EP1584726B1 - Sewing machine with an oil tank and plunger for the oil tank of this sewing machine - Google Patents
Sewing machine with an oil tank and plunger for the oil tank of this sewing machine Download PDFInfo
- Publication number
- EP1584726B1 EP1584726B1 EP05007235A EP05007235A EP1584726B1 EP 1584726 B1 EP1584726 B1 EP 1584726B1 EP 05007235 A EP05007235 A EP 05007235A EP 05007235 A EP05007235 A EP 05007235A EP 1584726 B1 EP1584726 B1 EP 1584726B1
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- European Patent Office
- Prior art keywords
- sewing machine
- light
- immersion body
- oil
- machine according
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B43—WRITING OR DRAWING IMPLEMENTS; BUREAU ACCESSORIES
- B43K—IMPLEMENTS FOR WRITING OR DRAWING
- B43K23/00—Holders or connectors for writing implements; Means for protecting the writing-points
- B43K23/008—Holders comprising finger grips
-
- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B71/00—Lubricating or cooling devices
Definitions
- the invention relates to a sewing machine with an oil container according to the preamble of claim 1. Furthermore, the invention relates to a submersible body for the oil container of a sewing machine according to claim 14.
- Sewing machines contain a number of bearings that need to be supplied with a lubricant, especially oil.
- sewing machines have at least one oil tank, which is connected via lines to the lubrication points.
- lines are usually wick lines, so wicks that are retracted into a tube, used as such lines ensure a smooth, slow flow of oil and can also transport not only in the direction of fall, but also over limited distances up oil. It is naturally essential that always sufficient oil must be present in the oil tank.
- the monitoring of the level of the oil tank is associated with some effort, since the one or more oil tanks are usually integrated into the interior of the sewing machine housing. It is therefore usually necessary to open the housing or corresponding housing parts from time to time and to check the oil level.
- Oil level indicator for sewing machines are also known from the DE 29 37 722 B1 and the DE 29 23 750 A1 ,
- the invention is based on the consideration that a light beam which impinges on the reflection surface of the immersion body, through the reflection surface into the oil enters, as long as the reflection surface is wetted by oil, however, is reflected when the oil level has dropped so far that the Reflection surface is no longer lapped by oil.
- the light beam is reflected by the reflecting surface, and it can be picked up by a light receiver, for example a light-sensitive diode, and thus trigger a switching pulse for an optical or acoustic warning signal.
- Translucent is the material of the immersion body, if it is for light of a given wavelength, namely the wavelength of the light beam emitted by the light source, is transparent.
- the immersion body can, for. B. be a hollow body with bottom portion of transparent material or a total of permeable material existing body in which the outer surfaces form the reflection surfaces.
- the immersion body is inserted vertically from above into the oil container, and the reflection surface is located in the lower region of the substantially rod-shaped immersion body.
- a reflection surface which is designed as a flat surface of a translucent bottom region of the immersion body, can be easily manufactured while providing sufficient reflection properties.
- the light source and the light receiver are preferably arranged close to each other in the upper region of the immersion body, so that they can be arranged on a common plate with a common electrical connection.
- the immersion body is inserted from above into the oil reservoir and the light source and the light receiver are in the upper region of the immersion body, it should also be emphasized at this point, that the direction from which the immersion body enters the oil reservoir is not essential to the effect of the invention.
- the use of the term "aboveā is done so far for reasons of linguistic simplification.
- the immersion body can therefore also enter from the side or from below into the oil tank.
- the light source and the light receiver are preferably in the furthest or the lower position of the immersion body.
- Recesses for the light source and the light receiver in the upper region of the immersion body lead to an advantageously compact design for oil level monitoring.
- the reflecting surface is, in particular, an outer surface of the immersion body which has the said partially reflecting properties, that is to say as long as the immersion body dips into oil, allows the light beam to escape into the oil, but has a reflective effect in the absence of oil. What is meant is at least a change in the reflection properties within oil on the one hand and within air on the other hand. Such a reflection behavior can be achieved for example with a prismatic immersion body made of glass or synthetic resin.
- the light source such as a light emitting diode
- the light receiver for example, also a photosensitive switching diode
- the light source can be arranged side by side in the upper region of the immersion body in corresponding recesses.
- the light source and the light receiver can be arranged on a common carrier plate which is mounted on the upper end of the immersion body, for. B. is latched that immerse the two diodes in the recesses of the immersion body.
- the immersion body with the light source and the light receiver can be integrated as a coherent unit in an upper lid of the oil reservoir.
- the light receiver preferably controls a visible from the outside warning light which lights up when light reaches the light receiver, so the level of the oil has dropped so far that the reflection surface or reflecting surfaces are exposed.
- the warning light can also be integrated into the immersion body, and in particular also be mounted on its support plate and be received in the immersion body in a corresponding recess.
- the warning light can also be associated with a reflection surface, by which the light of the warning light is deflected into an externally visible position.
- diodes are suitable for the light source, the light receiver and the warning light.
- Such components are available at low cost.
- the wavelength of the light source and the warning light or the sensitivity of the light receiver can be selected from a variety of standard diodes so that they are adapted to the requirements of the sewing machine according to the invention, in particular to the submerged material to be penetrated by the emitted light.
- An embodiment of the immersion body according to claim 13 is particularly compact.
- a sewing machine has the oil container in a vertical stand of a housing, and he is here behind a viewing window, through which the warning signal can be seen from the outside. It is therefore easily visible from the outside that oil is missing when the warning light is lit. It is not necessary to check the oil level in a tight sequence as a precautionary measure.
- Another object of the invention is to provide an immersion body for the oil reservoir specify a sewing machine with which a retrofittable oil level monitoring unit can be created.
- the immersion body according to the invention also the oil reservoir of existing sewing machines can be retrofitted with little effort. Otherwise, the advantages of the immersion body correspond to those which have already been explained above in connection with the sewing machine according to the invention.
