EP1557241B1 - Process of treating cast aluminium parts - Google Patents
Process of treating cast aluminium parts Download PDFInfo
- Publication number
- EP1557241B1 EP1557241B1 EP20040024901 EP04024901A EP1557241B1 EP 1557241 B1 EP1557241 B1 EP 1557241B1 EP 20040024901 EP20040024901 EP 20040024901 EP 04024901 A EP04024901 A EP 04024901A EP 1557241 B1 EP1557241 B1 EP 1557241B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- aluminium castings
- castings
- blasting
- treated
- aluminium
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000000034 method Methods 0.000 title claims description 21
- AZDRQVAHHNSJOQ-UHFFFAOYSA-N alumane Chemical group [AlH3] AZDRQVAHHNSJOQ-UHFFFAOYSA-N 0.000 title 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 34
- 229910052782 aluminium Inorganic materials 0.000 claims description 34
- 238000005266 casting Methods 0.000 claims description 32
- 238000005422 blasting Methods 0.000 claims description 23
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 claims description 10
- 238000002485 combustion reaction Methods 0.000 claims description 7
- 239000000203 mixture Substances 0.000 claims description 7
- 239000002245 particle Substances 0.000 claims description 7
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 claims description 6
- 229910052939 potassium sulfate Inorganic materials 0.000 claims description 6
- OTYBMLCTZGSZBG-UHFFFAOYSA-L potassium sulfate Chemical compound [K+].[K+].[O-]S([O-])(=O)=O OTYBMLCTZGSZBG-UHFFFAOYSA-L 0.000 claims description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 5
- 238000007598 dipping method Methods 0.000 claims description 4
- 235000011151 potassium sulphates Nutrition 0.000 claims description 4
- 150000003839 salts Chemical class 0.000 claims description 4
- 239000013078 crystal Substances 0.000 claims description 3
- 239000007788 liquid Substances 0.000 claims description 3
- 238000007664 blowing Methods 0.000 claims description 2
- 230000007797 corrosion Effects 0.000 claims description 2
- 238000005260 corrosion Methods 0.000 claims description 2
- 238000001035 drying Methods 0.000 claims description 2
- 239000001120 potassium sulphate Substances 0.000 claims description 2
- 229910000029 sodium carbonate Inorganic materials 0.000 claims description 2
- 239000004411 aluminium Substances 0.000 claims 11
- 239000012535 impurity Substances 0.000 claims 1
- 239000000463 material Substances 0.000 claims 1
- 239000003755 preservative agent Substances 0.000 claims 1
- 230000002335 preservative effect Effects 0.000 claims 1
- 239000003795 chemical substances by application Substances 0.000 description 4
- 238000011282 treatment Methods 0.000 description 3
- 0 CC1(C)CC(C)(C*)CCC1 Chemical compound CC1(C)CC(C)(C*)CCC1 0.000 description 2
- 238000007654 immersion Methods 0.000 description 2
- KWVFUKQIZZANSC-UHFFFAOYSA-N CC1C(CC2)C2CCC1 Chemical compound CC1C(CC2)C2CCC1 KWVFUKQIZZANSC-UHFFFAOYSA-N 0.000 description 1
- PVKVYIVEYMAEHG-UHFFFAOYSA-N CCC(C)(C1)CSC2C1C=C=CCCCC1C2CC1 Chemical compound CCC(C)(C1)CSC2C1C=C=CCCCC1C2CC1 PVKVYIVEYMAEHG-UHFFFAOYSA-N 0.000 description 1
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 1
- 208000002352 blister Diseases 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 230000006735 deficit Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000010419 fine particle Substances 0.000 description 1
- 230000001678 irradiating effect Effects 0.000 description 1
- 239000004922 lacquer Substances 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 239000011236 particulate material Substances 0.000 description 1
- 229910052700 potassium Inorganic materials 0.000 description 1
- 239000011591 potassium Substances 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 238000005488 sandblasting Methods 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
- 230000002277 temperature effect Effects 0.000 description 1
- 238000009736 wetting Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C11/00—Selection of abrasive materials or additives for abrasive blasts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C1/00—Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C7/00—Equipment for feeding abrasive material; Controlling the flowability, constitution, or other physical characteristics of abrasive blasts
- B24C7/0046—Equipment for feeding abrasive material; Controlling the flowability, constitution, or other physical characteristics of abrasive blasts the abrasive material being fed in a gaseous carrier
- B24C7/0053—Equipment for feeding abrasive material; Controlling the flowability, constitution, or other physical characteristics of abrasive blasts the abrasive material being fed in a gaseous carrier with control of feed parameters, e.g. feed rate of abrasive material or carrier
- B24C7/0061—Equipment for feeding abrasive material; Controlling the flowability, constitution, or other physical characteristics of abrasive blasts the abrasive material being fed in a gaseous carrier with control of feed parameters, e.g. feed rate of abrasive material or carrier of feed pressure
Definitions
- the invention relates to a method for the treatment of aluminum castings according to the preamble of patent claim 1.
