EP1573861B1 - Electric plug-in connection, especially for a vehicle with a sliding door - Google Patents

Electric plug-in connection, especially for a vehicle with a sliding door Download PDF

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Publication number
EP1573861B1
EP1573861B1 EP20030785721 EP03785721A EP1573861B1 EP 1573861 B1 EP1573861 B1 EP 1573861B1 EP 20030785721 EP20030785721 EP 20030785721 EP 03785721 A EP03785721 A EP 03785721A EP 1573861 B1 EP1573861 B1 EP 1573861B1
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EP
European Patent Office
Prior art keywords
plug
contact
socket
elements
spring
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP20030785721
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German (de)
French (fr)
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EP1573861A1 (en
Inventor
Ulrich Wuttke
Peter Bartosch
Johann Jakob
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Volkswagen AG
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Volkswagen AG
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Publication date
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Publication of EP1573861A1 publication Critical patent/EP1573861A1/en
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Publication of EP1573861B1 publication Critical patent/EP1573861B1/en
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    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/62—Means for facilitating engagement or disengagement of coupling parts or for holding them in engagement
    • H01R13/629—Additional means for facilitating engagement or disengagement of coupling parts, e.g. aligning or guiding means, levers, gas pressure electrical locking indicators, manufacturing tolerances
    • H01R13/631—Additional means for facilitating engagement or disengagement of coupling parts, e.g. aligning or guiding means, levers, gas pressure electrical locking indicators, manufacturing tolerances for engagement only
    • H01R13/6315—Additional means for facilitating engagement or disengagement of coupling parts, e.g. aligning or guiding means, levers, gas pressure electrical locking indicators, manufacturing tolerances for engagement only allowing relative movement between coupling parts, e.g. floating connection

