'élément de fixation, le traitement électronique et la fourniture d'une information correspondant à la mesure du couple maximum appliqué après la rupture d'équilibre mécanique, la transmission de ladite d'une information correspondant à la mesure du couple maximum après la rupture d'équilibre mécanique.The clamping method according to the invention is characterized in that it comprises the steps of providing information corresponding to the measurement of the torque applied to the fixing element, the electronic processing and the provision of information corresponding to the measurement of the maximum torque applied after the failure of mechanical equilibrium, the transmission of said information corresponding to the measurement of the maximum torque after the break of mechanical equilibrium.

Les étapes du procédé de serrage peuvent être précédées d'une étape d'identification de l'outil. Ces étapes peuvent être suivies d'une étape d'affichage de la valeur de mesure du couple maximum après la rupture d'équilibre mécanique.The steps of the clamping process may be preceded by a step of identifying the tool. These steps can be followed by a step of displaying the measurement value of the maximum torque after the break in mechanical equilibrium.

On comprend que l'invention s'applique de façon particulièrement adaptée à une clé dynamométrique à déclenchement, comme décrit précédemment, mais elle pourrait convenir également à d'autres outils dynamométriques, par exemple une clé à cassure ou un tournevis.It is understood that the invention applies particularly well to a torque wrench trigger, as described above, but it could also be suitable for other torque tools, for example a wrench or a screwdriver.

L'invention qui vient d'être décrite permet de fiabiliser la fonction de détection de rupture d'équilibre mécanique, sans encombrement supplémentaire pour un outil dynamométrique.The invention that has just been described makes it possible to make reliable the break-off detection function. mechanical, without additional space for a dynamometric tool.

L'invention qui vient d'être décrite permet d'améliorer la traçabilité d'un serrage par un outil dynamométrique, en mesurant le sur-couple.The invention which has just been described makes it possible to improve the traceability of a tightening by a dynamometric tool, by measuring the over-torque.

Claims (24)