- Fig. 1 is a schematic side view of a sewing machine with a housing-shaped base plate 10, a vertically upstanding from this stand 12 and an outgoing from the upper end of the stator 12, parallel to the base plate 10 running horizontal arm 14.
- the arm 14 is in a conventional manner in Fig. 1 stored not visible driven arm shaft, via which a schematically indicated needle bar 15 with a needle up and down is driven.
- first oil reservoir 16 In the stator 12 is a first oil reservoir 16, which will be discussed in more detail in the course of the description.
- a second oil tank 18 is disposed in the housing 10.
- the first oil tank 16 supplies via a wick line 20 and a distributor 22 and a further wick line 24 a not shown in detail range of the needle guide.
- the first oil reservoir 16 supplies the second oil reservoir 18 with oil, which in turn is connected to a yarn gripper 30 via a further wick line 28.
- a lower portion of the base plate 10 receives an oil pan 32, which serves to catch dripping oil. This oil is pumped back to the manifold 22 via a conduit 34 in which there is a pump 36 driven by a motor 38. Further details of the sewing machine in its entirety are not relevant in the present context.
- the oil tank 16 has a box-shaped housing 40, the shape of which is adapted in some detail to the local space conditions, such as Fig. 3 shows.
- the oil tank 16 is fitted in a recess 42 of a housing wall 44 of the stand 12 of the sewing machine.
- the housing 40 is closed by a cover 46, in particular in Fig. 2 and 4 can be seen.
- the lid 46 has an elevated, tray-shaped rising portion 48 and a deeper, substantially plate-shaped portion 50.
- In the plate-shaped region 50 are initially two openings 52, 54, which merge at an underside of the plate-shaped portion 50 in tubes 56, 58.
- a submersible body 60 is attached to the underside of the plate-shaped portion 50 of the lid 46, in particular integrally formed on the lid 46 as a continuous plastic part.
- the immersion body 60 protrudes into a reservoir volume 61 of the oil reservoir 16.
- three openings 62, 64, 66 arranged in a triangle are located in the plate-shaped area 50, which openings are in corresponding recesses 68, 70, 72 in the upper area of the Pass on the immersion body 60.
- Two of the recesses 68, 70 which are aligned with the openings 62, 64 are in Fig. 6 shown.
- the third recess 72 which is aligned with the third opening 66, is in Fig. 5 recognizable.
- a support plate 74 is placed in the region of the immersion body 60, in particular by means of a latch 46 formed on the cover 46 latched.
- On the support plate 74 are at the three recesses 68, 70, 72 associated positions a light emitting diode 78 as a light source, a light receiving diode 80, ie a photodiode, and a further light-emitting diode 82 is arranged.
- the light-receiving diode 80 and the further light-emitting diode 82 are in signal connection with one another.
- the further light-emitting diode 82 serves as a warning light which can be switched on and off by the light-receiving diode 80.
- FIGS. 5 and 6 show two mutually perpendicular sections through the plunger 60 along the lines VV and VI-VI in Fig. 3 , In the in Fig. 6 In the section shown, the light-emitting diode 78 and the light-receiving diode 80 are shown. The cut according to Fig. 5 shows the warning light 82.
- a lower bottom of the immersion body 60 has two mutually opposing inclined surfaces of about 45 Ā°, which are referred to as reflecting surfaces 84, 86.
- a light beam 88 emitted by the light-emitting diode 78 impinges on the first reflection surface 84.
- the jet passes essentially straight through the reflection surface 84 into the oil bath, as indicated by a dot-dash line is indicated.
- the light beam 88 is deflected over the two reflection surfaces 84, 86 so that it is reflected back parallel to the light-receiving diode 80. This outputs a switching pulse, over which the Warning light 82 is turned on, so that it emits a light signal.
- FIGS. 2 and 3 Wall 90 shown on the right side of the housing 40 embedded in the recess 42 of the housing wall 44 of the sewing machine. This results in a window 92 ( Fig. 1 ), through which the oil reservoir 16 is visible from the outside. Since the recess 42 is not dimensioned so that the warning light 82 would be visible directly from the outside, the light beam of the warning light 82 is passed through a projection 94 of the immersion body 60 and arranged at 45 Ā° lower reflection surface 96 of the approach and here by 90 Ā° out of the immersion body 60 and out through the window 92 to the outside. This means that the signal of the light-emitting diode 78 is relatively far visible at a prominent location on the outside of the sewing machine, so that the staff is informed of the lack of oil.
- a line 98 is shown which is already in Fig. 1 was recognizable and establishes a connection between the diodes 78 to 82 and a supply electronics 100.
- a compact oil level monitoring unit which can be used, for example, as a replacement part in conjunction with a conventional oil tank.
- the lid 46 with the immersion body 60 can be injected as a coherent unit. Electrical connections are only necessary up to the support plate 74 on the upper side of the immersion body 60.
- the oil bath itself contains no moving parts and no electrical or electronic lines.
- the entry of the immersion body 60 from above, from the side or from below into the oil tank 16 is irrelevant. It is only important that the immersion body 60 has an area that is temporarily in full oil reservoir 16 in the oil and is released at increasingly empty oil tank 16.
- a lack of oil gauge or an oil level monitoring unit according to the present invention may also be provided on the second oil tank 18 located in the base plate 10 of the machine, such as the oil tank 16 of the described embodiment.
- a filling level monitoring according to the invention for the upper oil tank 16 is particularly advantageous when it is connected to the lower oil tank 18 in the manner of the described embodiment.
- the lower oil tank 18 is connected via the line 26 to the upper tank, and a non-designated non-return valve prevents the overflow of the lower oil tank 18. That means that the lower oil tank 18 is always in the properly filled state, as long as a significant amount of oil in upper oil reservoir 16 is located.
