EP1588815A1 - Verfahren zum Herstellen von Pflanzenfilzen aus Werg - Google Patents
Verfahren zum Herstellen von Pflanzenfilzen aus Werg Download PDFInfo
- Publication number
- EP1588815A1 EP1588815A1 EP05370007A EP05370007A EP1588815A1 EP 1588815 A1 EP1588815 A1 EP 1588815A1 EP 05370007 A EP05370007 A EP 05370007A EP 05370007 A EP05370007 A EP 05370007A EP 1588815 A1 EP1588815 A1 EP 1588815A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- process according
- tows
- fibers
- ground material
- fibrous
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000004519 manufacturing process Methods 0.000 title description 10
- 238000000034 method Methods 0.000 claims abstract description 21
- 241000208202 Linaceae Species 0.000 claims abstract description 6
- 239000007788 liquid Substances 0.000 claims abstract description 4
- 235000016068 Berberis vulgaris Nutrition 0.000 claims abstract description 3
- 241000335053 Beta vulgaris Species 0.000 claims abstract description 3
- 239000000835 fiber Substances 0.000 claims description 31
- 239000000463 material Substances 0.000 claims description 18
- 235000004431 Linum usitatissimum Nutrition 0.000 claims description 7
- 235000013311 vegetables Nutrition 0.000 claims description 7
- 238000010438 heat treatment Methods 0.000 claims description 6
- 238000009413 insulation Methods 0.000 claims description 3
- 239000002609 medium Substances 0.000 claims description 3
- 239000012736 aqueous medium Substances 0.000 claims description 2
- 238000003898 horticulture Methods 0.000 claims description 2
- 238000000926 separation method Methods 0.000 claims description 2
- 238000003756 stirring Methods 0.000 claims 3
- 238000000465 moulding Methods 0.000 claims 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 5
- 241000196324 Embryophyta Species 0.000 description 9
- 238000001035 drying Methods 0.000 description 8
- 238000011282 treatment Methods 0.000 description 6
- 239000000203 mixture Substances 0.000 description 5
- 239000004753 textile Substances 0.000 description 3
- 240000006240 Linum usitatissimum Species 0.000 description 2
- 229920002678 cellulose Polymers 0.000 description 2
- 239000001913 cellulose Substances 0.000 description 2
- 239000003365 glass fiber Substances 0.000 description 2
- 238000004806 packaging method and process Methods 0.000 description 2
- 229920001277 pectin Polymers 0.000 description 2
- 229920000642 polymer Polymers 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 239000012209 synthetic fiber Substances 0.000 description 2
- 229920002994 synthetic fiber Polymers 0.000 description 2
- 244000198134 Agave sisalana Species 0.000 description 1
- 241000272522 Anas Species 0.000 description 1
- 229920000742 Cotton Polymers 0.000 description 1
- 206010011906 Death Diseases 0.000 description 1
- 239000004593 Epoxy Substances 0.000 description 1
- 240000008790 Musa x paradisiaca Species 0.000 description 1
- 235000018290 Musa x paradisiaca Nutrition 0.000 description 1
- 241001275902 Parabramis pekinensis Species 0.000 description 1
- 238000013019 agitation Methods 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- SXDBWCPKPHAZSM-UHFFFAOYSA-M bromate Chemical class [O-]Br(=O)=O SXDBWCPKPHAZSM-UHFFFAOYSA-M 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 239000002361 compost Substances 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 235000004426 flaxseed Nutrition 0.000 description 1
- 239000002828 fuel tank Substances 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 230000000813 microbial effect Effects 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 229930014626 natural product Natural products 0.000 description 1
- 238000013021 overheating Methods 0.000 description 1
- 239000003348 petrochemical agent Substances 0.000 description 1
- 229920001225 polyester resin Polymers 0.000 description 1
- 239000004645 polyester resin Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- 229920001187 thermosetting polymer Polymers 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 229920001567 vinyl ester resin Polymers 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21B—FIBROUS RAW MATERIALS OR THEIR MECHANICAL TREATMENT
- D21B1/00—Fibrous raw materials or their mechanical treatment
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21J—FIBREBOARD; MANUFACTURE OF ARTICLES FROM CELLULOSIC FIBROUS SUSPENSIONS OR FROM PAPIER-MACHE
- D21J3/00—Manufacture of articles by pressing wet fibre pulp, or papier-mâché, between moulds
Definitions
- the invention relates to a method of manufacturing felt pens plants from tows and the product obtained by this process and especially its use in thermal and / or sound insulation or in the field of packaging.