- Aluminum castings such as those used as a cylinder crankcase, cylinder head or the like.
- a method for compressed air jetting is treated, wherein a granular blasting agent is conveyed by a carrying air flow, and accelerated - main stream - and for wetting the blasting agent by means of an additional air flow in this main stream, a liquid, in particular water is introduced in a distributed form.
- the US-A-5 081 799 describes a device for irradiating a workpiece with a mixture of fine particles and compressed air. It is proposed for the removal of coatings of aluminum surfaces, the compressed air to add inorganic salts.
- the advantages achieved by the invention are to be seen in the fact that the treatment of aluminum castings by dry blasting in the low pressure range -7 bar leads to good quality surfaces on said aluminum castings.
- the compressed air is a mixture of salt crystals - potassium sulfate and soda - added, whereby a liberation of these surfaces of particles in a thorough, but gentle manner, with an abrasive effect.
- the aluminum castings are then treated excellently when steps 1 through 7 are applied.
- An internal combustion engine 1 includes aluminum castings 2 and 3 each having an outside As and an inside Is formed by a cylinder crankcase and a cylinder head. Other aluminum castings of the internal combustion engine 1 are a valve cover 4, a crankshaft bearing bridge 5 and an oil pan 6. On the internal combustion engine 1, a crankshaft 7 and camshafts 8 and 9 are also provided.
- a method is used in which first the outside As is freed with a dry blasting and then the inside Is of said aluminum castings 2 and 3 with the same dry blasting of particles become.
- compressed air is applied at high speed to the outside As or the inside Is of the aluminum die-cast parts 2 and 3, by means of a jet device 10, which operates at a pressure of 7 bar. Impact, deposits, corrosion and color are removed from aluminum castings 2 and 3 by the impact energy of dry blasting.
- a beam angle ⁇ between the blasting device 10 and the surfaces for firmly adhering particles are 80 ° to 90 °; for loose lacquer layers or other easily adhered layers flatter angles, so that the blasting medium can penetrate under the particulate material and it breaks loose.
- the dry blast air is mixed with a mixture of salt crystals containing potassium sulphate - K2SO4 - and soda - Na2C03 -, the potassium having abrasive action.
- an alkaline immersion bath can be used in the 5th step, with turbulence being generated in the immersion bath to remove particles from the aluminum castings 2 and 3.
- turbulence being generated in the immersion bath to remove particles from the aluminum castings 2 and 3.
- desalted water to the rinsing bath, to which liquid preservation can also be added.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Cylinder Crankcases Of Internal Combustion Engines (AREA)
- Cleaning And De-Greasing Of Metallic Materials By Chemical Methods (AREA)
Description
Die Erfindung betrifft ein Verfahren zur Behandlung von Aluminiumgussteilen nach dem Oberbegriff des Patentanspruchs 1.The invention relates to a method for the treatment of aluminum castings according to the preamble of
Aluminiumgussteile wie sie bspw. als Zylinderkurbelgehäuse, Zylinderkopf oder dgl. bei Brennkraftmaschinen eingesetzt werden erfahren über ihren Lebenszyklus durch Oberflächenbelastungen, Temperatureinwirkungen usw. vor allem an ihren Außenseiten optische Qualitätsbeeinträchtigungen. Letztere können durch gezielte Oberflächenbehandlungen zumindest reduziert werden.Aluminum castings such as those used as a cylinder crankcase, cylinder head or the like. In internal combustion engines learn about their life cycle by surface stresses, temperature effects, etc., especially on their outer sides optical quality impairments. The latter can at least be reduced by targeted surface treatments.
