EP1559983B1 - Procédé pour souder un nombre de tubes à une plaque tubulaire et dispositif issu d'un tel procédé - Google Patents
Procédé pour souder un nombre de tubes à une plaque tubulaire et dispositif issu d'un tel procédé Download PDFInfo
- Publication number
- EP1559983B1 EP1559983B1 EP04075261A EP04075261A EP1559983B1 EP 1559983 B1 EP1559983 B1 EP 1559983B1 EP 04075261 A EP04075261 A EP 04075261A EP 04075261 A EP04075261 A EP 04075261A EP 1559983 B1 EP1559983 B1 EP 1559983B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- tube
- bore
- tubesheet
- groove
- flares
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000000034 method Methods 0.000 title claims abstract description 48
- 239000000463 material Substances 0.000 claims abstract description 29
- 230000004323 axial length Effects 0.000 claims description 16
- 238000012360 testing method Methods 0.000 claims description 16
- 238000009659 non-destructive testing Methods 0.000 claims description 13
- 239000000344 soap Substances 0.000 claims description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 3
- 238000005498 polishing Methods 0.000 claims 2
- 238000003466 welding Methods 0.000 description 43
- 229910045601 alloy Inorganic materials 0.000 description 9
- 239000000956 alloy Substances 0.000 description 9
- 238000005253 cladding Methods 0.000 description 7
- 239000010410 layer Substances 0.000 description 7
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 6
- 230000009286 beneficial effect Effects 0.000 description 5
- 239000012530 fluid Substances 0.000 description 5
- 230000035515 penetration Effects 0.000 description 4
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 3
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 3
- 238000011109 contamination Methods 0.000 description 3
- 229910052802 copper Inorganic materials 0.000 description 3
- 239000010949 copper Substances 0.000 description 3
- 239000000945 filler Substances 0.000 description 3
- 239000001307 helium Substances 0.000 description 3
- 229910052734 helium Inorganic materials 0.000 description 3
- SWQJXJOGLNCZEY-UHFFFAOYSA-N helium atom Chemical compound [He] SWQJXJOGLNCZEY-UHFFFAOYSA-N 0.000 description 3
- 229910052759 nickel Inorganic materials 0.000 description 3
- 239000010936 titanium Substances 0.000 description 3
- 229910052719 titanium Inorganic materials 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 230000008021 deposition Effects 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 229910001092 metal group alloy Inorganic materials 0.000 description 2
- 150000002739 metals Chemical class 0.000 description 2
- 239000011241 protective layer Substances 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 229910052726 zirconium Inorganic materials 0.000 description 2
- 230000000903 blocking effect Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000005553 drilling Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 239000008149 soap solution Substances 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F9/00—Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
- F28F9/02—Header boxes; End plates
- F28F9/04—Arrangements for sealing elements into header boxes or end plates
- F28F9/16—Arrangements for sealing elements into header boxes or end plates by permanent joints, e.g. by rolling
- F28F9/18—Arrangements for sealing elements into header boxes or end plates by permanent joints, e.g. by rolling by welding
- F28F9/182—Arrangements for sealing elements into header boxes or end plates by permanent joints, e.g. by rolling by welding the heat-exchange conduits having ends with a particular shape, e.g. deformed; the heat-exchange conduits or end plates having supplementary joining means, e.g. abutments
Definitions
- the present invention according to a first aspect relates to a method for performing a welded connection between a tubesheet and at least one tube.
- the present invention relates to a device produced by the method according to the invention.
- a device finds application in e.g. a heat exchanger.
- a useful application in other technical fields is not excluded.
- tubes are welded to the tubesheet.
- leak path is the shortest way of the end of the crevice between tube and bore to the medium inside the tube seen through the weld.
- the weld-connections provided previously exhibited the property that a weld-connection was made by melting the edge of the tubesheet-borezone together with the relatively thin tube-ends, which operation is very critical in terms of amongst others a) fulfilment of specified minimum leak path at all weldpositions, b) avoiding damage or penetration of the tube end by e.g. a welding-arc, c) avoiding the blocking of a centering-device, used for automated welding, at removal due to a narrowing of the tube diameter caused by the weld, etcetera.