Definitions

  • the invention relates to an electrical connector for making an electrical connection between a sliding door and a door frame of a vehicle according to the preamble of the independent claims.
  • contact pins are often used, which butt when closing the sliding door against substantially planar contact surfaces associated contact elements.
  • Such an electrical connection is for example in the US 5,248,259 described.
  • the contact pins are axially movable there and each biased elastically against the direction of connection by a spring. In practice, however, has shown that such connections do not always ensure a reliable electrical connection, since the contact pins or their associated contact surfaces sometimes dirty.
  • the first connecting part is designed as a plug with a rounded plug head, which has substantially the shape of a truncated pyramid and are provided on the adapted to the contour of the plug head spring contact strip.
  • the second connecting part is designed as a socket and has a plug-in head of the first connecting part substantially form-fitting receiving recess. The inner walls of the recess thus run funnel-shaped in a tilt angle corresponding to the inclination angle of the side surfaces of the truncated pyramid-shaped plug head angle of inclination downwards.
  • Each of the inner surfaces of the recess in this case has a vertically extending, slot-shaped depression, in which an approximately J-shaped bent spring contact strip is arranged.
  • DE 199 23 705 A1 relates to an electrical connector, in particular for establishing an electrical connection between a sliding door and a door frame of a vehicle, with two engaged with the sliding door closed connecting parts, of which one connecting part is designed as a plug and the other connecting part as a socket, wherein the plug and the socket having mutually associated electrically conductive contact elements, and wherein the engagement of the plug and socket, the contact elements of the plug to the associated contact elements of the bushing.
  • a positioning device for accurately connecting an electrical connector to a complementary connector.
  • the positioning device includes a stationary base plate with a number of rotatable elements, a stationary cover with a pair of downwardly directed position pins, an intermediate plate with a pair of holes for receiving the position pins and a pair of resilient elements pressed between the intermediate plate and the base plate.
  • On the intermediate plate of the electrical connector is applied.
  • the intermediate plate moves down against the resilient members until the lower surface of the intermediate plate contacts the rotatable members.
  • the intermediate plate with the electrical connector is movable in the direction parallel to the lid, so as to compensate for mating tolerances between the plug and the mating connector.
  • the socket includes a base plate having an opening for receiving the pin and contact elements for making the electrical contact between the socket and pin.
  • the contact elements with their respective contact surfaces are aligned parallel to the insertion axis of the pin and thus define the receiving area for the pin.
  • contact elements are provided, ie by means of the contact elements is in the alignment of Pin and socket corrected each other a radial deviation over the mechanical adjustment of the contact elements, so as to produce an optimal electrical contact between the socket and the pin.
  • a connector which comprises a plug and a socket complementary to the plug.
  • Plug and socket contain a plurality of terminals, which mesh with each other in the manufacture of the electrical connection of the plug and socket.
  • the invention has for its object to perform an electrical connector for making an electrical connection between a sliding door and a door frame of a vehicle so that when the sliding door eventual occurring vibrations are compensated and at the same time a high contact reliability is achieved.
  • the electrical connector according to the invention for establishing an electrical connection between a sliding door and a door frame of a vehicle, with two engaging connecting parts, of which a connecting part has a plug and a first housing and another connecting part a socket and a second housing is characterized from that the plug and / or the socket relative to the respective housing are mounted two-dimensionally or three-dimensionally displaceable.
  • the spring guides are designed as pots and / or as a cone, so that a targeted guidance of the spring elements is achieved.
  • the support surface against which press the spring elements beveled at an angle of 10 ° to 80 °, so as to ensure a better centering of the plug head in the connector housing. At an angle of 45 °, the best results were achieved.
  • plug and / or socket are constructed as separate, unitary units, so that the assembly and replacement is simplified.
  • the housing of plug and / or socket are designed such that no moisture can penetrate into the housing interior.
  • the embodiment is designed such that the housing is glued and / or welded, so that no moisture or water can penetrate into the interior.
  • coupling elements made of an electrically conductive material which has a lubricating effect, applied to counteract a change in the contact resistance as a result of rubbing contact elements of the same material and thus to be able to transmit low control currents in the milliampere range.
  • contact pins coupling elements are used, which are resiliently mounted. These pins can be replaced after complete wear.
  • the contact pins are made of a copper alloy, which is coated with a silver alloy or the contact pins are made entirely of a silver alloy, since this serves to lubricate the contact pairing.
  • the spring contact element made of plastic, which leads to a reduction of the material costs or manufacturing technology brings benefits.
  • the in the Fig. 1-5 shown electrical connector consists of two connecting parts 1, 20, wherein the first connecting part 1 is designed as a plug 2 and the second connecting part 20 as a socket 21st
  • Fig. 1-4 show the connecting part 1 from different views. Same names indicate the same function.
  • the connecting part 1 has a plug 2, which is constructed as a unit and consists of a plug head 3, a plug guide 4 and a contact terminal 5.
  • the plug head 3 has two equally projecting centering pins 7, between which six contact elements 6 are mounted.
  • the contact elements 6 are formed substantially J-shaped.
  • the centering pins 7 are opposite to the contact elements 6 in the insertion direction, so that the contact elements 6 can only enter the socket 21 when the centering pins 7 are already inserted into designated centering 27 of the socket 21 (see. Fig. 5 ). It is thus first ensured at the socket 21, the guide of the plug 2, before the contact elements 6 come into contact with the coupling elements 29 of the socket 21.
  • the contact elements 6 are each embedded with a portion in a relation to the Zentrierdornen 7 widened support surface 10 of the plug 2 and protrude from the back of the support surface 10 out to form plug contacts that extend into the contact terminal 5.
  • adjusting elements 8 such as screws, integrated.
  • the connecting part 1 has a housing 11, consisting of an upper housing plate 12, a housing body 13 and a lower housing plate 14.
  • the upper housing plate 12 In the upper housing plate 12 are triangular recesses 39 (see. Fig. 4 ). About the recesses 39 can escape into the housing penetrated moisture / water again.
  • the plug 2 can be moved relative to the housing 11 via the spring elements 15.
  • the housing body 13 is arranged between the upper housing plate 12 and the lower housing plate 14.
  • mounting holes 9 which serve to receive screws or the like.
  • the mounting holes 9 could also be aligned oval in the longitudinal and / or transverse direction, so as to provide even mounting degrees of freedom.
  • the connection between the housing body 13 and the lower housing plate 14 is made. Between the lower housing plate 14 and the contact terminal 5 is a seal 19th
  • Fig. 5 shows a to the connecting part 1 of Fig. 1-4 matching connecting part 20 that is designed as a socket 21.
  • the bush 21 has two cooperating with the two centering pins 7 of the connector 2 ZentrierausEnglishept 27, which are connected by a longitudinal slot 26 for receiving the plug head 3 together.
  • the connecting part 20 has a housing 22, consisting of an upper housing plate 23, a housing body 24 and a contact terminal 25.
  • the housing body 24 is disposed between the upper housing plate 23 and the contact terminal 25.
  • mounting holes 34 which serve to receive screws or the like.
  • the mounting holes 34 could also be aligned oval in the longitudinal and / or transverse direction, so as to provide even degrees of freedom of assembly.
  • spring contact strips 28 are arranged in the socket 21, wherein the spring contact strips 28 cooperate with the associated contact elements 6 of the plug 2.
  • the spring contact strips 28 are each embedded in an end portion 30 in the socket 2 and form plug contacts 32 which are inserted into a holder 35 of the socket 21, while the angled, other end portion 31 with clearance in a recess (not shown) of the sleeve 21 protrudes ,
  • the spring contact strips 28 have coupling elements 29, preferably made of a silver alloy.
  • the spring contact strips 28 are resiliently biased by spring elements 33.
  • the centering pins 7 first enter the cooperating centering recesses 27 of the socket 21 when the centering pins 7 have a certain length in the centering recesses 27 of the socket 21 are introduced, the contact elements 6 of the plug 2 touch the two opposite groups of the spring contact strips 28. With further penetration of the Plug 2 into the socket 21, the opposing spring contact strips 28 with the coupling elements 29 in sliding contact with their associated contact elements 6 of the plug 2 are pressed apart elastically, with the angled end portions 31 move in the socket 21 to the outside. At the same time, the spring elements 33 are pressed outward.
  • Fig. 7 shows a further embodiment of the spring contact element 28.
  • the contact pin 36 assumes the function of the coupling element 29 (see. Fig. 5-6 ).
  • the contact pin 36 is inserted via a bore 38 in the spring contact element 28 and is mounted displaceably via a spring element 33.
  • the electrical contact is made via the electrical connection 37, which extends into the contact terminal 25.
  • connection part 1 22 casing 2 plug 23 upper housing plate 3 connector head 24 housing body 4 plug guide 25 Contact Termination 5 Contact Termination 26 longitudinal slot 6 contact element 27 centering 7 centering 28 Spring contact strip 8th adjusting 29 coupling element 9 mounting hole 30

Landscapes

  • Connector Housings Or Holding Contact Members (AREA)
  • Details Of Connecting Devices For Male And Female Coupling (AREA)

Description

Die Erfindung betrifft eine elektrische Steckverbindung zur Herstellung einer elektrischen Verbindung zwischen einer Schiebetür und einem Türrahmen eines Fahrzeuges nach dem Oberbegriff der unabhängigen Patentansprüche.The invention relates to an electrical connector for making an electrical connection between a sliding door and a door frame of a vehicle according to the preamble of the independent claims.

Zur Herstellung einer elektrischen Verbindung zwischen einer Schiebetür und einem Türrahmen eines Fahrzeuges werden vielfach Kontaktstifte verwendet, die beim Schließen der Schiebetür stumpf gegen im wesentlichen eben ausgebildete Kontaktflächen zugeordneter Kontaktelemente stoßen. Eine solche elektrische Verbindung ist beispielsweise in der US 5,248,259 beschrieben. Die Kontaktstifte sind dort axial beweglich und jeweils entgegen der Verbindungsrichtung durch eine Feder elastisch vorbelastet. In der Praxis hat sich allerdings gezeigt, daß derartige Anschlüsse nicht immer eine zuverlässige elektrische Verbindung sicherstellen, da die Kontaktstifte bzw. die ihnen zugeordneten Kontaktflächen mitunter verschmutzen.To produce an electrical connection between a sliding door and a door frame of a vehicle contact pins are often used, which butt when closing the sliding door against substantially planar contact surfaces associated contact elements. Such an electrical connection is for example in the US 5,248,259 described. The contact pins are axially movable there and each biased elastically against the direction of connection by a spring. In practice, however, has shown that such connections do not always ensure a reliable electrical connection, since the contact pins or their associated contact surfaces sometimes dirty.