Es ist ein Strahlkopf für Hochdruck-Sandstrahlanlagen bekannt,
In der
Die
Es ist Aufgabe der Erfindung, ein Verfahren zur Behandlung von Aluminiumgussteilen, vorzugsweise für Brennkraftmaschinen zu schaffen, durch das die Oberflächen dieser Aluminiumgussteile einen hochwertigen Qualitätsstand erhalten. Dabei sollte aber auch sichergestellt werden, dass das Verfahren auf wirtschaftliche Weise durchführbar ist.It is an object of the invention to provide a method for the treatment of aluminum castings, preferably for internal combustion engines, through which the surfaces of these Aluminum castings receive a high quality level. However, it should also be ensured that the process is economically feasible.
Erfindungsgemäß wird diese Aufgabe durch die Merkmale des Patentanspruchs 1 gelöst. Weitere, die Erfindung ausgestaltende Merkmale sind in den Unteransprüchen enthalten.According to the invention, this object is solved by the features of
Die mit der Erfindung hauptsächlich erzielten Vorteile sind darin zu sehen, dass die Behandlung der Aluminiumgussteile durch Trockenstrahlen im Niederdruckbereich -7 barzu qualitativ guten Oberflächen an besagten Aluminiumgussteilen führt. Dabei wird der Druckluft ein Gemisch aus Salzkristallen - Kaliumsulfat und Soda - beigemengt, wodurch eine Befreiung dieser Oberflächen von Partikeln auf gründliche, jedoch schonende Weise, und zwar mit abrasiver Wirkung erfolgt. Schließlich werden die Aluminiumgussteile dann vorzüglich behandelt, wenn die Schritte 1 bis 7 angewandt werden.The advantages achieved by the invention are to be seen in the fact that the treatment of aluminum castings by dry blasting in the low pressure range -7 bar leads to good quality surfaces on said aluminum castings. In this case, the compressed air is a mixture of salt crystals - potassium sulfate and soda - added, whereby a liberation of these surfaces of particles in a thorough, but gentle manner, with an abrasive effect. Finally, the aluminum castings are then treated excellently when
In der Zeichnung wird ein Ausführungsbeispiel der Erfindung gezeigt, das nachstehend näher beschrieben wird.In the drawing, an embodiment of the invention is shown, which will be described in more detail below.
Es zeigen
- Fig. 1
- eine schematische Brennkraftmaschine mit Aluminiumgussteilen, die mit dem Verfahren nach der Erfindung behandelt werden;
- Fig. 2
- ein schematische Einrichtung zur Anwendung des Verfahrens nach der Erfindung;
- Fig. 3
- ein Diagramm bezüglich Ablauf des Verfahrens nach der Erfindung.
- Fig. 1
- a schematic internal combustion engine with aluminum castings, which are treated by the method according to the invention;
- Fig. 2
- a schematic device for applying the method according to the invention;
- Fig. 3
- a diagram relating to the procedure of the method according to the invention.