- a groove is provided in the corresponding bore, which groove extends from the first surface in the axial direction of the bore over at least a portion of the axial length thereof.
- the tube has a tight fit in the bore, in the part where the groove is located, over a distance shorter then the axial length of the groove.
- the groove can be made in any form.
- a suitable form for making the groove is by making a screw thread. This because making a screw thread is a technique which is well known and for which many suitable devices are available.
- the inventive function of the groove is to provide an open channel for a fluid between the second surface and the first surface despite the tight fit of the pipe in at least a part of the bore over a distance shorter then the axial length of the groove.
- an internal screw thread shaped groove in the bore can be employed in combination with an external screw thread on the outer surface of the tube to provide a mechanical interconnection between the tube sheet in the bore and the tube.
- the tube can then be screwed into the bore, and in such an embodiment the open channel can still be realised, provided the screwed interconnection is sufficiently loose to allow passage of expanding gasses and sufficiently fixed at the same time to allow for subsequent flaring and/or welding without the risk of misalignment of the tubes and the tube sheet during flaring and/or welding.
- a groove in or on the internal surface of the bore prevents blowing up of the weld material during welding, especially when closing the weld around the flare, as there remains an open channel between the bore and the tube leading to the second surface, along which channel any gas near the area subjected to welding, that expands as a result of the heat generated by the welding operation, can escape.
- the groove can also perform the function of providing a suitable grip for the expanded tube, without closing the open channel. Even if the groove does not extend through the bore, all the way to the second surface, the channel is not closed in an embodiment, wherein the tube is expanded only over a distance from the first surface, which distance is shorter than the length of the groove.
- the groove or at least the open channel also makes it possible to conduct pressure using Non-Destructive Testing (NDT) to test if the welded connection of the tube to the sheet is sufficient leak tight.
- NDT Non-Destructive Testing
- Examples of such pressure using NDT methods are the so called “soap test", a Helium leak test, and a pressure test. As these NDT methods are known to the skilled person they will be discussed below only briefly.
- a suitable NDT method is the soap test in which a light air-over pressure is made around the tubes on the side of the second surface.
- the welds are than provided with a soap solution. On leaking, soap bubbles will develop which show the leak position.
- NDT is the He-leak test.
- a light over-pressure of Helium gas is applied around the tubes on the side of the second surface.
- the welded connections are sniffed with special equipment, which is able to detect break trough of the very penetrable helium.
- a third suitable NDT is the pressure test. With this test water pressure is applied around the tubes on the side of the second surface. The level of the water pressure is related to the design pressure of the tube-tubesheet assembly. During the test the pressure is monitored and leakage is detected by any observed pressure drop event or any visual leakage.
- the weld arc is aimed on the circumference of the flare and tubesheet itself, at a distance, e.g. several millimeters away, from the edge of the tubesheet-bore zone. This makes the welding operation far less critical.
- the leak path is freely and better controllable opposed to the traditional welding details. This because the size of the welded connection is freely controllable as the weld arc is aimed at the circumference of the flare and the tubesheet itself.
- the new method according to the invention provides benefits for execution of re-tubing.
- Re-tubing is some times executed to replace leaking tubes of a heat exchanger. Such leakage may occur after prolonged operation of the heat exchanger. Especially when operated under harsh conditions (e.g. very corrosive media).
- retubing of a heat exchanger does not require cleaning of the bores in order to remove contaminations. It is sufficient to grind the first surface of the tubesheet to remove any contamination which might be present.
- a tubesheet with a first surface and a second surface is provided.
- the tubesheet can be formed by any material which can be subjected to a welding operation and which has suitable properties for the intended use.
- a selection of a suitable material is within the knowledge of the skilled person. Examples of suitable materials can be selected from metals and metal alloys, such as (stainless) steel, nickel (alloys), copper (alloys), titanium (alloys), zirconium.
- the material of the tubesheet may be cladded or coated with a material which is more corrosion resistant then the base material wherein cladding or coating may be executed prior or subsequent to assembly with the tube(s).
- Suitable cladding materials may me selected from the group consisting of stainless steel, nickel (alloys), copper (alloys), titanium (alloys).