- the seats and the fuel tanks of the first aircraft were natural fibers impregnated with some polymer, which acted as the binder.
- plant-based fibers may be envisaged in many industrial fields, particularly automobiles.
- thermosetting matrix such as an epoxy, vinylester or polyester resin.
- the object of the present invention is to propose a method of manufacture of vegetable felts which overcomes the aforementioned drawbacks, particularly with regard to the manufacturing process.
- Another object of the present invention is to propose the manufacture of 100% vegetable felts.
- the tows used in the present invention are obtained using conventional methods of separating the woody part of the fiber in textile plants.
- the fibers used according to the present invention are strongly loaded in anas, which allows to value many co-products more or less woody plants and to respect the imperatives environmental recycling.
- cutting means the mechanical operation that consists of separate the textile fibers from the rest of the plant stem.
- the felt obtained are 100% vegetable.
- the fibers used in the process can be previously bleached by chemical treatment without affecting the process.
- the tows in a first step, the tows to form a fibrous ground material. More precisely, in this step, we grind the tows into fluffy flakes.
- cellulosic agricultural co-products and / or lignocellulosic can optionally be incorporated as a mixture, and thus the tows are ground to form a fibrous grind, possibly with other cellulosic and / or lignocellulosic co-products.
- tows eg linen
- tows can to be partially substituted, in varying proportions that can reach 95%, depending on the physicochemical, hydric and mechanical characteristics and desired thermal, by other tows, or more generally, by any other cellulosic and / or lignocellulosic plant mixture, including beet pulp.
- the type of grinding can be adapted to the starting materials and the desired texture, producing felts that can be more or less ends according to the proportion of capitaous fractions and the type of grinding.
- the tows are tows of flax.
- Flax has the advantage of having good mechanical properties among other plant fibers (table below) and being easy to supply in France.
- flax tow can be used, whether oleaginous linseed or flax fiber, whatever the varieties and regardless of the treatments undergone in culture and the degree of retting.
- Retting means the microbial action intended to eliminate the pectic cement encapsulating cellulosic fibers in the bark of plants textiles, such as flax, and to isolate the latter in order to obtain the tow.
- the bromates are brewed in a liquid medium.
- brewing is carried out cold in an aqueous medium, and can be carried out manually or mechanically.
- the brewing remains very short, of the order of the minute and the water is provided in sufficient quantity to totally soak the fiber, eliminating in this way a part of the water-soluble molecules.
- the stirred fibrous ground material to heat treatment.
- the heat treatment to which the fibrous ground material is subjected is carried out by microwaves.
- the treatment time is adapted to the power of the microwave and its mode of operation, know continuously or discontinuously.
- Microwave heating in a humid environment the advantage of speed, of lack of inertia, because the stops and the road are instantaneous, ease of use with a regulation of the easy power.
- the molecular agitation within the mixture is sufficient to entangle the fibers while a fraction of the water is removed by evaporation, which favors the posterior drying of the product.
- the stirred fibrous ground material is molded to form a felt. More precisely, after the microwave treatment, the wet fibrous mixture is cast in a hot mold and in particular pressed to remove most of the water. With the pressing, the fiber sample is reduced to about half of its original volume and a more or less compactness can be applied according to the texture desired.
- the felt obtained is dried. More precisely, and according to one example, the drying of the fibers can be carried out in two steps, a first drying step with the fibers in the mold, and a second step with the demolded fibers. In other modes of realization, the drying can be carried out by microwave or by infrared or any suitable treatment.
- Another object of the present invention relates to the product obtained by the process object of this patent.
- This product namely a 100% vegetable felt, presents the advantage of being compatible with mineral materials, of being able to shaped at will during the process and retain its shape after drying.
- the felts are completely recyclable in circuit closed for the production of new felts or for the production of compost, in the case of end-of-life markers.
- the felts obtained by the present process can be made non-flammable.