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- Mechanical Engineering (AREA)
- Textile Engineering (AREA)
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Abstract
Description
Die Erfindung betrifft eine NƤhmaschine mit einem ĆlbehƤlter nach dem Oberbegriff des Anspruchs 1. Ferner betrifft die Erfindung einen Tauchkƶrper fĆ¼r den ĆlbehƤlter einer NƤhmaschine nach dem Anspruch 14.The invention relates to a sewing machine with an oil container according to the preamble of claim 1. Furthermore, the invention relates to a submersible body for the oil container of a sewing machine according to
NƤhmaschinen enthalten eine Anzahl von Lagern, die mit einem Schmierstoff, insbesondere Ćl versorgt werden mĆ¼ssen. Zu diesem Zweck weisen NƤhmaschinen zumindest einen ĆlbehƤlter auf, der Ć¼ber Leitungen mit den Schmierstellen verbunden ist. Als Leitungen werden zumeist Dochtleitungen, also Dochte, die in einen Schlauch eingezogen sind, verwendet, da derartige Leitungen einen gleichmƤĆigen, langsamen Ćlfluss gewƤhrleisten und im Ć¼brigen auch nicht nur in Fallrichtung, sondern auch Ć¼ber begrenzte Strecken aufwƤrts Ćl transportieren kƶnnen. Dabei ist es naturgemĆ¤Ć wesentlich, dass in dem ĆlbehƤlter stets ausreichend Ćl vorhanden sein muss. Die Ćberwachung des FĆ¼llstands des ĆlbehƤlters ist jedoch mit einigem Aufwand verbunden, da der oder die ĆlbehƤlter in der Regel in das Innere des NƤhmaschinengehƤuses integriert sind. Es ist also zumeist notwendig, das GehƤuse oder entsprechende GehƤuseteile von Zeit zu Zeit zu ƶffnen und den Ćlstand zu Ć¼berprĆ¼fen.Sewing machines contain a number of bearings that need to be supplied with a lubricant, especially oil. For this purpose, sewing machines have at least one oil tank, which is connected via lines to the lubrication points. As lines are usually wick lines, so wicks that are retracted into a tube, used as such lines ensure a smooth, slow flow of oil and can also transport not only in the direction of fall, but also over limited distances up oil. It is naturally essential that always sufficient oil must be present in the oil tank. However, the monitoring of the level of the oil tank is associated with some effort, since the one or more oil tanks are usually integrated into the interior of the sewing machine housing. It is therefore usually necessary to open the housing or corresponding housing parts from time to time and to check the oil level.
Es ist, z. B. aus der
Da aber die NƤhmaschinen in einer NƤherei nicht immer die gleichen Ćlmengen verbrauchen, ist es aus SicherheitsgrĆ¼nden notwendig, die NachprĆ¼fung des Ćlstandes zu einem mƶglichst frĆ¼hen Zeitpunkt vorzunehmen. Es ergibt sich also einiger Aufwand, wenn ein auftretender Ćlmangel an einzelnen Maschinen und damit eine mƶgliche BeschƤdigung dieser Maschinen zuverlƤssig vermieden werden soll.However, since the sewing machines in a sewing shop do not always consume the same quantities of oil, it is necessary for safety reasons to carry out the checking of the oil level at the earliest possible point in time. It therefore results in some effort when an occurring oil shortage of individual machines and thus a possible damage to these machines should be reliably avoided.
Ćlstandsanzeiger fĆ¼r NƤhmaschinen sind ferner bekannt aus der
Es ist daher eine Aufgabe der vorliegenden Erfindung, eine NƤhmaschine der eingangs genannten Art derart weiterzubilden, dass eine zuverlƤssig wirkende, einfach aufgebaute, gegebenenfalls auch nachrĆ¼stbare Ćlstands-Ćberwachung gegeben ist.It is therefore an object of the present invention, a sewing machine of the type mentioned in such a way that a reliable acting, simple design, possibly also be retrofitted oil level monitoring is given.
Diese Aufgabe ist erfindungsgemĆ¤Ć gelƶst durch eine NƤhmaschine mit den im Kennzeichnungsteil des Anspruchs 1 angegebenen Merkmalen.This object is achieved by a sewing machine with the features specified in the characterizing part of claim 1.
Die Erfindung basiert auf der Ćberlegung, dass ein Lichtstrahl, der auf die ReflexionsflƤche des Tauchkƶrpers auftrifft, durch die ReflexionsflƤche hindurch in das Ćl eintritt, solange die ReflexionsflƤche von Ćl benetzt ist, dagegen reflektiert wird, wenn der Ćlstand so weit abgesunken ist, dass die ReflexionsflƤche nicht mehr von Ćl umspĆ¼lt ist. Im letzteren Fall wird der Lichtstrahl von der ReflexionsflƤche reflektiert, und er kann durch einen LichtempfƤnger, beispielsweise eine lichtempfindliche Diode aufgenommen werden und auf diese Weise einen Schaltimpuls fĆ¼r ein optisches oder akustisches Warnsignal auslƶsen. LichtdurchlƤssig ist das Material des Tauchkƶrpers dann, wenn es fĆ¼r Licht einer vorgegebenen WellenlƤnge, nƤmlich der WellenlƤnge des von der Lichtquelle ausgesandten Lichtstrahls, transparent ist. Der Tauchkƶrper kann z. B. ein Hohlkƶrper mit Bodenbereich aus durchsichtigem Material oder auch ein insgesamt aus durchlƤssigem Material bestehender Korpus sein, bei dem die AuĆenflƤchen die ReflexionsflƤchen bilden.The invention is based on the consideration that a light beam which impinges on the reflection surface of the immersion body, through the reflection surface into the oil enters, as long as the reflection surface is wetted by oil, however, is reflected when the oil level has dropped so far that the Reflection surface is no longer lapped by oil. In the latter case, the light beam is reflected by the reflecting surface, and it can be picked up by a light receiver, for example a light-sensitive diode, and thus trigger a switching pulse for an optical or acoustic warning signal. Translucent is the material of the immersion body, if it is for light of a given wavelength, namely the wavelength of the light beam emitted by the light source, is transparent. The immersion body can, for. B. be a hollow body with bottom portion of transparent material or a total of permeable material existing body in which the outer surfaces form the reflection surfaces.