- the tubesheet is provided with a number of bores extending from the first surface to the second surface. These bores can be circular, in correspondence with the tubes, but these tubes may have any other desired shape or form in transverse section, e.g. rectangular, along with the bores.
- a number of refers to at least one, viz. one or more, in all instances that it is used.
- the bores can be provided by any suitable technique known to the skilled person such as drilling.
- the bore has a diameter, shape, form or other dimensions, which enables standard tubes to be placed in the bore.
- the selection of suitable diameters, shapes, forms or dimensions of the bore in connection with the tubing used is within the knowledge of the skilled person. Suitable guides are given in tables RCB-7.41 and RCB-7.41 M of the eight edition of the standards of the Tubular Exchanger Manufacturers Association.
- the number of tubes provided in the method according to the invention have an exterior diameter, shape, form or other dimension, which enables the tube to be placed in a bore. This can be either with a tight fit, a loose fit, or a temperature dependent fit. A temperature dependant fit can be reached by cooling the pipe prior to fitting it into the bore, or heating the tubesheet prior to fitting the tube into the bore.
- the tube is of a type which is commercially readily available. It is to be understood that the invention is not limited to the use of a specific type of tube.
- the provided tubes are made from a pliable material, which enables them to be flared at their ends. Any pliable material can be used, as long as it can be subjected to a welding operation as well as deformation or other operation to provide a flare.
- suitable materials can be selected from the group comprising metals, metal alloys, such as (stainless) steel, nickel (alloys), copper (alloys), titanium (alloys), zirconium.
- Flaring of the end of the protruded portion of the tube can be done by any suitable methods known to the skilled person, e.g. by using a flaring tool.
- the flares are made by hydraulic pressing or forming.
- flaring can be done before a tube is placed in the bore. If the other end of a tube does not permit passage through the bore, flaring will be done after the tube is placed in a bore.
- the welded connection between the tubesheet and each tube is made at the circumference of each flare.
- the welded connection can be made by using known welding techniques and equipment. It is possible to make the welded connection in a single passage of the weld arc around the circumference of the flare. During such a single welding passage the material of the tube and the tubesheet is melted together. During such a single welding passage preferably welding material is deposited to strengthen the welded connection. In addition to this in the method according to the present invention deposition of weld material will increase the leak path. However, such deposition of weld material is not strictly obligatory since for some applications the melting operation will provide a welded connection with sufficient strength and leak path.
- welding passages such as two or three or more welding passages.
- additional welding passages can be used to further strengthen the welded connection.
- all welding passages can be similar or different welding modes can be used. For instance, when two welding passages are used, the first welding passage can be used to prepare the path for the second welding passage by e.g. evening it to provide a smooth surface. In such a case the first welding passage only melts the material of the tubesheet and the tube together, and none or little filler material is deposited. During the second subsequent welding passage, welding material is deposited.
- a third welding passage in order to melt the deposited welding material in order to improve the weld shape.
- the use of such a third weld passage may provide a welded connection with a flattened surface. If electric welding is used preferably the third welding passage is then performed with a higher voltage than the previous welding passages.
- the flares are provided with a trumpet shape or a cone shape.
- the form of the flare is a combination of a cone shape and a trumpet shape. In such a case the trumpet shape is located closer to the circumference of the flare, then the cone shape.
- the trumpet shape or cone shape or the combined trumpet-cone shape of the flare provides a smooth flow of a fluid medium when accessing or leaving the pipe.
- the end of the bore at the first surface is rounded and/or has the shape of a cone.
- Such a shape of the bore end facilitated flaring the tube in a trumpet shape, a cone shape or a combined trumpet-cone shape.
- a preferred embodiment of the method according to the invention comprises: mechanically interconnecting the tube and the tube sheet at the latest prior to welding the flared protruding end portion of the tube, thus providing a preliminary positional fixation of the tube and the tube plate relative to one another to be maintained during at least one of the operations of flaring the protruding end portion of the tube and welding the flare to the tube sheet.
- This operations is performed preferably prior to performing the flaring operation on the end of the tube or at least (at the latest) prior to welding.