In der DE 43 31 280 C1 ist demgegenüber ein bereits verbesserter elektrischer Anschluß für ein Fahrzeug mit einer Schiebetür beschrieben, der zwei wechselweise in Eingriff bringbare Verbindungsteile aufweist. Das erste Verbindungsteil ist dabei als Stecker mit einem abgerundeten Steckkopf ausgebildet, der im wesentlichen die Form eines Pyramidenstumpfes aufweist und an dem an die Kontur des Steckkopfes angepaßte Federkontaktstreifen vorgesehen sind. Das zweite Verbindungsteil ist als Buchse ausgeführt und weist eine den Steckkopf des ersten Verbindungsteils im wesentlichen formschlüssig aufnehmende Ausnehmung auf. Die Innenwände der Ausnehmung verlaufen somit trichterförmig in einem dem Neigungswinkel der Seitenflächen des pyramidenstumpfförmigen Steckkopfes entsprechenden Neigungswinkel schräg nach unten. Jede der Innenflächen der Ausnehmung weist dabei eine vertikal verlaufende, spaltförmige Vertiefung auf, in welcher ein etwa J-förmig gebogener Federkontaktstreifen angeordnet ist. Bei in Eingriff befindlichen Verbindungsteilen liegen die Federkontaktstreifen des Steckkopfes an den Federkontaktstreifen der Ausnehmung an, wobei der J-förmig gebogene Schenkel der Federkontaktstreifen der Ausnehmung durch den Steckkopf und dessen Federkontaktstreifen federn beaufschlagt ist. Beim Einführen des Steckkopfes in die Ausnehmung der Buchse ergibt sich somit eine Schleifbewegung zwischen den einander zugeordneten Federkontaktstreifen. Da allerdings die Federkontaktstreifen des Steckers an der Außenfläche des Steckkopfes ungeschützt anliegen, besteht bei diesem bekannten elektrischen Anschluß die Gefahr eines Umbiegens oder Abknickens von Federkontaktstreifen des Steckkopfes, wenn relativ große Lagetoleranzen beim Schließen der Schiebetür zwischen dem Stecker und der Buchse ausgeglichen werden müssen und dabei die freien Enden der Federkontaktstreifen des Steckers an Vorsprüngen der Buchse anstoßen.In the DE 43 31 280 C1 In contrast, an already improved electrical connection for a vehicle is described with a sliding door having two mutually engageable connection parts. The first connecting part is designed as a plug with a rounded plug head, which has substantially the shape of a truncated pyramid and are provided on the adapted to the contour of the plug head spring contact strip. The second connecting part is designed as a socket and has a plug-in head of the first connecting part substantially form-fitting receiving recess. The inner walls of the recess thus run funnel-shaped in a tilt angle corresponding to the inclination angle of the side surfaces of the truncated pyramid-shaped plug head angle of inclination downwards. Each of the inner surfaces of the recess in this case has a vertically extending, slot-shaped depression, in which an approximately J-shaped bent spring contact strip is arranged. When engaged connecting parts, the spring contact strips of the plug-in head abut against the spring contact strip of the recess, wherein the J-shaped legs of the spring contact strip of the recess is acted upon by the spring head and the spring contact strip. When inserting the plug head into the recess of the socket thus results in a grinding movement between the mutually associated spring contact strip. However, since the spring contact strips of the plug bear against the outer surface of the plug head unprotected, there is the risk of bending or kinking of this known electrical connection Spring contact strip of the plug head, when relatively large positional tolerances when closing the sliding door between the plug and the socket must be compensated and thereby abut the free ends of the spring contact strips of the plug to projections of the socket.

DE 199 23 705 A1 betrifft eine elektrische Steckverbindung, insbesondere zur Herstellung einer elektrischen Verbindung zwischen einer Schiebetür und einem Türrahmen eines Fahrzeuges, mit zwei bei geschlossener Schiebetür in Eingriff stehenden Verbindungsteilen, von denen das eine Verbindungsteil als Stecker und das andere Verbindungsteil als Buchse ausgebildet ist, wobei der Stecker und die Buchse einander zugeordnete elektrisch leitende Kontaktelemente aufweisen, und wobei beim Ineingriffbringen von Stecker und Buchse die Kontaktelemente des Steckers an den ihnen zugeordneten Kontaktelementen der Buchse schleifen. Damit beim Schließen der Schiebetür eventuelle Lagetoleranzen ausgeglichen werden und zugleich eine hohe Kontaktsicherheit erreicht wird, ist der Stecker mit mindestens einem gegenüber seinen Kontaktelementen vorstehenden Zentrierdorn und die Buchse mit einer mit dem Zentrierdorn zusammenwirkenden Zentrierausnehmung versehen. DE 199 23 705 A1 relates to an electrical connector, in particular for establishing an electrical connection between a sliding door and a door frame of a vehicle, with two engaged with the sliding door closed connecting parts, of which one connecting part is designed as a plug and the other connecting part as a socket, wherein the plug and the socket having mutually associated electrically conductive contact elements, and wherein the engagement of the plug and socket, the contact elements of the plug to the associated contact elements of the bushing. So that when the sliding door eventual position tolerances are compensated and at the same time a high contact reliability is achieved, the plug is provided with at least one centering pin opposite its contact elements and the sleeve with a cooperating with the centering Zentrierausnehmung.