Vorzugsweise wird der Tauchkƶrper senkrecht von oben in den ĆlbehƤlter eingesetzt, und die ReflexionsflƤche befindet sich im unteren Bereich des im wesentlichen stabfƶrmigen Tauchkƶrpers.Preferably, the immersion body is inserted vertically from above into the oil container, and the reflection surface is located in the lower region of the substantially rod-shaped immersion body.
Eine ReflexionsflƤche, die als ebene FlƤche eines lichtdurchlƤssigen Bodenbereichs des Tauchkƶrpers ausgefĆ¼hrt ist, lƤsst sich einfach fertigen und bietet gleichzeitig ausreichende Reflexionseigenschaften.A reflection surface, which is designed as a flat surface of a translucent bottom region of the immersion body, can be easily manufactured while providing sufficient reflection properties.
Die Lichtquelle und der LichtempfƤnger sind vorzugsweise nah beieinander im oberen Bereich des Tauchkƶrpers angeordnet, sodass sie auf einer gemeinsamen Platte mit gemeinsamem elektrischen Anschluss angeordnet werden kƶnnen. Soweit im vorliegenden Zusammenhang und insbesondere in Verbindung mit der spƤter erlƤuterten bevorzugten AusfĆ¼hrungsform davon gesprochen wird, dass der Tauchkƶrper von oben in den ĆlbehƤlter eingesetzt wird und die Lichtquelle sowie der LichtempfƤnger sich im oberen Bereich des Tauchkƶrpers befinden, soll auch an dieser Stelle betont werden, dass die Richtung, von der aus der Tauchkƶrper in den ĆlbehƤlter eintritt, fĆ¼r den Effekt der Erfindung nicht wesentlich ist. Die Verwendung des Begriffes "oben" geschieht insoweit aus GrĆ¼nden der sprachlichen Vereinfachung. Der Tauchkƶrper kann also durchaus auch von der Seite oder auch von unten in den ĆlbehƤlter eintreten. In diesem Fall befinden sich die Lichtquelle und der LichtempfƤnger bevorzugt in der am weitesten zurĆ¼ckliegenden oder der unten liegenden Position des Tauchkƶrpers.The light source and the light receiver are preferably arranged close to each other in the upper region of the immersion body, so that they can be arranged on a common plate with a common electrical connection. As far as is spoken in the present context, and in particular in connection with the preferred embodiment explained later, that the immersion body is inserted from above into the oil reservoir and the light source and the light receiver are in the upper region of the immersion body, it should also be emphasized at this point, that the direction from which the immersion body enters the oil reservoir is not essential to the effect of the invention. The use of the term "above" is done so far for reasons of linguistic simplification. The immersion body can therefore also enter from the side or from below into the oil tank. In this case, the light source and the light receiver are preferably in the furthest or the lower position of the immersion body.
Ausnehmungen fĆ¼r die Lichtquelle und den LichtempfƤnger im oberen Bereich des Tauchkƶrpers fĆ¼hren zu einer vorteilhaft kompakten Ausgestaltung zur Ćlstands-Ćberwachung.Recesses for the light source and the light receiver in the upper region of the immersion body lead to an advantageously compact design for oil level monitoring.
Bei der ReflexionsflƤche handelt es sich insbesondere um eine AuĆenflƤche des Tauchkƶrpers, die die genannten teilreflektierenden Eigenschaften aufweist, also, solange der Tauchkƶrper in Ćl eintaucht, den Lichtstrahl in das Ćl austreten lƤsst, bei Fehlen von Ćl dagegen reflektierend wirkt. Gemeint ist also zumindest eine Ćnderung der Reflexionseigenschaften innerhalb von Ćl einerseits und innerhalb von Luft andererseits. Ein derartiges Reflexionsverhalten kann beispielsweise mit einem prismatischen Tauchkƶrper aus Glas oder Kunstharz erreicht werden.The reflecting surface is, in particular, an outer surface of the immersion body which has the said partially reflecting properties, that is to say as long as the immersion body dips into oil, allows the light beam to escape into the oil, but has a reflective effect in the absence of oil. What is meant is at least a change in the reflection properties within oil on the one hand and within air on the other hand. Such a reflection behavior can be achieved for example with a prismatic immersion body made of glass or synthetic resin.
Es kƶnnen auch zwei ReflexionsflƤchen vorgesehen sein, beispielsweise zwei entgegengesetzt schrƤg verlaufende FlƤchen, insbesondere entgegengesetzt um 45Ā° geneigte FlƤchen vorgesehen sein, deren erste den Strahl auf die zweite und deren zweite den Strahl parallel zurĆ¼ckreflektiert. Auf diese Weise kƶnnen die Lichtquelle, etwa eine Leuchtdiode, und der LichtempfƤnger, beispielsweise ebenfalls eine lichtempfindliche Schaltdiode, nebeneinander im oberen Bereich des Tauchkƶrpers in entsprechenden Ausnehmungen angeordnet sein.It can also be provided two reflection surfaces, for example, two oppositely inclined surfaces, in particular oppositely provided by 45 Ā° inclined surfaces, the first of which reflects the beam back to the second and the second the beam. In this way, the light source, such as a light emitting diode, and the light receiver, for example, also a photosensitive switching diode, can be arranged side by side in the upper region of the immersion body in corresponding recesses.