Eine Brennkraftmaschine 1 umfasst Aluminiumgussteile 2 und 3 mit jeweils einer Außenseite As und einer Innenseite Is, die durch ein Zylinderkurbelgehäuse und einen Zylinderkopf gebildet werden. Weitere Aluminiumgussteile der Brennkraftmaschine 1 sind eine Ventilhaube 4, eine Kurbelwellenlagerbrücke 5 und eine Ölwanne 6. An der Brennkraftmaschine 1 sind ferner eine Kurbelwelle 7 und Nockenwellen 8 und 9 vorgesehen.An
Zur Behandlung der Oberflächen der Außenseite As und der Innenseite Is der Aluminiumgussteile 2 und 3 wird ein Verfahren angewandt, bei dem zunächst die Außenseite As mit einem Trockenstrahlen und danach die Innenseite Is der besagten Aluminiumgussteile 2 und 3 mit dem gleichen Trockenstrahlen von Partikeln befreit werden. Dabei wird Druckluft mit hoher Geschwindigkeit auf die Außenseite As bzw. die Innenseite Is der Aluminiumdruckgussteile 2 und 3 aufgebracht, und zwar mittels einer Strahleinrichtung 10, die mit einem Druck um 7 bar arbeitet. Durch die Aufprallenergie des Trockenstrahlens werden Verunreinigungen, Ablagerungen, Korrosion und Farbe von den Aluminiumgussteilen 2 und 3 befreit. Als Strahlwinkel α zwischen Strahleinrichtung 10 und den Oberflächen für fest anhaftende Partikel eignen sich 80° bis 90°; für lockere Lackschichten oder andere leicht anhaftende Schichten flachere Winkel, damit das Strahlmedium unter das Partikelmaterial dringen kann und es losbricht.For treating the surfaces of the outside As and the inside Is of the
Der Druckluft des Trockenstrahlens wird ein Gemisch aus Salzkristallen beigemengt, die Kaliumsulfat - K2SO4 - und Soda - Na2C03 - umfassen, wobei das Kalium abrasive Wirkung besitzt.The dry blast air is mixed with a mixture of salt crystals containing potassium sulphate - K2SO4 - and soda - Na2C03 -, the potassium having abrasive action.
Für die Durchführung des Verfahrens werden folgende Verfahrensschritte eingesetzt:
- 1. Schritt: Die Aluminiumgussteile werden an ihren Außenseiten mittels Trockenstrahlen behandelt, wobei dem Trockenstrahlen ein Gemisch aus Kaliumsulfat und Soda beigemengt wird,
- 2. Schritt: Die Aluminiumgussteile werden durch Blasen unter Verwendung von Druckluft beaufschlagt,
- 3. Schritt: Die Aluminiumgussteile werden an ihren Innenseiten mittels Trockenstrahlen behandelt, wobei dem Trockenstrahlen feinkörniges Soda beigemengt wird,
- 4. Schritt: Die Aluminiumgussteile werden durch Spülen bspw. mit Zitronensäure von Strahlmittel befreit,
- 5. Schritt: Die Aluminiumgussteile werden in einem Tauchbad von Partikeln befreit,
- 6. Schritt: Die Aluminiumgussteile werden in ein Spülbad eingetaucht,
- 7. Schritt: Die Aluminiumgussteile werden mittels eines Trocknungsprozesses behandelt.
- 1st step: The aluminum castings are treated on their outer sides by means of dry blasting, wherein the dry blasting a mixture of potassium sulfate and soda is added,
- 2nd step: The aluminum castings are pressurized by blowing using compressed air,
- 3rd step: The aluminum castings are treated on their insides by means of dry blasting, wherein the dry blasting fine-grained soda is added,
- 4th step: The aluminum castings are freed of blasting agent, for example by rinsing with citric acid,
- Step 5: The aluminum castings are freed of particles in a dipping bath,
- Step 6: The aluminum castings are immersed in a rinse bath,
- Step 7: The aluminum castings are treated by means of a drying process.
Zur Optimierung dieses aus 7 Schritten bestehenden Verfahrens kann beim 5. Schritt ein alkalisches Tauchbad eingesetzt werden, wobei im Tauchbad Turbulenzen zur Entfernung von Partikeln von den Aluminiumgussteilen 2 und 3 erzeugt werden. Schließlich besteht die Möglichkeit im 6. Schritt dem Spülbad entsalztes Wasser beizugeben, dem auch noch eine flüssige Konservierung beigemengt werden kann.In order to optimize this process, which consists of 7 steps, an alkaline immersion bath can be used in the 5th step, with turbulence being generated in the immersion bath to remove particles from the
Claims (4)
- A method of treating aluminium castings, preferably for internal-combustion engines, in which the aluminium castings are processed by means of blasting, wherein the aluminium castings (2 and 3) are treated by dry blasting in the low-pressure range and wherein a mixture of salt crystals is added to the compressed air so that an oxide layer and underlying impurities and corrosion are eliminated without removal of material, characterised in that the method comprises the following steps in the following order:1st step: the aluminium castings (2 and 3) are treated on their outer surfaces (As) by means of dry blasting, wherein a mixture of potassium sulphate (K2SO4) and soda (Na2CO3) is added to the dry blasting process;2nd step: the aluminium castings (2 and 3) are subjected to a blowing action using compressed air;3rd step: the aluminium castings (2 and 3) are treated on their inner surfaces (Is) by means of dry blasting, wherein fine-grained soda is added to the dry blasting process;4th step: the aluminium castings (2 and 3) are liberated of blasting medium by being rinsed, e.g. with citric acid;5th step: the aluminium castings (2 and 3) are liberated of particles in a dipping bath;6th step: the aluminium castings (2 and 3) are dipped into a rinsing bath;7th step: the aluminium castings (2 and 3) are treated by means of a drying process.