- the expanded tight fit of the tube in at least a part of the bore fixates the tube in the bore which is beneficial for the flaring operation and/or the welding operation.
- the remaining part of the tube not having a tight fit in the bore may be fitted tightly in the bore. This can be done by e.g. expanding the part of the tube not having a tight fit to fit tightly in the bore. During the expanding operation care is taken to avoid expanding of any part of the tube located outside the bore. In practice this can be achieved by not expanding the remaining 2-7 mm e.g. 5 mm of the tube located in the bore near the second surface. Hereby the channel formed by the groove is closed off. This provides additional sealing of the tube to tubesheet connection.
- the bores are provided at such a distance of each other, that when the ends of the pipes are flared, the circumferences of the flares come in such proximity of each other that the welded connection at adjacent flares overlap.
- a continuous surface is formed by the flares and the welded connections.
- Such a continuous surface forms a coverage over the tubesheet and can have the function of a cladding layer.
- the cladding layer may be formed by the continuous surface formed by the flares of the tubes and the welded connections. Any part of the tubesheet not covered by the continuous surface may be cladded in the usual way, or otherwise covered with a protective layer.
- the continuous surface formed by the flares and the welded connections is ground to a smooth surface and preferably subsequently polished.
- the presence of such a smooth continuous surface is beneficial in special applications wherein it is undesired if surface imperfections e.g. crevices etc. are present on the surface of the tubesheet. This e.g. provides a better septic quality of the tubesheet and in particular the tubesheet-bore-zone.
- the present invention relates also to a device produced in accordance with the method of the invention.
- the device according to the invention finds application in heat exchangers, although other applications are not excluded.
- a groove is located in the surface of the bore, which groove extends from the first surface in the axial direction of the bore for at least a portion of the axial length of the bore.
- the tube can have a tight fit in the bore, in the part where the groove is located, over a distance shorter then the axial length of the groove.
- the function of the groove is providing an open channel for a fluid between the second and first surfaces, despite the tight fit of the pipe in at least a part of the bore over a shorter distance than the axial length of the groove.
- NDT Non-Destructive Testing
- the embodiment of the device according to the invention wherein there remains an open channel between the first surface and the second surface is not (optimally) suited for use in a heat exchanger.
- this embodiment is possibly or optionally an important intermediate state in the production of a heat exchanger on which pressure using NDT methods can be performed.
- the groove can have any form.
- a suitable form of the groove is a screw thread. This because making a screw thread is a technique which is well known and for which many suitable devices are available.
- the flares are provided with a trumpet shape or a cone shape.
- the form of the flare is a combination of a cone shape and a trumpet shape.
- the trumpet shape is located closer to the circumference of the flare, than the cone shape.
- the trumpet shape or cone shape or the combined trumpet-cone shape of the flare provides a smooth flow of a fluid medium when accessing or leaving the tube.
- the end of the bore at the first surface is rounded and/or has the shape of a cone.
- Such a shape of the bore end facilitates flaring the tube in a trumpet shape, a cone shape or a combined trumpet-cone shape.
- the tube has a tight fit in at least a part of the bore.
- the tight fit of the tube in at least a part of the bore fixates the tube in the bore which is beneficial for the flaring operation and/or the welding operation. Furthermore, the tight fit provides additional sealing of the tube to tubesheet connection.
- this embodiment of the device according to the invention comprises a continuous surface formed by the flares and the welded connections.
- a continuous surface forms a coverage over the tubesheet and can have the function of a cladding layer.
- the cladding layer may be formed by the continuous surface formed by the flares of the tubes and the welded connections. Any part of the tubesheet not covered by the continuous surface may be cladded in the usual way, or otherwise covered with a protective layer.
- the continuous surface is an even and smooth surface.
- Such an even and smooth surface is beneficial in special applications wherein it is undesired if surface imperfections such as crevices etc. are present on the surface of the tubesheet. This e.g. provides a better septic quality of the tubesheet, in particular the tubesheet-borezone.
- Figures 1A-1D show cross sectional overviews of welded tubesheet to tube connections according to the prior art.
- FIGS 2A-2C show cross sectional overviews of different stages of the method according to the invention.