Die Lichtquelle und der LichtempfƤnger kƶnnen auf einer gemeinsamen TrƤgerplatte angeordnet sein, die derart auf dem oberen Ende des Tauchkƶrpers angebracht, z. B. verrastet wird, dass die beiden Dioden in die Ausnehmungen des Tauchkƶrpers eintauchen. Der Tauchkƶrper mit der Lichtquelle und dem LichtempfƤnger kƶnnen als zusammenhƤngende Einheit in einen oberen Deckel des ĆlbehƤlters integriert sein.The light source and the light receiver can be arranged on a common carrier plate which is mounted on the upper end of the immersion body, for. B. is latched that immerse the two diodes in the recesses of the immersion body. The immersion body with the light source and the light receiver can be integrated as a coherent unit in an upper lid of the oil reservoir.
Der LichtempfƤnger steuert vorzugsweise eine von auĆen sichtbare Warnleuchte, die aufleuchtet, wenn an den LichtempfƤnger Licht gelangt, also der FĆ¼llstand des Ćls so weit abgesunken ist, dass die ReflexionsflƤche oder ReflexionsflƤchen freiliegen. Die Warnleuchte kann ebenfalls in den Tauchkƶrper integriert sein, und insbesondere auch auf dessen TrƤgerplatte angebracht sein und in den Tauchkƶrper in einer entsprechenden Ausnehmung aufgenommen werden. Der Warnleuchte kann ebenfalls eine ReflexionsflƤche zugeordnet sein, durch die das Licht der Warnleuchte in eine von auĆen sichtbare Position umgelenkt wird.The light receiver preferably controls a visible from the outside warning light which lights up when light reaches the light receiver, so the level of the oil has dropped so far that the reflection surface or reflecting surfaces are exposed. The warning light can also be integrated into the immersion body, and in particular also be mounted on its support plate and be received in the immersion body in a corresponding recess. The warning light can also be associated with a reflection surface, by which the light of the warning light is deflected into an externally visible position.
FĆ¼r die Lichtquelle, den LichtempfƤnger und die Warnleuchte eignen sich insbesondere Dioden. Derartige Bauelemente sind kostengĆ¼nstig verfĆ¼gbar. Die WellenlƤnge der Lichtquelle und der Warnleuchte bzw. die SensitivitƤt des LichtempfƤngers lassen sich aus einer Vielzahl von Standard-Dioden so auswƤhlen, dass sie an die Anforderungen bei der erfindungsgemƤĆen NƤhmaschine, insbesondere an das vom ausgesandten Licht zu durchtretende Tauchkƶrpermaterial, angepasst sind.In particular, diodes are suitable for the light source, the light receiver and the warning light. Such components are available at low cost. The wavelength of the light source and the warning light or the sensitivity of the light receiver can be selected from a variety of standard diodes so that they are adapted to the requirements of the sewing machine according to the invention, in particular to the submerged material to be penetrated by the emitted light.
Eine Ausgestaltung des Tauchkƶrpers nach Anspruch 13 ist besonders kompakt.An embodiment of the immersion body according to claim 13 is particularly compact.
Eine erfindungsgemƤĆe NƤhmaschine weist den ĆlbehƤlter in einem senkrechten StƤnder eines GehƤuses auf, und er befindet sich hier hinter einem Sichtfenster, durch das das Warnsignal von auĆen erkennbar ist. Es wird daher von auĆen leicht sichtbar angezeigt, dass Ćl fehlt, wenn die Warnleuchte leuchtet. Es ist nicht notwendig, den Ćlstand in dichter Reihenfolge vorsorglich zu Ć¼berprĆ¼fen.A sewing machine according to the invention has the oil container in a vertical stand of a housing, and he is here behind a viewing window, through which the warning signal can be seen from the outside. It is therefore easily visible from the outside that oil is missing when the warning light is lit. It is not necessary to check the oil level in a tight sequence as a precautionary measure.
Eine weitere Aufgabe der Erfindung ist es, einen Tauchkƶrper fĆ¼r den ĆlbehƤlter einer NƤhmaschine anzugeben, mit dem eine nachrĆ¼stbare Ćlstands-Ćberwachungseinheit geschaffen werden kann.Another object of the invention is to provide an immersion body for the oil reservoir specify a sewing machine with which a retrofittable oil level monitoring unit can be created.
Diese Aufgabe ist erfindungsgemĆ¤Ć gelƶst durch einen Tauchkƶrper nach Anspruch 14.This object is achieved by a submersible body according to
Mit dem erfindungsgemƤĆen Tauchkƶrper kƶnnen auch die ĆlbehƤlter bereits existierender NƤhmaschinen mit geringem Aufwand nachgerĆ¼stet werden. Ansonsten entsprechen die Vorteile des Tauchkƶrpers denjenigen, die oben bereits im Zusammenhang mit der erfindungsgemƤĆen NƤhmaschine erlƤutert wurden.With the immersion body according to the invention also the oil reservoir of existing sewing machines can be retrofitted with little effort. Otherwise, the advantages of the immersion body correspond to those which have already been explained above in connection with the sewing machine according to the invention.
Im folgenden werden bevorzugte AusfĆ¼hrungsbeispiele der Erfindung anhand der beigefĆ¼gten Zeichnung nƤher erlƤutert.