- the product obtained according to the process described in the present invention is used in thermal insulation and / or soundproofing, as well as in various furnishing accessories, in the automotive industry, toy and decoration industries, packaging, horticulture, etc.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Nonwoven Fabrics (AREA)
- Artificial Filaments (AREA)
- Dry Formation Of Fiberboard And The Like (AREA)
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
- Seasonings (AREA)
- Treatment Of Fiber Materials (AREA)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PL05370007T PL1588815T3 (pl) | 2004-04-21 | 2005-04-20 | Sposób wytwarzania filcu roślinnego z pakuł |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FR0404215A FR2869254B1 (fr) | 2004-04-21 | 2004-04-21 | Procede de fabrication de feutres vegetaux a partir d'etoupes |
FR0404215 | 2004-04-21 |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1588815A1 true EP1588815A1 (de) | 2005-10-26 |
EP1588815B1 EP1588815B1 (de) | 2010-09-08 |
Family
ID=34942758
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP05370007A Not-in-force EP1588815B1 (de) | 2004-04-21 | 2005-04-20 | Verfahren zum Herstellen von Pflanzenfilzen aus Werg |
Country Status (5)
Country | Link |
---|---|
EP (1) | EP1588815B1 (de) |
AT (1) | ATE480376T1 (de) |
DE (1) | DE602005023372D1 (de) |
FR (1) | FR2869254B1 (de) |
PL (1) | PL1588815T3 (de) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2010094856A1 (fr) * | 2009-02-17 | 2010-08-26 | Universite De Picardie Jules Verne | Procédé d'obtention d'un agro matériau, notamment agro liant ou agro composite, et agro matériau obtenu par un tel procédé |
FR2953531A1 (fr) * | 2009-12-07 | 2011-06-10 | Ahlstroem Oy | Support non tisse pour bande a joint et bande a joint stable dimensionnellement et pliable sans perte de resistance mecanique comprenant ledit support |
FR2967689A1 (fr) * | 2010-11-23 | 2012-05-25 | Toulouse Inst Nat Polytech | Procede de fabrication d'un materiau solide a partir d'une plante oleagineuse et materiau solide obtenu |
Citations (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2686461A (en) * | 1948-09-23 | 1954-08-17 | Wood Conversion Co | Method of manufacturing acoustic fiberboard by perforating wet fiber mat |
FR2202970A1 (en) * | 1972-10-13 | 1974-05-10 | Spectrum Bv | Packaging fleece material prodn - by treating fleece of vegetable fibres with binder, and finishing the fleece |
DE4242538A1 (en) | 1992-12-16 | 1993-06-09 | Thueringisches Institut Fuer Textil- Und Kunststoff-Forschung E.V., O-6822 Rudolstadt, De | Fibre bonding - uses pectin and compression to form sheet of flax jute or hemp |
DE4242539A1 (en) * | 1992-12-16 | 1993-08-05 | Thueringisches Inst Textil | Nonwoven fabric - utilises process of heat-treatment of natural pectin content followed by mechanical compression |
DE9217604U1 (de) * | 1992-12-23 | 1994-05-19 | Steiner, Benno, 83126 Flintsbach | Dämmelement aus Flachsfasern zur Wärmedämmung |
US5354606A (en) * | 1989-11-30 | 1994-10-11 | Dansk Horindustri A/S | Plate of flax fiber felt |
FR2705369A1 (fr) | 1993-05-13 | 1994-11-25 | Robaeys Freres Sa Van | Non-tissé à base de fibres de lin et procédé de fabrication. |
DE19541626A1 (de) * | 1994-11-12 | 1996-06-05 | Johannes Buschner | Dämmstoff und Verfahren zur Herstellung desselben |
DE19640622A1 (de) * | 1996-10-01 | 1998-04-09 | Moeller Plast Gmbh | Baustoff und Verfahren sowie Vorrichtung zur Herstellung eines Baustoffs |
US20030124937A1 (en) * | 2001-09-21 | 2003-07-03 | Williams Freddie Wayne | Composite structures |
-
2004