- Figure 3 shows a cross sectional overview along the line III-III in fig. 4 of a preferred embodiment of the device according the invention.
- Figure 4 shows a plan overview of a preferred embodiment of the device according to the invention.
- FIG. 1A shows a cross sectional overview of a so called "seal weld” known from the art.
- This figure shows a tube 1 located in a bore of a tubesheet 2.
- the end 3 of the tube 1 is melted together with the tubesheet 2 by the weld arc 4.
- the weld 5 is formed by a single passage of the weld arc, whereby mostly just a little amount of weld-filler material is added or none at all.
- this weld detail is popular because of the relatively low costs for machining, it has the disadvantage that the weld penetration is relatively small, which makes that the leak path is in principle also relatively small.
- Figure 1B shows an alternative "seal weld".
- the tubesheet 2 is provided with a circular incision 6 around the bore.
- the incision 6 ensures a larger weld penetration.
- the tubesheet gets less change on distortion by weld-shrinkage-forces, due to the fact that these forces more easily can be reduced by relaxation.
- the appliance of a stringent set of weld parameters such as velocity, current, voltage stays very important to ensure that a sufficient leak path is obtained.
- Figure 1C shows a so called "strength weld".
- the tube 1 is located in the bore of a tubesheet 2.
- the end of the bore is enlarged relative to the rest of the bore.
- the tube 1 is fitted into the bore up to the enlarged section of the bore.
- the tube end 3 is melted together with the tubesheet by the weld arc 4 under suppliance of weld-filler-material by supply means 7.
- the welding is performed by two weld passages, of which formation of the root layer 8 is the most critical part of the welding process.
- the benefit of this weld detail opposed to those shown in figures 1A and 1B, is that the leak path can be better controlled.
- Figure 1D shows a so called “fillet weld” which is only applicable for relatively thick tubes, to avoid that the weld arc punctures the wall of the tube.
- the tube 1 is located in the bore of the tubesheet 2, such that it protrudes with its end 3 above the second surface 11 of the tubesheet 2. Again the end of the bore of the tubesheet 2 is enlarged and the weld connections 8,9 are made in two welding passages in the enlarged part of the bore.
- formation of the root layer 8 is the most critical part of the welding process.
- figure 2A shows a tubesheet 2 with a first surface 10 and a second surface 11.
- the tubesheet 2 is provided with a bore 12, in which a screw thread 13, serving as a groove, is formed.
- the screw thread 13 starts from the first surface 10 and extends in the axial direction of the bore 12 towards the second surface 11.
- the axial length of the screw thread is shorter than the axial length of the bore.
- a tube 1 with an external diameter, that enables it to be placed in the bore 12 with a loose fit, is provided and placed in the bore by moving it in the direction of the arrow.
- Figure 2B shows the position of the tube 1 in the bore 12 of the tubesheet 2, after it has been expanded to fit tightly in a portion of the bore, which portion is shorter then the axial length of the groove 13.
- the end 3 of the tube 1 protrudes above the first surface 10 of the tubesheet 2.
- the end of the bore in this situation is relatively unworked. However, it may be rounded of or have a trumpet, cone or a combined trumpet-cone shape.
- the tube 1 remains to have a loose fitting in the bore on the side nearer to the second surface 11, there remains a connection 14 with the groove 13.
- Figure 2C shows the next step in the method according to the invention.
- the protruding end 3 of the tube 1 is flared, whereby a flare 20 is formed.
- the welded connection is made with the weld arc 4 under suppliance of filler material by supply means 7.
- Figure 3 shows a cross sectional overview along the lines III-III as shown in figure 4 of a preferred embodiment of the device according to the invention.
- the remaining unexpanded part of the tube is expanded to provide a tight fit of the tube 1 in the bore 12.
- the connection 14 is closed off.
- the bores 12 in the tubesheet 2 are provided at a distance such that the flares 20 come in such proximity of each other that adjacent welds 22 overlap.
- a continuous surface is formed by the flares 20 and the overlapping welds 22. This surface may be ground to an even surface and further polished to a smooth surface (not shown in figure 3) .