- Fig. 1
- ist eine Gesamtdarstellung einer erfindungsgemƤĆen NƤhmaschine mit einem ĆlbehƤlter mit Ćlmangelanzeige gemĆ¤Ć der Erfindung;
- Fig. 2
- ist eine vom MaĆstab her grƶĆere, teilweise aufgebrochene Seitenansicht des erfindungsgemƤĆen ĆlbehƤlters;
- Fig. 3
- ist eine Draufsicht auf den ĆlbehƤlter gemƤĆ
Fig. 2 ; - Fig. 4
- ist eine perspektivische Darstellung eines Deckels des ĆlbehƤlters gemƤĆ
Fig. 2 und 3 ; - Fig. 5
- ist ein Schnitt durch den in
Fig. 4 gezeigten Deckel entlang der Schnittebene V-V inFig. 3 ; - Fig. 6
- ist ein Teilschnitt durch den Deckel des ĆlbehƤlters mit einem Tauchkƶrper entlang der Linie VI-VI in
Fig. 3 ; - Fig. 7
- ist eine Ansicht des ĆlbehƤlters von rechts in
Fig. 2 ;
- Fig. 1
- is an overall view of a sewing machine according to the invention with an oil tank with lack of oil according to the invention;
- Fig. 2
- is a larger-scale, partially broken-away side view of the oil container according to the invention;
- Fig. 3
- is a plan view of the oil tank according to
Fig. 2 ; - Fig. 4
- is a perspective view of a lid of the oil container according to
FIGS. 2 and 3 ; - Fig. 5
- is a section through the in
Fig. 4 shown cover along the cutting plane VV inFig. 3 ; - Fig. 6
- is a partial section through the lid of the oil container with a plunger along the line VI-VI in
Fig. 3 ; - Fig. 7
- is a view of the oil tank from the right in
Fig. 2 ;
In dem StƤnder 12 befindet sich ein erster ĆlbehƤlter 16, auf den im weiteren Verlauf der Beschreibung nƤher eingegangen wird. Ein zweiter ĆlbehƤlter 18 ist im GehƤuse 10 angeordnet. Der erste ĆlbehƤlter 16 versorgt Ć¼ber eine Dochtleitung 20 und einen Verteiler 22 sowie eine weitere Dochtleitung 24 einen nicht im einzelnen dargestellten Bereich der NadelfĆ¼hrung.In the
Ćber eine weitere Dochtleitung 26 versorgt der erste ĆlbehƤlter 16 den zweiten ĆlbehƤlter 18 mit Ćl, der seinerseits Ć¼ber eine weitere Dochtleitung 28 mit einem Fadengreifer 30 verbunden ist. Ein unterer Bereich der Grundplatte 10 nimmt eine Ćlwanne 32 auf, die zum Auffangen von herabtropfendem Ćl dient. Dieses Ćl wird Ć¼ber eine Leitung 34, in der sich eine Pumpe 36 befindet, die durch einen Motor 38 angetrieben wird, zum Verteiler 22 zurĆ¼ckgepumpt. Weitere Einzelheiten der NƤhmaschine in ihrer Gesamtheit sind im vorliegenden Zusammenhang nicht von Bedeutung.Via a
AnschlieĆend soll unter Bezugnahme auf die
Diese Rƶhren nehmen die beiden im Zusammenhang mit
Zwischen den beiden Rƶhren 56, 58 ist an der Unterseite des plattenfƶrmigen Bereichs 50 des Deckels 46 ein Tauchkƶrper 60 befestigt, insbesondere an den Deckel 46 als zusammenhƤngendes Kunststoffteil angeformt. Der Tauchkƶrper 60 ragt in ein Vorratsvolumen 61 des ĆlbehƤlters 16. In Zuordnung zu dem Tauchkƶrper 60 befinden sich in dem plattenfƶrmigen Bereich 50 drei in einem Dreieck angeordnete Ćffnungen 62, 64, 66, die in entsprechende Ausnehmungen 68, 70, 72 im oberen Bereich des Tauchkƶrpers 60 Ć¼berleiten. Zwei der Ausnehmungen 68, 70, die mit den Ćffnungen 62, 64 fluchten, sind in
Abgesehen von diesen Ausnehmungen 68, 70, 72 ist der Tauchkƶrper 60 als massiver Kƶrper aus lichtdurchlƤssigem Material, beispielsweise Acrylglas ausgebildet.Apart from these
Auf den Deckel 46 ist im Bereich des Tauchkƶrpers 60 eine TrƤgerplatte 74 aufgesetzt, insbesondere mit Hilfe eines am Deckel 46 angeformten Rasthakens 76 aufgerastet. Auf der TrƤgerplatte 74 sind an den drei Ausnehmungen 68, 70, 72 zugeordneten Positionen eine Leuchtdiode 78 als Lichtquelle, eine Licht empfangende Diode 80, also eine Photodiode, und eine weitere Leuchtdiode 82 angeordnet. Die Licht empfangende Diode 80 und die weitere Leuchtdiode 82 stehen miteinander in Signalverbindung. Die weitere Leuchtdiode 82 dient als Warnleuchte, die von der Licht empfangenden Diode 80 ein- und ausgeschaltet werden kann.On the
Ein unterer Boden des Tauchkƶrpers 60 weist zwei gegeneinander gerichtete SchrƤgflƤchen von etwa 45Ā° auf, die als ReflexionsflƤchen 84, 86 bezeichnet sind. Ein von der Leuchtdiode 78 ausgesendeter Lichtstrahl 88 trifft auf die erste ReflexionsflƤche 84. Solange der Tauchkƶrper 60 in das Ćlbad innerhalb des ĆlbehƤlters 16 eintaucht, lƤuft der Strahl im wesentlichen gerade durch die ReflexionsflƤche 84 hindurch in das Ćlbad hinein, wie es durch eine strichpunktierte Linie angedeutet ist.A lower bottom of the
Wenn das Ćlbad so weit abgesunken ist, dass der untere Boden des Tauchkƶrpers 60 freiliegt, wird der Lichtstrahl 88 Ć¼ber die beiden ReflexionsflƤchen 84, 86 so umgelenkt, dass er parallel zu der Licht empfangenden Diode 80 zurĆ¼ckgeworfen wird. Diese gibt einen Schaltimpuls ab, Ć¼ber den die Warnleuchte 82 eingeschaltet wird, so dass diese ein Lichtsignal abgibt.When the oil bath has dropped so far that the lower bottom of the
Wie erwƤhnt, ist die in
ErgƤnzend sei noch erwƤhnt, dass in