  1. Mechanical dynamometer tool, in particular a wrench, for manually applying torque, said tool comprising:
    mechanical means (3, 7, 63, 64, 65, 67) suitable for providing a predetermined torsion torque to a drive portion (5) intended to co-operate with a tightening member for driving a fastener element, said mechanical means being in mechanical equilibrium under the action of suitable bias means (31, 61), said mechanical means being releasable by breaking the mechanical equilibrium,
    and means for detecting the break in mechanical equilibrium;
    characterised in that the means for detecting the break in mechanical equilibrium comprise measurement means (121) providing a signal corresponding to the measurement of the torque applied to the fastener element, means (201, 203, 205, 207) for electronically processing said signal,
    and means (215) for computationally processing data resulting from the electronic processing of said signal.
  2. Dynamometer tool according to claim 1, characterised in that the computation means detect the break in mechanical equilibrium by computing the derivative (501, 503, 507) of the measured value of the torque in relation to time.
  3. Dynamometer tool according to claim 1, characterised in that the computation means detect the break in mechanical equilibrium by computing the intersection (600, 601, 602, 605, 607) of a first curve (601) and of a second curve (602), the first curve representing the measured value of the torque in relation to time, and the second curve being identical to the first curve with a small, positive offset (603) over time.
  4. Dynamometer tool according to any of claims 1 to 3, characterised in that the means (201, 203, 205, 207) for electronically processing the signal and the computation means (215) are arranged inside the wrench.
  5. Dynamometer tool according to any of claims 1 to 4, characterised in that the wrench further comprises means (209) for transmitting, to a station (219) outside the tool, the measurement of the maximum tightening torque applied to the fastener element, and in that said station displays the value of the maximum tightening torque applied to the fastener element.
  6. Dynamometer tool according to any of claims 1 to 5, characterised in that the wrench further comprises means (209) for transmitting, to receiving means (211; 213) that are integral with the tool, the measurement of the maximum tightening torque applied to the fastener element, and in that said receiving means display information corresponding to the value of the maximum tightening torque applied to the fastener element.
  7. Dynamometer tool according to any of claims 1 to 6, characterised in that the measurement means comprise resistive sensor elements (121).
  8. Dynamometer tool according to claim 7, characterised in that the measurement means comprise a plurality of strain gauges (121) connected in a bridge circuit.
  9. Dynamometer tool according to any of claims 1 to 8, characterised in that the tool is a disengagement wrench.
  10. Dynamometer tool according to any of claims 1 to 8, characterised in that the tool is a break back torque wrench.
  11. Dynamometer tool according to any of claims 1 to 8, characterised in that the tool is a screwdriver.
  12. Dynamometer tool according to any of claims 7 to 11 in combination with claim 5, characterised in that the information is transmitted by radio frequency.
  13. Dynamometer tool according to any of claims 1 to 12, characterised in that the bias means comprise a spring, the compression of which determines the limit torque, said spring participating in the axial force that bears against said mechanical means, in that measurement means (121) formed by sensor elements of measurement members, such as resistive extensometers or strain gauges, provide information corresponding to the measurement of the torque applied to the fastener element, and in that an electronic processing unit (41), integrated in the tool, provides information corresponding to the measurement of the maximum torque applied to the fastener element after the mechanical equilibrium is broken and transmits to a receiving unit (211, 213, 219) said information corresponding to the measurement of the maximum torque applied to the fastener element after the mechanical equilibrium is broken.
  14. Dynamometer tool according to claim 13, characterised in that the processing unit is arranged inside the wrench.
  15. Dynamometer tool according to either claim 13 or claim 14, characterised in that the receiving unit is a station (219) outside the tool, and in that it displays the value of the measurement of the maximum tightening torque applied to the fastener element.
  16. Dynamometer tool according to either claim 13 or claim 14, characterised in that the receiving unit is an integral unit (211, 213) of the tool, and in that it displays the value of the measurement of the maximum tightening torque applied to the fastener element.
  17. Method for detecting a break in mechanical equilibrium during manual torque tightening of a fastener element when the applied torque reaches a predetermined limit torque, characterised in that the method comprises the following steps:
    - providing information corresponding to the measurement (501; 600) of the torque applied to the fastener element;
    - electronically processing said information (201, 203, 205, 207);
    - computationally processing (503, 505; 601, 602, 305') digital data resulting from the electronic processing of said information.
  18. Method for detecting a break in mechanical equilibrium during manual torque tightening of a fastener element when the applied torque reaches a predetermined limit torque, characterised in that a step of providing (413) information corresponding to the measurement of the maximum torque applied to the fastener element, once the equilibrium is broken, follows the computation step according to claim 17.
  19. Method for detecting a break in mechanical equilibrium during manual torque tightening of a fastener element when the applied torque reaches a predetermined limit torque, characterised in that a step of transmitting (421) the information corresponding to the measurement of the maximum torque applied to the fastener element, once the equilibrium is broken, follows the providing step according to claim 18.
  20. Method according to claim 19, characterised in that the transmission step is a radio-frequency transmission step.
  21. Method for manually torque tightening a fastener element by using the principle of mechanical equilibrium being broken when the applied torque reaches a predetermined limit torque, characterised in that the method comprises the following steps:
    - providing information corresponding to the measurement (401, 403, 407, 410) of the torque applied to the fastener element;
    - electronically processing (405, 409, 411, 415) and providing (413) information corresponding to the measurement of the maximum torque applied after a break in mechanical equilibrium (417);
    - transmitting (421) said information corresponding to the measurement of the maximum torque applied after a break in mechanical equilibrium.
  22. Tightening method, characterised in that a step of identifying the tool precedes the steps according to claim 21.
  23. Tightening method, characterised in that a step of displaying the tool follows the steps according to claim 21.
  24. Tightening method according to any of claims 21 to 23, characterised in that the transmission step is a radio-frequency transmission step.
EP05290725.0A 2004-04-09 2005-04-01 Torque tool, especially wrench, and method of detecting loss of equilibrium during a tightening operation Not-in-force EP1591206B1 (en)

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
FR0403724A FR2868723B1 (en) 2004-04-09 2004-04-09 TOOL, ESPECIALLY KEY, DYNAMOMETRIC AND METHOD OF DETECTING BALANCE BREAKAGE DURING TORQUE TIGHTENING
FR0403722 2004-04-09
FR0403722A FR2868722B1 (en) 2004-04-09 2004-04-09 TOOL, IN PARTICULAR KEY, DYNAMOMETRIC AND TORQUE CLAMPING METHOD
FR0403724 2004-04-09

Publications (3)

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EP1591206A2 EP1591206A2 (en) 2005-11-02
EP1591206A3 EP1591206A3 (en) 2007-03-28
EP1591206B1 true EP1591206B1 (en) 2015-02-11

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US (1) US7284451B2 (en)
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US20050223817A1 (en) 2005-10-13
EP1591206A3 (en) 2007-03-28
EP1591206A2 (en) 2005-11-02
US7284451B2 (en) 2007-10-23

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