In der US 2002/0048982 A1 ist eine Positionierungsvorrichtung zum genauen Verbinden eines elektrischen Steckers mit einem komplementären Stecker beschrieben. Die Positionierungsvorrichtung enthält eine ortsfeste Grundplatte mit einer Anzahl drehbarer Elemente, einen ortsfesten Deckel mit einem Paar nach unten gerichteter Positionspins, eine Zwischenplatte mit einem Paar von Bohrungen zur Aufnahme der Positionspins und einem Paar federnder Elemente, die zwischen die Zwischenplatte und die Grundplatte gepresst sind. Auf der Zwischenplatte ist der elektrische Stecker aufgebracht. Wird der elektrische Stecker mit dem komplementären Stecker verbunden, bewegt sich die Zwischenplatte nach unten gegen die federnden Elemente bis die untere Fläche der Zwischenplatte die drehbaren Elemente berührt. Die Zwischenplatte mit dem elektrischen Stecker ist in Richtung parallel zum Deckel bewegbar, um so Paarungstoleranzen zwischen dem Stecker und dem Gegenstecker auszugleichen.In the US 2002/0048982 A1 For example, a positioning device for accurately connecting an electrical connector to a complementary connector is described. The positioning device includes a stationary base plate with a number of rotatable elements, a stationary cover with a pair of downwardly directed position pins, an intermediate plate with a pair of holes for receiving the position pins and a pair of resilient elements pressed between the intermediate plate and the base plate. On the intermediate plate of the electrical connector is applied. When the electrical connector is connected to the complementary plug, the intermediate plate moves down against the resilient members until the lower surface of the intermediate plate contacts the rotatable members. The intermediate plate with the electrical connector is movable in the direction parallel to the lid, so as to compensate for mating tolerances between the plug and the mating connector.

In der US 4653826 ist eine Kontaktanordnung für eine elektrische Verbindung zwischen einem Pin und einer Buchse dargestellt. Die Buchse enthält eine Basisplatte mit einer Öffnung zur Aufnahme des Pins sowie Kontaktelemente zur Herstellung des elektrischen Kontaktes zwischen Buchse und Pin. Die Kontaktelemente mit ihren entsprechenden Kontaktoberflächen sind parallel zur Einschubachse des Pins ausgerichtet und definieren somit die Aufnahmefläche für den Pin. Um die Kontaktfindung zwischen Pin und Buchse herzustellen, sind Kontaktelemente vorgesehen, d.h. mittels der Kontaktelemente wird bei der Ausrichtung von Pin und Buchse zueinander eine radiale Abweichung über die mechanische Einstellung der Kontaktelemente korrigiert, um so einen optimalen elektrischen Kontakt zwischen der Buchse und dem Pin herzustellen.In the US 4653826 a contact arrangement for an electrical connection between a pin and a socket is shown. The socket includes a base plate having an opening for receiving the pin and contact elements for making the electrical contact between the socket and pin. The contact elements with their respective contact surfaces are aligned parallel to the insertion axis of the pin and thus define the receiving area for the pin. In order to establish the contact between pin and socket, contact elements are provided, ie by means of the contact elements is in the alignment of Pin and socket corrected each other a radial deviation over the mechanical adjustment of the contact elements, so as to produce an optimal electrical contact between the socket and the pin.

In der US 200210182897 A1 ist ein Steckverbinder beschrieben, der einen Stecker und eine zum Stecker komplementäre Buchse umfasst. Stecker und Buchse enthalten mehrere Anschlusskontakte, die bei der Herstellung der elektrischen Verbindung von Stecker und Buchse kammartig ineinander greifen.In the US 200210182897 A1 a connector is described which comprises a plug and a socket complementary to the plug. Plug and socket contain a plurality of terminals, which mesh with each other in the manufacture of the electrical connection of the plug and socket.

Der Erfindung liegt die Aufgabe zugrunde, eine elektrische Steckverbindung zur Herstellung einer elektrischen Verbindung zwischen einer Schiebetür und einem Türrahmen eines Fahrzeuges so auszuführen, daß bei geschlossener Schiebetür eventuelle auftretende Schwingungen ausgeglichen werden und zugleich eine hohe Kontaktsicherheit erreicht wird. Diese Aufgabe wird durch die in den Ansprüchen angegebenen Merkmale der Erfindung gelöst. Vorteilhafte Weiterbildungen der Erfindung sind in den Unteransprüchen angegeben.The invention has for its object to perform an electrical connector for making an electrical connection between a sliding door and a door frame of a vehicle so that when the sliding door eventual occurring vibrations are compensated and at the same time a high contact reliability is achieved. This object is achieved by the features specified in the claims of the invention. Advantageous developments of the invention are specified in the subclaims.

Die erfindungsgemäße elektrische Steckverbindung zur Herstellung einer elektrischen Verbindung zwischen einer Schiebetür und einem Türrahmen eines Fahrzeuges, mit zwei in Eingriff stehenden Verbindungsteilen, von denen ein Verbindungsteil einen Stecker und ein erstes Gehäuse und ein anderes Verbindungsteil eine Buchse und ein zweites Gehäuse aufweist, zeichnet sich dadurch aus, daß der Stecker und/oder die Buchse gegenüber dem jeweiligen Gehäuse zweidimensional oder dreidimensional verschiebbar gelagert sind.The electrical connector according to the invention for establishing an electrical connection between a sliding door and a door frame of a vehicle, with two engaging connecting parts, of which a connecting part has a plug and a first housing and another connecting part a socket and a second housing is characterized from that the plug and / or the socket relative to the respective housing are mounted two-dimensionally or three-dimensionally displaceable.

Dies hat den Vorteil, da das Gehäuse mit der Tür in Verbindung steht, dass die Kontakte von den Bewegungen der Schiebetür entkoppelt sind und ein Toleranzausgleich bei statischer und dynamischer Belastung erreicht wird.This has the advantage that the housing is in communication with the door, that the contacts are decoupled from the movements of the sliding door and tolerance compensation for static and dynamic load is achieved.