- Figure 4 shows a plan overview of a preferred embodiment of the device according to the invention.
- the device contains multiple tubes 1 connected to a tubesheet 2.
- a continuous surface 25 which is slightly elevated, is formed by the flares and the welded connections.
- the continuous surface 25 is ground and polished to an even and smooth surface.
- the continuous surface 25 may serve as a cladding layer, as it fully covers the first surface 10 of the tube plate 2 located directly underneath it. The remaining uncovered part of the first surface may be covered by a different material to protect it from corrosion.
- the device shown in figure 4 maybe applied in a heat exchanger.
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
Claims (18)
- Procédé pour former un raccord entre une plaque tubulaire et au moins un tube comprenant les étapes consistant à :- munir une plaque tubulaire (2) d'une première surface (10) et une seconde surface (11) et d'un nombre d'alésages (12) s'étendant de la première surface à la seconde surface ;- munir le tube (1) d'un matériau pliable avec une forme extérieure et des dimensions permettant au tube d'être logé dans un alésage correspondant ;- placer le tube dans l'alésage correspondant, de sorte qu'une partie d'extrémité du tube fasse saillie depuis le côté de la première surface de la plaque tubulaire ;- évaser la partie d'extrémité saillante du tube de manière à former un évasement (20) ; et- réaliser un raccord soudé entre la plaque tubulaire et le tube au niveau de la circonférence (21) de l'évasement, caractérisé par- l'agencement d'une rainure (13) dans l'alésage correspondant depuis la première surface dans la direction axiale de l'alésage sur au moins une partie de la longueur axiale de celui-ci.
- Procédé selon la revendication 1, dans lequel l'interconnexion consiste à : étendre le tube pour l'ajuster de manière étroite dans au moins une partie de l'alésage correspondant logeant le tube.
- Procédé selon la revendication 2, consistant à : étendre le tube avant d'évaser ce dernier.
- Procédé selon l'une quelconque des revendications 1 à 3, dan lequel le tube logé dans l'alésage est étendu sur une distance plus courte que la longueur axiale de la rainure (13) située dans l'alésage logeant le tube.
- Procédé selon l'une quelconque des revendications 1 à 4, consistant en outre à tester un raccord soudé au moyen d'une pression en utilisant un procédé de test non destructif, qui est choisi dans le groupe comprenant un test au savon, un test de fuite à l'hélium, un test de pression d'eau.
- Procédé selon l'une quelconque des revendications 1 à 5, consistant en outre à étendre toute partie restante non étendue précédemment dans l'alésage (14) du tube sensiblement sur toute la longueur axiale de l'alésage dans lequel le tube est logé.
- Procédé selon la revendication 6, consistant à étendre la partie restante non étendue précédemment du tube après avoir testé le raccord soudé.
- Procédé selon l'une quelconque des revendications 1 à 7, dans lequel la rainure est agencée sous la forme d'un filetage de vis (13).
- Procédé selon l'une quelconque des revendications 1 à 8, dans lequel sont agencés plus d'un tuyau et plus d'un alésage dans la plaque tubulaire, ces alésages étant prévus à une certaine distance les uns des autres, comprenant en outre les étapes consistant à : dimensionner les parties d'extrémité saillantes des tubes et ainsi les évasements, de manière à approcher les circonférences des évasements les unes des autres, moyennant quoi les raccords soudés se chevauchent au niveau d'évasements adjacents.
- Procédé selon l'une quelconque des revendications 1 à 9, consistant en outre à meuler la surface formée par l'évasement et le raccord soudé afin d'obtenir une surface lisse et de préférence polir la surface lisse.
- Dispositif comprenant- une plaque tubulaire (2) avec une première surface (10) et une seconde surface (11) et un nombre d'alésages (12) s'étendant depuis la première surface vers la seconde surface,- au moins un tube (1) composé d'un matériau pliable placé dans un alésage correspondant, le tube ayant une partie évasée (20) sur le côté de la première surface, dont la partie évasée est raccordée par soudage au niveau de sa circonférence (21) à la première surface de la plaque tubulaire,caractérisé en ce qu'une rainure (13) est agencée dans l'alésage correspondant, cette rainure s'étendant de la première surface dans la direction axiale de l'alésage sur au moins une partie de la longueur axiale de ce dernier.