ErfindungsgemĆ¤Ć wird also eine kompakte Ćlstands-Ćberwachungseinheit geschaffen, die beispielsweise als Austauschteil im Zusammenhang mit einem herkƶmmlichen ĆlbehƤlter verwendet werden kann. Der Deckel 46 mit dem Tauchkƶrper 60 kƶnnen als zusammenhƤngende Einheit gespritzt werden. Elektrische AnschlĆ¼sse sind nur bis zu der TrƤgerplatte 74 auf der Oberseite des Tauchkƶrpers 60 notwendig. Im Ćlbad selbst befinden sich keinerlei bewegliche Teile und keinerlei elektrische oder elektronische Leitungen.Thus, according to the invention, a compact oil level monitoring unit is provided which can be used, for example, as a replacement part in conjunction with a conventional oil tank. The
Wie bereits zum Ausdruck gebracht wurde, ist die Orientierung im Raum, also der Eintritt des Tauchkƶrpers 60 von oben, von der Seite oder von unten in den ĆlbehƤlter 16 an sich unerheblich. Es kommt lediglich darauf an, dass der Tauchkƶrper 60 eine FlƤche aufweist, die zeitweilig bei vollem ĆlbehƤlter 16 im Ćl liegt und bei zunehmend leerem ĆlbehƤlter 16 frei wird.As already stated, orientation in space, Thus, the entry of the
In jedem Fall ist es vorteilhaft, den Deckel 46 des ĆlbehƤlters 16 oder ein entsprechendes Verschlussteil zusammenhƤngend mit dem Tauchkƶrper 60 als ein Teil zu spritzen.In any case, it is advantageous to inject the
Welche Form der Tauchkƶrper 60 aufweist, ist ebenfalls unerheblich. Es muss lediglich eine ReflexionsflƤche vorgesehen sein, die von der Lichtquelle, also von der Leuchtdiode 78, angestrahlt werden kann. Dies kann direkt oder auch nach Umlenkung Ć¼ber weitere ReflexionsflƤchen geschehen.Which shape of the
Eine Ćlmangelanzeige bzw. eine Ćlstands-Ćberwachungseinheit gemĆ¤Ć der vorliegenden Erfindung kann selbstverstƤndlich auch beim zweiten ĆlbehƤlter 18 vorgesehen sein, der sich in der Grundplatte 10 der Maschine befindet, wie der ĆlbehƤlter 16 der beschriebenen AusfĆ¼hrungsform. Besonders vorteilhaft ist jedoch eine erfindungsgemƤĆe FĆ¼llstandsĆ¼berwachung fĆ¼r den oberen ĆlbehƤlter 16, wenn dieser in der Art der beschriebenen AusfĆ¼hrungsform mit dem unteren ĆlbehƤlter 18 verbunden ist. Der untere ĆlbehƤlter 18 ist Ć¼ber die Leitung 26 mit dem oberen BehƤlter verbunden, und ein nicht bezeichnetes RĆ¼ckschlagventil verhindert das Ćberlaufen des unteren ĆlbehƤlters 18. Das bedeutet, dass der untere ĆlbehƤlter 18 immer im ordnungsgemĆ¤Ć gefĆ¼llten Zustand ist, solange sich eine nennenswerte Menge Ćl im oberen ĆlbehƤlter 16 befindet.Of course, a lack of oil gauge or an oil level monitoring unit according to the present invention may also be provided on the
Mit anderen Worten, durch die Ćberwachung des oberen ĆlbehƤlters 16 mit einer erfindungsgemƤĆen Anzeigevorrichtung kann dafĆ¼r gesorgt werden, dass beide ĆlbehƤlter 16,18 stets angemessen gefĆ¼llt sind.In other words, by monitoring the
Claims (11)
- Sewing machine, comprising- an oil tank (16) for supply of at least one lubricating point;characterized by- an immersion body (60) which is at least sectionally made of transparent material, projecting into a supplies reservoir (61) of the oil tank (16) and having at least one reflection surface (84, 86) accessible from the supplies reservoir;- a light source (78) for emitting a light beam (88) on to the reflection surface (84, 86);- a light receiver (80) which is disposed in the beam path of the light beam of the light source (78) that is reflected by the reflection surface (84, 86), the light receiver (80) being designed for triggering a switching pulse when the light beam (88) hits the light receiver (80),wherein- recesses (68, 70, 72) for the light source (78) and the light receiver (80) are provided in the top area of the immersion body (60), the overall immersion body (60) consisting of transparent material,- the reflection surface (84, 86) is formed by an outer surface of the immersion body (60).
- Sewing machine according to claim 1, characterized in that the immersion body (60) projects from above into the oil tank (16) and in that the light source (78) and the light receiver (80) are located in a top area of the immersion body (60).
- A sewing machine according to claim 1 or 2, characterized in that the reflection surface (84, 86) is a plane surface of a transparent bottom area of the immersion body (60).
- A sewing machine according to claim 2 or 3, characterized in that the light source (78) and the light receiver (80) are disposed side by side in the top area of the immersion body (60).
- A sewing machine according to one of the preceding claims, characterized in that two reflection surfaces (84, 86) are provided, which incline such that the light beam that is reflected by the reflection surfaces (84, 86) is reflected by the reflection surfaces (84, 86) in parallel to the beam of the light source (78) back towards the light receiver (80).
- A sewing machine according to one of the preceding claims, characterized in that the light source (78) and the light receiver (80) are disposed on a bearing plate (74) which is placed on, in particular snap-engaged with, the immersion body (60).
- A sewing machine according to one of the preceding claims, characterized in that an indicator lamp (82) is provided, which is visible from outside and able to be switched by the light receiver (80).