Durch die zweidimensionale oder dreidimensionale Lagerung von Stecker und/oder Buchse gegenüber dem jeweiligen Gehäuse ist eine variable Reaktion auf die Schwingungen infolge der Schiebetürbewegungen möglich. In Kombination spricht man auch von einer schwimmenden Lagerung zum Erreichen des Toleranzausgleiches.By the two-dimensional or three-dimensional storage of plug and / or socket relative to the respective housing a variable response to the vibrations due to the sliding door movements is possible. In combination, one speaks of a floating bearing to achieve tolerance compensation.

Ferner erfolgt die schwimmende Lagerung von Stecker und/oder Buchse durch Federelemente, die in einer Federhalterung befestigt sind und über Federführungen gelenkt werden, so daß die Relativbewegungen zwischen den Kontaktelementen von Stecker und Buchse reduziert werden und somit der Verschleiß der Kontaktelemente verringert und deren Lebensdauer erhöht wird.Furthermore, the floating mounting of the plug and / or socket by spring elements which are mounted in a spring holder and are guided by spring guides, so that the Relative movements between the contact elements of the plug and socket are reduced and thus reduces the wear of the contact elements and their life is increased.

Des Weiteren sind die Federführungen als Töpfe und/oder als Kegel ausgeführt, so daß eine gezielte Führung der Federelemente erreicht wird.Furthermore, the spring guides are designed as pots and / or as a cone, so that a targeted guidance of the spring elements is achieved.

Vorzugsweise ist die Abstützfläche, gegen welche die Federelemente drücken, unter einem Winkel von 10° bis 80° angeschrägt, um so eine bessere Zentrierung des Steckerkopfes im Steckergehäuse zu gewährleisten. Bei einem Winkel von 45° wurden die besten Ergebnisse erzielt.Preferably, the support surface against which press the spring elements, beveled at an angle of 10 ° to 80 °, so as to ensure a better centering of the plug head in the connector housing. At an angle of 45 °, the best results were achieved.

Außerdem sind Stecker und/oder Buchse als eigenständige, einförmige Einheiten aufgebaut, damit wird die Montage und der Austausch vereinfacht.In addition, plug and / or socket are constructed as separate, unitary units, so that the assembly and replacement is simplified.

Ferner wird mittels einer Dichtung verhindert, daß Feuchtigkeit in den Fahrzeuginnenraum gelangt.Furthermore, it is prevented by means of a seal that moisture enters the vehicle interior.

Des Weiteren sind die Gehäuse von Stecker und/oder Buchse derart ausgeführt, dass keine Feuchtigkeit in den Gehäuseinnenraum eindringen kann. Die Ausführung ist derart gestaltet, daß das Gehäuse verklebt und/oder verschweißt ist, so daß keine Feuchtigkeit oder Wasser in den Innenraum eindringen kann.Furthermore, the housing of plug and / or socket are designed such that no moisture can penetrate into the housing interior. The embodiment is designed such that the housing is glued and / or welded, so that no moisture or water can penetrate into the interior.

Auf den Kontaktelementen von Stecker und/oder Buchse sind Koppelelemente aus einem elektrisch leitenden Material, das eine schmierende Wirkung besitzt, aufgebracht, um eine Veränderung des Übergangswiderstandes infolge aufeinander reibender Kontaktelemente gleichen Materials entgegenzuwirken und somit geringe Steuerströme im Milliamperebereich übertragen zu können.On the contact elements of the plug and / or socket are coupling elements made of an electrically conductive material which has a lubricating effect, applied to counteract a change in the contact resistance as a result of rubbing contact elements of the same material and thus to be able to transmit low control currents in the milliampere range.

Ferner bestehen die Koppelelemente, insbesondere aus einer Silberlegierung, da diese zur Schmierung der Kontaktpaarung führt. Dadurch ist es möglich mehr als 150000 Kontaktschließungen zu tätigen ohne die Kontaktelemente zu verschleißen.Furthermore, there are the coupling elements, in particular of a silver alloy, since this leads to the lubrication of the contact pairing. This makes it possible to make more than 150000 contact closures without wearing the contact elements.

Des Weiteren können über eine Bohrung in den Kontaktelementen von Stecker und/oder Buchse als Kontaktstifte ausgeführte Koppelelemente eingesetzt werden, welche federnd gelagert sind. Diese Kontaktstifte können nach vollständiger Abnutzung ausgetauscht werden. Vorteilhafterweise bestehen die Kontaktstifte aus einer Kupferlegierung, welche mit einer Silberlegierung beschichtet wird oder die Kontaktstifte werden vollständig aus einer Silberlegierung gefertigt, da diese zur Schmierung der Kontaktpaarung dient.Furthermore, executed via a bore in the contact elements of the plug and / or socket as contact pins coupling elements are used, which are resiliently mounted. These pins can be replaced after complete wear. Advantageously, the contact pins are made of a copper alloy, which is coated with a silver alloy or the contact pins are made entirely of a silver alloy, since this serves to lubricate the contact pairing.

Außerdem kann bei dieser Ausführungsführungsform der Kontaktpaarung das Federkontaktelement aus Kunststoff gefertigt werden, was zu einer Verringerung der Materialkosten führt beziehungsweise fertigungstechnisch Vorteile bringt.In addition, in this embodiment of the contact pairing, the spring contact element made of plastic, which leads to a reduction of the material costs or manufacturing technology brings benefits.