- 2004-04-21 FR FR0404215A patent/FR2869254B1/fr not_active Expired - Fee Related
-
2005
- 2005-04-20 EP EP05370007A patent/EP1588815B1/de not_active Not-in-force
- 2005-04-20 AT AT05370007T patent/ATE480376T1/de not_active IP Right Cessation
- 2005-04-20 DE DE602005023372T patent/DE602005023372D1/de active Active
- 2005-04-20 PL PL05370007T patent/PL1588815T3/pl unknown
Patent Citations (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2686461A (en) * | 1948-09-23 | 1954-08-17 | Wood Conversion Co | Method of manufacturing acoustic fiberboard by perforating wet fiber mat |
FR2202970A1 (en) * | 1972-10-13 | 1974-05-10 | Spectrum Bv | Packaging fleece material prodn - by treating fleece of vegetable fibres with binder, and finishing the fleece |
US5354606A (en) * | 1989-11-30 | 1994-10-11 | Dansk Horindustri A/S | Plate of flax fiber felt |
DE4242538A1 (en) | 1992-12-16 | 1993-06-09 | Thueringisches Institut Fuer Textil- Und Kunststoff-Forschung E.V., O-6822 Rudolstadt, De | Fibre bonding - uses pectin and compression to form sheet of flax jute or hemp |
DE4242539A1 (en) * | 1992-12-16 | 1993-08-05 | Thueringisches Inst Textil | Nonwoven fabric - utilises process of heat-treatment of natural pectin content followed by mechanical compression |
DE9217604U1 (de) * | 1992-12-23 | 1994-05-19 | Steiner, Benno, 83126 Flintsbach | Dämmelement aus Flachsfasern zur Wärmedämmung |
FR2705369A1 (fr) | 1993-05-13 | 1994-11-25 | Robaeys Freres Sa Van | Non-tissé à base de fibres de lin et procédé de fabrication. |
DE19541626A1 (de) * | 1994-11-12 | 1996-06-05 | Johannes Buschner | Dämmstoff und Verfahren zur Herstellung desselben |
DE19640622A1 (de) * | 1996-10-01 | 1998-04-09 | Moeller Plast Gmbh | Baustoff und Verfahren sowie Vorrichtung zur Herstellung eines Baustoffs |
US20030124937A1 (en) * | 2001-09-21 | 2003-07-03 | Williams Freddie Wayne | Composite structures |
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2010094856A1 (fr) * | 2009-02-17 | 2010-08-26 | Universite De Picardie Jules Verne | Procédé d'obtention d'un agro matériau, notamment agro liant ou agro composite, et agro matériau obtenu par un tel procédé |
FR2953531A1 (fr) * | 2009-12-07 | 2011-06-10 | Ahlstroem Oy | Support non tisse pour bande a joint et bande a joint stable dimensionnellement et pliable sans perte de resistance mecanique comprenant ledit support |
WO2011070233A1 (en) * | 2009-12-07 | 2011-06-16 | Ahlstrom Corporation | Nonwoven substrate for joint tape and joint tape that is dimensionally stable and foldable without losing mechanical strength containing said substrate |
CN102713038A (zh) * | 2009-12-07 | 2012-10-03 | 阿斯特罗姆公司 | 用于合缝带的非织造基材以及包含所述基材的尺寸稳定的并且可折叠的而且不损害其机械强度的合缝带 |
US8962128B2 (en) | 2009-12-07 | 2015-02-24 | Ahlstrom Corporation | Nonwoven substrate for joint tape and joint tape that is dimensionally stable and foldable without losing mechanical strength containing said substrate |
FR2967689A1 (fr) * | 2010-11-23 | 2012-05-25 | Toulouse Inst Nat Polytech | Procede de fabrication d'un materiau solide a partir d'une plante oleagineuse et materiau solide obtenu |
WO2012069738A1 (fr) * | 2010-11-23 | 2012-05-31 | Institut National Polytechnique De Toulouse (Inpt) | Procédé de fabrication d'un matériau solide à partir d'une plante oléagineuse et matériau solide obtenu |
Also Published As
Publication number | Publication date |
---|---|
PL1588815T3 (pl) | 2011-07-29 |
FR2869254B1 (fr) | 2007-01-26 |
FR2869254A1 (fr) | 2005-10-28 |
DE602005023372D1 (de) | 2010-10-21 |
ATE480376T1 (de) | 2010-09-15 |
EP1588815B1 (de) | 2010-09-08 |
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