- Dispositif selon la revendication 11, dans lequel le tube est étendu de manière à s'ajuster de façon étroite dans au moins une partie de l'alésage correspondant logeant le tube.
- Dispositif selon la revendication 12, dans lequel le tube est étendu avant son évasement.
- Dispositif selon l'une quelconque des revendications 11 à 13, dans lequel le tube logé dans l'alésage est étendu sur une distance plus courte que la longueur axiale de la rainure (13) située dans l'alésage logeant le tube.
- Dispositif selon la revendication 14, dans lequel toute partie restante non étendue dans l'alésage (14) du tube est étendue sensiblement sur toute la longueur axiale de l'alésage dans lequel le tube est logé, après la réalisation du raccord soudé.
- Dispositif selon l'une quelconque des revendications 11 à 15, dans lequel la rainure est agencée sous la forme d'un filetage de vis (13).
- Dispositif selon l'une quelconque des revendications 11 à 16, dans lequel sont agencés plus d'un tuyau et plus d'un alésage dans la plaque tubulaire, ces alésages étant prévus à une certaine distance les uns des autres, dans lequel les parties d'extrémité saillantes des tubes et ainsi les évasements sont dimensionnés de manière à approcher les circonférences des évasements les unes des autres, moyennant quoi les raccords soudés se chevauchent au niveau d'évasements adjacents.
- Dispositif selon l'une quelconque des revendications 11 à 17, comprenant en outre l'étape consistant à meuler la surface formée par l'évasement et le raccord soudé afin d'obtenir une surface lisse et de préférence polir la surface lisse.
Priority Applications (7)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE602004008410T DE602004008410T2 (de) | 2004-01-28 | 2004-01-28 | Verfahren zum Verschweissen von Rohren mit einem Rohrboden und eine durch ein solches Verfahren hergestellte Vorrichtung |
EP04075261A EP1559983B1 (fr) | 2004-01-28 | 2004-01-28 | Procédé pour souder un nombre de tubes à une plaque tubulaire et dispositif issu d'un tel procédé |
AT04075261T ATE371157T1 (de) | 2004-01-28 | 2004-01-28 | Verfahren zum verschweissen von rohren mit einem rohrboden und eine durch ein solches verfahren hergestellte vorrichtung |
DE602005000933T DE602005000933T2 (de) | 2004-01-28 | 2005-01-28 | Verfahren zur herstellung einer geschweissten verbindung zwischen einem rohrboden und mehreren rohren sowie durch solch ein verfahren hergestellte vorrichtung |
PCT/EP2005/000952 WO2005075923A1 (fr) | 2004-01-28 | 2005-01-28 | Procede de realisation d'une liaison soudee entre une platine a tubes et les tubes, et dispositif ainsi obtenu |
EP05701286A EP1709383B1 (fr) | 2004-01-28 | 2005-01-28 | Procede de realisation d'une liaison soudee entre une platine a tubes et les tubes, et dispositif ainsi obtenu |
PCT/EP2005/000953 WO2005075924A1 (fr) | 2004-01-28 | 2005-01-28 | Procede permettant de former un raccord soude entre une plaque tubulaire et un nombre donnee de tubes et dispositif resultant |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP04075261A EP1559983B1 (fr) | 2004-01-28 | 2004-01-28 | Procédé pour souder un nombre de tubes à une plaque tubulaire et dispositif issu d'un tel procédé |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1559983A1 EP1559983A1 (fr) | 2005-08-03 |
EP1559983B1 true EP1559983B1 (fr) | 2007-08-22 |
Family
ID=34639449
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP04075261A Expired - Lifetime EP1559983B1 (fr) | 2004-01-28 | 2004-01-28 | Procédé pour souder un nombre de tubes à une plaque tubulaire et dispositif issu d'un tel procédé |