Nachfolgend wird die Erfindung anhand der Zeichnungen an mehreren Ausführungsbeispielen näher erläutert. Darin zeigen:

Fig. 1-4:
perspektivische Darstellungen eines Steckers einer erfindungsgemäßen Steckverbindung von unterschiedlichen Ansichten,
Fig. 5:
Darstellung einer Buchse passend zu dem Stecker der Fig. 1-3, und
Fig. 6:
Darstellung der Federkontaktelemente der Buchse.
Fig. 7:
Darstellung einer zweiten Ausführungsform der Federkontaktelemente der Buchse
The invention will be explained in more detail with reference to the drawings of several embodiments. Show:
Fig. 1-4:
perspective views of a plug of a connector according to the invention of different views,
Fig. 5:
Representation of a socket fitting to the plug of the Fig. 1-3 , and
Fig. 6:
Representation of the spring contact elements of the socket.
Fig. 7:
Representation of a second embodiment of the spring contact elements of the socket

Die in den Fig. 1-5 dargestellte elektrische Steckverbindung besteht aus zwei Verbindungsteilen 1, 20, wobei das erste Verbindungsteil 1 als Stecker 2 ausgeführt ist und das zweite Verbindungsteil 20 als Buchse 21.The in the Fig. 1-5 shown electrical connector consists of two connecting parts 1, 20, wherein the first connecting part 1 is designed as a plug 2 and the second connecting part 20 as a socket 21st

Fig. 1-4 zeigen das Verbindungsteil 1 aus unterschiedlichen Ansichten. Gleiche Bezeichnungen weisen auf gleiche Funktion hin. Fig. 1-4 show the connecting part 1 from different views. Same names indicate the same function.

Das Verbindungsteil 1 weist einen Stecker 2 auf, der als eine Einheit aufgebaut ist und aus einem Steckerkopf 3, einer Steckerführung 4 und einem Kontaktanschluß 5 besteht.The connecting part 1 has a plug 2, which is constructed as a unit and consists of a plug head 3, a plug guide 4 and a contact terminal 5.

Der Steckerkopf 3 weist zwei gleich weit vorstehende Zentrierdorne 7 auf, zwischen denen sechs Kontaktelemente 6 angebracht sind. Die Kontaktelemente 6 sind im wesentlichen J-förmig ausgebildet. Die Zentrierdorne 7 stehen gegenüber den Kontaktelementen 6 in Einsteckrichtung vor, so daß die Kontaktelemente 6 erst dann in die Buchse 21 gelangen können, wenn die Zentrierdorne 7 bereits in dafür vorgesehene Zentrierausnehmungen 27 der Buchse 21 eingeführt sind (vgl. Fig. 5). Es wird somit zunächst an der Buchse 21 die Führung des Steckers 2 sichergestellt, bevor dessen Kontaktelemente 6 mit den Koppelelementen 29 der Buchse 21 in Berührung kommen.The plug head 3 has two equally projecting centering pins 7, between which six contact elements 6 are mounted. The contact elements 6 are formed substantially J-shaped. The centering pins 7 are opposite to the contact elements 6 in the insertion direction, so that the contact elements 6 can only enter the socket 21 when the centering pins 7 are already inserted into designated centering 27 of the socket 21 (see. Fig. 5 ). It is thus first ensured at the socket 21, the guide of the plug 2, before the contact elements 6 come into contact with the coupling elements 29 of the socket 21.

Die Kontaktelemente 6 sind jeweils mit einem Abschnitt in einer gegenüber den Zentrierdornen 7 verbreiterten Abstützfläche 10 des Steckers 2 eingebettet und ragen aus der Rückseite der Abstützfläche 10 heraus, um Steckkontakte zu bilden, die bis in den Kontaktanschluß 5 verlaufen. In die Abstützfläche 10 sind Justierelemente 8, beispielsweise Schrauben, integriert. Zur Montage der elektrischen Steckverbindung (vgl. Fig. 5) wird das Verbindungsteil 20 über die Montagebohrungen 34 mittels Schrauben (nicht dargestellt) mit dem Türrahmen (nicht dargestellt) verbunden. Die Schiebetür (nicht dargestellt) mit dem Verbindungsteil 1 wird geschlossen, so daß der Stecker 2 in die Buchse 21 eingefahren wird. Anschließend wird das Verbindungsteil 1 über die Montagebohrungen 9 mittels Schrauben (nicht dargestellt) mit der Schiebetür (nicht dargestellt) fest verbunden und die Justierelemente 8 werden entfernt.The contact elements 6 are each embedded with a portion in a relation to the Zentrierdornen 7 widened support surface 10 of the plug 2 and protrude from the back of the support surface 10 out to form plug contacts that extend into the contact terminal 5. In the support surface 10 adjusting elements 8, such as screws, integrated. For mounting the electrical connector (see. Fig. 5 ), the connecting part 20 via the mounting holes 34 by means of screws (not shown) to the door frame (not shown). The sliding door (not shown) with the connecting part 1 is closed, so that the plug 2 is retracted into the socket 21. Subsequently, the connecting part 1 via the mounting holes 9 by means of screws (not shown) with the sliding door (not shown) firmly connected and the adjusting elements 8 are removed.

Des weiteren sind an der Unterseite der Abstützfläche 10 kegelförmige Federführungen 16 angebracht, die zur Führung der Federelemente 15 dienen. Ferner liegen die Federelemente 15 mit ihrem anderen Ende an der Federhalterung 17 an, die topfförmig ausgebildet ist.Furthermore, 10 conical spring guides 16 are attached to the underside of the support surface, which serve to guide the spring elements 15. Further, the spring elements 15 abut with their other end on the spring holder 17 which is cup-shaped.

Ferner besitzt das Verbindungsteil 1 ein Gehäuse 11, bestehend aus einer oberen Gehäuseplatte 12, einem Gehäusekörper 13 und einer unteren Gehäuseplatte 14. In der oberen Gehäuseplatte 12 befinden sich dreieckförmige Ausnehmungen 39 (vgl. Fig. 4). Über die Ausnehmungen 39 kann in das Gehäuse eingedrungene Feuchtigkeit/Wasser wieder abfließen. Der Stecker 2 kann über die Federelemente 15 relativ zum Gehäuse 11 bewegt werden. Der Gehäusekörper 13 ist zwischen oberer Gehäuseplatte 12 und unterer Gehäuseplatte 14 angeordnet. In der oberen Gehäuseplatte 12 befinden sich Montagebohrungen 9, die zur Aufnahme von Schrauben oder dergleichen dienen. Vorzugsweise könnten die Montagebohrungen 9 auch oval in Längs- und/oder Querrichtung ausgerichtet sein, um so noch Montagefreiheitsgrade zu schaffen. Über die Befestigungselemente 18 wird die Verbindung zwischen dem Gehäusekörper 13 und der unteren Gehäuseplatte 14 hergestellt. Zwischen der unteren Gehäuseplatte 14 und dem Kontaktanschluß 5 befindet sich eine Dichtung 19.Furthermore, the connecting part 1 has a housing 11, consisting of an upper housing plate 12, a housing body 13 and a lower housing plate 14. In the upper housing plate 12 are triangular recesses 39 (see. Fig. 4 ). About the recesses 39 can escape into the housing penetrated moisture / water again. The plug 2 can be moved relative to the housing 11 via the spring elements 15. The housing body 13 is arranged between the upper housing plate 12 and the lower housing plate 14. In the upper Housing plate 12 are mounting holes 9, which serve to receive screws or the like. Preferably, the mounting holes 9 could also be aligned oval in the longitudinal and / or transverse direction, so as to provide even mounting degrees of freedom. About the fasteners 18, the connection between the housing body 13 and the lower housing plate 14 is made. Between the lower housing plate 14 and the contact terminal 5 is a seal 19th