- A sewing machine according to claim 7, characterized in that the indicator lamp (82) is integrated into the top area of the immersion body (60).
- A sewing machine according to claim 8, characterized in that the indicator lamp (82) is located in a recess (72) in the top area of the immersion body and in that the indicator lamp (82) is also mounted on the bearing plate (74).
- A sewing machine according to one of the preceding claims, characterized in that the light source (78), the light receiver (80) and the indicator lamp (82) are diodes.
- A sewing machine according to one of the preceding claims, characterized in that the immersion body (60) is an integral component of a cover (46) of the oil tank (16) and in that the bearing plate (74) is fixed to the cover (46), with the light source (78), the light receiver (80) and the indicator lamp (82) projecting into recesses (68, 70, 72) of the immersion body through corresponding holes (62, 64, 66) of the cover (46).
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102004018071 | 2004-04-08 | ||
DE102004018071 | 2004-04-08 | ||
DE102004059194A DE102004059194A1 (en) | 2004-04-08 | 2004-12-09 | Sewing machine with an oil tank and immersion body for the oil reservoir of such a sewing machine |
DE102004059194 | 2004-12-09 |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1584726A1 EP1584726A1 (en) | 2005-10-12 |
EP1584726B1 true EP1584726B1 (en) | 2009-06-10 |
Family
ID=34913367
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP05007235A Active EP1584726B1 (en) | 2004-04-08 | 2005-04-02 | Sewing machine with an oil tank and plunger for the oil tank of this sewing machine |
Country Status (7)
Country | Link |
---|---|
EP (1) | EP1584726B1 (en) |
JP (1) | JP2005296659A (en) |
KR (1) | KR20060046612A (en) |
CN (1) | CN1680646A (en) |
AT (1) | ATE433512T1 (en) |
DE (2) | DE102004059194A1 (en) |
TW (1) | TW200536980A (en) |
Families Citing this family (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102007022050A1 (en) | 2007-05-08 | 2008-11-13 | Pfaff Industrie Maschinen Ag | Sewing machine, has drive device with lubricant storage tank having lubricant condition detector with capacitive sensor that includes capacity that is variable within range of possible filling level of lubricant based on filling level |
KR101140303B1 (en) * | 2009-07-30 | 2012-05-02 | (ģ£¼)ėķ„ėķ | Head part automatic oiling apparatus of sewing machine |
CN102965862A (en) * | 2012-12-05 | 2013-03-13 | äøęµ·åÆå±±ē²¾åÆęŗę¢°ē§ęęéå ¬åø | Oil quantity detection and alarm mechanism of industrial sewing machine |
JP6745183B2 (en) * | 2016-09-30 | 2020-08-26 | Jukię Ŗå¼ä¼ē¤¾ | Oil amount detector for sewing machine |
CN110095166A (en) * | 2018-01-29 | 2019-08-06 | ę°å ē¼ēŗ«ęŗč”份ęéå ¬åø | A kind of sewing machine oil amount detecting device and monitoring system |
CN109853165A (en) * | 2019-03-12 | 2019-06-07 | ę°å ē¼ēŗ«ęŗč”份ęéå ¬åø | A kind of fuel-flow control structure of sewing machine lubricating oil |
Family Cites Families (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2301460A (en) * | 1940-05-27 | 1942-11-10 | Union Special Machine Co | Liquid level gauge |
US3362224A (en) * | 1964-12-28 | 1968-01-09 | Illinois Tool Works | Liquid level indicator |
US3648521A (en) * | 1968-10-23 | 1972-03-14 | Pasquale J Amendolia | Light indicator |
US3834235A (en) * | 1971-12-17 | 1974-09-10 | M Bouton | Liquid and solid sensing device |
NL8500726A (en) * | 1985-03-13 | 1986-10-01 | Tno | A device for measuring the refractive index of a fluid, in particular intended for measuring the density of a fluid or the concentration of a substance in solution, and a battery provided with such a device. |
US4711126A (en) * | 1985-03-13 | 1987-12-08 | 501 Nederlandse Centrale Organisatie Voor Toegepast-Enschappelijk Onderzoek | Sensor for the measurement of the refractive index of a fluid and/or phase boundary between two fluids by means of visible or invisible light |
US6173609B1 (en) * | 1997-06-20 | 2001-01-16 | Optical Sensor Consultants, Inc. | Optical level sensor |
US6578418B2 (en) * | 1997-11-24 | 2003-06-17 | Robert J. Dillon | Sight glass |
JP2001129285A (en) * | 1999-11-10 | 2001-05-15 | Juki Corp | Oil quantity indicating for sewing machine |
-
2004
- 2004-12-09 DE DE102004059194A patent/DE102004059194A1/en not_active Withdrawn
-
2005
- 2005-04-02 AT AT05007235T patent/ATE433512T1/en not_active IP Right Cessation
- 2005-04-02 DE DE502005007445T patent/DE502005007445D1/en active Active
- 2005-04-02 EP EP05007235A patent/EP1584726B1/en active Active
- 2005-04-07 TW TW094110979A patent/TW200536980A/en unknown
- 2005-04-08 JP JP2005112071A patent/JP2005296659A/en active Pending
- 2005-04-08 KR KR1020050029197A patent/KR20060046612A/en not_active Application Discontinuation
- 2005-04-08 CN CNA200510063502XA patent/CN1680646A/en active Pending
Also Published As
Publication number | Publication date |
---|---|
JP2005296659A (en) | 2005-10-27 |
DE102004059194A1 (en) | 2005-10-27 |
TW200536980A (en) | 2005-11-16 |
DE502005007445D1 (en) | 2009-07-23 |
EP1584726A1 (en) | 2005-10-12 |
ATE433512T1 (en) | 2009-06-15 |
KR20060046612A (en) | 2006-05-17 |
CN1680646A (en) | 2005-10-12 |
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