EP05701286A Not-in-force EP1709383B1 (fr) | 2004-01-28 | 2005-01-28 | Procede de realisation d'une liaison soudee entre une platine a tubes et les tubes, et dispositif ainsi obtenu |
Family Applications After (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP05701286A Not-in-force EP1709383B1 (fr) | 2004-01-28 | 2005-01-28 | Procede de realisation d'une liaison soudee entre une platine a tubes et les tubes, et dispositif ainsi obtenu |
Country Status (4)
Country | Link |
---|---|
EP (2) | EP1559983B1 (fr) |
AT (1) | ATE371157T1 (fr) |
DE (2) | DE602004008410T2 (fr) |
WO (2) | WO2005075924A1 (fr) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US10782500B1 (en) | 2019-10-25 | 2020-09-22 | Afl Telecommunications Llc | Fiber optic furcation units, kits, and methods |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR100869896B1 (ko) | 2007-07-05 | 2008-11-24 | 한국가스공사 | 가스히터 튜브번들 건전성 검사방법 |
US9039814B2 (en) * | 2013-04-18 | 2015-05-26 | Saes Pure Gas, Inc. | System and method for welding a plurality of small diameter palladium alloy tubes to a common base plate in a space efficient manner |
EP3742099B1 (fr) * | 2019-05-23 | 2021-11-03 | Valeo Termico S.A. | Échangeur de chaleur |
CN113996964B (zh) * | 2021-12-30 | 2022-03-18 | 常州新海飞金属制品有限公司 | 一种管板焊接方法、管体与管板连接方法及换热器 |
Family Cites Families (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US1583758A (en) * | 1923-04-09 | 1926-05-04 | Winslown Safety Highpressure B | Method of constructing boilers |
US2405399A (en) * | 1943-09-22 | 1946-08-06 | Bugg | Tube beading and expanding tool and method |
BE462335A (fr) * | 1945-01-30 | |||
US3207215A (en) * | 1961-06-02 | 1965-09-21 | Raypak Inc | Heat exchanger |
US3258067A (en) * | 1964-06-01 | 1966-06-28 | Fleur Corp | Heat exchanger |
US3628923A (en) * | 1968-10-24 | 1971-12-21 | Texas Instruments Inc | Method of making header joint for a clad tubulation |
DE2204167A1 (de) * | 1972-01-29 | 1973-08-09 | Krupp Gmbh | Waermetauscher und verfahren zu seiner herstellung |
US3979810A (en) * | 1974-11-30 | 1976-09-14 | Balcke-Durr Aktiengesellschaft | Method of hermetically swaging tubes into tube plates |
JPS61216821A (ja) * | 1985-03-20 | 1986-09-26 | Hitachi Ltd | 薄板と管状部材との固着方法 |
-
2004
- 2004-01-28 DE DE602004008410T patent/DE602004008410T2/de not_active Expired - Lifetime
- 2004-01-28 AT AT04075261T patent/ATE371157T1/de not_active IP Right Cessation
- 2004-01-28 EP EP04075261A patent/EP1559983B1/fr not_active Expired - Lifetime
-
2005
- 2005-01-28 DE DE602005000933T patent/DE602005000933T2/de active Active
- 2005-01-28 WO PCT/EP2005/000953 patent/WO2005075924A1/fr active Application Filing
- 2005-01-28 WO PCT/EP2005/000952 patent/WO2005075923A1/fr active IP Right Grant
- 2005-01-28 EP EP05701286A patent/EP1709383B1/fr not_active Not-in-force
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US10782500B1 (en) | 2019-10-25 | 2020-09-22 | Afl Telecommunications Llc | Fiber optic furcation units, kits, and methods |
Also Published As
Publication number | Publication date |
---|---|
DE602004008410T2 (de) | 2008-05-15 |
WO2005075924A1 (fr) | 2005-08-18 |
DE602005000933D1 (de) | 2007-05-31 |
EP1709383B1 (fr) | 2007-04-18 |
EP1709383A1 (fr) | 2006-10-11 |
ATE371157T1 (de) | 2007-09-15 |
DE602004008410D1 (de) | 2007-10-04 |
EP1559983A1 (fr) | 2005-08-03 |
DE602005000933T2 (de) | 2009-10-08 |
WO2005075923A1 (fr) | 2005-08-18 |
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