Fig. 5 zeigt ein zu dem Verbindungsteil 1 der Fig. 1-4 passendes Verbindungsteil 20, dass als Buchse 21 ausgeführt ist. Die Buchse 21 weist zwei mit den beiden Zentrierdornen 7 des Steckers 2 zusammenwirkende Zentrierausnehmungen 27 auf, die durch einen Längsschlitz 26 zur Aufnahme des Steckerkopfes 3 miteinander verbunden sind. Fig. 5 shows a to the connecting part 1 of Fig. 1-4 matching connecting part 20 that is designed as a socket 21. The bush 21 has two cooperating with the two centering pins 7 of the connector 2 Zentrierausnehmungen 27, which are connected by a longitudinal slot 26 for receiving the plug head 3 together.

Weiterhin besitzt das Verbindungsteil 20 ein Gehäuse 22, bestehend aus einer oberen Gehäuseplatte 23, einem Gehäusekörper 24 und einem Kontaktanschluß 25. Der Gehäusekörper 24 ist zwischen oberer Gehäuseplatte 23 und dem Kontaktanschluß 25 angeordnet. In der oberen Gehäuseplatte 23 befinden sich Montagebohrungen 34, die zur Aufnahme von Schrauben oder dergleichen dienen. Vorzugsweise könnten die Montagebohrungen 34 auch oval in Längs- und/oder Querrichtung ausgerichtet sein, um so noch Montagefreiheitsgrade zu schaffen.Furthermore, the connecting part 20 has a housing 22, consisting of an upper housing plate 23, a housing body 24 and a contact terminal 25. The housing body 24 is disposed between the upper housing plate 23 and the contact terminal 25. In the upper housing plate 23 are mounting holes 34, which serve to receive screws or the like. Preferably, the mounting holes 34 could also be aligned oval in the longitudinal and / or transverse direction, so as to provide even degrees of freedom of assembly.

Wie in Fig. 6 zu erkennen ist, sind in der Buchse 21 Federkontaktstreifen 28 angeordnet, wobei die Federkontaktstreifen 28 mit den zugeordneten Kontaktelementen 6 des Steckers 2 zusammenwirken. Die Federkontaktstreifen 28 sind jeweils in einem Endabschnitt 30 in die Buchse 2 eingebettet und bilden Steckkontakte 32, die in eine Halterung 35 der Buchse 21 eingeführt werden, während der abgewinkelte, andere Endabschnitt 31 mit Spiel in eine Ausnehmung (nicht dargestellt) der Buchse 21 ragt. Die Federkontaktstreifen 28 weisen Koppelelemente 29, vorzugsweise aus einer Silberlegierung auf. Die Federkontaktstreifen 28 werden mittels Federelemente 33 elastisch vorgespannt.As in Fig. 6 can be seen, spring contact strips 28 are arranged in the socket 21, wherein the spring contact strips 28 cooperate with the associated contact elements 6 of the plug 2. The spring contact strips 28 are each embedded in an end portion 30 in the socket 2 and form plug contacts 32 which are inserted into a holder 35 of the socket 21, while the angled, other end portion 31 with clearance in a recess (not shown) of the sleeve 21 protrudes , The spring contact strips 28 have coupling elements 29, preferably made of a silver alloy. The spring contact strips 28 are resiliently biased by spring elements 33.

Wird nun zur Herstellung einer elektrischen Verbindung der Stecker 2 in die Buchse 21 gesteckt, so gelangen wie bereits erwähnt, zuerst die Zentrierdorne 7 in die damit zusammenwirkende Zentrierausnehmungen 27 der Buchse 21. Wenn die Zentrierdorne 7 mit einer bestimmten Länge in die Zentrierausnehmungen 27 der Buchse 21 eingeführt sind, berühren die Kontaktelemente 6 des Steckers 2 die beiden gegenüberliegenden Gruppen der Federkontaktstreifen 28. Mit weiterem Eindringen des Steckers 2 in die Buchse 21 werden die einander gegenüberliegenden Federkontaktstreifen 28 mit den Koppelelementen 29 in Schleifkontakt mit den ihnen zugeordneten Kontaktelementen 6 des Steckers 2 elastisch auseinander gedrückt, wobei sich die abgewinkelten Endabschnitte 31 in der Buchse 21 nach außen bewegen. Gleichzeitig werden auch die Federelemente 33 nach außen gedrückt.If the plug 2 is now plugged into the socket 21 for the purpose of establishing an electrical connection, the centering pins 7 first enter the cooperating centering recesses 27 of the socket 21 when the centering pins 7 have a certain length in the centering recesses 27 of the socket 21 are introduced, the contact elements 6 of the plug 2 touch the two opposite groups of the spring contact strips 28. With further penetration of the Plug 2 into the socket 21, the opposing spring contact strips 28 with the coupling elements 29 in sliding contact with their associated contact elements 6 of the plug 2 are pressed apart elastically, with the angled end portions 31 move in the socket 21 to the outside. At the same time, the spring elements 33 are pressed outward.