- A method according to claim 1, characterised in that the dry blasting process is carried out at a pressure up to 7 bar.
- A method according to claim 1 or 2, characterised in that the dipping bath in the 5th step is of an alkaline type, wherein turbulence is generated in the dipping bath for the removal of particles from the aluminium castings (2 and 3).
- A method according to claim 1 or 2, characterised in that the rinsing bath in the 6th step comprises demineralised water, to which a liquid preservative is added.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE200410003420 DE102004003420B4 (en) | 2004-01-23 | 2004-01-23 | Process for the treatment of aluminum castings |
DE102004003420 | 2004-01-23 |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1557241A1 EP1557241A1 (en) | 2005-07-27 |
EP1557241B1 true EP1557241B1 (en) | 2007-07-25 |
Family
ID=34625765
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP20040024901 Expired - Lifetime EP1557241B1 (en) | 2004-01-23 | 2004-10-20 | Process of treating cast aluminium parts |
Country Status (2)
Country | Link |
---|---|
EP (1) | EP1557241B1 (en) |
DE (2) | DE102004003420B4 (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB201306986D0 (en) * | 2013-04-17 | 2013-05-29 | Crown Packaging Technology Inc | Can production process |
Family Cites Families (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5081799A (en) * | 1990-04-06 | 1992-01-21 | Church & Dwight Co., Inc. | Blasting apparatus |
DE4127886C2 (en) * | 1991-08-22 | 1994-11-03 | Pro Aqua Geraete Gmbh | Blasting head |
US5232514A (en) * | 1991-10-10 | 1993-08-03 | Church & Dwight Co., Inc. | Corrosion-inhibiting cleaning systems for aluminum surfaces, particularly aluminum aircraft surfaces |
DE4303339C2 (en) * | 1993-02-05 | 1995-03-30 | Ritter Aluminium Giesserei Gmb | Process for the treatment of aluminum die castings |
US5681205A (en) * | 1993-08-12 | 1997-10-28 | Church & Dwight Co., Inc. | Method of using abrasive blast media containing corrosion inhibitor |
JP2000343435A (en) * | 1999-03-29 | 2000-12-12 | Asahi Glass Co Ltd | Blasting media and blasting method |
DE10237402A1 (en) * | 2002-08-09 | 2004-02-26 | Elferink, geb. Zimmermann, Frank Thomas Christoph | Fine granular particle stream in a gas, is produced by dosing an axially flowing gas with the particles via a number of concentrically arranged supply points. |
US20040173767A1 (en) * | 2003-03-03 | 2004-09-09 | Rod Caskey | Non-destructive media flow control valve |
-
2004
- 2004-01-23 DE DE200410003420 patent/DE102004003420B4/en not_active Expired - Fee Related
- 2004-10-20 EP EP20040024901 patent/EP1557241B1/en not_active Expired - Lifetime
- 2004-10-20 DE DE200450004425 patent/DE502004004425D1/en not_active Expired - Lifetime
Also Published As
Publication number | Publication date |
---|---|
DE102004003420B4 (en) | 2006-10-26 |
DE502004004425D1 (en) | 2007-09-06 |
DE102004003420A1 (en) | 2005-08-18 |
EP1557241A1 (en) | 2005-07-27 |
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