Fig. 7 zeigt eine weitere Ausführungsform des Federkontaktelementes 28. Der Kontaktstift 36 übernimmt die Funktion des Koppelelementes 29 (vgl. Fig. 5-6). Der Kontaktstift 36 wird über eine Bohrung 38 in das Federkontaktelement 28 eingesetzt und ist über ein Federelement 33 verschiebbar gelagert. Die elektrische Kontaktierung erfolgt über die elektrische Verbindung 37, die bis in den Kontaktanschluß 25 verläuft. Fig. 7 shows a further embodiment of the spring contact element 28. The contact pin 36 assumes the function of the coupling element 29 (see. Fig. 5-6 ). The contact pin 36 is inserted via a bore 38 in the spring contact element 28 and is mounted displaceably via a spring element 33. The electrical contact is made via the electrical connection 37, which extends into the contact terminal 25.

BEZUGSZElCHENLlSTEBEZUGSZElCHENLlSTE

11 Verbindungsteil 1Connection part 1 2222 Gehäusecasing 22 Steckerplug 2323 obere Gehäuseplatteupper housing plate 33 Steckerkopfconnector head 2424 Gehäusekörperhousing body 44 Steckerführungplug guide 2525 KontaktanschlußContact Termination 55 KontaktanschlußContact Termination 2626 Längsschlitzlongitudinal slot 66 Kontaktelementcontact element 2727 Zentrierausnehmungcentering 77 Zentrierdorncentering 2828 FederkontaktstreifenSpring contact strip 88th Justierelementadjusting 2929 Koppelelementcoupling element 99 Montagebohrungmounting hole 3030 Endabschnitt (Federkontaktstreifen)End section (spring contact strip) 1010 Abstützflächesupporting 1111 Gehäusecasing 3131 abgewinkelte Endabschnitt (Federkontaktstreifen)angled end section (spring contact strip) 1212 obere Gehäuseplatteupper housing plate 1313 Gehäusekörperhousing body 3232 Steckkontaktplug contact 1414 untere Gehäuseplattelower housing plate 3333 Federelementspring element 1515 Federelementspring element 3434 MonatagebohrungMona day hole 1616 Federführungleadership 3535 Halterungbracket 1717 Federhalterungspring retainer 3636 Kontaktstiftpin 1818 Befestigungselementfastener 3737 elektrische Verbindungelectrical connection 1919 Dichtungpoetry 3838 Bohrungdrilling 2020 Verbindungsteil 2Connecting part 2 3939 Ausnehmungrecess 2121 BuchseRifle

Claims (7)

  1. Electrical plug connection having two connecting parts which are in engagement, one connecting part of which has a plug (2) and a first housing (11), and another connecting part of which has a socket (21) and a second housing (22), characterized in that the electrical plug connection serves to establish an electrical connection between a sliding door and a door frame of a vehicle,
    in that the plug (2) and/or the socket (21) are mounted such that they can be displaced in a two-dimensional or three-dimensional manner in relation to the respective housing (11, 22), wherein the plug (2) has a plug head (3) with two centring mandrels (7) which project to the same extent and which project in the insertion direction in relation to contact elements (6) of the plug (2) in such a way that the contact elements (6) can first enter the socket (21) when the centring mandrels (7) are inserted into centring recesses (27) in the socket (21) which are provided for this purpose, and
    in that the plug (2) and/or the socket (21) have/has contact elements (6, 28) on which coupling elements (29), which are composed of an electrically conductive material which has a lubricating effect, are applied and/or inserted, wherein, as the plug (2) enters the socket (21), mutually opposite contact elements (28) of the socket (21) are in sliding contact with the contact elements (6) of the plug (2).
  2. Electrical plug connection according to Claim 1, characterized in that the mounting is formed by spring elements.
  3. Electrical plug connection according to Claim 2, characterized in that the spring guides (16) are designed as pots and/or as cones.
  4. Electrical plug connection according to Claim 1, characterized in that the plug (2) is constructed as one unit comprising a plug head (3), a plug guide (4) and a contact connection (5).
  5. Electrical plug connection according to one of Claims 1-4, characterized in that the coupling elements (29) are designed as contact pins (36),
    in that the contact pins (36) are spring-mounted, and in that the contact pins (36) are inserted into the contact elements (6, 28) via a bore (38).
  6. Electrical plug connection according to Claim 5, characterized in that the contact pins (36) are composed of a copper alloy which is coated with a silver alloy.
  7. Electrical plug connection according to one of Claims 1 to 6, characterized in that the coupling elements (29) are composed of a silver alloy.
EP20030785721 2002-12-11 2003-12-03 Electric plug-in connection, especially for a vehicle with a sliding door Expired - Lifetime EP1573861B1 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
DE10258106 2002-12-11
DE2002158106 DE10258106A1 (en) 2002-12-11 2002-12-11 Electric plug-in connection for sliding door on road vehicle has plug and/or bushing displaceably mounted in relation to respective housing
PCT/EP2003/013626 WO2004054042A1 (en) 2002-12-11 2003-12-03 Electric plug-in connection, especially for a vehicle with a sliding door

Publications (2)

Publication Number Publication Date
EP1573861A1 EP1573861A1 (en) 2005-09-14
EP1573861B1 true EP1573861B1 (en) 2015-05-20

Family

ID=32336240

Family Applications (1)

Application Number Title Priority Date Filing Date
EP20030785721 Expired - Lifetime EP1573861B1 (en) 2002-12-11 2003-12-03 Electric plug-in connection, especially for a vehicle with a sliding door

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Country Link
EP (1) EP1573861B1 (en)
CN (1) CN1774841B (en)
DE (1) DE10258106A1 (en)
ES (1) ES2544230T3 (en)
WO (1) WO2004054042A1 (en)

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Also Published As

Publication number Publication date
ES2544230T3 (en) 2015-08-28
WO2004054042A1 (en) 2004-06-24
DE10258106A1 (en) 2004-06-24
CN1774841B (en) 2010-06-02
EP1573861A1 (en) 2005-09-14
CN1774841A (en) 2006-05-17

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